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ABERDEEN OFFSHORE WIND FARM LOCAL SUPPLY CHAIN EVENT
Agenda
Registration & Networking
Introduction & Agenda- Jason Ormiston, Manager Public & Regulatory Affairs and Stakeholder (UK)
Opening Remarks – Leader of Aberdeen City Council, Councillor Laing
AOWF Project Overview- Adam Ezzamel, AOWF Project Director
Tier One Presentations • J. Murphy & Sons- Mark Smith, Business Development & Steve Jones, Project Manager • Boskalis-Neil Murray, Contract Manager & Nico Verburg, Deputy Project Manager • MHI Vestas-Peter Clusky, Director UK Stakeholder Relations & Business
Q&A
Closing remarks – Chair of Formartine Committee, Councillor Merson
Networking
ABERDEEN OFFSHORE WIND FARM
Local Supply Chain Event
Friday 9th September 2016
Adam Ezzamel- AOWF Project Director
VATTENFALL’S SUPPLY CHAIN ENGAGEMENT Local contracts throughout the development stages
Local supply chain events
Established contracts with local businesses
Membership of Aberdeen & Grampian Chamber of Commerce
AREG
Scottish Enterprise
Working collaboratively with the Tier 1 contractors to facilitate meetings with local businesses
Exploring training, apprenticeship, work placement opportunities and transition courses
Local supply chain data base
Hiring local personnel
LOCAL CONTRACTS
Baker Tilly UK Audit
Brown & May Marine
Cathie Associated
emapsite.com FGDS Fugro
GeoConsulting Fugro GEOS
Hayes McKenzie
Partnership Ltd IOM Consulting Kelly Services
LDA Design Consulting
Nordtek Ove Arup &
Partners Savills (UK)
Serco SgurrEnergy SLR Consulting Structural Soils The Big
Partnership Group
Xero Energy Mwaves
Pelagica Environmental
Consult
Babcock Marine
(Rosyth). Donside Safety TVP Studios Maersk Training
Archer
Marketing
Almost £3,000,000 spend on UK contracts throughout development
ALTERNATIVE TITLE (delete slide if not required)
Introductions
Mark Smith :Business Development
Steve Jones :Project Manager
8
11
Established in 1951 by John Murphy, J. Murphy & Sons Limited has grown into a leading
global, multi-disciplined engineering and construction company with turnover of £780
million.
We provide a wide range of construction services to infrastructure sectors including,
• Power
• Rail
• Water and
• Natural Resources.
Murphy directly employs more than 4,000 engineers, professional managers and skilled
operatives across the world. We operate in the United Kingdom, Ireland, Canada, USA,
Australia and the Middle East.
J Murphy & Sons – Who Are We?
12
Transmission & Distribution
Turnkey cable projects to 400kV
Substation design & build
Cable jointing
Cable supporting steelwork
Electrical plant installations
Major interconnectors
11-400kV Civil & Cable Frameworks
Major tunnel installations
HDD trenchless technology
Pipejacking & micro tunnelling
M&E installations
In-house test & commissioning
Wind farms
Overview Power Sector Capability
Power Sector
13
National Grid
UK Power Networks
London Underground
Network Rail
Scottish & Southern Energy
Scottish Power
Western Power Distribution
Northern Power Grid
Dong Energy
Vattenfall
Viridor
RWE
Power Sector Customers
14
J Murphy & Sons are fully committed to our Never Harm
Culture Development Programme which has resulted with,
Company-wide Total Recordable Incident Rate (TRIR)
2.51
Within the Power Sector AFR 0.18
Power Sector 645,269 Hours RIDDOR free
Over 600 Feedback Cards received
Over 10,000 Hours of Training
Company Health and Safety
15
Project Overview - Onshore Works
EPC contract
Providing all equipment and construction from the transition joint to the outgoing 132kV grid
cable
Approx 800m of 66kV buried cable from transition pit to substation
D&B of substation compound including containing AOWF and SHETL substation buildings.
All electrical works
132kV export to grid
Still in design phase. Aggregates est.
3000t Type 3
1000t Type 1
500t 14mm s/s gravel
600t 20mm granite chippings
16
Project Overview - Onshore Works
The substation site consented is located in Blackdog, a small hamlet approximately
8km north of Aberdeen City Centre. The surrounding area comprises agriculture,
commercial and industrial land uses, public "links" and residential area.
The ground conditions at the site are expected to be suitable for shallow spread
foundations for lightly loaded structures and the construction of piled foundations for
heavily loaded structures.
Murphy are responsible for the design, supply, construction, civil works, installation,
testing and commissioning of all necessary substation, cabling and ancillary equipment
within the Onshore Site Boundary.
The supply scope includes the provision and installation of a 66/132kV transformer as
the project has requested a 132kV point of connection from National Grid.
Murphy are Principal Contractor for the onshore Site
17
Still in design phase
Idea of scale
Aggregates est.
3000t Type 3
1000t Type 1
500t 14mm s/s gravel
600t 20mm granite chippings
Scale of works
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19
• Batching plant (concrete)
• Building Services, HVAC, M7E for Buildings
• Cable Suppliers (HV Cable, Low Voltage cable, fibre optic cable)
• CAT6 fibre work at WTG, on-shore Sub-Station and O&M base
• Culverts / pipes
• Disposal of excavated materials
• HV personnel and equipment
• Jointing 33kV, possibly jointing boxes (fibre optic and possibly for HV joints)
• Mechanical
• On-shore civil items
• Painting & Decorating and tiling
• Plant hire and operators
• Plumbing
• Quarry materials (sub-base, cable bedding and black top, tarmac)
• Reinforcing design and supply
• Roadworks / earth moving
• Roofing and cladding
Potential supply chain opportunities
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20
• Security
• Site Investigation
• Site set up
• Skips / Waste Removal
• Small civil engineering work package
• Structural Steel
• Sub Station HV Equipment
• Substation equipment
• Supply, Install and Commission of Transformer, Switch Gear ETC
• Switchgear (substation)
• Traffic Management
• Utility & Topographical surveys
• Various Design work (system studies, building services & civils)
• Various electrical, on-shore substation and civil related work
• Windows and Industrial Doors
Potential supply chain opportunities……cont
21
Present your business to us/specific area of service and/or materials
supply
Murphy undertake due diligence exercise ensuring we are able to work
with you. Outline checks
Add your business to our project suppliers list
Issue out request for supply and pricing
Award.
What now…….
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NEIL MURRAY
CONTRACTS MANAGER
ABERDEEN
9 SEPTEMBER 2016
ABERDEEN OFFSHORE WIND FARM
SUPPLIERS EVENT
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Neil Murray – Contracts Manager
Nico Verburg – Cable Package Manager
Ralf Verhelst- Project Buyer
Hans Bezuijen – Operations Manager
INTRODUCTION
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INDEX
1. SCOPE OF WORK
2. TIME LINE
3. FOUNDATION DESIGN
4. PROJECT EXECUTION STRATEGY
5. LOCAL PROCUREMENT OPPORTUNITIES
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1. SCOPE OF WORK
ABERDEEN OFFSHORE WINDFARM SCOPE OF WORK
• Highlight of scope of works:
• Design, supply, transport, installation and commissioning of the
WTG Foundations;
• (Mechanical) Design and supply of Inter Array Cables and
Export Cables.
• Transport, installation and commissioning of the Inter Array and
Export Cables;
• Design and construction of the landfall including export cables
pull-in into the onshore transmission joint pit and securing of
export cables;
• WTG Transport and Installation
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2. TIMELINE
TIMELINE OF SCOPE OF WORKS
• Timeline Highlights:
• Foundation Design – July 2016 to March 2017
• Foundation Construction – March 2017 to October 2017
• Foundation transport, installation, commissioning – September
2017 to November 2017
• Design and Supply of Export and Inter Array Cables - August
2016 to September 2017
• Transport, installation and commissioning of Inter Array and
Export Cables – November 2017 until February 2018
• Export Cable Landfall Pull-in Works - November 2017
• WTG Transport and Installation Works – March 2018 to May
2018
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3. FOUNDATION DESIGN
JACKETS CLUSTERING INTO FOUR (4) GROUPS
Jacket
Weight
950-1230T
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3. FOUNDATION DESIGN
GENERAL ARRANGEMENT SUCTION ANCHOR AND
JACKET
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4. PROJECT EXECUTION STRATEGY
Transport/ Logistics (base case)
• Marshalling Port Aberdeen for floating storage of the foundation
• Pick-up Turbines (complete packages) in Esbjerg (DK)
• Pick-up Foundations (Jackets incl. suction anchors and TP) in Flushing
(NL)
• Transportation of the Foundations with tugs and barges
• The WTGs will be transported using the WTG installation Vessel
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4. PROJECT EXECUTION STRATEGY
Foundation Installation Vessel
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4. PROJECT EXECUTION STRATEGY
Cable Installation
Landfall + Export cables
• Base Case: Open trench with duct, Trench-former + Ndurance simultaneous lay
and cut from beach up to and including the glacial till. Trench-former brought to
deck, further free cable lay of all export and infield cables.
• Alternative case: HDD passing the nearshore glacial till, on order so the remainder
of the cables can be jet trenched (sandy soil).
Infield
• Post-Lay Jet trenching with Trench-former + Ndurance
• Alternative: Post-Lay Jet trenching with Jet-trencher (CTO) + Ndurance
• Termination and testing of the cables
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Local Content identified
General
• Crew boat / tenders
• Tool suppliers
• Hotels
• Taxi and van service
• Catering & beverages
• Office facilities
• Office equipment and stationary
• PPE / workwear
• Cleaning
Local Content identified
Vessel Specific
• Fabrication of seafastening frames – steel work; welding
on deck
• Tugboats / Support vessel / Workboats / Barges
• Pilotages, port services, mooring services and port
agency;
• Fuel bunkering, stores and consumables;
• Onshore crane assistance;
• Quay wall rental and facilities;
• Environmental studies and consultancy;
• Grout supply;
• Weather data services
5. LOCAL PROCUREMENT OPPORTUNITIES
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Local Content identified
Export / Inter Array Cable Specific
• Hang-offs
• Cable End caps
• Pulling head / Chinese finger
• Fiber optic termination
• Cable repair joint
• Cable clamps and joints
5. LOCAL PROCUREMENT OPPORTUNITIES
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Aberdeen Offshore Wind Farm (EOWDC) Local Supply Chain Event
36
Friday 9th September 2016
Pete Clusky, Director UK Stakeholder Relations
EOWDC Local Supply Chain Event
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37 EOWDC Local Supply Chain Event
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38 EOWDC Local Supply Chain Event
• Established in 2014 as a joint venture (50/50) between Vestas Wind Systems and Mitsubishi Heavy Industries
• Combining reliable and proven technology, experience, knowledge and track record within the wind industry, power systems, and the heavy industry.
• >1300 staff, with >400 in the UK. EOWDC Local Supply Chain Event 39
Our story
Our mission
To co-develop offshore wind as
an economically viable and
sustainable energy resource to
benefit future generations
EOWDC Local Supply Chain Event 40
Our story
Since being established on 1st April 2014 MVOW has succeeded in
delivering significant value in & for the UK:
Competition: We’ve delivered competition in the market,
driving LCOE reduction and bill payer value.
Innovation: We’ve delivered the world’s most powerful wind
turbine to market (V164-8.0MW), with UK
designed & manufactured sub-components.
Skills: MVOW’s growing from 110 to 450 people in the
UK by end 2016. We’ve invested heavily in skills
(c£1m on Isle of Wight skills alone).
EOWDC Local Supply Chain Event 41
Our UK Story
• MVOW keen to work with competitive UK suppliers:
• For components & sub-components.
• For installation & commissioning.
• For operation & maintenance.
• We have a clear supplier selection process, and transparent minimum
requirements.
• In the two years we’ve been established we’ve developed a strong group of UK
suppliers across manufacturing and projects who share our passion &
determination to deliver affordable offshore wind, but there are still opportunities
for others.
EOWDC Local Supply Chain Event 43
UK Supplier Opportunities
MVOW Supplier approval process
• ISO 9001 or similar for Quality Management Systems
• ISO 14001 or similar system for Environmental Management
• ISO 18001 or similar system for occupational Health and Safety Management Systems
• The above Quality, HSE & Environmental standards will give Vendors a 40% scoring
• Showing evidence that the systems are followed and improved will give Vendors up to 60% scoring
• Achieving for World Class Performance or having a plan on how to get there, will raise the score above 60%
EOWDC Local Supply Chain Event 45
Examples of minimum requirements
Rating Actions
N/A Supplier not recommended
<40% Supplier not recommended
>40% and <60% Low-rated subcontractor - Recommendations for contractual and
operational mitigations to be given by Auditor
>60% Recommended for engagement
EOWDC Local Supply Chain Event 46
V164-8.4 MW Rotor Diameter – 164m
Tip height (AOWF) – 190.5m LAT
Hub height (AOWF) – 108.5m LAT
Nacelle weight ~390t
Tower weight ~250t
MVOW will bring a significant number of
innovations to EOWDC (including):
The most powerful wind turbines deployed
anywhere in the world (up to 8.4 MW).
First V164 to be installed on a jacket
foundation and utilising the ‘short tower’
Validating 66 KV.
EOWDC Local Supply Chain Event 47
MVOW EOWDC Scope of Work
Design
Manufacture,
Delivery to the Base Harbour
Installation (excluding heavy lift vessel)
Testing and commissioning of eleven (11) V164 WTGs and the SCADA system.
Technical Innovation Package
Supply of equipment for installation onto the foundations
(66kV Switchgear, Davit Cranes, Navigation Aids, back-up
power solution (in 10ft container))
Supply and installation of SCADA panels at the Onshore
Substation
EOWDC Local Supply Chain Event 48
MVOW EOWDC Scope of Work
Onshore works
-Manufacturing
-Post Manufacturing
-Pre-Assembly facility at Esbjerg
Installation
-Specialist lifting tools
-Lift supervision and labour for installation
Mechanical, Electrical & Commissioning
-Aberdeen based (site provided by Vattenfall)
-Mechanical and Electrical tools and labour
-3 CTVs and labour for commissioning, testing and completion activities
Opportunities with MVOW
Installation
Q1 2018
Commissioning
Q2 2018
Operation &
Maintenance
Q3 2018
• Boom lift for installation vessel
• Catering and beverages
• Cleaning and laundry
• Electrical wholesalers
• Fuel supply / gas supply
• Hotels/accommodation
• Hydraulic supplies
• Installation vessel
• Labour hire
• Localised training providers
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EOWDC Local Supply Chain Event 49
EOWDC Aberdeen
Opportunities with MVOW
Installation
Q1 2018
Commissioning
Q2 2018
Operation &
Maintenance
Q3 2018
• Laundry facilities
• Lifting equipment and LOLER Certification
• Metal work fabrication and turning
• Office equipment & stationery
• O&M vessels
• Plant hire
• Portakabins
• PPE and clothing
• Tool suppliers - Hand and power tools
• Transport companies incl. taxis
• Transfer vessels
• Waste disposal
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EOWDC Local Supply Chain Event 50
EOWDC Aberdeen
EOWDC Local Supply Chain Event 51
Burbo Bank Extension Country United Kingdom
Owner DONG Energy
Installation year 2016-17
Number of turbines 32
Turbine type V164-8.0 MW
MW: 258
Rampion Country United Kingdom
Owner E.On
Installation year 2017-18
Number of turbines 116
Turbine type V112-3.45 MW
MW: 400
Nobelwind Country Belgium
Owner Parkwind
Installation year 2016-17
Number of turbines 50
Turbine type V112-3.3 MW
MW: 165
Borkum Riffgrund 2 Country Germany
Owner DONG Energy
Installation year 2018
Number of turbines 56
Turbine type V164-8.0 MW
MW: 450
Firm orders Conditional orders Preferred supplier
Walney Extension Country United Kingdom
Owner DONG Energy
Installation year 2017
Number of turbines 40
Turbine type V164-8.0 MW
MW: 330
Norther Country Belgium
Owner Norther NV
Installation year 2019
Number of turbines Not disclosed
Turbine type V164-8.0 MW
MW: 370
Blyth Offshore Wind Farm Country United Kingdom
Owner EDF Energy
Renewables
Installation year 2017
Number of turbines 5
Turbine type V164-8.0 MW
MW: 41.5
Horns Reef 3 Country Denmark
Owner Vattenfall
Installation year 2018
Number of turbines 49
Turbine type V164-8.0 MW
MW: 406
Aberdeen Bay Country United Kingdom
Owner Vattenfall
Installation year 2018
Number of turbines 11
Turbine type V164-8.0 MW
MW: 92
Opportunities with MVOW
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52
0.5
3.5
2.5
1.5
4.0
2.0
3.0
1.0
0.0
4.0
3.2 3.4
2020e 2019e 2022e
2.3
2021e 2018e
2.9
2017e 2023e
3.9
GW
installed
2014
3.1
2015
1.6
0.9
2016e
2.7
2024e
3.9
1
2
0
4
3
3.9
2024e 2020e
3.9
3.4
2.9
2016e
0.9
2023e 2022e
4.0
2.3
2017e 2015
3.1
2.7
2018e 2019e 2014
1.6
3.2
2021e
GW
installed
Shift to government auctions evident from 2020 Installed Capacity by subsidy mechanism, 2014-2024e, GW
EU Installed capacity trend 2014 – 2024(e), GW
FR DK Other BE NL GE UK
EOWDC Local Supply Chain Event
Auctions Owners tender
Steady market of c3-3.5
GW/ year
Market opportunities