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Company Profile
Aakar Foundry Private Limited, PuneAakar Foundry Private Limited, PuneAn ISO/TS 16949 Certified Company
Jan 2012
Strictly Private& Confidential
About Us
Group Revenue of Rs 100 Crore
India’s one of a independent aluminum foundry established in year 2009 & focused to have presence in all major die casting process.
Aakar Foundry is a Green-field project with all brand new machines.
Manufacturing Facility:Die Casting (GDC/LPDC)Heat Treatment Paint ShopMachining & Assembly.HPDC
Casting for Automotive & Non Automotive segments.
Vishwakarma Institute of Technology (VIT)
Vishwakrama Institute of Information Technology (VIIT)
Vishwakarma Institute of Management (VIM)
Pure IT
Group Ventures
Promoter & MD: Mr. Bharat Agarwal, (BE-Mech, MBA-Finance)
2
Jan 2012
Strictly Private& Confidential
Plant & Facilities
Plant Location : Near to NH4, Somatane Phata, Talegaon, PuneQuality Certificates : ISO 9001:2008 Certified & TS 16949Factory Land : 12 AcresBuilt-up Area : 80,000 sq ftBasement Area : 25,000 sq ft
3
Jan 2012
Strictly Private& Confidential
Our Valuable Customers
4
Jan 2012
Strictly Private& Confidential
Dispatch
LPDC HPDC
PaintShop
GDC
HeatTreatment
ExistingCNC Shop
Reception
ProposedCNC Shop
ProposedCanteen
OFFICE
Plant Layout
5
Jan 2012
Strictly Private& Confidential
Machine Type Make Qty Specification Present Utilisation
Melting Furnace` Fuel furnace 3 nos 2 nos LDO Fired - 800 kg/Hr1 no FO Fired – 500 kg/Hr 20%
LPDC Wengfeng 4 nos Holding - 800 kg, Platen Size - 600mm x 600mm 20%
GDC Raviraj, Pune 10 nosStationary - Vertical Horizontal Parting Line
Holding Furnace- 500 kg, Platen Size - 600mm x 400mm
40%
HPDC Ital Press 1 nos 400 Ton – Fully Automatic 25%
CNC - Turning Femco 6 nos Swing & Bed - 627 mm, 1 meter length 70%
VMC Rifa 3 nos Table Size - 1000 mm x 550 mm x 600mm 50%
Plant & Facilities
6
Jan 2012
Strictly Private& Confidential
WENGFENG- 4 NOS
Die Casting LPDC
7
Jan 2012
Strictly Private& Confidential
ITAL PRESSE – 400 Tons Locking Force
Die Casting HPDC
8
Jan 2012
Strictly Private& Confidential
VERTICAL & HORIZONTAL GRAVITY DIE CASTING
Die Casting GDC
9
Jan 2012
Strictly Private& Confidential
MELTING FURNACES –LDO FIRE 800kg /hr DEGASSING UNIT – FOSECO
Melting Facilities
10
Jan 2012
Strictly Private& Confidential
Machine shop for CNC turning and VMC operations.
CNC Machining
11
Jan 2012
Strictly Private& Confidential
Leak test Sprue Drilling machine
Leakage Testing & Centre Drilling
12
Jan 2012
Strictly Private& Confidential
Capacity 40Ton per day. Paint Shop -under commissioning
Heat Treatment & Paint Shop
13
Jan 2012
Strictly Private& Confidential
unbalance with Balancing Machine.
Radial Fatigue Impact Testing Cornering Test
Spectrometer : Optical Emission typeHeat treatment : Online T6 heat treatment.Hardness tester : Portable Hardness TesterShot Blasting : Shot blasting with Steel shots (Table type & Hanger type, 1 each)Durability test Rigs : Corner Fatigue testing, Radial fatigue testing
Functional Testing
14
Jan 2012
Strictly Private& Confidential
Spectrometer : Optical Emission type Hardness tester
QA Equipments
15
Jan 2012
Strictly Private& Confidential
Shiva Tooltech- PuneAakar Engineers,PuneIndo German Tool Room- AurangabadPinnacle Dies & Mould- PuneZhejiang Wengfeng Technology, China
Mould Manufacturing Partners
Unigraphics (UG- NX6)Auto Cad – 2009 LT
In-house Design Capability
Design & Development
16
Jan 2012
Strictly Private& Confidential
Wheel 12”Alto ,Zen & TATA Nano
Product Gallery – 4 Wheeler, After market
LPDC
17
Jan 2012
Strictly Private& Confidential
Product Under Development – 4 W After Market – 14” & 15”
18
Jan 2012
Strictly Private& Confidential
Oil Cooler Cover
Process GDC
Net Wt – 5.60 kg
Alloy - LM 26
Air Intake Manifold
Process GDC
Net Wt – 1.30 kg
Alloy – LM6
Product Gallery
TATA – 697 CNG Engine Agriculture Pump
Customer : POSH Customer : Kirloskar Oil Engine Ltd.
19
Jan 2012
Strictly Private& Confidential
Customer : Phoenix Mechano -Export
Base 2333-18
Process - LPDC
Net Wt – 4.55 kg
Alloy - LM6
Base 3140
Process - LPDC
Net Wt –5.86 kg
Alloy - LM6
Product Gallery
Automation Enclosure
20
Jan 2012
Strictly Private& Confidential
Customer : Endurance TechnologyEnd Customer : YAMAHA
4LS-Crown Handle
Process - LPDC
Net Wt – 0.6 kg
Alloy - A356 (AC4C)
35B-Crown Handle
Process - LPDC
Net Wt – 0.8 kg
Alloy - A356 (AC4C)
5YY-Crown Handle
Process - LPDC
Net Wt – 0.5 kg
Alloy - A356 (AC4C)
5US-Crown Handle
Process - LPDC
Net Wt – 0.55 kg
Alloy - A356 (AC4C)
Product Gallery – LPDC
21
Jan 2012
Strictly Private& Confidential
Calliper LH
Process - GDC
Net Wt – 0.11 kg
Alloy – LM 16
Calliper RH
Process - GDC
Net Wt – 0.34 kg
Alloy – LM 16
Calliper Holder
Process - GDC
Net Wt – 0.11 kg
Alloy – LM 16
Master Cylinder
Process - GDC
Net Wt – 0.21 kg
Alloy – LM 16
Product Gallery – GDC
Customer : Endurance TechnologyEnd Customer : Bajaj Auto Ltd
22
Jan 2012
Strictly Private& Confidential
End Customer : Bajaj Auto Ltd.
K3 Handle Holder
Process - GDC
Net Wt – 0.23 kg
Alloy - A356 (AC4C)
JD Handle Holder
Process - GDC
Net Wt – 0.38 kg
Alloy - A356 (AC4C)
K3 Bracket
Process- GDC
Net Wt – 0.72 kg
Alloy - A356 (AC4C)
JD Bracket
Process- GDC
Net Wt – 0.52 kg
Alloy - A356 (AC4C)
Product Gallery – GDC
Customer : S N CastingCustomer : Minda Industries
23
Jan 2012
Strictly Private& Confidential
Contact Us
Thank You !
Contact :Mr. Sandip PatilManager- MarketingE-mail [email protected] No: +91-99607 77877Web site:- www.aakarcastings.com
Contact :Mr. Jitendra LakhotiaVice President - OperationsE-mail [email protected] No: +91-94225 38555Web site:- www.aakarcastings.com
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