Global Sustainment

QA022-01SUPPLIER QUALITY REQUIREMENTS

The latest version of this document is available on the Lockheed Martin website: http://www.lockheedmartin.com/us/suppliers/bu-info/elec-systems/gscs-quality-assurance.html.

The terms “Item(s)”, “PO”, “Seller”, and “Buyer” as used herein, have the same meaning as the terms, “Work”, “Contract”, “SELLER”, and “Lockheed Martin”, respectively.

Questions regarding QA022-01 or the applicability of QA022-01 shall be addressed to Lockheed Martin’s Supply Chain Management representative (Buyer) who administers this PO.

1.0 Quality Requirements: Seller shall maintain an ISO, AS or Military Standard equivalent quality system acceptable to Buyer. Third party registration of an ISO/AS/EN Quality Management System, from an ANSI-ASQ National Accreditation Board (www.anab.org) approved registrar, is preferred. Buyer approved distributors, defined as any Seller buying items from other suppliers and selling those items to Buyer without adding value to the items, should be compliant to AS9120, as a minimum quality system level. Buyer approved MRO (Maintenance Repair Overhaul) facilities, which perform the overhaul, repair, inspection, replacement, or modification of an aircraft or an aircraft component after completion of manufacturing and initial airworthiness certification by the applicable Authority, should be compliant to AS9110, as a minimum quality system level. Seller shall ensure its quality system is compliant with a currently maintained and published consensus industry standard quality system specification as appropriate to the Seller’s activities. Seller shall also ensure compliance to all quality requirements identified elsewhere in this PO. Seller shall maintain internet access for obtaining requirements of this PO. Seller shall ensure all applicable quality requirements are imposed upon sub-tier suppliers.

1.1 Quality System Changes & Relocation: Seller shall notify buyer, in writing, within ten (10) days of any (1) change in its quality system status resulting in loss of 3rd party registrar’s certification; or (2) adverse action initiated by Buyers customer, the Government, the Federal Aviation Agency (FAA), or the Civil Aviation Agency (CAA) resulting in disapproval or suspension of Seller’s quality system; or (3) change in Seller’s quality organization, processes or procedures resulting in adverse affect on conformity verification of any item. Seller shall notify Buyer, in writing, at least ninety (90) days in advance of any sale, relocation, or transfer of any portion of Seller’s manufacturing operations.

2.0 Supplemental Requirements: The Quality Notes identified in this PO under Item Text define unique and specific requirements relevant to the item(s) being procured. Seller may obtain

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definitions for Quality Notes, e.g. C001, C017, M009, etc, referenced in this PO from Buyer’s website at: http://www.lockheedmartin.com/us/suppliers/bu-info/elec-systems/gscs-quality-assurance.html.

3.0 Counterfeit Parts Prevention:

3.1 For purposes of this clause, Work consists of those parts delivered under this Contract that are the lowest level of separately identifiable items (e.g., articles, components, goods, and assemblies). "Counterfeit Work" means Work that is or contains items misrepresented as having been designed and/or produced under an approved system or other acceptable method. The term also includes approved Work that has reached a design life limit or has been damaged beyond possible repair, but is altered and misrepresented as acceptable.

3.2 Seller agrees and shall ensure that Counterfeit Work is not delivered to Lockheed Martin.

3.3 Seller shall only purchase products to be delivered or incorporated as Work to Lockheed Martin directly from the Original Component Manufacturer (OCM)/Original Equipment Manufacturer (OEM), or through an OCM/OEM authorized distributor chain. Work shall not be acquired from independent distributors or brokers unless approved in advance in writing by Lockheed Martin.

3.4 Seller shall immediately notify Lockheed Martin with the pertinent facts if Seller becomes aware or suspects that it has furnished Counterfeit Work. When requested by Lockheed Martin, Seller shall provide OCM/OEM documentation that authenticates traceability of the affected items to the applicable OCM/OEM.

3.5 In the event that Work delivered under this Contract constitutes or includes Counterfeit Work, Seller shall, at its expense, promptly replace such Counterfeit Work with genuine Work conforming to the requirements of this Contract. Notwithstanding any other provision in this Contract, Seller shall be liable for all costs relating to the removal and replacement of Counterfeit Work, including without limitation Lockheed Martin's costs of removing Counterfeit Work, of reinserting replacement Work and of any testing necessitated by the reinstallation of Work after Counterfeit Work has been exchanged. The remedies contained in this paragraph are in addition to any remedies Lockheed Martin may have at law, equity or under other provisions of this Contract.

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3.6 This clause applies in addition to any quality provision, specification, statement of work or other provision included in this Contract addressing the authenticity of Work. To the extent such provisions conflict with this clause, this clause prevails.

3.7 Seller shall include all elements of this clause or equivalent provisions in lower tier subcontracts for the delivery of items that will be included in or furnished as Work to Lockheed Martin.

3.8 Seller shall establish and maintain a Counterfeit Parts Prevention and Control Plan using Industry Standard AS-5553 as a guideline. The purpose of this document shall be to prevent the delivery of counterfeit parts and control parts identified as counterfeit.

3.9 Sellers eligible for utilization of the Government-Industry Data Exchange Program (GIDEP) shall utilize the GIDEP process to alert the industry of encountered counterfeit parts.

4.0 Outsourcing of Critical Items: Seller shall notify Buyer, in writing, when any key characteristic, interchangeable-replaceable features, fracture critical features, durability critical features, maintenance critical features, safety critical features, critical safety hardware/features, mission abort critical features are to be subcontracted.

5.0 Records: Seller shall maintain complete records of all manufacturing, process capability (if applicable), and tooling controlled per TMS-MC-015, and inspection and test, including copy of CoC, unless otherwise stated in this PO. Upon Buyer’s request, Seller shall make records available to Buyer for at least three (3) years after completion of this PO and for longer periods as may be specified elsewhere in this PO. Seller shall maintain records of all QCS-001 process control tests performed by Seller and inspection records of processed Items for at least seven (7) years after completion of this PO. Upon Buyer’s request, Seller shall provide records of inspection tests of processed Items and process control tests to Buyer. Upon Buyer’s request, Seller shall forward specific records to Buyer at no additional cost, price, or fee to Buyer.

5.1 Language: Upon request by Buyer, unless otherwise authorized by Buyer in writing, Seller shall provide all Seller records, reports, specifications, drawings, inspection and test results, certifications, and all other documentation in English.

6.0 Government/Industry Data Exchange Program (GIDEP) Membership: Distributors and eligible manufacturers are required to be a member of GIDEP.

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7.0 Notification: Seller shall notify Buyer when Seller or Seller’s sub-tiers are found to be non-compliant to Buyer specifications, Seller is disapproved by a Government agency, or GIDEP Alert is required or received affecting Buyer items.

8.0 Certified Materials: Seller shall establish and maintain controls to prevent the use of non-certified materials when certified materials are required.

9.0 Calibration: Seller shall maintain a documented calibration system for the calibration and maintenance of tools, jigs, inspection and test equipment. Seller shall have and maintain a calibration system that is compliant to prevailing industry requirements in accordance with ISO 17025, ISO10012-1, or ANSI Z540.

10.0Control of Tooling:

10.1 Tooling as a Media of Acceptance: Seller shall utilize mandatory/required tooling provided by Buyer and designated as production type tooling to be utilized for Item manufacture as Seller’s media of inspection and for Buyer source acceptance for those part features created by, or depicted by, such tooling, e.g., contours, hole locations, and profiles. Seller shall periodically validate Seller manufactured and/or owned tooling that is used as a media of acceptance to its control media.

10.2 Buyer Furnished, Seller Manufactured or Seller Owned Tooling: Seller shall include in its documented quality system written procedures for the control, maintenance, and calibration of special tooling, jigs, inspection and test equipment, and other devices used in manufacturing processes.

10.2.1 Buyer Furnished Tooling for Buyer or Seller-Design Items: Seller shall comply with the requirements of Buyer’s tooling manual (TMS-MC-015) concerning Buyer-furnished controlled tooling, tooling tools, and production tools. TMS-MC-015 is available on the Lockheed Martin website: http://www.lockheedmartin.com/us/aeronautics/materialmanagement/scm-quality/scm-quality_controlspecs.html.

10.2.2 Seller-Manufactured or Owned Tooling for Buyer-Designed Items: Where Seller manufactures and/or owns tooling for Buyer-Designed Items, Seller shall comply with the requirements of Buyer’s tooling manual (TMS-MC-015) concerning Seller-manufactured and/or owned tooling that is used in the production of Item(s) for this PO.

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11.0 Point of Acceptance: Unless otherwise specified (reference Quality Notes identified in PO Item Text) Buyer point of acceptance is destination.

12.0 Facility Access: Regardless of Buyer’s or Buyer’s Customer Point of Acceptance on this PO or whether Buyer’s Customer has issued a delegation for this PO, Seller shall provide or obtain for Buyer, Buyer’s customers and regulatory agency personnel, access to any and all facilities where work is being performed or is scheduled to be performed, including those facilities of Seller’s subcontractors, in order to perform Item inspections, surveys or system/process surveillance as part of verification of conformance to the requirements of this PO. Seller’s denial of any such access may result in inactivation of Seller’s approval. Facility access requirement shall be included in PO’s with Seller’s subcontractors. Seller shall provide, at no increase in price, cost or fee to Buyer, Buyer’s customers or regulatory agencies, suitable facilities and high speed internet access (DSL or wireless) at Seller and Seller’s subcontractors’ manufacturing locations for Buyer, Buyer’s customer and regulatory agency representatives to perform Item inspections, surveys or system surveillance.

13.0 Sampling: Unless specific requirements relevant to sampling plans are denoted in this PO, Seller shall have the right to use sampling plans, provided the sampling plans are in accordance with existing industry, military or Government standards, or have been prior approved in writing by Buyer.

14.0 Foreign Object Debris/Damage (FOD) Prevention:

14.1 Seller shall maintain a FOD prevention program in accordance with National Aerospace Standard NAS-412: Foreign Object Damage/Foreign Object Debris (FOD) Prevention.

14.2 When the potential for FOD entrapment or migration can occur during manufacturing or processing by Seller’s subcontractor(s), Seller shall ensure flow down of applicable FOD requirements to the subcontractor(s).

14.3 Prior to closing inaccessible or obscured areas and compartments during assembly, Seller’s planning/work instructions shall provide objective evidence of inspection for foreign objects/materials. Seller shall ensure tooling, jigs, fixtures, and test or handling equipment are maintained in a state of cleanliness and repair sufficient to prevent FOD.

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15.0 Control and Processing Nonconforming Material and Corrective Action:

15.1 Seller shall implement and maintain a documented quality system that provides for identification, documentation, and disposition of nonconforming material. Seller shall ensure effective corrective and preventive action is taken (including repetitive nonconformance’s dispositioned “Use-As-Is” or “Repair” by Buyer’s or Seller’s Material Review Board [“MRB”] actions) to prevent, minimize, or eliminate nonconformance’s. Seller’s quality management system shall ensure that non-conforming material is not used for production purposes.

15.2 Seller shall maintain records of all nonconforming material, dispositions, assignable causes, corrective and preventive actions, and effectiveness of corrective actions for the period specified in this PO.

15.3 Seller shall evaluate each nonconformance for its potential to exist in previously produced or delivered Items, or Items in transit to Buyer. If a nonconformance exists, Seller shall notify Buyer, in writing, within 24 hours for issues impacting flight safety or for Items in transit to Buyer, and, in writing, within 5 working days for all other issues.

15.4 Seller shall provide effective corrective and preventive action upon request by Buyer. When requested by Buyer, Seller shall provide trend data and findings. Seller shall identify true root cause findings and corrective and preventive action(s) to preclude recurrence by utilizing tools such as cause mapping, cause and effect analysis, 5 why’s etc.

15.5 When Seller’s functional test of a returned item fails to confirm Buyer reported nonconformances, Buyer must be notified. Buyer shall provide Seller with disposition instructions and/or additional verification test parameters, if required. When additional testing fails to confirm Buyer reported nonconformances, Seller shall notify Buyer and wait for further direction.

15.6 Seller shall assess all Buyer-identified nonconformance’s, whether or not Item(s) was/were returned to Seller, and take appropriate actions to ensure causes of nonconformance are corrected.

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16.0 Material Review Authority, Requests, and Reporting:

16.1 For Seller Designed Items, Seller has Material Review Authority (MRA), except for one or more nonconformance’s that affect a parameter controlled by Buyer drawing or specification, where form, fit or function, interchangeability, Critical Safety Characteristic (“CSC”) related to Critical Safety Item (“CSI”) service life or reliability is affected. Seller shall submit the nonconformance(s) and proposed disposition(s), if any, affecting any such parameter(s) to Buyer for evaluation and Buyer MR Disposition.

16.1.1 Buyer has the right to rescind Seller’s MRA.

16.1.2 Buyer and Buyer’s customers shall each have the right to refuse acceptance of any and all nonconforming items.

16.1.3 When requested by Buyer, Seller shall provide Buyer’s Supplier Quality Engineer with Seller’s MRB disposition information related to Buyer’s Item(s).

16.2 For Buyer-designed Items, Seller disposition authority is limited to scrapping of Items, eliminating the nonconformance by rework to engineering, or returning to vendor. On Items of Buyer design, Seller shall document nonconformances for submittal to Buyer’s MRB for dispositions. Seller shall not continue processing Item(s) or incorporating any nonconformance’s into any Item, process, procedure or data that affects a parameter controlled by Buyer drawing or specification or affects form, fit or function, interchangeability, service life or reliability unless and until Seller has received prior written approval from Buyer. Prior to receiving written approval from Buyer, Seller’s continued processing shall be limited to subsequent operations that do not hide, alter or limit the ability to inspect, disposition or repair Item.

16.3 Seller’s request for Buyer MR disposition of Seller or Buyer designed Items shall be documented on Seller’s internal nonconformance report and submitted to Buyer via electronic mail. Seller shall ensure that root cause analysis and corrective and preventive action plans for all discrepancies exist and/or have been implemented based on corrective and preventive action(s) effectively, prior to delivering Items that have Buyer MR dispositions.

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16.4 Seller shall ensure Seller’s quality system has capability to report nonconformance(s) on CSI in full compliance with Defense Federal Acquisition Regulation Supplement (“DFARS”) 252.246-7003: Notification of Potential Safety Issues.

17.0 Quality Control Specification (QCS)-001: Directory of Controlled Processes and Approved Processors:

17.1 QCS-001 sets forth both the process sources and the processes that require Buyer approval, prior to use for Items delivered to Buyer. A controlled process is an operation performed on an Item where the operation cannot be readily verified subsequent to its conclusion. Controlled processes have verifiable controls inherent to the process, e.g. heat treat, plating, nondestructive testing, etc. The latest version of the QCS-001 directory of controlled processes and approved sources is located on the Lockheed Martin website: http://www.lockheedmartin.com/us/suppliers/bu-info/elec-systems/gscs-quality-assurance.html. Use the following path after page opens: Procurement Contacts - Material Management Home Page; Hi-light “Quality Requirements” and select “Supplier Quality Management”; Select “QCS-001 Directory”; at Supplier Quality Management login screen select “QCS001 Listing, no login is required to access the directory.

17.1.1 Buyer hereby authorizes Seller to use Nadcap approved sources for Industry Standard processes controlled by QCS-001. Seller shall ensure that a source is currently approved by Nadcap, prior to a source performing processing on Items. Seller may access Nadcap approved sources at http://www.pri.sae.org or http://www.eauditnet.pri.sae.org. Upon request by Buyer, Seller shall provide Buyer with objective evidence that Seller selected and used a source approved by Nadcap at the time processing was performed and at the time Item(s) is/are delivered to Buyer. Buyer does not mandate Seller’s use of Nadcap approved sources and shall not be responsible for any cost associated with Nadcap accreditation or the use of a Nadcap approved source or process. Buyer shall have the right to validate any Nadcap approved source or process using normal survey practices, and shall have the right to disapprove Seller’s use of any such source in connection with this PO.

17.1.2 Seller is not required to use approved sources listed in QCS-001 for standard hardware (nuts, bolts, washers, etc.) ordered to military, federal or industry specifications or standards (e.g., MS, AN, NAS, etc.) or for metallic raw material (plate, sheet, bar, extrusion, etc.) purchased from a mill.

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17.1.3 Seller shall review the list of Buyer-approved sources for Buyer-controlled processes, prior to using a process source for a controlled process listed in QCS-001, and select process sources that are approved by Buyer. Seller shall provide objective evidence of Seller’s review to Buyer upon request.

17.1.4 If Seller performs or directs its sub-tier to perform processes controlled by QCS-001 without Buyer’s prior approval, Buyer shall have the right to disapprove Seller’s quality system.

17.1.5 Seller’s utilization of Buyer-approved sources does not relieve Seller from the obligations to ensure subcontracted sources are in full compliance with applicable process specifications and to deliver conforming Items. Upon request by Buyer, Seller shall provide objective evidence that such compliance was attained and that such conforming Items were delivered.

17.1.6 Seller shall be responsible for ensuring that Seller or QCS-001 sources have the appropriate revision level of the process standards/specifications prior to performing processing in connection with the Items.

17.1.7 Seller shall submit all requests for additional QCS-001 process approvals in writing to Buyer.

17.2 Contract Review and Planning:

17.2.1 Seller must maintain and control QCS-001 processes through written processing instructions and/or planning.

17.2.2 Seller shall have a system in place to ensure that all Buyer unique requirements are translated to operational processing instructions and/or planning.

17.2.3 Seller shall review all sub-tier purchase orders to ensure that such sub-tier purchase orders contain referenced specification(s), revision level(s) and drawing(s) requirement(s).

17.2.4 Seller shall have a documented system to ensure that processing instructions and/or planning changes are reviewed, at a minimum, by its production, engineering (when available and/or applicable), and quality organizations.

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17.2.5 Seller shall clearly define control of processes, training, certification of its personnel, interpretation of results, and final disposition of parts in documented procedures.

17.2.6 Seller shall ensure that its personnel have the required training and experience commensurate with the requirements necessary for the performance of this PO.

17.2.7 Seller shall inspect Items or materials received from Buyer or Items from Buyer’s sub-tiers for verification of condition, quantity, serialization, when required, and dimensional data, when required.

17.2.8 Prior to performing any QCS-001 controlled process, Seller shall review QCS-001 to ensure Seller is approved to perform such process.

17.2.9 Seller shall ensure that, for any furnace used for curing, or embrittlement relief, the furnace/oven chart(s) and/or supporting documentation are identified with process planning or traveler number, time in, time out, quantity, stamped or signed off as directed herein by Seller’s operator to assure Item traceability is maintained.

17.2.10 Seller shall ensure all Seller sub-tier purchase orders and/or associated purchase order documents for Buyer-controlled processes include the following data elements, statements:

17.2.10.1 Seller’s unique LM Aero identification number (“vendor code”) and all LM Aero unique “process codes” for each Buyer-controlled process to be performed.

17.2.10.2 A statement with the words, “Processing to be accomplished in performance of this purchase order is directly related to a Lockheed Martin Aeronautics Company purchase order and must be accomplished in accordance with process specification(s) and requirements noted on this purchase order.

17.2.10.3 A statement that Seller’s supplier must file and maintain a copy of all purchase orders containing the above statement and make these available for review by Buyer, upon request.

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17.2.10.4 A statement that Seller’s supplier must submit a Certificate of Conformance ("CoC”) with a unique certification number containing the following information:

a) Title and specification number (including revision letter) of the process

b) Name and address of the process or non-destructive testing (“NDT”) facility

c) Seller’s supplier’s unique LM Aero identification number (“vendor or processor code)

Note: If processor is utilized based on a Nadcap approval, a statement to the effect “Source utilized based on current Nadcap accreditation” shall be included.

d) Date the CoC was issued

e) Purchase order part number

f) Quantity of parts (to include quantity accepted/ rejected)

g) Signature and title of authorized quality agent of Seller

h) Fracture durability classification or serialization, when required

17.2.10.5 A statement to ensure Seller’s sub-tiers suitably wraps, boxes or racks parts to guard against shipping damage and to apply rust or corrosion protection.

17.2.10.6 A statement requiring Seller’s sub-tier to identify specification(s) title, specific revision level(s) and drawing(s) requirement(s) to be performed by a QCS-001 source.

17.2.11 Seller shall review testing lab CoC to ensure all required testing has been accomplished and meets all requirements of the applicable testing specification. Upon Buyer’s request, Seller shall provide objective evidence of Seller’s review.

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17.3.1 When performing QCS-001 Controlled Processes in Seller’s facility, Seller shall accomplish QCS-001 processes in accordance with the applicable process specification(s) and the current revision of Lockheed Martin Global Supply Chain Services QA022-01.

17.4 QCS-001 Requirements for Seller Designed Items:

17.4.1 Seller has the authority and responsibility to approve and control its processing sources including in-house processes. Buyer shall have the right to review and maintain surveillance of Seller’s quality system for approval and control of any processes listed in QCS-001, including those performed in-house. Buyer shall have the right to withdraw Seller’s authority to approve and control processes listed in QCS-001 if Buyer determines Seller’s system has failed to control processing or testing. Buyer shall have the right to direct Seller, at no increase in price, cost or fee to Buyer, to use Buyer-approved sources listed in QCS-001 and meet the requirements of Lockheed Martin Global Supply Chain Services QA022-01 in the event of withdrawal of such authority.

17.4.2 Seller designed items shall include items identified as source or specification controlled items as noted on Lockheed Martin drawings, unless the drawing specifically invokes a Lockheed Martin process specification denoted in QCS-001 as a controlled process.

18.0 Engineering Specification Requirements Applicable to Lockheed Martin Designed Items:

18.1 Seller shall review and certify compliance to Buyer established engineering process and manufacturing specifications associated with Buyer designed items.

18.2 Unless otherwise noted in the PO, compliance to the latest revision of the specification(s) effective on the date of PO issuance is required.

18.3 Lockheed Martin engineering specifications are considered proprietary information and consequently the Seller must have a Proprietary Information Agreement executed in order to gain access to the applicable systems. Seller shall flow down the applicable Lockheed Martin engineering specification and approved materials to each sub-tier involved with manufacturing or processing a Lockheed Martin designed product.

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18.4 The requirements of the engineering specifications associated with each program are incorporated into this PO and the on-line systems, if applicable, where the specifications reside is noted. Sellers unable to access the noted on-line systems within shall contact the Buyer to request specific/applicable engineering documents.

18.4.1 EMAP Database Requirements (Applicable to all programs except F-16, F-2, & T-50) are located on the Lockheed Martin external web site at: http://www.lockheedmartin.com/aeronautics/materialmanagement/ under “Engineering” then “Engineering Materials and Approved Products (EMAP).

18.4.2 Lockheed Martin Aeronautics engineering specifications applicable to each program are located at: http://www.lockheedmartin.com/aeronautics/materialmanagement/ under “Engineering” then “Material and Process Specifications – All Programs”.

18.4.3 Pertinent to Marietta programs, C-130, C-27, C-5, P-3, S-3, and F-22, for parts listed on Lockheed Martin engineering drawings, one of the following will be required:

18.4.3.1 Preferred Parts Handbook (PPH) volumes 1 thru 5.

18.4.3.2 Design Support Database (DSD) – Parts Core Marietta Programs (formerly known as Preferred Parts Handbook (PPH) Volume 6, Section 99), applicable to all Marietta programs except F-22.

18.4.3.3 Design Support Database (DSD) – Parts F-22 Program (formerly known as Parts Procurement Manual) is only applicable to F-22.

18.4.3.4 The Preferred Parts Handbook, Volumes 1 thru 5, is not on-line and must be obtained from the Buyer.

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