8
THE MOST ADVANCED COMPRESSOR TECHNOLOGY AVAILABLE A WORLD OF COMPRESSORS FOR A WORLD OF DIFFERENCE

A WORLD OF COMPRESSORS FOR A WORLD OF ... - · PDF fileA WORLD OF COMPRESSORS FOR A WORLD OF ... lines include open drive and semi-hermetic reciprocating and ... reliability than reciprocating

Embed Size (px)

Citation preview

Page 1: A WORLD OF COMPRESSORS FOR A WORLD OF ... - · PDF fileA WORLD OF COMPRESSORS FOR A WORLD OF ... lines include open drive and semi-hermetic reciprocating and ... reliability than reciprocating

THE MOST ADVANCED COMPRESSOR TECHNOLOGY AVAILABLE

A WORLD OF COMPRESSORS FOR A WORLD OF DIFFERENCE

Page 2: A WORLD OF COMPRESSORS FOR A WORLD OF ... - · PDF fileA WORLD OF COMPRESSORS FOR A WORLD OF ... lines include open drive and semi-hermetic reciprocating and ... reliability than reciprocating

For over 90 years, Carlyle has lead the development of compressors for all sizes and types of refrigeration applications. Our current product lines include open drive and semi-hermetic reciprocating and screw compressors.

Today, with the worldwide concern over the possible effects of CFCs on the ozone layer, we have applied our technological capabilities to the development of compressors designed to use alternative, environmentally safe refrigerants – while still meeting the need for reliable, efficient operation and low life-cycle costs.

In addition to product innovation, Carlyle means worldwide reach. With sales in 130 countries, and facilities in Brazil, China, France, India, Japan, Mexico, South Korea, and the U.S.A., we are truly a global supplier, and fully prepared to address your needs wherever you and your customers are in the world.

Compressor Product Lines Capacity Range (MBTUH)

Semi-Hermetic & Open Drive Screw 51 – 3,173

Semi-Hermetic Reciprocating 17.3 – 412

Open Drive Reciprocating 32.7 – 1,532

Compound Cooling 2 stage 25 – 170

THE MOST ADVANCED COMPRESSOR TECHNOLOGY AVAILABLE

A WORLD OF COMPRESSORS FOR A WORLD OF DIFFERENCE

1

Page 3: A WORLD OF COMPRESSORS FOR A WORLD OF ... - · PDF fileA WORLD OF COMPRESSORS FOR A WORLD OF ... lines include open drive and semi-hermetic reciprocating and ... reliability than reciprocating

PARAGON TWIN SCREW COMPRESSORSInnovative DesignCarlyle’s Paragon Twin Screw compressor combines our vast refrigeration and cooling experience with sophisticated technology. Paragon’s patented motor profile and optimized housing geometry design, result in exceptional efficiency and reliability.

Superior ServiceabilityThe Semi-Hermetic, Paragon Twin Screw compressors are designed with fewer parts which results in higher reliability and ease of serviceability.

Efficient Oil ManagementCarlyle offers multiple oil separator options to fit the most challenging applications, as well as external, easy-to-service oil filters, level sensors and heaters to reduce installation labor and eliminate the need for an accessory oil pump.

Perfect Load MatchingAll Paragon models utilize a continuous slide valve unloading system for capacity modulation from 25% to 100%, which allows for perfect load matching and superior seasonal efficiency.

Air-Cooled Non-Economized

Model No. CFMR-134A

45°/130° (Btu/Hr)06TSA137 137 475,63706TSA155 155 535,67806TSA186 186 627,64606TTA266 266 981,09106TTA301 301 1,102,37306TTA356 356 1,305,12306TUA483 483 1,746,56506TUA554 554 1,978,96306TVA680 680 2,512,41006TVA753 753 2,716,73806TVA819 819 2,933,013

2

06TS 06TT 06TU 06TV

Water Cooled Non-Economized

Model No. CFMR-134A

40°/100° (Btu/Hr)06TTW266 266 1,086,07106TTW301 301 1,220,32006TTW356 356 1,434,68606TUW483 483 1,909,64206TUW554 554 2,168,28106TVW680 680 2,749,37006TVW753 753 2,928,31706TVW819 819 3,173,049

Refrigeration Economized

Model No. CFMR-134A

-25°/105° (Btu/Hr)06TSR137 137 228,68506TSR155 155 252,35106TSR186 186 295,90806TTR266 266 457,41106TTR301 301 541,65006TTR356 356 620,001

Page 4: A WORLD OF COMPRESSORS FOR A WORLD OF ... - · PDF fileA WORLD OF COMPRESSORS FOR A WORLD OF ... lines include open drive and semi-hermetic reciprocating and ... reliability than reciprocating

SEMI-HERMETIC RECIPROCATING COMPRESSORSEfficient Performance by DesignThe Carlyle design begins with a 2-cylinder model at 2HP and quickly increases to a 4-cylinder at 3HP and the 6-cylinder at 6.5HP. This design shifts the pumping action from “in-line” to “V” and “W” piston movement which provide lower vibrations, sounds and internal operating temperatures. These designs permit 50% capacity reduction for compressors as small as 3HP.

Efficient Capacity ControlThe optional suction cut-off system prevents refrigerant from entering the cylinder to control the compressor capacity. This design eliminates the recompression of refrigerant, as used by competitors, reducing operating costs and assuring consistent capacity reduction in all ambient conditions.

Reliability by DesignOur crankcase venting system, combined with an oversized oil sump, results in equalized internal start-up pressures to eliminate nuisance oil trips and assures oil return to the compressor. The positive displacement oil lubrication system extends across the full range down to the 2HP model and combines high flow oil pump with an oil pressure regulator. This assures reliable lubrication with minimum oil circulation in the system.

Environmentally FriendlyCarlyle reciprocating compressors have proven reliable in applications with both HCFC and HCF/POE system requirements. Special design considerations in the valve plate, venting and lubrication areas have also improved performance when applied with R-507, R-404A, R-407C, R-134A, R-410A and POE oils.

3

Model No. CFM R-410a

+20/110°F +45/130° F60Hz Btu/Hr

06M**015 15 64,000 106,500

06M**018 18 77,200 127,700

06M**021 21 93,100 152,800

06M**024 24 110,000 178,200

Model No. CFM R-134A R-507/R-404A R-407A R-407C20°/110° (Btu/Hr)

-25°/105° (Btu/Hr)

15°/110° (Btu/Hr)

40°/120° (Btu/Hr)

40°/120° (Btu/Hr)

06D**18 18 36,586 21,703 52,027 77,005 76,931

06D**20 20 40,710 23,808 65,743

06D**25 25 46,645 25,282 74,103 98,395 99,046

06D**28 28 56,141 33,198 90,611 118,561 118,680

06D**37 37 76,765 44,581 119,965 162,254 159,615

06D**41 41 85,064 49,079 128,598

06E**50 50 85,504 59,547 137,997 215,020 204,843

06E**65 65 113,575 72,700 185,051 281,577 280,858

06E**75 75 135,403 84,348 215,376 309,098 310,859

06E**99 99 180,909 109,194 308,568 402,911 410,517

06M

06E

Page 5: A WORLD OF COMPRESSORS FOR A WORLD OF ... - · PDF fileA WORLD OF COMPRESSORS FOR A WORLD OF ... lines include open drive and semi-hermetic reciprocating and ... reliability than reciprocating

COMPOUND COOLING 2 STAGE COMPRESSORS Innovative TechnologyCarlyle’s innovative design makes it literally two compressors in one, with both high and low stages built into one compressor. Our new narrow-seat valve design makes it the most efficient low temperature compressor in the maker for both HCFC and HFC applications from the 5HP to 30HP range.

Higher EfficiencyCompound Cooling, Two-Stage compressors are dedicated to low temperature applications, operating down to -40F (-40C). The Two-Stage design allows for lower compression ratios which results in increased capacity, the application of smaller HP motors and lower applied costs.

Optimized System Operation Compatible with HFC refrigerants and POE oil in single, multiplexed, and parallel system design configurations. Utilizing liquid sub-cooling minimizes liquid temperature fluctuation to TXVs in systems incorporating floating condensing temperatures.

Environmentally ResponsibleCarlyle reciprocating compressors has proven reliable in applications with both HCFC and HCF/POE system requirements. Special design considerations in the valve plate, venting and lubrication designs have also improved performance when applied with R-507, R-404A, R-407A and POE oils.

Model No. CFM R-507/R-404A R-407A

-25/110° F -15/110° F -25/110° F -15/110° F60Hz Btu/Hr 60Hz Btu/Hr

06CC**017 17 25,000 30,400 22,800 28,400

06CC**125 25 32,600 41,000 24,900 30,900

06CC**228 28 37,700 47,600 29,700 36,900

06CC**337 37 52,500 64,300 40,300 50,00006CC**550 50 63,500 82,700 48,700 67,20006CC**665 65 92,000 114,900 62,000 79,700

06CC**675 75 103,000 128,700 75,500 98,000

06CC**899 99 137,300 170,300 89,000 116,300

4

06CC

Page 6: A WORLD OF COMPRESSORS FOR A WORLD OF ... - · PDF fileA WORLD OF COMPRESSORS FOR A WORLD OF ... lines include open drive and semi-hermetic reciprocating and ... reliability than reciprocating

OPEN DRIVE RECIPROCATING COMPRESSORSMoney Saving FlexibilityThe automatic unloaded start capability makes expensive high-torque motors unnecessary, reducing initial expense.

Dependable Performance Positive pressure lubrication extends the life of the compressor. Compressors can be operated as a direct drive or belt drive with the ability to use a variety of motors – electrical, natural gas, and diesel to name a few. Multi-step unloading is available in both internal hydraulic and external electronic control configurations.

Energy Efficient OperationThe design of the crankcase casting, cylinder heads and valve plates allow for a smooth, unrestricted flow of refrigerant though the compressor, resulting in greater operating efficiencies.

Simple to MaintainSome models are designed to be completely rebuilt on-site, including cylinder wall replacement.

Environmentally ResponsibleCompatible with HCFC and HFC refrigerants.

Model No. CFM

R-507/R-404A R-134A

-25/105° F -15/110° F +40/110° F

60Hz Btu/Hr 60Hz Btu/Hr

05K**12 12.4 16,000 20,000 42,500

05K**24 24.7 32,000 40,000 85,800

05G**41 41 47,700 62,100 138,000

05F**40 39.8 33,000 104,500 121,700

05F**60 59.6 49,700 157,000 182,200

05H**40 92.4 79,800 245,900 288,500

05H**60 138.4 120,100 36,900 432,700

05H**80 184.7 160,600 492,400 576,700

05H**120 276.8 241,300 738,500 866,200

5

05G

5H

Page 7: A WORLD OF COMPRESSORS FOR A WORLD OF ... - · PDF fileA WORLD OF COMPRESSORS FOR A WORLD OF ... lines include open drive and semi-hermetic reciprocating and ... reliability than reciprocating

SEMI-HERMETIC & OPEN DRIVE SCREWUnique Design – Efficient and DurableCarlyle’s small-space screw compressor provides better performance and reliability than reciprocating compressors without sacrificing energy. The twin-screw design is tolerant to liquid flood-back and is able to utilize liquid heat exchangers on all temperature applications, providing increased capacity and stabilized system performance.

Compact Size and WeightThey are 15% smaller and lighter than comparable reciprocating compressors, yet have up to 50% higher capacities reducing space required for mechanical rooms and reducing applied cost. Careful engineering minimizes vibration and sound levels while maximizing reliability.

Application FlexibilityBuilt new from the ground up, this product meets the needs of both commercial and industrial applications ranging from high to low temperatures in single, parallel, and externally compounded system designs. Our step up gear design is ideal for variable speed capacity control systems. Our C-Flange package reduces open-drive alignment to less than an hour.

Environmental CompatibilityAll Carlyle screw compressors offer full compatibility with environmentally-friendly refrigerants such as R-134A, R-507, and R-404A. HFC/POE approved.

6

06T

Model No. CFM

R-507/R-404A R-134A

-25/105° F +15/110° F -32/40° C -10/43° C +40/110° F +4/43° C

60Hz 50Hz 60Hz 50Hz

06T**033 33 66,800 141,700 16.31 34.66 131,950 32.22

06T**039 39 81,700 173,850 19.91 42.52 160,300 39.07

06T**044 44 92,500 196,600 22.52 48.08 181,100 44.14

06T**048 48 103,050 218,850 25.08 53.35 196,900 48

06T**054 54 117,350 249,150 28.61 60.83 225,000 54.84

06T**065 65 147,150 312,250 35.87 76.36 282,700 68.91

06T**078 78 177,300 317,800 43.22 90.92 339,500 82.75

06T**088 88 200,100 416,100 48.78 101.76 383,200 93.41

06T**108 90 57.36 121.88

Page 8: A WORLD OF COMPRESSORS FOR A WORLD OF ... - · PDF fileA WORLD OF COMPRESSORS FOR A WORLD OF ... lines include open drive and semi-hermetic reciprocating and ... reliability than reciprocating

Carlyle CompressorPO Box 4808Syracuse, NY 13221, USA

© Carrier Corporation 2015 Lit. No. 574-082 0915

SMART Compressor Accessories

Controller & PWM Valve

Larger Capacity Range Modulate compressor capacity from 20 – 100 percent with better low range capacity control than using a variable frequency drive (VFD) because the PWM valve does not reduce compressor motor speed, eliminating reduced oil pressure issues.

Lower Manufacturing Costs Since fixed compressors do not require step unloading, compressor costs are reduced. Also, a simplified system and control logic will result in lower fabrication costs.

Saves Energy with Precise System Control Load matching with tighter suction pressure control allows you to float the suction pressure while improving compressor efficiency.

Versatility The PWM valve is qualified to work with all low, medium, and high temperature applications. It can be used in either single or parallel compressor applications.

Carlyle Reliability The PWM valve underwent extensive high cycle qualification testing and use of the PWM valve reduces compressor cycling of the fixed compressors for the extended compressor life and reliability.

Even More Efficient Two Stage Compressors The Carlyle compound cooling compressor provides superior efficiencies for low applications. With the PWM valve, your low temperature system will have the best of both worlds – precise capacity control and even greater energy efficiency, making Carlyle a clear choice for all your low temperature applications.

Compressor Application The smart controller is designed to operate with 06D, 06E, 06CC and 06M compressor models for all low, medium and high temperature applications. If using the smart controller in combination with the PWM valve, see additional information in the SMART Application Guide literature number 574-078.

Paragon Control Module (PCM)

User Configurable The Paragon Control Module (PCM) is user configurable for both slide valve & compressor protection, slide valve control only, or compressor protection only. The control set-point can be specified for either pressure or temperature.

PCM Inputs The PCM has multiple sensors to control the controller set-point, the motor temperature, discharge temperature, and oil flow and level.

PCM Outputs The PCM monitors the slide valve unloader coils #1 and #2, the motor cooling valve, and the compressor start/stop circuit.

LED Fault Code Outputs Multiple fault code outputs alert to potential issues such as high motor temperature, high discharge temperature, loss of oil flow to the compressor, low oil level in the oil separator, or of a faulty sensor. The PCM is network capable with ModBus, BacNet, LonWorks, N2 Open, and RS485 communications port.

Compressor Application The PCM is designed to operate with all Paragon compressor models. See additional information in the PCM Application Guide literature number 575-012.