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7/30/2019 A42-A53 - Clamps Twin Series - En
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Twin Series DIN 3015, Part 3 Components: Dimensions / Order Codes
Clamp Body Proled Design
Proled Inside Surface with Tension Clearance
Group Outside Diameter Nominal Bore Order Codes Dimensions (mm/in)
STAUFF
DIN
Pipe / Tube / Hose Copper (2 Clamp Halves)
D1 / D2 Pipe Tube Profiled Design Type H
(mm) (in) (in) (in) (QQQ= Material) L1 L2 H S min. H Width
1D 1
6 106/06QQQ
36 20 27 0,6 26,5 30
6,4 1/4 106,4/06,4QQQ
8 5/16 108/08QQQ
9,5 3/8 1/4 109,5/09,5QQQ 1.42 .79 1.06 .02 1.04 1.18
10 1/8 110/10 QQQ
12 112/12 QQQ
2D 2
12,7 1/2 3/8 212,7/12,7QQQ
53 29 27 0,7 26,5 30
13,5 1/4 213,5/13,5 QQQ
14 214/14 QQQ
15 215/15QQQ2.09 1.14 1.06 .03 1.04 1.18
16 5/8 1/2 216/16 QQQ
17,2 3/8 217,2/17,2 QQQ
18 218/18 QQQ
3D 3
19 3/4 319/19QQQ
67 36 37 0,7 36,5 30
20 320/20QQQ
21,3 1/2 321,3/21,3QQQ
22 3/4 322/22 QQQ 2.64 1.42 1.46 .03 1.44 1.18
25 325/25QQQ
25,4 1 325,4/25,4QQQ
4D 4
26,9 3/4 426,9/26,9QQQ
80 45 40 0,7 38 3028 428/28 QQQ
3.15 1.77 1.57 .03 1.46 1.18
30 430/30 QQQ
5D 5
32 1-1/4 532/32 QQQ
106 56 53 0,7 52 30
33,7 1 533,7/33,7 QQQ
35 1-1/4 535/35 QQQ
38 1-1/2 538/38 QQQ 4.17 2.20 2.09 .03 2.04 1.18
40 540/40QQQ
42 1-1/4 542/42QQQ
Designs & Standard Materials
Polypropylene Proled Design
Proled inside surface with tension clearance
Colour: Green
Material code: PP
Polypropylene Type H
Smooth inside surface without tension clearance
Colour: Green
Material code: PPH
Polyamide Proled Design
Proled inside surface with tension clearance
Colour: Black
Material code: PA
Polyamide Type H
Smooth inside surface without tension clearance
Colour: Black
Material code: PAH
See page A90 for properties and technical information.
Special Materials
Please consult STAUFF for further details on re-proof
clamp body materials, tested and approved according to
several international re-protection standards.
See page A91 for properties and technical information.
Product Features
Proven, tested and trusted product in various markets
Proled design recommended for the safe installation of rigid
pipes and tubes; type H recommended for the safe installation
of hoses and cables
Available for all commonly used pipe and tube outside diameters
Environmental protection due to vibration/noise reducing design
Excellent weathering resistance, even under extreme conditions
Order Codes
Clamp Body *1*06/06*PP
One clamp body is consisting of two clamp halves.
*1st Part of STAUFF Group 1*Exact outside diameters D1 / D2 (mm) 06/06*Material code (see below) PP
Additional outside diameters and combinations of dif ferent outside diamete rs are available upon request.
Please consult STAUFF for further information.
Clamp Body Type H
Smooth Inside Surface w/o Tension Clearance
L2
D2
L1
S
D1
H
A42 www.stauff.com
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STAUFF
Clamps
A
DIN 3015, Part 3 Twin SeriesComponents: Dimensions / Order Codes
www.stauff.com A43
Group Outside Diameter Order Codes Dimensions (mm/in)
STAUFF
DIN
Pipe (2 Clamp Halves)
D1 / D2
(mm) (in) D3 / D4 W L1 L2 H Width
1D 1
6 106/06 ACT9 1,4
36 20 26 30
.35 .06
6,4 1/4 106,4/6,4 ACT9,4 1,5
.37 .06
9,5 3/8 109,5/9,5 ACT
12,5 2,3
.49 .09 1.42 .79 1.02 1.18
10 110/10 ACT13 2,3
.51 .09
12 112/12 ACT15 2,8
.59 .11
2D 2
12,7 1/2 212,7/12,7 ACT15,7 3,5
53 29 32 30.62 .14
14 214/14 ACT17 3,5
2.09 1.14 1.26 1.18
.67 .14
3D 3
18 318/18 ACT21 3,5
67 36 35,5 30
.83 .14
19 3/4 319/19 ACT22 3,5
.87 .14
20 320/20 ACT23 3,5
.91 .14 2.64 1.42 1.40 1.18
21,3 321,3/21,3 ACT24,3 3,5
.96 .14
25,4 1 325,4/25,4 ACT28,4 3,5
1.12 .14
Integrated Rubber Strips
made of Anti-Corrosion Elastomer
Order Codes
Clamp Body *2*12,7/12,7*ACT
One clamp body consists of two clamp halves,
each with four integrated rubber strips.
*1st Part of STAUFF Group 2*Exact outside diameters D1 / D2 (mm) 12,7 / 12,7*Material code (see below) ACT
W
D3
D1
L2
L1
HD2
W
D4
Additional outside diameters and combinations of dif ferent outside diamete rs are available upon request.
Please consult STAUFF for further information.
Clamp Body Type ACT
Anti Corrosion Technology
Standard Materials
Flame-retardant Polypropylene ( PPV0)
with integrated rubber strips made of
Anti-Corrosion Elastomer (ACE)
Material code: ACT
See page A91 for material properties and technical information.
Product Features
Efcient prevention of crevice corrosion under
pipe clamps on stainless steel pipework
Middle- and long-term cost savings due to
extended service and maintenance intervals
Covering the most commonly used metric and imperial pipe
diameters from 6 mm to 25,4 mm (from 1/4 inch to 1 inch)
Interchangeable and usable with all other standard
STAUFF components acc. to DIN 3015, Part 1
Material and design in compliance with the Norwegian
offshore standard Norsok Z-010 (Revision 3) published
in October 2000 (Section 7.3: Tubing Installation)
Integrated ACE anti-corrosion elastomer strips avoid the
accumulation of seawater between clamp body and pipe;
drainage channels aid the dispersal of seawater
High UV stability of the clamp body material
Resistant against seawater, rain and oil
To be used in sub-sea and top-side environments,
alleviating the requirement for two different products
Subject to stringent testing at the STAUFF laboratories
Salt spray tests according to ASTM B117 applied in
controlled laboratory environments
Long-term eld tested on a rig in the Dutch sector
of the North Sea
Tests results independently assessed by Centre for
Corrosion Technolog at Shefeld Hallam University
Fully detailed, independent test reports available
on request
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Group Dimensions (mm/in) Order Codes
STAUFF DIN L B S H D Thread G (Standard Options)
1D 137 30 3 6,5 12 M6 SP 1D M W2
1.46 1.18 .12 .26 .47 1/420 UNC SP 1D U W2
2D 255 30 5 6 14 M8 SP 2D M W2
2.17 1.18 .20 .24 .55 5/1618 UNC SP 2D U W2
3D 370 30 5 6 14 M8 SP 3D M W2
2.76 1.18 .20 .24 .55 5/1618 UNC SP 3D U W2
4D 485 30 5 6 14 M8 SP 4D M W2
3.35 1.18 .20 .24 .55 5/1618 UNC SP 4D U W2
5D 5110 30 5 6 14 M8 SP 5D M W2
4.33 1.18 .20 .24 .55 5/1618 UNC SP 5D U W2
All threaded part s are available with Metric I SO thread or unied coarse ( UNC) thread accord ing to dimension table.
Alternative materials and surface nishings are available upon request. Consult STAUFF for fur ther information.
Group Dimensions (mm/in) Order CodesSTAUFF DIN L1 L2 L3 B S H D Thread G (Standard Options)
1D 1196 40 18 30 3 6,5 12 M6 RAP 1D/40/5 M W1
7.72 1.57 .71 1.18 .12 .26 .47 1/420 UNC RAP 1D/40/5 U W1
2D 2288 58 28 30 5 6 14 M8 RAP 2D/58/5 M W1
11.34 2.28 1.10 1.18 .20 .24 .55 5/1618 UNC RAP 2D/58/5 U W1
3D 3358 72 35 30 5 6 14 M8 RAP 3D/72/5 M W1
14.09 2.83 1.37 1.18 .20 .24 .55 5/1618 UNC RAP 3D/72/5 U W1
4D 4445 90 42 30 5 6 14 M8 RAP 4D/90/5 M W1
17.52 3.54 1.65 1.18 .20 .24 .55 5/1618 UNC RAP 4D/90/5 U W1
5D 5558 112 55 30 5 6 14 M8 RAP 5D/112/5 M W1
21.97 4.41 2.16 1.18 .20 .24 .55 5/1618 UNC RAP 5D/112/5 U W1
All threaded part s are available with Metric ISO thread or unied coarse (UNC) thread according to dimension table.
Alternative materials and surface nishings are available upon request. Consult STAUFF for fur ther information.
S
L
B
H G
D
B
H
S
D
L2
S
H
B
L2L3
L1
G
H
S
B
Single Weld Plate
Type SP
Group Weld Plate
Type RAP
Order Codes
Weld Plate *SP*1D*M*W2
*Single Weld Plate SP*STAUFF Group 1D
*Thread code Metric ISO thread M Unied coarse (UNC) thread U
*Material code Carbon Steel, untreated W1
Carbon Steel, phosphated W2
Carbon Steel, zinc/nickel-plated W3
Stainless Steel V2A
1.4301 / 1.4305 (AISI 304 / 303)W4
Stainless Steel V4A
1.4401 / 1.4571 (AISI 316 / 316 Ti)W5
Order Codes
Weld Plate *RAP*1D/40/5*M*W1
*Group Weld Plate RAP
*STAUFF Group 1D
*Pipe Center Spacing L2 (mm) 40
*Number of Clamps 5
*Thread code Metric ISO thread M Unied coarse (UNC) thread U
*Material code Carbon Steel, untreated W1Carbon Steel, phosphated W2
Carbon Steel, zinc/nickel-plated W3
Stainless Steel V2A
1.4301 / 1.4305 (AISI 304 / 303)W4
Stainless Steel V4A
1.4401 / 1.4571 (AISI 316 / 316 Ti)W5
Twin Series DIN 3015, Part 3 Components: Dimensions / Order Codes
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STAUFF
Clamps
A
www.stauff.com A45
Notes
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Twin Series DIN 3015, Part 3 Components: Dimensions / Order Codes
Hexagon Rail Nut
Type SM / SMG (for Use with Mounting Rail TS)
Mounting Rail
Type TS (for Use with Hexagon Rail Nut SM / SMG)
Order Codes
Hexagon Rail Nut *SM*1-8/1D*M*W1
*Hexagon Rail NutCarbon Steel SM
Stainless Steel SMG
*STAUFF Group 1D (DIN Group 1) 1-8/1D 2D to 5D (DIN Group 2 to 5) 2-5D
*Thread code Metric ISO thread M Unied coarse (UNC) thread U
*Material code Carbon Steel, untreated W1Carbon Steel, zinc/nickel-plated W3
Stainless Steel V2A
1.4301 / 1.4305 (AISI 304 / 303)W4
Stainless Steel V4A
1.4401 / 1.4571 (AISI 316 / 316 Ti)W5
Order Codes
Mounting Rail *TS*11*-1*W1
*Mounting Rail TS
*Height of rail 11 mm / .43 in 11 14 mm / .55 in 14
30 mm / 1.18 in 30
*Length of rail 1 m / 3.28 ft -1 2 m / 6.56 ft -2
Alternative lengths available upon request.
Consult STAUFF for further information.
*Material code Carbon Steel, untreated W1
Carbon Steel, zinc/nickel-plated W3
Stainless Steel V2A
1.4301 / 1.4305 (AISI 304 / 303)W4
Stainless Steel V4A
1.4401 / 1.4571 (AISI 316 / 316 Ti)W5
Order Codes (Standard Options)Length of Rail: 1 m / 3.28 ft Length of Rail: 2 m / 6.56 ft
Height 11 mm / .43 inTS 11-1 W1
Height 11 mm / .43 inTS 11-2 W1
Height 14 mm / .55 inTS 14-1 W1
Height 14 mm / .55 inTS 14-2 W1
Height 30 mm / 1.18 inTS 30-1 W1
Height 30 mm / 1.18 inTS 30-2 W1
The Hexagon Rail Nut, type SM 1-8/1D is also suitable for Standard Series, STAUFF Group 1 to 8.
All threaded part s are available with Metric ISO thread or unied coarse (UNC) thread according to dimension table.
Alternati ve materials and surface nishings are available upon request. Consult STAUFF for fur ther information.
* Standard nishing option for Twin Series group size 1D in North America is W3 (Carbon Steel, zinc/nickel-plated).
Group Dimensions (mm/in) Order Codes
STAUFF D IN Thread G L B H1 H2 D (Standard Options)
1D 1M6 25,5 10,2 13,5 5,5 12 SM 1-8/1D M W1
1/420 UNC 1.00 .40 .53 .22 .47 SM 1-8/1D U W3*
2D 2
M8 25,5 10,4 13 5 14 SM 2-5D M W3
3D 3
4D 45/1618 UNC 1.00 .41 .51 .20 .55 SM 2-5D U W3
5D 5
Group Dimensions (mm/in)STAUFF DIN L B H1
1D 1
28 11 2
2D 2
3D 31.10 .43 .08
4D 4
5D 5
S
B1
11
B2
Mounting Rail TS 11 Mounting Rail TS 14 Mounting Rail TS 30
B1
B2S
14
S
B1
30
B2
STAUFF Group 1D STAUFF Group 2D to 5D
Mounting Rails, type TS 11/14/30 are suitable for all Twin Series and Standard Series group sizes.
Alternative mater ials and surface nishings are available upon request. Consul t STAUFF for fur ther information.
STAUFF Group 1D STAUFF Group 2D to 5D
G
D
B
LH2
H1
D
L
H1
H2
BG
A46 www.stauff.com
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STAUFF
Clamps
A
DIN 3015, Part 3 Twin SeriesComponents: Dimensions / Order Codes
Channel Rail Adaptor
(for Use with Various Channel Rails) Type CRA
The Channel Rail Adaptor, type CRA 1-8/1D is also suitable for Standard Series, STAUFF Group 1 to 8.
All threaded part s are available with Metric ISO thread or unied coarse (UNC) thread according to dimension table.
Alternative mater ials and surface nishings are available upon request. Consu lt STAUFF for fur ther information.
Order Codes
Adaptor *CRA*1-8/1D*M*W3
*Channel Rail Adaptor CRA
*STAUFF Group 1D (DIN Group 1) 1-8/1D 2D to 3D (DIN Group 2 to 3) 2-3D
4D to 5D (DIN Group 4 to 5) 4-5D
*Thread code Metric ISO thread M
Unied coarse (UNC) thread U
*Material code Carbon Steel, zinc/nickel-plated W3
Stainless Steel V4A
1.4401 / 1.4571 (AISI 316 / 316 Ti)W5
Group Dimensions (mm/in) Order Codes
STAUFF DIN Thread G L1 L2 L3 B1 B2 H1 H2 H3 (Standard Options)
1D 1M6 21 35 40 16 19 6 13 20,5 CRA 1-8/1D M W3
1/420 UNC .83 1.38 1.57 .63 .75 .24 .51 .81 CRA 1-8/1D U W3
2D 2
M8 21 35 38 53 19 9 17 23,5 CRA 2-3D M W3
3D 3
5/1618 UNC .83 1.38 1.50 2.09 .75 .35 .67 .93 CRA 2-3D U W3
4D 4
M8 21 35 38 80 19 9 17 23,5 CRA 4-5D M W3
5D 5
5/1618 UNC .83 1.38 1.50 3.15 .75 .3 .67 .93 CRA 4-5D U W3
Compatibility with Channel Rails
The STAUFF Channel Rail Adaptor, type CRA, is suitable for various channel rails, including the following types:
HALFEN HILTI UNISTRUT STAUFF (Cushion Clamp Series)
HM 41/41 MQ-21, MQ-41, MQ-52, MQ-72 P1000, P1000T, P1000V, P1000VT, P1001 SCS-048-1-PL, SCS-048-1-GR
HZA 41/22 MQ-21U, MQ-41U, MQ-72U P2000, P2000T SCS-120-1-PL, SCS-120-1-GR
HZM 41/41 MQ-21D, MQ-41D, MQ-52-72D P3003, P3003T, P3300V, P3300VT, P3301 See page A87 for technical information.
HZM 41/22 P4000, P4000T
HL 41/41, HL 41/B2 P5000, P5000T, P5001, P5500, P5500T, P5501
STAUFF Group 1D STAUFF Group 2-3D / 4-5D
Consult STAUFF to check compatibility with additional types of channel rails.
www.stauff.com A47
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Twin Series DIN 3015, Part 3 Components: Dimensions / Order Codes
Cover Plate
Type GD
Order Codes
Cover Plate *GD*1D*W3
*Cover Plate GD
*STAUFF Group 1D
*Material code Carbon Steel, zinc/nickel-plated W3
Stainless Steel V2A
1.4301 / 1.4305 (AISI 304 / 303)W4
Stainless Steel V4A
1.4401 / 1.4571 (AISI 316 / 316 Ti)W5
Alternative mater ials and surface nishings are available upon request. Consul t STAUFF for fur ther information.
Group Dimensions (mm/in) Order Codes
STAUFF DIN L B H S D (Standard Options)
1D 134 30 7 3 7
GD 1D W31.34 1.18 .28 .12 .28
2D 252 30 7 3 9
GD 2D W32.05 1.18 .28 .12 .35
3D 365 30 7 3 9
GD 3D W32.56 1.18 .28 .12 .35
4D 479 30 7 3 9
GD 4D W33.11 1.18 .28 .12 .35
5D 5102 30 7 3 9
GD 5D W34.02 1.18 .28 .12 .35
Group Dimensions (mm/in) Order CodesSTAUFF DIN Thread G x L (Standard Options)
1D 1M6 x 35 AS 1D M W3
1/420 UNC x 1-3/8 AS 1D U W3
2D 2M8 x 35 AS 2D M W3
5/1618 UNC x 1-3/8 AS 2D U W3
3D 3M8 x 45 AS 3D M W3
5/1618 UNC x 1-3/4 AS 3D U W3
4D 4M8 x 50 AS 4D M W3
5/1618 UNC x 2 AS 4D U W3
5D 5M8 x 60 AS 5D M W3
5/1618 UNC x 2-1/2 AS 5D U W3
Order Codes
Hexagon Head Bolt *AS*1D*M*W3
*Type of bolt Hexagon Head Bolt(according to DIN 931 / 933 AS
or ANSI / ASME B18.2.1.)
*STAUFF Group 1D
*Thread code Metric ISO thread M Unied coarse (UNC) thread U
*Material code Carbon Steel, zinc/nickel-plated W3
Stainless Steel V2A
1.4301 / 1.4305 (AISI 304 / 303)W4
Stainless Steel V4A
1.4401 / 1.4571 (AISI 316 / 316 Ti)W5
Hexagon Head Bolt
Type AS
All threaded part s are available with Metric ISO thread or unied coarse (UNC) thread according to dimension table.
Alternative mater ials and surface nishings are available upon request. Consu lt STAUFF for fur ther information.
L
B
L
G
D
S
H
Hexagon Head Bolt AS
(according to DIN 931 / 933 or ANSI / ASME B18.2.1.)
Dimensions applicable only when used with Cover Plate GD
A48 www.stauff.com
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STAUFF
Clamps
A
DIN 3015, Part 3 Twin SeriesComponents: Dimensions / Order Codes
www.stauff.com A49
Group Dimensions (mm/in) Order Codes
STAUFF DIN Thread G x L (Standard Options)
1D 1M6 x 35 IS 1D M W3
1/420 UNC x 1-3/8 IS 1D U W3
2D 2M8 x 35 IS 2D M W3
5/1618 UNC x 1-3/8 IS 2D U W3
3D 3M8 x 45 IS 3D M W3
5/1618 UNC x 1-3/4 IS 3D U W3
4D 4M8 x 50 IS 4D M W3
5/1618 UNC x 2 IS 4D U W3
5D 5M8 x 60 IS 5D M W3
5/1618 UNC x 2-1/2 IS 5D U W3
All threaded par ts are available with Metric I SO thread or unied coarse (UNC) thread according to dimension table.
Alternati ve materials and surface nishings are available upon request. Consult STAUFF for fur ther information.
Socket Cap Screw IS
(according to ISO 4762 or ANSI / ASME B18.3)
Dimensions applicable only when used with Cover Plate GD
Order Codes
Hexagon Head Bolt *AS*1D*M*W3
*Type of bolt Socket Cap Screw with Washer (according to ISO 4762 IS
or ANSI / ASME B18.3)
*STAUFF Group 1D
*Thread code Metric ISO thread M
Unied coarse (UNC) thread U
*Material code Carbon Steel, zinc/nickel-plated W3
Stainless Steel V2A
1.4301 / 1.4305 (AISI 304 / 303)W4
Stainless Steel V4A
1.4401 / 1.4571 (AISI 316 / 316 Ti)W5
Socket Cap Screw
(with Washer) Type IS
L
G
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Twin Series DIN 3015, Part 3 Components: Dimensions / Order Codes
A50 www.stauff.com
Safety Locking Plate
Type SI (for Use with Stacking Bolt AF)
Order Codes
Safety Locking Plate *SI*1D*W3
*Safety Locking Plate SI
*STAUFF Group 1D (DIN Group 1) 1D 2D to 5D (DIN Group 2 to 5) 2-5D
*Material code Carbon Steel, zinc/nickel-plated W3
Stainless Steel V2A 1.4301 / 1.4305 (AISI 304 / 303) W4
Stainless Steel V4A
1.4401 / 1.4571 (AISI 316 / 316 Ti)W5
Order Codes
Safety Locking Plate *SIV*1D*W3
*Safety Locking Plate SIV
*STAUFF Group 1D (DIN Group 1) 1D 2D to 3D (DIN Group 2 to 3) 2-3D
*Material code Carbon Steel, zinc/nickel-plated W3
Stainless Steel V2A
1.4301 / 1.4305 (AISI 304 / 303)W4
Stainless Steel V4A
1.4401 / 1.4571 (AISI 316 / 316 Ti)W5
Safety Locking Plate
Type SIV (for Use with Stacking Bolt AF)
Group Dimensions (mm/in) Order CodesSTAUFF DIN L B1 B2 S H (Standard Options)
1D 127 28 11,1 1 7
SIV 1D W31.06 1.10 .44 .04 .27
2D 2
45 28 11,1 1 7SIV 2-3D W3
3D 3
1.77 1.10 .44 .04 .27
S
B1
L
B2
H
Safety Locking Plate SIV
(Prevents Upper Clamp from Turning)
Alternati ve materials and surface nishings are available upon request. Consult STAUFF for fur ther information.
Alternati ve materials and surface nishings are available upon request. Consult STAUFF for fur ther information.
Group Dimensions (mm/in) Order Codes
STAUFF DIN L B1 B2 S (Standard Options)
1D 127 22 11,2 0,5
SI 1D W31.06 .86 .44 .02
2D 2
27 22 12,2 0,5SI 2-5D W3
3D 3
4D 41.06 .86 .48 .02
5D 5
B1
L
B2
S
Safety Locking Plate SI
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STAUFF
Clamps
A
DIN 3015, Part 3 Twin SeriesClamp Assemblies: Order Codes
www.stauff.com A51
Stacking Bolt
(for Use with Safety Locking Plates SI / SIV) Type AF
Order Codes
Stacking Bolt *AF*1D*M*W3
*Stacking Bolt AF
*STAUFF Group 1D
*Thread code Metric ISO thread M Unied coarse (UNC) thread U
*Material code Carbon Steel, zinc/nickel-plated W3
Stainless Steel V2A
1.4301 / 1.4305 (AISI 304 / 303)W4
Stainless Steel V4A
1.4401 / 1.4571 (AISI 316 / 316 Ti)W5
Group Dimensions (mm/in) Order Codes
STAUFF DIN Thread G L1 L2 L3 min. Hex (Standard Options)
1D 1M6 34 20 12 11 AF 1D M W3
1/420 UNC 1.33 .78 .47 .43 AF 1D U W3
2D 2M8 33 20 12 12 AF 2D M W3
5/1618 UNC 1.30 .78 .47 .47 AF 2D U W3
3D 3M8 44 29 12 12 AF 3D M W3
5/1618 UNC 1.73 1.14 .47 .47 AF 3D U W3
4D 4M8 49 34 12 12 AF 4D M W3
5/1618 UNC 1.92 1.33 .47 .47 AF 4D U W3
5D 5M8 61 46 12 12 AF 5D M W3
5/1618 UNC 2.40 1.81 .47 .47 AF 5D U W3
All threaded par ts are available with Metric I SO thread or unied coarse (UNC) thread according to dimension table.
Alternati ve materials and surface nishings are available upon request. Consult STAUFF for fur ther information.
L2
SW
G
G
L3
L1
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Twin Series DIN 3015, Part 3 Clamp Assemblies: Order Codes
A52 www.stauff.com
SP 106/06 PP GD-AS M W10 #K
b Group Size & Diameters
Please select the required group size and diameter and add
the corresponding Code to position b of the order code foryour clamp assembly.
Standard Option
Additional outside diameters and combinations of
different outside diameters are available upon request.
Please consult STAUFF for further information.
Please see page A53 with detailed order examples for some of the most popular Twin Series clamp assemblies.
cClamp Body Design & Material
Please select the design and material of your clamp body
and add the corresponding Code to positionc of the
order code for your clamp assembly.
Please check the availability of the selected clamp body
design and material according to the matrix table inb.
Proled Design
Polypropylene
Code: PP
Polyamide
Code: PA
Type H (Smooth)
Polypropylene
Code: PPH
Polyamide
Code: PAH
Type ACT (Anti Corrosion Technology)
Flame-retardant Polypropylene ( PPV0)
with integrated rubber strips made of
Anti-Corrosion Elastomer (ACE)
Code:ACT(for STAUFF Group 1D, 2D and 3D only)
See page A90 for material properties
and technical information.
Please consult STAUFF for further details on re-proof
clamp body materials, tested and approved according to
several international re-protection standards.
fMaterial & Surface Finishing
Please select the required material & surface nishing of the
metal parts and add the corresponding Code to position f
of the order code for your clamp assembly.
Metal parts made of Carbon Steel, untreated W1
Metal parts made of Carbon Steel, phosphated W2
Metal parts made of Carbon Steel, zinc/nickel-plated W3
Metal parts made of Stainless Steel V2A
1.4301 / 1.4305 (AISI 304 / 303)W4
Metal parts made of Stainless Steel V4A1.4401 / 1.4571 (AISI 316 / 316 Ti)
W5
Weld Plate made of Carbon Steel, phosphated; Other
metal parts made of Carbon Steel, zinc/nickel-platedW10
Rail Nut made of Carbon Steel, untreated; Other
metal parts made of Carbon Steel, zinc/nickel-platedW11
Individual combinations of alternative materials and surface
nishings are available upon request. Consult STAUFF for
further information.
g Assembling & Kitting
If required, please select an additional assembling and
kitting option and add the corresponding Code to the last
position of the order code for your clamp assembly.
Components supplied separately
Code: none (standard option)
Components assembled
Code: #A (special option)
Components packed in kits
Code: #K(special option)
dMounting & Fitting Combination
Please select the mounting and tting combination (e.g.
Bolts, Cover Plates, etc. ) and add the corresponding Code
to positiond of the order code for your clamp assembly.
Installation with Cover Plate and Bolt
Cover Plate GD with
Hexagon Head Bolt AS
Code: GD-AS
Cover Plate GD with
Socket Cap Screw IS
Code: GD-IS
Installation with Locking Plate and Bolt
Safety Locking Plate SI with
Stacking Bolt AF
Code: SI-AF
Safety Locking Plate SIV with
Stacking Bolt AF
Code: SIV-AF
e Thread Type
Please select the required thread type and add the corresponding
Code to positione of the order code for your clamp assembly.
Metric ISO thread
Code: M
Unied coarse (UNC) thread
Code: U
All threaded parts are available with Metric ISO thread or unied
coarse (UNC) thread according to dimension table.
aType of Installation
Please select the type of installation (e.g. weld plates,
rail nuts, etc.) and add the corresponding Code to
positiona of the order code for your clamp assembly.
Without Installation Equipment
Code: none
Installation on Weld Plate
Single Weld Plate
Code: SP
Group Weld Plate
Code: RAP
Installation on Mounting / Channel Rail
Mounting Rail Nut
Code: SM (Carbon Steel)
Code: SMG (Stainless Steel)
Channel Rail Adaptor
Code: CRA
Group Outside Availabil ity of Clamp
Diameter Body Materials & Designs
STAUFF P / T / H Profled Type Type
(DIN) (mm) Design H ACT Code
1D(1)
6 106/06
6,4 106,4/06,4
8 108/08
9,5 109,5/09,5
10 110/10
12 112/12
2D(2)
12,7 212,7/12,7
13,5 213,5/13,5
14 214/14
15 215/1516 216/16
17,2 217,2/17,2
18 218/18
3D(3)
18 318/18
19 319/19
20 320/20
21,3 321,3/21,3
22 322/22
25 325/25
25,4 325,4/25,4
4D(4)
26,9 426,9/26,9
28 428/28
30 430/30
5D(5)
32 532/32
33,7 533,7/33,7
35 535/3538 538/38
40 540/40
42 542/42
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STAUFF
Clamps
A
Order Code
SP 106/06 PP GD-AS M W10
W10 is the standard option for this type of installation.
1x Hexagon Head Bolt
Surface: W3
Thread: Metric
1x Cover Plate
Surface: W3
1x Clamp Body (two halves)
STAUFF Group 1D (DIN 1)
both O.D. 6 mm / .24 in
Material: PolypropyleneProled inside surface
with tension clearance
1x Weld Plate
Surface: W2
Thread: Metric
Thread Codes
All threaded parts are available with Metric ISO thread or
unied coarse (UNC) thread according to dimension table.
Metric ISO thread M
Unied coarse (UNC) thread U
Material Codes
The below listed material codes describe the materials and surface nishings of metal parts that
are most relevant for Twin Series clamp assemblies. Individual combinations of alternative
materials and surface nishings are available upon request. Consult STAUFF for further information.
Metal parts made of Carbon Steel, untreated W1
Metal parts made of Carbon Steel, phosphated W2
Metal parts made of Carbon Steel, zinc/nickel-plated W3
Metal parts made of Stainless Steel V2A: 1.4301 / 1.4305 (AISI 304 / 303) W4
Metal parts made of Stainless Steel V4A: 1.4401 / 1.4571 (AISI 316 / 316 Ti) W5
Weld Plate made of Carbon Steel, phosphated;
Other metal parts made of Carbon Steel, zinc/nickel-platedW10
Rail Nut made of Carbon Steel, untreated;
Other metal parts made of Carbon Steel, zinc/nickel-platedW11
Order Code
106/06 PP GD-AS M W3
W3 is the standard option for this type of installation.
1x Hexagon Head Bolt
Surface: W3
Thread: Metric
1x Cover Plate
Surface: W3
1x Clamp Body (two halves)
STAUFF Group 1D (DIN 1)
both O.D. 6 mm / .24 in
Material: PolypropyleneProled inside surface
with tension clearance
Order Code(Mounting Rail TS not included.)
SM 106/06 PP GD-AS M W11
W11 (STAUFF Group 1D) and W3 (STAUFF Group 2D to 5D)
are the standard options for this type of installation.
1x Hexagon Head Bolt
Surface: W3
Thread: Metric
1x Cover Plate
Surface: W3
1x Clamp Body (two halves)
STAUFF Group 1D (DIN 1)
both O.D. 6 mm / .24 in
Material: Polypropylene
Proled inside surface
with tension clearance
1x Hexagon Rail Nut
Surface: W1
Thread: Metric
Order Code
106/06 PP SI-AF M W3
W3 is the standard option for this type of installation.
1x Stacking Bolt
Surface: W3
Thread: Metric
1x Safety Locking Plate
(Type SI)
Surface: W3
Thread: Metric
1x Clamp Body (two halves)
STAUFF Group 1D (DIN 1)
both O.D. 6 mm / .24 in
Material: Polypropylene
Proled inside surface
with tension clearance
Order Code
106/06 PP SIV-AF M W3
W3 is the standard option for this type of installation.
This type of installation is available up to STAUFF Group 3D only.
1x Stacking Bolt
Surface: W3
Thread: Metric
1x Safety Locking Plate
(Type SIV)
Surface: W3
Thread: Metric
1x Clamp Body (two halves)
STAUFF Group 1D (DIN 1)
both O.D. 6 mm / .24 in
Material: Polypropylene
Proled inside surface
with tension clearance
www.stauff.com A53
DIN 3015, Part 3 Twin SeriesClamp Assemblies: Order Examples
7/30/2019 A42-A53 - Clamps Twin Series - En
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7HFKQLFDO$SSHQGL[
Material Code A $/ A
Basic Material Copolymeric olypropylene olyamide Aluminium Ali12 Thermoplastic lastomer
Standard Colour reen Black atural Black
Mechanical Properties
Tensle E-Mo ule103 /mm( 2
> 1400 /mm( 2
> 000 mm113 /mm at +23C / +3.4(ATM 412
Notch Impact Strength k/m at +23C / +3.4(acc. to Charpy / 1/1eA)
> 1 k/m at +23C / +3.4 (acc. to Charpy / 1/1eA)
ow emperatureNotch Impact trength
31 k/m at -30C / -22.0(acc. to Charpy / 1/1eA
> 3 k/m at -30 C / -22.0(acc. to Charpy / 1/1eA
Tensile Strength at Yield(Tensile Strength)
2 /mm( 2)
> /mm( 2)
> 10 /mm( 10002)
1 /mm(ATM 412)
Ball Indentation ardnessBr nell ardness
44 /mm( 203-1
> /mm( 203-1
> B
Shore ardness A
( 88)
6WDQGDUG&ODPS%RG\0DWHULDOV
Thermal Properties
Temperature esistance
(Continuous Exposure, Min ... Max) -30C ... +0C / -22 ... +14 -40C ... +120C / -40 ... +248(Brief exposure up to +140C / +284 ) up to +300C / up to +2 -40C .. . +12C/ -40 ... +2
hemical Properties
eak Acids conditionally consistent onditionally consistent conditionally consistent onsistent
olvents conditionally consistent conditionally consistent conditionally consistent onditionally consistent
Benzine conditionally consistent onsistent consistent conditionally consistent
Mineral ils conditionally consistent onsistent consistent conditionally consistent
ther ils consistent onsistent consistent consistent
co o s consistent onsistent consistent consistent
eawater consistent onsistent consistent consistent
he information for the olyamide material A and the olyamide based materials A and A- have been determined in a conditioned state according to .
or Aluminium the tensile strength (under reversed bending stress and impact bending strength both rise constantly at decreasing temperatures whilst the value for breaking elongation decreases.
7KHUPRSODVWLF(ODVWRPHU6KRUH$
tandard Material for A roup 4 and (tandard eries
tandard Material for A roup 4 to (eavy eries
0HFKDQLFDO3URSHUWLHV
hore ardness: A (
Modulus of lasticit y: N mm at + +.
AM 4
ensile tress: N/mm (AM 4
7KHUPDO3URSHUWLHV
emperature es is tance: - ... + -4 ... +
&KHPLFDO3URSHUWLHV
Consistent against weak acids and solvents;
conditionally consistent against benzine and mineral oils;
consistent against other oils alcohols and sea water.
6WDQGDUG5XEEHU,QVHUW0DWHULDOV (ODVWRPHU6KRUH$
tandard Material for A roup to (eavy eries
0HFKDQLFDO3URSHUWLHV
hore ardness: ( 555
ensile trength at ield: 9 N mm (N 554
ensile train at Break: 4% (N 554
ear-rowth esistance: 9 N/mm (N 55-A
Compression et: % (N 55
(h at +C / +5
Consult A for further information.
A www.stauff.com
7/30/2019 A42-A53 - Clamps Twin Series - En
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STAUFF
Clamps
A
Approvals / Spec ial Proper ties
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2[\JHQLQGH[(according to 8-2)
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7HVWHGDQGDSSURYHGDFFRUG QJWR'HI6WDQ
$VVHVVPHQWFDWHJRU\%
$SSURYHGE\WKH8.0LQLVWU\RI'HIHQFH0R'
PRNHLQGH[(according to ef tan 02-11WKLFNQHVV PP
+DORJHQIUHHDPHUHWDUGDQWV\VWHP
7R[LFLW\LQGH[J(according to ef tan 02-13
[\JHQLQGH[(according to 48-2)
)ODPPDELOLW\WHPSHUDWXUH&)(according to 8-3 Annex A)
7HVWHGDQGDSSURYHGDFFRUGLQJto B &RGHRISUDFWLFHIRUUHprecautions in the design / constructionof passenger carrying trains)$VVHVVPHQWFDWHJRU\D
&RPSOLDQWWRWKHUHTXLUHPHQWVRI/RQGRQ8QGHUJURXQG0HWURQHWVWDQGDUGLUH DIHW\erformance of Materials)
7HVWHGDQGDSSURYHGDFFRUGLQJWR',13DUW &RPEXVWLELOLW\FODVVLFDWLRQ6 moke developmentFODVVLFDWLRQ 5 'ULSSLQJFODVVLFDWLRQ 7
7HVWHGDQGDSSURYHGDFFRUGLQJWR'HI6WDQ$VVHVVPHQWFDWHJRU\%
6PRNHLQGH[(according to ef tan 02-11WKLFNQHVV PP
+DORJHQIUHHDPHUHWDUGDQWV\VWHP
7R[LFLW\LQGH[J(according to ef tan 02-13)
[\JHQLQGH[(according to 8-2
)ODPPDELOLW\WHPSHUDWXUH & )(according to 48-3 Annex A)
7HVWHGDQGDSSURYHGDFFRUGLQJR8/9HUWLFDO%XUQLQJ7HVW ODVVLFDWLRQ9WKLFNQHVV PPPP
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3$9 3$)) A 339
olyamide olyamide olypropylene olypropylene olypropylene
rey Black hite hite Black
100 /mm( 2-1/2
1100 /mm( 2-1/2
2200 /mm ( 2)W PP P LQ
1440 /mm(C 0811-1-1
3 k/m at +23C / +3.4(acc. to Charpy / 1/1eA)
20 k/m at +23 C / +3.4(acc. to Charpy / 1/1eA)
118 k/m at +23C / +3.4(acc. to Z / 1/1eA)
1 k/m at +23 C / +3.4(acc. to Z / 1/1eA)
k/m at +23C / +3.4 (acc. to 180/A)
4 k/m at -2 C / -13.0(acc. to Z / 1/1eA
4 /mm( 2-1/2)
0 /mm( 2-1/2)
11 /mm ( 2)W&PPPLQ
204 /mm(C 0811-1-1)
/mm( 2)
100 /mm( 203-1
100 /mm( 203-1
-30C ... +120C / -22 ... +248 -30C ... +120C / -22 ... +248 -2C ... +0C / -13 ... +14 -2C ... +0C / -13 ... +14 -2C ... +0C / -13 ... +14
6SHFLDO&ODPS%RG\0DWHULDOV6HOHFWLRQ
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3UROHG'HVLJQ
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Available in the tandard eavy win and eavy win eries
ecommended for the safe installation of rigid pipes or tubes
vailable or all commonly used outside diameters and
nominal sizes ibration/noise reducing and impact absorbing effect towards
the direction of the line provided by the grooves on the inside
of the clamp bodies
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6PRRWK,QVLGH6XUIDFHZR7HQVLRQ&OHDUDQFH
Available in the tandard eavy and win eries
ecommended for the safe installation of hoses or cables
Available for all commonly used outside diameters and
nominal sizes mooth inside surface and chamfered edges avoid
damaging of the hose or cable
7REHXVHGDV[HGSRLQWFODPSSUHYHQWLQJWKHOLQHIURP
sliding (see page A9 for Maximum oads in ipe irection
learance between the clamp halves provides tension of the
tube or p pe
o be used as guide allowing the line to slide
Choose internal diameter of the clamp body slightly smaller
than the outside diameter of the hose or cable to use it as
[HGSRLQWFODPSSUHYHQWLQJWKHOLQHIURPVOLGLQJ
7\SH5,ZLWK5XEEHU,QVHUW
vailable in the tandard eavy and eavy win eries
ecommended or the extra-gentle installation o pipes
tubes hoses or cables
Available for all commonly used outside diameters andnominal sizes
ubber insert made of hermoplastic lastomer with a
hardness of hore-A provides most effective reduction
of vibration and noise caused by vibration
2YDO'HVLJQ
Available in the tandard and eavy eries
ecommended for the safe installation of electric cables
w th ameters between mm ( .9 n an mm (. n
5HFWDQJXODU'HVLJQ7\SH9.
Available in the tandard er ies (A roup 5
ecommended for the safe installation of proximity switches
according to N N 94-5- or similar rectangular
construction with a square of 4mm x mm (.5 n x .5 n
or mm x mm (.5 n x . in
A www.stauff.com
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STAUFF
Clamps
A
7HFKQLFDO$SSHQGL[
0DWHULDOVDQG6XUIDFH)LQLVKLQJVRI0HWDO3DUWV
0DWHULDOV
nless otherwise stated all metal parts (e.g. weld plates
cover plates bolts rail nuts etc. are made of &DUERQ6WHHO
VXUIDFHQLVKLQJDFFRUGLQJWRPDWHULDOFRGH
esides that all metal parts are also available H[VWRF in
two different stainless steel qualities:
6WDLQOHVV6WHHO9$
.4 / .45 (A 4 /
ater a co e:
WDLQOHVV WHHO9$
.44 / .45 (A / i
Material code: 5
ternat ve mater a s are ava ab e upon request.
onsult A for further information.
6XUIDFH)LQLVKLQJV
nless otherwise stated all metal parts made of
Carbon teel t are available with the following
WDQGDUGVXUIDFHQLVKLQJV
DUERQ6WHHOXQWUHDWH
Material code:
DUERQ6WHHOSKRVSKDWHG
e/nph r according to N N 4
ater a co e:
DUERQ WHHO]LQF QLFNHOSODWHG
e/nNi (... +//A// according to N 59
More than hours resistance against red rust / base
metal corrosion in the salt spray test to N N 9
ree of hexavalent chromium Cr(
o compliant according to /95/
(estrictions of the se of azardous ubstances
compliant according to /5/C
(nd of ife ehicles irective
Material code:
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onsult A for further information.
riginal A Cover late with inc/Nickel-Coating:
No signs of corrosion after hours in the salt spray chamber!
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widely-used by competitors in the market ( rom le t to right :
alvanisation and blue-chromating after 9 hours
alvanisation and yellow-chromating after 9 hours
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n all three cases signs o corrosion are quite clearly visible!
Consult A and ask for a detailed report.
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Bol t / Screw Type Mater ia l Code Property C lass / rade
Metric IS Threaded Bolts / Screws 8QLHG&RDUVH7KUHDGHG%ROWV6FUHZV
exagon ead BoltType A
1 2 3 8.8 (according to 88 (according to A 42
4 A2-0 (according to 30) A 304 / B8 (according to ATM A13)
A4-0 (according to 30) A 31 / B8M (according to ATM A13)
ocket Cap crewType
1 2 3 8.8 (according to 88 (according to A 42
4 A2-0 (according to 30) A 304 / B8 (according to ATM A13)
A4-0 (according to 30) A 31 / B8M (according to ATM A13)
lotted ead crewType
1 2 3 4.8 (according to 88 2 (according to A 42
4 A2-0 (according to 30) A 304 / B8 (according to ATM A13)
A4-0 (according to 30) A 31 / B8M (according to ATM A13)
nless otherwise stated the above mentioned property classes / grades apply as standards for bolts and screws supplied by A.
he information indicate the minimum requirements; higher property classes are available upon request. Consult A for details.
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to 1 to 1 1
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nless otherwise stated all threaded parts available with
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utside iameter istance A
(mm) (in) (m) (ft)
11 ... 1 . ... . 1
180 ... 210 .0 ... 8.0 00 18
210 ... 3240 8.0 ... 12.0 0 18
... 1 . ... 1 .
30 ... 400 14.00 ... 1.00 0 40
400 ... 410 1.00 ... 1.0 20 0
1 ... 1 . ... .
080 ... 210 20.00 ... 20.0 00 2
1 ... . ... . 1
... . ... 1. 1 1
utside iameter istance A
(mm) (in) (m) (ft)
... 1 . ... . 1
12 ... 220 .0 ... .8 120 34
20 ... 320 .8 ... 1.2 10 42
... 1. ... 1.
80 ... 0 1. ... 2.2 20 88
0 ... 0 .2 ... 2. 300 84
... 1 . ... . 11
1 ... 88 3.00 ... 3.0 30 1214
... 1 . ... . 1 1
1 ... 11 . ... . 1
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ifferent types of weld plates are available for all A
Clamps according to N 5 as well as for most of the
other ser es an many custom- esgne speca c amps.
lace weld plates in their designated positions. lease make
sure these positions are suitable for the expected loads.
Mark the locations of the weld plates to ensure best alignment.
e the we p ates nto pos t on. ongate we p ates cana so be mounte to the r post ons by usng screws or bots.
ush bottom clamp hal onto weld plate.
nsert pipe tube hose cable or any other line type.
lace second clamp half and cover plate (optional on top
and mount clamp assembly by using screws or bolts.
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A Mounting ails are available in different heights.
A ail Nuts are available for all A Clamps
ccording to N 5 (eavy eries up to A roup
nly as well as for many custom-designed special clamps.
lace mounting rails in their designated positions. lease
make sure these bases are suitable for the expected loads.
Mark the locations of the mounting rails to ensure best alignment. e the mount ng ra s nto pos t on. ountng ra s can
also be mounted to their positions by using side-mounting
brackets with screws or bolts.
nsert rail nuts into mounting rail and turn until stop to lock
(tandard and win eries or slide in rail nut (eavy eries.
ush bottom clamp half onto rail nuts.
nsert p pe tube hose cab e or any other ne type.
lace second clamp hal and cover plate (optional on top
and mount clamp assembly by using screws or bolts.
he exact positions of the clamp assemblies can still be
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he multi-level installation of A Clamps permits easy stacking
of several pipes tubes hoses cables or any other line types even
with different outside diameters. he win eries also allows
stacking of different group sizes ( A roups to 5 .
he clamps are connected by stacking bolts. afety locking plates
inserted between the clamps prevent stacking bolts from turning.
ush bottom clamp hal onto weld plate or rail nuts.
nsert p pe tube hose cab e or any other ne type.
lace second clamp half mount clamp assembly by using
stacking bolts.
lace safety locking plate on top of clamp assembly to
prevent stacking bolts from turning.
roceed with next level as explained before.
A multi-level clamp assemblies can be mounted both to
weld plates or to mounting rails.
ta ed below are standard values and valid for static loads only.lease note: he recommended distances between clamps s
lease note the ollowing in ormation on the installation
of A Clamps next to pipe bends connectors
couplings and valves:
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ipe bends should be supported by A Clamps as close
o the ben s as possb e. urthermore t s recommen e
to design these clamps as fixed point clamps.
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he first clamp should be placed directly next to the connector /
coupling. his protects the connector / coupling from vibrations.
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f valves are incorporated in the pipelines it is recommended
hat support is provided in ront o and behind these valves.
Consult A for further information.
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DistanceA
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STAUFF
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roup exagon ea o t o ypropy ene Polyamide Aluminium
IN EN IS 4014/401 (IN 91/9) Maximum oad Maximum oad Maximum oad
Metr ic 8QLHG&RDUVH T igh tening To rque in P ipe irec tion T igh tening To rque in P ipe irec tion T igh tening To rque in P ipe irec tion
TA IS Thread NC) Thread m tlb lb m tlb lb m tlb lb
M 1/420 C 8 0 13 10 0 13 12 3 8
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