Upload
others
View
8
Download
0
Embed Size (px)
Citation preview
WWW.KINGSUNMACHINERY.COM
KCP-A4(10) Two Roll A4 Size Paper Sheeting & Wrapping Machine
Features:
1. 2-roll paper feeding.
2. Consists of roll-to-sheet cutting & A4 cut sized sheet wrapping.
3. Fully automatic, able to convert paper roll into wrapped ream directly.
4. Using international famous recognized brands, like OMRON, SCHNEIDER, YASKAWA, etc.
5. High speed up to 230m/min
6. High production capacity: 10-12 reams/min (Approx. 9 tons in 8 hours)
7. Small space occupied, 8m x 8m good enough for operation area.
8. Less working labor needed, 3 operators enough for the working.
9. Simple to operate, easy to maintain and long life working.
10. This compact line is the best choice for the small capacity production for the new investors.
WWW.KINGSUNMACHINERY.COM
Working processes:
WWW.KINGSUNMACHINERY.COM
Main machine unit details:
1. Unwinding unit:
- 2-roll fed
- Paper reel core dia.:3"
- Paper reel run stably, avoiding paper wrinkle or break.
- 3” air shaft is used to load the paper roll
- Pick up from floor, Pneumatic lifter to load the paper reel from the floor, max. loading
weight:1000Kg (hydraulic paper roll stand)
- Magnetic powder brake adopted for tension control.
- Paper stop device is used to stop the paper, avoiding the paper break when the machine stops.
WWW.KINGSUNMACHINERY.COM
2. Slitting unit:
- High grade top and bottom rotary knife for accurate slitting.
- De-curve device includes one set of anti-curve rollers and steel wheels. When the curve paper goes
through the paper edge unit that can adjust the paper smooth and let it be flat.
- Pneumatic slitting blades made in Italy. These sharp blades make the cutting edge of the paper
neat and clean. The quality blades ensure less grinding (grind it every 10-15 days, the other
common blades to be grinded every 4 to 5 days).
- Max. Speed:250m/min
- Slitting precision: ±0.2mm
- Max. knife loading:300gsm
- Frame is made of casted steel, thickness 35mm
3. Sheeting unit:
- The rotary structure of the sheeting ensures the high speed (max. 230m/min, 850 cutting /min,
WWW.KINGSUNMACHINERY.COM
10—12 reams/min).
- Sheeting blade made of TCT, to be grinded every 5 months.
- Cross cutting blade load: max. 400gsm
- Sheet longitudinal cutting precision: ±0.2mm
4. Overlapping and conveying unit:
- Rippon belts from Switzerland. This quality belts enable a long service life and stable operation
even in a fast speed.
- German continental time belt driven, making sheet conveying in an orderly way.
5. Sheet stacking unit:
- Built with the cylinder without piston rod, Germany made up-down moto, reducing the vibration
and noise.
- Accurate sheet counting unit.
- The steel board is used to drag the paper pile out and move to the conveying belt.
WWW.KINGSUNMACHINERY.COM
6. Wrapping unit:
WWW.KINGSUNMACHINERY.COM
- Printed paper roll fed.
- 3” air shaft is used to load the wrapping paper roll.
- Pneumatic lifting.
- Magnetic powder brake for unwind tension control.
- Sheet cutter for wrapping paper.
- Wrapping paper roll width:550-560mm for reams of 500 sheets.
- Built in anti-static device.
- Photo sensor is adopted to control the feeding length.
- If no paper pile fed into wrapping section, the wrapping paper will not be fed.
- The hot-melt glue is heated and melted by electricity.
- Machine speed: 10-12 reams per minute
Main technical parameters on sheeter:
Model KCP-A4(210 x 297)
Number of unwinding rolls 2
Number of cuttings 2
Max. gross width of paper roll 846mm
Max. net width of paper roll 840mm
Diameter of paper roll 400-1200mm
Diameter of paper core 3” (76.2mm)
Thickness of paper 60-100gsm
Length of sheeted paper 297mm
Quantity per ream paper 500pcs
Max. height of ream paper 60mm
Working speed of paper feeding 250--300m/min
Working speed of paper cutting 840 times/min
Output speed of ream paper 10- 12 reams/min
Max. knife loading 400gsm (4 x 100)
Precision of paper cutting ±0.2mm
Requirements on paper roll
1.Stable Speed
2. No breakage
3. Qualified paper
Transmission AC Frequency conversion, stepless speed regulated
Main power source 380V/50Hz 3phase 4 wires
WWW.KINGSUNMACHINERY.COM
Control voltage 220V AC/24V DC
Total Power 10KW
Machine dimensions 7 x 7 x 2.1M (L x W x H)
Machine weight 7 Tons
Main technical parameters on wrapping unit:
Production Speed 10 - 12 reams/min
Motor power 5.1KW
Gluing power 3.7KW
Compressed air 0.6- 0.8 Mpa
Size of overwrapping paper 550- 560mm x 386mm
Machine dimensions 3.4 x 3.3 x 1.6M (L x W x H)
Machine weight 2.5T
Main parts on sheeting unit:
No. Item Quantity Origin Remark
1 Round knife 5 sets DELSAR Italy ——
2 Down round knife 5 sets LUXEMBURG Germany ——
3 Sheeting blade 2 pcs LUXEMBURG Germany 650 x 30mm
4 Key bearings 1 set FAG Germany ——
5 Wallboard of sheeter 2 pcs CHINA Nodular cast iron
6 Timing belt 1 set EHRE Germany ——
7 Conveying Belt 1 set RAPPLON Switzerland ——
8 CPU 1 SIEMENS Germany S7-200/224
9 PLC Modular 1 SIEMENS Germany S7-200/223(16 input 16 output)
10 PLC Modular 1 SIEMENS Germany S7-200/223( 4 input 4 output)
11 PLC Modular 2 SIEMENS Germany S7-200/232
12 Relay 23 OMRON Japan MY2N-J/PYF08A-E
13 Proximity detector 1 OMRON Japan TL-Q5M
14 Micro switch 2 OMRON Japan SS-5GL2
15 Photoelectric sensor 1 set OMRON Japan E3Z-T61
16 Contactor 1 Schneider France LCE1-3210
17 Contactor 1 Schneider France LCE1-1810
18 Contactor 4 Schneider France LCE1-0901
19 Proximity 10 OMRON Japan E2E-X5ME1-Z
20 Photoelectrical
Switch (round) 4 OMRON Japan E3FA-DN11
21 Relay 23 OMRON Japan MY2N-J/PYF08A-E
22 Frequency Convertor 1 YASKAWA Japan A1000
23 Touch Screen 1 WEINVIEW Taiwan MT6100I
WWW.KINGSUNMACHINERY.COM
Main parts on wrapping unit:
24 Servo Motor 1 YASKAWA Japan 0.2KW
25 Servo Driver 1 YASKAWA Japan IS500PS5R51-114
26 Gear Motor (1:50) 1 China 0.4KW
27 Gear Motor (1:50) 1 China 0.4KW
28 Gear Motor (1:10) 1 China 0.4KW
29 Gear Motor (1:25) 1 China 0.4KW
30 3-phase
asynchronous motor 1 China 15KW
31 3-phase
asynchronous motor 3 China 2.2KW Y100L1-4
32 Frequency Converter 2 HLP Denmark HLP-C103
33 Anti-static 2groups China ——
34 Voltage transformer 1pc China 220V-30V
35 Switching power
supply 1pc China NES-150-24
NO. Item Quantity Origin Remark
1 Photoelectric Switch 2 pcs OMRON Japan CE
2 Photoelectric Switch
(groove type) 11 pcs OMRON Japan CE
3 Intermediate Relay 11 pcs OMRON Japan CE
4 AC contactor 5 pcs Schneider France CE
5 Step driver 2 pcs CE
6 PLC module 1 set Siemens Germany CE
7 Color mark optic fiber
switch 1 set OMRON Japan CE
8 Proximity switch 3 pcs OMRON Japan CE
9 Touch screen (7”) 1 set WEIVIEW Taiwan CE
10 Optic fiber switch 1 set OMRON Japan CE
11 Brake 7.5kg 1 set Tangying Taiwan CE
12
Air Cylinder
40 x 70
40 x 60
32 x 10
40 x 250
40 x 250(round)
40 x 10
25 x 70
18 pcs Xingong Taiwan CE
WWW.KINGSUNMACHINERY.COM
⚫ Above specification subject to change without notice!
Note: after check above specification, please inform us the requirement, such as how many packs of A4
copy paper need to produce per minute or per hour, then we can offer you suitable model which fit for
your requirement, thank you!
Kingsun Machinery
80 x 25
25 x 20
80 x 250
40 x 200
13 Glue Coating
Machine 3 sets China CE
14 Motor 0.4Kw 1:10 1 set TAIYA Taiwan CE
15 Servo Motor 0.75Kw 1 set YASKAWA Japan CE
16 Step Motor 2 sets BAOMA QIANYANG CE
17 Blower 2.2Kw 1 set
Shanghai Fuli CE
18 Blower 1.5Kw 1 set Shanghai Fuli CE
19 Motor 120W 1:1 3 sets China
CE China
20 Motor 1.1Kw 1 set China CE
21 Reduction motor
1:17 1 set China Shenfei CE
22 Solenoid Valve of Air
Cylinder 14 pcs XINGONG Taiwan CE
23 Magnetic Powder
Brake (FZ50S) 1 set China CE