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8/19/2019 ABB Robotics Seminar
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ABB RoboticsOverview
March 2016
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© ABB 2014
Robotics overviewAgenda
§ The ABB Group
§ Discrete Automation and Motion division
§ Robotics
§ Markets served
§
Products & systems offer § ABB Robotics in Egypt
§ Careers In Robotics
§ Research Areas in Robotics
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A global leader in power and automation technologiesLeading market positions in main businesses
~140,000 employees
Presentin
countries+100
Formedin
1988merger of Swiss (BBC, 1891)and Swedish (ASEA, 1883)engineering companies
In revenue(2013)
billion42$
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ABB – in simple terms
Utilities
UtilitiesTransportation &
Infrastructure
Transportation &Infrastructure
Industry
Industry
Power
Power Automation
Automation
Globally
Globally
What(offering)
For whom(customers)
Where(geographies)
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How ABB is organizedFive global divisions
$11 billion35,600
employees
$8.4 billion20,300
employees
$9.9 billion30,200
employees
$8.5 billion25,000
employees
$7.7 billion31,000
employees
2013 revenues, employees at end of 2013
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Discrete Automation and MotionDriving customers industrialproductivity and energy efficiency
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Business units and offering
§ Low voltage AC drives from0.12 to 5600 kW
§ ServoDrives and controls,linear Motors
§ Medium voltage drives from315 kW to more than 100 MW
§ DC Drives from 4 kW to 15000kW
§ PLCs, HMIs§ Software tools§ Product Packages Based on
Drives and PLC offerings§ Service
Drives and Controls
§ Low voltage motors from 0.25to 1000 kW
§ High voltage motors andgenerators up to 70 MW
§ High speed motors§ Traction motors§ Wind power generators§ Diesel generators§ Gas and steam turbine
generators§ Hydro generators, tidal waves§ Mechanical power transmission§ Service
Motorsand Generators
§ Excitation and synchronizingsystems
§ High power rectifiers§ DC wayside power solutions§ Power quality and power
protection products, including
UPS§ Traction converters§ Wind turbine converters§ Solar inverters§ EV charging infrastructure§ Service
Power Conversion
§ Industrial robots§ Robot controllers and software§ Industrial software products§ Application equipment and
accessories§ Robot applications and
automation systems for automotive, foundry,packaging, metal, solar, wood,plastics, etc. industries
§ Service
Robotics
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Discrete Automation and Motion DivisionMaking products work together
RobotsMotors
ControlDrives
Jokab Safety HMI + IO A c c e s s o r i e s
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RoboticsShaping the world we know todaythrough innovation
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RoboticsKey facts
§ Sales and service operations in 53countries and more than 100 locations
§ 5,500 employees
§ Manufacturing in Europe, Asia andAmerica
§ Introduced painting robots in 1969 andthe world’s first commercially availableelectric robot in 1974
§ Over 250,000 robots deliveredworldwide
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Global reach, local operationsPresent in 53 countries – in more than 100 locations
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Pioneering robotics technology since 1969“Innovation and technology are part of our DNA”
1969
Hydraulic paint robotTrall fa TR-200
First electric robot ASEA IRB 6 (5 axis)
1975
6 axis electric robotIRB 90
Joystick motion controlS2 Robot Controll er TPU
1980 1985
1990
2005 2010
AC Servo Drive systemIRB 2000
2000 1995
Modular DesignIRB 6000 range
Dynamic Motion ControlTrueMove, QuickMove
Open ArchitectureS4 Contro ller
Offline programmingRobotStudio
High-speed Picker IRB 340 FlexPicker
Electric Paint RobotTR 5400
500kg robotIRB 7600
Remote
ServiceHigh-speed
Palletizer IRB 460
AW simulationVirtualArc
MultiRobot controlMultiMove
Modular Controller IRC5 controller
Touch screen HMIIRC5 contro ller
2nd Gen Motion ControlTrueMov e II, QuickMove II
Integrated DressingIRB 1600 & IRB 2600
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Pioneering robotics technology since 1969“Innovation and technology are part of our DNA”
2011
Integrated Dressing (ID) SolutionsIRB 2600ID, Spo tPack
Palletizing Robots & GrippersIRB 260 and IRB 760 + 3 FlexGripp ers
Educational Function PackageIRB 120 & RobotStu dio
2012
2014
2013
Laser Cutting SolutionsRobotWare & RobotStudio
Flexible Bodyshop SolutionsFlexLean and GateFramer
2nd Gen High-speed PickersIRB 360 FlexPicker
Machine Tending SolutionsRobotWare & RobotStudio
Integrated VisionSoftware & Harware
New Small Robot RangeIRB 1200
Integrated Force ControlSoftware & Hardware
7th Gen Large RobotsIRB 6700 famil y
Picking Packing SotwareRobotStud io Picking PowerPac
Press Automation SolutionsTwin Robot Xbar (TRX)
Packaging Function PackageIRB 360 RacerPack
Clean Room RobotsIRB 120 Clean room version
ID Welding RobotsIRB 1520ID
FlexPicker UpgradesIRB 360 6kg & 8kg
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The top 10 reasons for robot investment
§ Increase production output rates
§ Reduce operating costs
§ Improve process quality
§ Improve workplace health & safety
§ Increase product manufacturing flexibility
§ Reduce material waste and increase yield
§ Reduce labour turnover and difficulty of recruiting workers
§ Save space in high value manufacturing areas
§ Reduce capital costs (inventory, work in progress)
§ Improve quality of work for employees
Based on research carried out by the International Federation of Robotics (IFR)
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Markets servedOverview
§ Automotive
§ Foundry & Forging
§ Metal fabrication
§
Machine Tools§ Plastics & Rubber
§ Food & Beverage
§ Pharmaceuticals
§
Transportation§ Electrical & Electronics (3C)
§ Renewable Energy – Wind & Solar
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Automotive industries
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Foundry and forging industries
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Metal fabrication industries
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Machine tool industries
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Plastics and rubber industries
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Food and beverage industries
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Pharmaceutical industries
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Transportation industries
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Electrical and electronics industries
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Renewable energy – solar & wind industries
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Wood industries
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Other industries served
§ Electrical machinery
§ Mining
§ Logistics
§ Oil & Gas
§ Glass§ Domestic appliances
§ Wood
§ Medical & optical
§ Paper
§ Building materials & construction§ Defense & aerospace
§ Sanitary, tableware & ceramics
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10 Most Popular Applications for Robots
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Experience from > 250,000 robots delivered
Other Appl
12%
Other
Process
10%
Painting8%
Arc Welding
15%
Spot Welding
20%
Machine Tending &
Materials Handling
35%
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Products & systemsOverview
Robots
Comprehensive range with capacity from 1kg to 630kg.
Applicat ion Equipment
Fully integrated for welding, handling, gluing, sealing, painting
Software
To support robots & systems throughout their entire life-cycle
Manufacturing Cells and Function Packages
Modular cells based on globally proven solutions
Automotive Systems
Fully engineered for BiW, Paint, Powertrain & Press automation
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RobotsOverview
§ Comprehensive range from 1kg to 630kg payload capacity
§ Robust, rigid, reliable, easy to use
§ Customization through modular design concept
§ Protection with IP67, Clean Room, Foundry Plus,Foundry Prime, Wash Down
6 axis robots
PickingPackingPalltizing
Dedicated 4 axis robotsPaint robots
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The ABB robot familyRange suitable for a wide range of applications
Reach up to 3.5m
Payload up to 630kg
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Compact versionPanel mount version
Robot control familyOverview
§ Multi-robot control, up to 36 axis, with MultiMove
§ Programmable user interface with intuitive joystick control viaFlexPendant
§ World leading motion control with TrueMove and QuickMove§ “Next generation safety” with SafeMove
§ Powerful connectivity through network interfaces
§ Remote Service option
Modular version
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Robot process and application equipmentFully integrated with your robot
Dress PacksPainting Track Motions
Process Cabinets Arc Welding Spot Welding
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Robot process and application equipmentFully integrated with your robot
MotorsPositioners Grippers
Press tending tools Gearboxes Additional axis
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Robot process and application equipmentFully integrated with your robot
Force controlVision Dispensing
Dusting Press synchronization Door openers
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SoftwareDelivering power and value
§ Reduced risk of operator mistakes
§ Less need for training
§ Easy to use operator interfaces
§
Application customization§ Programming and testing offline
§ Verifying new products quickly
§ Remote monitoring of production
§ Remote diagnostics
§ Easy to use programming interfaces
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SoftwareRobotWare for ease-of-use
§ Spot Welding
§ Arc Welding
§ Laser Cutting
§ Plastics (injection molding)
§ Diecasting
§ Machining force control
§ Machine Tending
§ Assembly
§ Packing
§ High speed picking
§ Press Tending
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SoftwareRobotStudio for simulation and offline programming
§ Create a common viewin the planning stage
§ Verify tooling and fixtures
in the design stage
§ Program robots faster in the start-up stage
§ Modify programs withoutdowntime in theproduction stage
RobotStudio is the
easy-to-use, lowcost software for
visualizationand offline
programming of ABB robots
It is the tool you
need to maximizeyour productivity
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ABB Superior Motion Control
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ABB Robotics, Egypt’s business unit
Shaping the Robotics Business in Egypt
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These Customers Choose ABB Robots in MENA Region
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What ABB Offers
§ System Engineering
§ Project Simulation
§ Turnkey Projects
§ Robotic Solutions
§ Training
§ After Sale Support
§ Maintenance
§ Remote Service
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What ABB Offers
§ System Engineering
§ Project Simulation
§ Turnkey Projects
§ Robotic Solutions
§ Training
§ After Sale Support
§ Maintenance
§ Remote Service
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Having a Career in Industrial Robots
Field
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Available Jobs
ResearchEntities
TechnologyProvider
Machine
Integrator
Customer
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Needed Skil ls and ExperienceCommon Robotic Systems components:
§ Robotic Arm (Manipulator)
§ Robot Controller
§ Material Handling System ( Conveyors, Gates ….etc)
§ PLC and control Components
§ HMI and Operator interface
§ Process Equipment( Welding Power Source, Paintingequipment…etc.
§ Servo Systems
§ Dedicated Machines,(Carton Erectors, Pallet Dispenser,
Filling Machines…etc.)
§ Communication Components
§ Pneumatic and Hydraulic Systems
§ Safety System
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Needed Skil ls and ExperienceSkills and Experience needed:
Identify:
Customer communication.
Making Proposal.Finding Concept of the project.
Finishing the deal with customer.
Concept Simulation.
Plan:
Electrical Design.
Mechanical Design.Procurement of Project material.
Mechanical components’Manufacturing
Electrical Panels' building.
Offline Programming.
Proof of Concept.
Execute:
Mechanical installation.
Electrical Installation.Pneumatic and Hydraulic systemsInstallation.
System Tuning and testing.
Training.
Safety System Installation.
Online Programming.
Sensors and instrumentationExperience.
Closing and after s ales:
Sign Off.
Remote Service.System Service.
Technical Support.
Production.
System Operation.
Sales Engineer.
Project Manager.
Proposal Engineer.
Electrical Engineer.
Mechanical Engineer.
Design Engineer.
Programmer.
Project Manager
Qualified Technicians
Service Engineer.
Technical Support Engineer.
Manufacturing Engineer
System Operator
Sales Skills.
System Design Experience.
Creativity.
Modelling and simulation Experience.
Control System Design Experience.PLC/HMI Programming Experience.
Robotics Programming Experience
Mechanical Design Experience for Automation systems.
Experience working with Motors/conveyors/ different m echanical components
Experience with Pneumatics/Hydraulics/Instrumentation.
Project Management Experience
Hands on Skills
Site and Customer management Skills
Troubleshooting and Problem SolvingSkills.
Production Experience.
Maintenance Experience.
Robotics Experience.
Safety Attitude
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Future of Robotics / Research Areas
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Overview and vision
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© ABB GroupMarch 13, 2016| Slide 51
Future Trends in RoboticsYumi (IRB14000) Leading the competition
§ Increasing ease of use,deployment andmaintenance
§ Human-Robot Collaboration
§ Improved robot “senses”
§ New ways of working withrobots
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© ABB GroupMarch 13, 2016| Slide 52
Future Trends in RoboticsYumi (IRB14000) Leading the competition
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© ABB GroupMarch 13, 2016| Slide 53
It Begins with YouYou.abb.com
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Applying for ABB Egypt
Check Available Vacancies on
you.abb.com and apply directly.
Or Send Your Resume [email protected].
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Final Message
It’s All up to You.
Time to start’s Now.
Choose the path That matches your Dreams
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