A Range Parts Manual

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Lister Petter AC1 and AD1 Master Parts Manual Issue 11: November 2003

page 1

Introduction - English

The purpose of this Master Parts Manual is togive a record of the parts used on Lister Petter ACand AD engines together with alterations andmodifications that have been effected.

Main bearings and big end bearings are

available undersize and pistons and rings areavailable oversize. Piston rings are only supplied as acomplete set and pistons are supplied complete withrings, gudgeon pin and circlips.

Due to continued development andimprovement it is quite possible that a part purchasedmay not completely resemble that illustrated. Not allitems are illustrated and if an item is listed without apart number it is only available as part of anassembly. Although a part number may be shown,the item may not be available on its own but as anassembly. Items that are shown indented under anentry are included in, and form part of an assembly.

To help the user identify parts, most lists havean illustration with the individual parts given the sameitem number reference as appears in the list. Careshould be taken to ensure the correct illustration isbeing referred to.

Replacement parts should be ordered byquoting the Part Number, not the illustration itemnumber, and the engine serial number.

Each engine has a unique serial number whichis stamped on a plate attached to the air cowling. It isnecessary for this serial number to be identifiedbefore using this manual to ensure the part being

requested is correct for the particular engine. Wherethe Build Number is preceded by a 9 this indicatesthat the engine is either of a non-standardconfiguration, or contains non-standard parts or accessories.Engine Serial Number

03 00123 AC1 A 01Serial Number Code

03 ............. Year of manufacture code (03 = 2003)000123 ...... Consecutive number of engine AC1 ........... Model A ............. Anti-clockwise rotation

01 ............. Build

CAUTIONParts that have not been approved for use on AC/ADengines cannot be relied upon for correct material,dimensions or finish.

Introduction - Français

Ce Manuel des pièces constitue un dossier présentant les pièces utilisées sur les moteurs AC et AD Lister Petter ainsi que les changements etmodifications qui ont été effectués.

Les paliers et les coussinets de bielle sont

disponibles minorés et les pistons et les segmentssont disponibles majorés. Les segments de piston nesont fournis que sous forme de jeu complet et lespistons sont fournis dotés de segments, d’axe et decirclips.

En raison d’une politique de développement etd’amélioration permanents, il est tout à fait possiblequ’une pièce achetée puisse ne pas entièrementressembler à celle illustrée. Ce ne sont pas tous lesarticles qui sont illustrés et, si un article est listé sansnuméro, il n’est disponible que comme partie d’unensemble. Bien qu’un numéro puisse être indiqué,l’article peut ne pas être disponible tout seul, mais

sous forme d’ensemble. Les articles qui sont mis enretrait sous une entrée sont inclus dans un ensembleet font partie de ce dernier.

Afin d’aider l’utilisateur à identifier les pièces,la plupart des listes comportent une illustration, lespièces individuelles étant affectées de la mêmeréférence que celle figurant sur la liste. Il faut veiller àse référer à la bonne illustration.

Les pièces de rechange devraient êtrecommandées enindiquant le numéro de la pièce, etnon le numéro de l’illustration, et le numéro d’ordredu moteur.

Chaque moteur comporte un numéro d’ordreunique qui est gravé sur une plaque attachée aucapot. Il est nécessaire de vérifier ce numéro d’ordreavant d’utiliser ce manuel pour veiller à ce que lapièce demandée soit correcte pour le moteur particulier. Lorsque le numéro de construction estprécédé d’un 9, cela indique que le moteur est d’uneconfiguration non standard, ou contient des piècesou accessoires non standards.Plaque de numéro d’ordre

03 00123 AC1 A 01

Code de numéro d'ordre03 ............. Code de l'année de fabrication (03 =2003)000123 ...... Numéro consécutif du moteur AC1 ........... Modèle A ............. Sens antihoraire01 ............. Modèle du moteur

ATTENTIONOn ne peut pas se fier aux matériaux, dimensions oufini des pièces qui ne sont pas homologuées pour utilisation sur les moteurs AC/AD.


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page 2

Einleitung - Deutsch

In diesem Teilehauptbuch sollen die bei Lister Petter Motoren AC und AD zur Anwendungkommenden Teile sowie die daran vorgenommenen Änderungen und Modifikationen aufgeführt werden.

Hauptlager und Pleuelfußlager können mit

Untermaß geliefert werden, Kolben und Kolbenringemit Übermaß. Kolbenringe werden nur satzweisegeliefert, Kolben komplett mit Ringen, Kolbenbolzenund Sicherungsringen.

Angesichts fortgesetzter Weiterentwicklungenund Verbesserungen kann es vorkommen, daß eingekauftes Teilnicht immer ganz dem abgebildetengleicht.

Nicht alle Teile sind abgebildet, und wenn einTeil ohne Teilnummer aufgeführt wird, wird es nur alsTeil einer Baugruppe geliefert. Auch wenn eineTeilnummer angegeben ist, kann das betreffende Teilggf. nicht allein, sondern nur als Baugruppe gekauft

werden. Eingerückte Teile unter einer Eintragunggehören zu und bilden einen Teil einer Baugruppe.

Um dem Benutzer die Identifizierung vonTeilen zu erleichtern, kommen die meisten Listen mit Abbildung, und die Einzelteile haben die gleicheKennummer wie in der Liste. Es ist daher darauf zuachten, daß immer auf das richtige Bild verwiesenwird.

Bei der Bestellung von Ersatzteilen ist nicht dieKennummer der Abbildung, sondern die Teilnummer und die Seriennummer des Motors anzugeben.

Jeder Motor hat seine eigene Seriennummer,

die auf einem Schild an der Luftkanalverkleidungeingestanzt ist. Diese Seriennummer ist vor Benutzung dieses Buches zu ermitteln, umsicherzustellen, daß das richtige Teil für denbetreffenden Motor bestellt wird. Wenn der Bauartnummer eine 9 vorausgeht, ist der Motor entweder eine Sonderkonfiguration, oder er enthältnicht serienmäßige Teile und Zubehör.Motorseriennummer

03 00123 AC1 A 01Seriennummerncode

03 ............. Baujahr (03 = 2003)

000123 ...... Seriennummer AC1 ........... Typ A ............. Linksdrehung01 ............. Bauart

VORSICHTWenn Sie Teile bestellen, die nicht für Motoren AC/ AD zugelassen sind, können Sie sich nicht auf dierichtigen Werkstoffe, Abmessungen und Ausführung verlassen.

Introduccion - Español

El objeto de este Manual de Piezas Prototipoes dar una descripción de las piezas usadas en losmotores de Lister Petter AC y AD, junto a lasmodificaciones y alteraciones que se hayanefectuado.

Los cojinetes principales y los cojinetes debiela están disponibles en tamaños reducidos y lospistones y los aros de pistón en tamaños ampliados.Los aros de se suministran exclusivamente como juegos completos y los pistones se proporcionancompletos con muñequillas y fiadores de perno.

Debido al continuo desarrollo yperfeccionamiento es muy posible que se adquieraalguna pieza que no asemejara totalmente a lailustrada.

No todos los artículos tienen ilustración y sialguno figurara en lista y no tuviera número de pieza,es por que sólo está disponible como parte de una

unidad completa. Aunque figurara el número depieza, pudiera ser también que no estuvieradisponible solo, sino como parte de una unidadcompleta. Los artículos que figuran sangradosdebajo de una entrada están incluidos y forman partede una unidad completa.

Con objeto de ayudar al usuario a identificar las piezas, la mayoría de las listas tienen unailustración en la que las piezas individuales tienen elmismo número de referencia de artículo que el queaparece en la lista.

Para ordenar piezas de repuesto deberá

citarse el Número de Pieza, no el número delartículo en la ilustración, y el Número de Serie delMotor.

Cada motor tiene un número de serie único,que lleva grabado en una placa fijada a la cubiertadel aire. Resulta necesario comprobar el número deserie antes de hacer uso de este manual paraasegurarse de que la pieza requerida es la adecuadapara el motor del que se trate en particular. En loscasos en los que el Número de Construcción vayaprecedido de un 9, esto indica bien que el motor noes se configuración prototipo o bien que contienepiezas o accesorios que no lo son.Placa de Número Serial

03 00123 AC1 A 01Código de Número de Serial

03 ............. Ano (03 = 2003)000123 ...... Número consecutivo de motor AC1 ........... Modelo A ............. Rotación antihorario01 ............. Construcción de Motor

PRECAUCIONNo se puede tener confianza en que las piezas que

no hayan sido aprobadas para usarse en AC/ADsean del material correcto o tengan las dimensioneso acabado apropiados.


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page 3

Introduzione - Italiano

Lo scopo di questo Manuale dei PezziPrincipali è quello di dare una documentazione deipezzi usati sui motori Lister Petter AC e AD, assiemealle variazioni e modifiche che sono state effettuate.

I cuscinetti principali e i cuscinetti di biella sono

disponibili minorati, mentre i pistoni e gli anelli sonodisponibili maggiorati. Gli anelli dei pistoni sonoforniti solo come gruppo completo e i pistoni sonocompleti di anelli, spinotto e anelli elastici di arresto.

A causa della linea di continuo sviluppo eperfezionamento, è possibile che un pezzoacquistato non sia esattamente come quelloillustrato.

Non tutti gli articoli sono illustrati e se unarticolo è elencato senza un numero categorico, èdisponibile solo come parte di un complessivo. Anche quando un numero categorico è indicato,l’articolo non è necessariamente disponibile da solo,

ma come complessivo. Gli articoli che sono indicatirientrati sotto un titolo sono inclusi in un complessivoe ne fanno parte.

Per aiutare l’utente ad identificare i pezzi, lamaggior parte degli elenchi ha un’illustrazione con ipezzi individuali ai quali viene dato lo stesso numerodi riferimento del pezzo che appare sull’elenco. Sidovrà fare attenzione di consultare l’illustrazionecorretta.

I pezzi di sostituzione dovranno essere ordinaticitando il numero categorico, non il numero d’articolodell’illustrazione, e il numero di serie del motore.

Ciascun motore ha un numero di serieindividuale che è stampato su una piastra attaccataalla cappottatura dell’aria. E’ necessario identificarequesto numero di serie prima di usare questomanuale per accertarsi che il pezzo richiesto siacorretto per il particolare motore. Quando il numerodi costruzione è preceduto da un 9, ciò indica che ilmotore o presenta una configurazione non standard,o contiene pezzi o accessori non standard.Numero di serie del motore

03 00123 AC1 A 01Seriennummerncode

48 ............. Codice anno di fabbricazione (03 =2003)000123 ...... Numero consecutivo di motore AC1 ........... Modello A ............. Rotazione in senso antiorario01 ............. Costruzione del motore

ATTENZIONEI pezzi il cui uso non è stato approvato per i motori AC/AD non sono affidabili quanto a materiale,dimensioni o finitura.


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page 5

Index - EnglishA Accessory Kits ................................................ 11, 17 Accessory Kits (American) Lister-Petter Inc. ............ Adaptor - Flywheel End ........................................ 62 Adaptor - Gear End ........................................ 60, 61 Air Cleaners ..................................................... 44-50

Air Flow Restrictor Plate ....................................... 63CCamshaft .............................................................. 26Connecting Rod .................................................... 24Cowling................................................................. 35Crankcase ............................................................ 20Crankshaft ............................................................ 24Cylinder Barrel ...................................................... 22Cylinder Head ....................................................... 22

DDipstick.................................................. 20, 110-114

E

Engine Builds..................................................18, 19Exhaust Lagging................................................... 92Exhaust Manifold ................................................. 119Exhaust Silencers .................................. 43, 116-121Exhaust Systems........................................ 120, 121Extended Oil Filler and Dipstick ...........................114

FFlywheel Adaptor Ring .......................................... 63Flywheel and Housing .......................................... 36Flywheel Charge Windings ............................. 38, 40Flywheel Guard .................................................... 42Fuel Control Solenoid ...................................98, 100Fuel Control Solenoid Valve ................................ 102

Fuel Filter ........................................................ 78-86Fuel Lift Pump ...................................................... 88Fuel Pipes ............................................................ 33Fuel Pump ............................................................ 34Fuel Tank......................................................... 74-80

GGear End Cover.................................................... 20Gear End Extended Dipstick................................110Gearbox - Reduction ......................................56, 58Governor ........................................................26, 28Guard - Crankshaft ............................................... 89Guard - Exhaust Silencer ..................................... 91Guard - Rope Start ............................................... 90

HHalf Speed Drive .................................................. 53Heater Plug .......................................................... 73Hydraulic Pump Adaptors ...............................94, 95

JJoint Sets............................................................ 122

KKeyswitch ............................................................. 72

L

Lagging - Exhaust................................................. 92MMain Bearings.................................................20, 24Manifold ............................................................... 119Mechanical Oil Stop............................................ 104

NNoise Reduction Hood.......................................... 92

OOil Bath Air Cleaner .............................................. 49Oil Drain Tap - Lubricating ................................... 110Oil Filter ................................................................ 32Oil Filter Adaptor..................................................115

Oil Pipes - Lubricating........................................... 33Oil Pressure Switch .............................................. 96Oil Pump............................................................... 32Oil Stop - Mechanical ......................................... 104

PPiston ................................................................... 24

RReduction Gearbox.........................................56, 58Remote Stop .............................................. 108, 109Rope Start ............................................................ 70

SService Tools ...................................................... 123Shaft Extension - Flywheel End ............................ 52Shaft Extension - Gear End .................................. 51Shaft Extension - Half Speed Drive ................53, 54Silencer - AD1 Build 52......................................... 43Silencers................................................ 43, 116-121Speed Control......................................... 26-30, 106Starter Motor ........................................................ 71Starting Handles .............................................. 64-68Stop/Run Lever..................................................... 31Sump............................................................ 20, 110

TTools ................................................................... 123Two Speed Control ............................................. 106

VValve - Inlet and Exhaust ...................................... 22Variable Speed Control ....................................... 106


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page 6

Index - EnglishA Accessory Kits ................................................ 11, 17 Accessory Kits (American) Lister-Petter Inc. ............ Adaptor - Flywheel End ........................................ 62 Adaptor - Gear End ........................................ 60, 61 Air Cleaners ..................................................... 44-50

Air Flow Restrictor Plate ....................................... 63CCamshaft .............................................................. 26Connecting Rod .................................................... 24Cowling................................................................. 35Crankcase ............................................................ 20Crankshaft ............................................................ 24Cylinder Barrel ...................................................... 22Cylinder Head ....................................................... 22

DDipstick .................................................. 20, 110-114

E

Engine Builds..................................................18, 19Exhaust Lagging................................................... 92Exhaust Manifold ................................................. 119Exhaust Silencers .................................. 43, 116-121Exhaust Systems........................................ 120, 121Extended Oil Filler and Dipstick ........................... 114

FFlywheel Adaptor Ring .......................................... 63Flywheel and Housing .......................................... 36Flywheel Charge Windings .............................38, 40Flywheel Guard .................................................... 42Fuel Control Solenoid ...................................98, 100Fuel Control Solenoid Valve ................................ 102

Fuel Filter ........................................................ 78-86Fuel Lift Pump ...................................................... 88Fuel Pipes ............................................................ 33Fuel Pump ............................................................ 34Fuel Tank ......................................................... 74-80

GGear End Cover.................................................... 20Gear End Extended Dipstick................................110Gearbox - Reduction ......................................56, 58Governor ........................................................26, 28Guard - Crankshaft ............................................... 89Guard - Exhaust Silencer ..................................... 91Guard - Rope Start ............................................... 90

HHalf Speed Drive .................................................. 53Heater Plug .......................................................... 73Hydraulic Pump Adaptors ...............................94, 95

JJoint Sets............................................................ 122

KKeyswitch ............................................................. 72

L

Lagging - Exhaust................................................. 92MMain Bearings.................................................20, 24Manifold ............................................................... 119Mechanical Oil Stop............................................ 104

NNoise Reduction Hood.......................................... 92

OOil Bath Air Cleaner .............................................. 49Oil Drain Tap - Lubricating ................................... 110Oil Filter ................................................................ 32Oil Filter Adaptor..................................................115

Oil Pipes - Lubricating........................................... 33Oil Pressure Switch .............................................. 96Oil Pump............................................................... 32Oil Stop - Mechanical ......................................... 104

PPiston ................................................................... 24

RReduction Gearbox.........................................56, 58Remote Stop ..............................................108, 109Rope Start ............................................................ 70

SService Tools ...................................................... 123Shaft Extension - Flywheel End ............................ 52Shaft Extension - Gear End .................................. 51Shaft Extension - Half Speed Drive ................53, 54Silencer - AD1 Build 52......................................... 43Silencers................................................ 43, 116-121Speed Control......................................... 26-30, 106Starter Motor ........................................................ 71Starting Handles .............................................. 64-68Stop/Run Lever..................................................... 31Sump ............................................................ 20, 110

TTools ................................................................... 123Two Speed Control ............................................. 106

VValve - Inlet and Exhaust ...................................... 22Variable Speed Control ....................................... 106


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page 7

Sachverzeichnis - Deutsch

A Abgaskrümmer ....................................................119 Adapter - Getriebeende .................................. 60, 61 Adapter - Schwungradende .................................. 62 Andrehkurbel ................................................... 64-69 Anlassen mit Zugseil ............................................ 70 Auspuffisoliermaterial ........................................... 92 Auspuffschalldämpfer .............................43, 116-121 Auspuffsysteme .......................................... 120, 121 Auspufftöpfe ........................................... 43, 116-121

DDichtungssätze ................................................... 122Dieselkontrolliertes Magnetventil ................ 102, 103

FFernbedienungsausschalter ....................... 108, 109

G

Geräuschdämpfunghaube .............................. 92, 93Geschwindigkeitssteuerung............. 26-30, 106, 107Getriebe - Reduktion ....................................... 56-58Getriebedeckel ............................................... 20, 21Glühkerze ............................................................. 73

HHauptlager ...................................................... 20, 24Hebel Abstellen/Betrieb ........................................ 31Hydraulikpumpenadapter................................ 94, 95

IIsoliermaterial - Auspuff ........................................ 92

K

Kolben .................................................................. 24Kraftstoffansaugpumpe ........................................ 88Kraftstoffbehälter ............................................. 74-80Kraftstoffilter .................................................... 78-86Kraftstoffleitungen................................................. 33Kraftstoffpumpe .................................................... 34Krümmer .............................................................119Kurbelgehäuse ..................................................... 20Kurbelwelle ........................................................... 24

LLuftfilter ........................................................... 44-50Luftstrombeschränkungsplatte ............................. 63

MMagnetventil - Kraftstoffsteuerung ................. 98-100Mechanische Ölsperre........................................ 104Motorbauarten ................................................ 18, 19

NNockenwelle ......................................................... 26

OÖlablaßhahn - Schmierung..................................110

Ölbadluftfilter ........................................................ 49Öldruckschalter .................................................... 96Öl-Einfüllrohr und verlängerter Ölmeßstab .......... 114Ölfilter ................................................................... 32Ölpeilstab ............................................... 20, 110-114Ölpumpe............................................................... 32Ölrohr - Schmierung ............................................. 33Ölsperre - Mechanisch ....................................... 104Ölwanne ........................................................ 20, 110

PPleuelstange......................................................... 24

R

Reduktionsgetriebe.......................................... 56-58Regler.............................................................. 26-28

SSchalldämpfer - AD1 Bauart 52 ............................ 43Schlüsselschalter ................................................. 72Schutz - Anlassen mit Zugseil .............................. 90Schutz - Auspuffschalldämpfer ............................. 91Schutz - Kurbelwelle ............................................. 89Schwungrad und Gehäuse ................................... 36Schwungradladewicklungen ............................ 38-40Schwungradschutz ............................................... 42Schwungradzwischenring ..................................... 63Startermotor ......................................................... 71

VVariable Drehzahlsteuerung................................ 106Ventile - Einlaß- und Auslaß- ................................ 22Verkleidung........................................................... 35Verlängerter Ölmeßstab steuerseitig ................... 110

WWartungswerkzeug............................................. 123Wellenverlängerung - Getriebeende ..................... 51Wellenverlängerung - Halbdrehzahlantrieb ..... 53, 54Wellenverlängerung - Schwungradende ............... 52

ZZubehörsätze................................................... 11-17

Zubehörsätze (USA) Lister-Petter Inc. ......................Zweigangmagnet ................................................ 106Zylinderkopf .......................................................... 22Zylindermantel ...................................................... 22


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page 8

Indice - Español

A Adaptador - Lado de Engranajes .................... 60, 61 Adaptador - Lado de Volante ................................ 62 Adaptadores de Bomba Hidráulica ................. 94, 95 Aro Adaptador de Volante..................................... 63 Arranque de Cuerda ............................................. 71

BBobinas de Carga ............................................ 38-40Boca de Llenado de Aceite y Varilla Prolongados ........................................... 114Bomba de Aceite .................................................. 32Bomba de Combustible ........................................ 34Bomba de Elevación de Combustible ................... 88

CCabeza de Cilindro ............................................... 22Caja de Engranajes de Reducción .................. 56-58Capota.................................................................. 35

Capucha de Reducción de Ruido ......................... 92Cárter ................................................................... 20Cigüeñal ............................................................... 24Cojinetes Principales ...................................... 20, 24Colector de Escape ..................................... 116-121Colectores ................................................... 116-121Construcciones de Motor ................................ 18, 19Control de Velocidad................................ 26-30, 106Controles de Velocidad Variable ......................... 106Cubierta de Extremo de Engranajes ............... 20, 21Cubrimiento de Escape ........................................ 92

EEje de Levas................................................... 26, 27

Enchufe de Calentador ......................................... 72Extensión de Eje - Lado de Engranajes................ 51Extensión de Eje - Lado de Volante ...................... 52Extensión de Eje - Transmisión de Media Velocidad 53, 54

FFiltro de Aceite...................................................... 32Filtro de Aire de Baño de Aceite ........................... 49Filtro de Combustible....................................... 76-87Filtros de Aire .................................................. 44-49

GGuarda - Arranque de Cuerda .............................. 90Guarda - Cigüeñal ................................................ 89

Guarda - Silenciador de Escape ........................... 91Guarda de Volante................................................ 42

HHerramientas de Servicio ................................... 123

IInterruptor de Presión de Aceite ........................... 96

JJuegos de Uniones ............................................. 122

KKits de Accesorios ........................................... 11-17Kits de Accesorios (EE.UU.) Lister-Petter Inc. ..........

LLlave de Arranque ................................................ 72

MManivela de Arranque...................................... 64-68Motor de Arranque................................................ 71

PPalanca de Parada/Arranque ............................... 31Parada Mecánica de Aceite ................................ 104Pistón ............................................................. 24, 25Placa Restrictora de Flujo de Aire ........................ 63

RRegulador ........................................................ 26-29

SSilenciador - AD1 Construcción 52 ....................... 43Silenciador de Escape ............................43, 116-121Sistemas de Escape ................................... 120, 121Solenoide de Control de Combustible............ 98-100

Solenoide de Doble Velocidad ............................ 106Stop Remoto .............................................. 108, 109Sumidero ....................................................... 20, 110

TTambor de Cilindro ............................................... 22Tanque de Combustible ................................... 74-80Tapón de Drenaje de Aceite ................................110Tuberías de Aceite - Lubricación .......................... 33Tuberías de Combustible...................................... 33

VVálvula Solenoide de Control de Combustible ........ 102Válvulas - Admisión y Escape............................... 22Varilla de Aceite Prolongada en Tapa de Distribución ......................................... 110Varilla de Acoplamiento ........................................ 24Varilla de Aforo ....................................... 20, 110-114Volante y Carcasa ................................................ 36


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page 11

AC1 Accessory Kits

Some accessory kits are not compatible with others or suitable for all engine builds.In some instances more than one accessory kit code is included in the listings on a page.In these cases care must be taken to check the details given in ‘Description of Accessory Kit’ to help identifythe kit items needed, as more items than are actually required in a specific accessory kit may be listed.

Gear End Adaptors

Code Description of Accessory Kit Kit Part Number PageCA Adaptor SAE J609a Flange A - full speed position ........................................................ 364876 .............. 60CB Adaptor SAE J609a Flange B - full speed position ........................................................ 364877 .............. 61

Flywheel End AdaptorsCode Description of Accessory Kit Kit Part Number PageCD Adaptor SAE J609a Flange B ........................................................................................ 365021 .............. 62CF Pilot bored adaptor ........................................................................................................ 365022 .............. 62CG SAE 6/6 spacer ring - 30mm wide ................................................................................. 365023 .............. 63CC Adaptor - SAE J609a Flange A ...................................................................................... 365020 .............. 62CH Adaptor ring - 57mm...................................................................................................... 365024 .............. 63

Air Flow Restrictor Plate

Code Description of Accessory Kit Kit Part Number PageDC For low load, low speed applications - not Builds 05, 66, 67, 68 .................................... 365025 .............. 63

Air CleanersCode Description of Accessory Kit Kit Part Number Page AA Medium duty dry type - Build 05 only ............................................................................. 364858 .............. 44 AB Medium duty dry type .................................................................................................... 365012 .............. 45 AG Medium duty dry type with provision for Start Pilot......................................................... 365221 .............. 46 AH Acoustic medium duty dry type ...................................................................................... 366700 .............. 48 AD Oil bath air cleaner ........................................................................................................ 365013 .............. 49

ControlsCode Description of Accessory Kit Kit Part Number PageKA 1.5m cable and lever control - variable speed builds only .............................................. 364886 ............ 106

KB Two speed (idler) control - variable speed builds only ................................................... 369020 ............ 106KC 1.2m cable operated remote stop .................................................................................. 365042 ............ 108KE Gear end rod operated remote stop .............................................................................. 369210 ............ 109KF Gear end rod operated remote stop .............................................................................. 363759 ............ 109

Gear End DrivesCode Description of Accessory Kit Kit Part Number PageBX Full Power half speed drive - 25.4mm diameter with bearing housing ........................... 364883 .............. 54BM Half speed drive - 25.4mm diameter includes adaptor SAE J609a Flange A ................. 364872 .............. 53BA Full speed drive parallel shaft SAE J609a No.4 25.4mm diameter keyed

includes Code GB ......................................................................................................... 364861 .............. 51BB Full speed drive parallel shaft SAE J609a No.3 19.0mm diameter keyed

with tapped end ............................................................................................................. 364862 .............. 51

BG Full speed drive part machined shaft 25.7mm diameter, includes Code GB .................. 364866 .............. 51BI Full speed drive generator shaft, SAE J609a No.6 22.1mm diameter taper .................. 364868 .............. 51BJ Full speed drive pump shaft, SAE J609a No.7 g15.8mm diameter shaft ....................... 364869 .............. 51BK Full speed drive pump shaft, SAE J609a No.9 28.3/25.4mm diameter

with threaded end .......................................................................................................... 364870 .............. 51BN 6:1 gear end reduction gearbox ..................................................................................... 365015 .............. 58BO 4:1 gear end reduction gearbox ..................................................................................... 365016 .............. 58BP 2:1 gear end reduction gearbox ..................................................................................... 365017 .............. 56BE 25.4mm diameter extension shaft ................................................................................. 364865 .............. 51

Flywheel End DrivesCode Description of Accessory Kit Kit Part Number PageBQ 25.4mm diameter shaft.................................................................................................. 364873 .............. 52

BS Extension shaft - SAE J609a No.5 ................................................................................ 364874 .............. 52BT Generator shaft SAE J609a No.6, Builds 02,04,08, 13, 14, 68 ...................................... 365018 .............. 52BV Extension shaft - SAE J609a No.9 ................................................................................ 365019 .............. 52BW Part machined shaft ...................................................................................................... 364875 .............. 52BY Shaft extension - 19.05mm diameter............................................................................. 364520 .............. 52


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page 12

Exhaust EquipmentCode Description of Accessory Kit Kit Part Number PageNA Pepperpot silencer ........................................................................................................ 364889 ............. 116NB Acoustic Silencer engine mounted with fixed tailpipe..................................................... 365048 ............. 117NC Acoustic Silencer engine mounted with adjustable tailpipe ............................................ 365049 ............. 118NE Threaded exhaust manifold Rp 1,5 (1½" BSP) .............................................................. 365050 ............. 119NJ Silencer spacer kit ......................................................................................................... 378100 ............. 117NL High efficiency exhaust system - engine mounted - Build 5 only.................................... 365052 ............ 120

NM High efficiency acoustic exhaust system - engine mounted........................................... 366710 ............ 121use with extended dipstick Code LC

Fuel EquipmentCode Description of Accessory Kit Kit Part Number PageFB 5 litre engine mounted steel fuel tank - not Builds 66, 67, 68 ......................................... 365034 .............. 74FK 5 litre engine mounted polyethylene fuel tank ................................................................ 366300 .............. 80FC 9 litre engine mounted fuel tank - Build 05 only ............................................................. 372521 .............. 76FH Engine mounted self bleed fuel filter .............................................................................. 365036 .............. 84FJ Engine mounted fuel filter with fitted leak off, non-self bleed ......................................... 367760 .............. 86FD Fuel filter kit (with or without self bleed) - not factory fitted ............................................ 363857 .............. 82FF Fuel lift pump - use with fuel filter Code FH ................................................................... 365069 .............. 88

GuardsCode Description of Accessory Kit Kit Part Number PageGA Crankshaft gear face guard kit - Builds 01-11 ................................................................ 361651 .............. 89GB Gear end extension shaft guard kit - Builds 01-11 ......................................................... 361652 .............. 89GC Flywheel end rope start pulley guard kit - use with Code EF - Builds 01-11 ................... 365037 .............. 90GE Exhaust silencer heat shield - use with Code NL ........................................................... 365038 .............. 91GF Exhaust silencer heat shield - use with Code NM .......................................................... 366480 .............. 91GG Acoustic hood - Builds 66, 67, 68 .................................................................................. 367000 .............. 92GS Exhaust lagging kit - for code NB .................................................................................. 375380 .............. 92GT Exhaust lagging kit - for code NC .................................................................................. 375400 .............. 92GX Exhaust lagging kit - for code NL ................................................................................... 375420 .............. 92GY Exhaust lagging kit - for code NM .................................................................................. 375440 .............. 92GI Noise reduction hood..................................................................................................... 376780 .............. 92

HydraulicsCode Description of Accessory Kit Kit Part Number PageHA Flywheel end - provision for Dowty 0P 3000 2 or 4 bolt flange

and parallel shaft drive .................................................................................................. 365039 .............. 94HE Gear end (Builds 01-11)

Provision for Dowty 0P 3000 4 bolt flange and taper shaft drivefor full speed position - kit only ...................................................................................... 363361 .............. 95

Lubrication EquipmentCode Description of Accessory Kit Kit Part Number PageLA Alternative sump - suitable for Ren make up ................................................................. 369141 .............110LB Low profile sump ........................................................................................................... 369511.............. 110LC Extended dipstick for use with Code NM ....................................................................... 368480 ............. 112

LD Flexible Dipstick ............................................................................................................ 377110.............. 113LU Lubricating oil drain tap ...............................................................................................570-72400........... 110LG Gear end extended dipstick ........................................................................................... 378090 ............. 110

Protection Devices and SolenoidsCode Description of Accessory Kit Kit Part Number PageJA Low lubricating oil pressure sensor - less wiring ............................................................ 365040 .............. 96JB Fuel control solenoid - 12V energised to run,

in lieu of standard stop/run control ................................................................................. 365041 .............. 98JC Mechanical shutdown - triggered by low oil Pressure .................................................... 373330 ............ 104JE 12V fuel control solenoid valve ...................................................................................... 371930 ............ 102JF Fuel control solenoid ..................................................................................................... 374260 ............ 100


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page 13

Starting EquipmentCode Description of Accessory Kit Kit Part Number PageEI 12V 350w heater plug - Wipac ...................................................................................... 365032 .............. 73EJ 12V 350w heater plug - Beru ......................................................................................... 365033 .............. 73EK Starter motor with protective boot terminal .................................................................... 376810 .............. 71WA Wiring loom - from engine to terminal block Nicsa ........................................................ 373771 .............. 72WC Keyswitch - supplied loose ............................................................................................ 375080 .............. 72

Clockwise BuildsCode Description of Accessory Kit Kit Part Number PageEA 2:1 gear end handle start - non limited kickback............................................................ 365026 .............. 64EQ 2:1 gear end handle start - Limited kickback ................................................................. 375113............... 66EG 12V starter motor for use with ring gear builds only ....................................................... 375900 .............. 71EF Rope start - flywheel end (unguarded), not Builds 4, 8, 11, 66, 67, 68 ........................... 365029 .............. 70EE 3,5:1 flywheel end handle start ...................................................................................... 365028 .............. 65ES 3,5:1 flywheel end - Limited kickback starting handle .................................................... 375373 .............. 68

Anti-clockwise BuildsCode Description of Accessory Kit Kit Part Number PageEB 2:1 gear end handle start ............................................................................................... 365027 .............. 64ER 2:1 gear end starting handle - limited kickback .............................................................. 375123 .............. 66

EH 12V starter motor for use with ring gear builds only ....................................................... 375910 .............. 71

SundriesSD Transfer Kit .................................................................................................................... 369111 .................. -


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page 15

AD1 Accessory Kits

Some accessory kits are not compatible with others or suitable for all engine builds.In some instances more than one accessory kit code is included in the listings on a page.In these cases care must be taken to check the details given in ‘Description of Accessory Kit’ to help identifythe kit items needed, as more items than are actually required in a specific accessory kit may be listed.

Gear End Adaptors

Code Description of Accessory Kit Kit Part Number PageCA Adaptor SAE J609a Flange A - full speed position ........................................................ 364876 .............. 60CB Adaptor SAE J609a Flange B - full speed position ........................................................ 364877 .............. 61

Flywheel End AdaptorsCode Description of Accessory Kit Kit Part Number PageCD Adaptor SAE J609a Flange B ........................................................................................ 365021 .............. 62CF Pilot bored adaptor ........................................................................................................ 365022 .............. 62CG SAE 6/6 spacer ring - 30mm wide ................................................................................. 365023 .............. 63CC Adaptor - SAE J609a Flange A ...................................................................................... 365020 .............. 62CE Adaptor - multi-purpose ................................................................................................. 365067 .............. 62CH Adaptor ring - 57mm...................................................................................................... 365024 .............. 63

Air CleanersCode Description of Accessory Kit Kit Part Number Page AB Medium duty dry type .................................................................................................... 365063 .............. 45 AG Medium duty dry type with provision for Start Pilot......................................................... 365222 .............. 46 AH Acoustic medium duty dry type ...................................................................................... 366700 .............. 48 AD Oil bath air cleaner ........................................................................................................ 365064 .............. 49 AJ Manifold for remote air cleaner ...................................................................................... 371960 .............. 50

ControlsCode Description of Accessory Kit Kit Part Number PageKA 1,5m cable and lever control - variable speed builds only .............................................. 364886 ............ 106KB Two speed (idler) control - variable speed builds only ................................................... 369020 ............ 106KC 1,2m cable operated remote stop .................................................................................. 365042 ............ 108KE Gear end rod operated remote stop .............................................................................. 369210 ............ 109

KF Gear end rod operated remote stop .............................................................................. 363759 ............ 109

Gear End DrivesCode Description of Accessory Kit Kit Part Number PageBX Full Power half speed drive - 25,4mm diameter with bearing housing ........................... 364883 .............. 54BM Half speed drive - 25,4mm diameter includes adaptor SAE J609a Flange A ................. 364872 .............. 53

Torsional drive - full power Radial drive for belts etc - 3,7kW (5,0bhp) maximum

BA Full speed drive parallel shaft SAE J609a No.4 25,4mm diameter keyedincludes Code GB ......................................................................................................... 364861 .............. 51

BB Full speed drive parallel shaft SAE J609a No.3 19,0mm diameter keyedwith tapped end ............................................................................................................. 364862 .............. 51

BG Full speed drive part machined shaft 25,7mm diameter, includes Code GB .................. 364866 .............. 51

BI Full speed drive generator shaft, SAE J609a No.6 22,1mm diameter taper .................. 364868 .............. 51BK Full speed drive pump shaft, SAE J609a No.9 28,3/25,4mm diameter threaded end .... 364870 .............. 51BN 6:1 gear end reduction gearbox ..................................................................................... 365015 .............. 58BO 4:1 gear end reduction gearbox ..................................................................................... 365016 .............. 58BP 2:1 gear end reduction gearbox ..................................................................................... 365017 .............. 56BE 25,4mm diameter extension shaft ................................................................................. 364865 .............. 51

Flywheel End DrivesCode Description of Accessory Kit Kit Part Number PageBQ 25,4mm diameter shaft.................................................................................................. 364873 .............. 52BS Extension shaft - SAE J609a No.5 ................................................................................ 364874 .............. 52BT Generator shaft SAE J609a No.6, Builds 02, 04, 08, 13, 14, 68 .................................... 365018 .............. 52BW Part machined shaft ...................................................................................................... 364875 .............. 52

BU 25,4mm diameter shaft (short) ...................................................................................... 365066 .............. 52BZ shaft SAE J609a No.6, Builds 01, 05, 06, 07, 66, 67 ..................................................... 367740 .............. 52


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page 16

Exhaust EquipmentCode Description of Accessory Kit Kit Part Number PageNB Acoustic Silencer engine mounted with fixed tailpipe..................................................... 365048 ............. 117NC Acoustic Silencer engine mounted with adjustable tailpipe ............................................ 365049 ............. 118NE Threaded exhaust manifold Rp 1,5 (1½" BSP) .............................................................. 365050 ............. 119NL High efficiency exhaust system - engine mounted......................................................... 365052 ............ 120NJ Silencer spacer kit ......................................................................................................... 378100 ............. 117NM High efficiency acoustic exhaust system - engine mounted, .......................................... 366710 ............ 121

use with extended dipstick Code LC

Fuel EquipmentCode Description of Accessory Kit Kit Part Number PageFH Engine mounted self bleed fuel filter .............................................................................. 365070 .............. 84FJ Engine mounted fuel filter with fitted leak off, non-self bleed ......................................... 367750 .............. 86FD Fuel filter kit (with or without self bleed) - not factory fitted ............................................ 372070 .............. 82FF Fuel lift pump - use with fuel filter Code FH ................................................................... 365069 .............. 88FB 5 litre engine mounted (up to 3000 r/min) polyethylene fuel tank ................................... 365068 .............. 80FE 5 litre engine mounted (3000 r/min and over) polyethylene fuel tank ............................. 365073 .............. 78

GuardsCode Description of Accessory Kit Kit Part Number Page

Clockwise Rotation BuildsGA Crankshaft gear face guard kit, not builds 66, 67, 68..................................................... 361651 .............. 89GB Gear end extension shaft guard kit - Builds 66, 67, 68 .................................................. 361652 .............. 89GC Flywheel end rope start pulley guard kit, not builds 66, 67, 68 - use with Code EF ........ 365037 .............. 90GE Exhaust silencer heat shield - use with Code NL ........................................................... 365038 .............. 91GF Exhaust silencer heat shield - use with Code NM .......................................................... 366480 .............. 91GI Noise reduction hood..................................................................................................... 376790 .............. 92GG Acoustic hood - Builds 66, 67, 68 .................................................................................. 367010 .............. 92GS Manifold and silencer lagging ........................................................................................ 375380 .............. 92GT Manifold and silencer lagging ........................................................................................ 375400 .............. 92GX Manifold and silencer lagging ........................................................................................ 375420 .............. 92GY Manifold and silencer lagging ........................................................................................ 375440 .............. 92

HydraulicsCode Description of Accessory Kit Kit Part Number PageHA Flywheel end - provision for Dowty 0P 3000 2 or 4 bolt flange

and parallel shaft drive, Builds 02, 04, 08, 13, 14, 68 .................................................... 365039 .............. 94HE Gear end (Builds 01-14)

Provision for Dowty 0P 3000 4 bolt flange and taper shaft drivefor full speed position - kit only ...................................................................................... 363361 .............. 95

HB Flywheel and hydraulic pump adaptor ........................................................................... 365071 .............. 94

Lubrication EquipmentCode Description of Accessory Kit Kit Part Number PageLA Alternative sump - suitable for Ren make up ................................................................. 369141 .............110LC Extended dipstick for use with Code NM ....................................................................... 368480 ............. 112LU Lubricating oil drain tap ...............................................................................................570-72400........... 110

LE Oil filter .......................................................................................................................... 370880 ............. 115LF Extende oil filler and dipstick ......................................................................................... 371860 ............. 114LG Gear end extended dipstick ........................................................................................... 378090 ............. 110

Protection Devices and SolenoidsCode Description of Accessory Kit Kit Part Number PageJA Low lubricating oil pressure sensor - less wiring ............................................................ 365040 .............. 96JB Fuel control solenoid - 12V energised to run ................................................................. 365041 .............. 98JE 12V fuel control solenoid valve ...................................................................................... 371930 ............ 102JF Fuel control solenoid ..................................................................................................... 374260 ............ 100


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page 17

Starting EquipmentCode Description of Accessory Kit Kit Part Number PageEA 2:1 gear end handle start, Not Builds 2, 13, 14 .............................................................. 365026 .............. 64EK 12V starter motor with protective boot terminal ............................................................. 376810 .............. 71EG 12V starter motor for use with ring gear builds only ....................................................... 375900 .............. 71EF Rope start - flywheel end (unguarded), Builds 02, 13, 14 .............................................. 365029 .............. 70EE 3,5:1 flywheel end handle start, Builds 02, 04, 08, 13, 14 .............................................. 365028 .............. 65EQ Limited kickback starting handle.................................................................................... 375113............... 66

ES Limited Kickback starting handle, Builds 02, 04, 08, 13, 14 ........................................... 375373 .............. 68EI 12V 350w heater plug - Wipac ...................................................................................... 365032 .............. 73EJ 12V 350w heater plug - Beru ......................................................................................... 365033 .............. 73WA Wiring loom - from engine to terminal block .................................................................. 373771 .............. 72WC Keyswitch - supplied loose ............................................................................................ 375080 .............. 72

SundriesSD Transfer Kit .................................................................................................................... 369111 .................. -


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page 18

AC1 Engine Builds

Some Builds may not be available in all engines.

Where the build number is preceded by a 9 thisindicates that the engine is either of a non-standardconfiguration, or contains non-standard parts or

accessories.

When new parts are required for such a build it issuggested that reference be made to Lister-Petter todetermine the exact engine specification and which partsare non-standard.

Build Detail

01 Variable Speed up to 3600 r/min02 Variable Speed up to 3600 r/min with ring gear 03 Fixed Speed 2100 r/min with ring gear 04 Variable Speed up to 3600 r/min - electric start and ring gear 05 Fixed Speed 1500 r/min with ring gear

06 Fixed Speed 3000 r/min07 Fixed Speed 3000 r/min with ring gear 08 Fixed Speed 3000 r/min - electric start and ring gear 09 Fixed Speed 3600 r/min10 Fixed Speed 3600 r/min with ring gear 11 Fixed Speed 3600 r/min - electric start and ring gear 20 Variable Speed 3600 r/min Anticlockwise rotation21 Variable Speed 3600 r/min Anticlockwise rotation with ring gear 22 Variable Speed 3600 r/min Anticlockwise rotation - electric start and ring gear 23 Fixed Speed 3000 r/min Anticlockwise rotation24 Fixed Speed 3000 r/min Anticlockwise rotation with ring gear 25 Fixed Speed 3000 r/min Anticlockwise rotation - electric start and ring gear 26 Fixed Speed 3600 r/min Anticlockwise rotation

27 Fixed Speed 3600 r/min Anticlockwise rotation - electric start and ring gear 55 Genset Build - Fixed Speed 2100 r/min66 Low Noise - Fixed Speed 3000 r/min67 Low Noise - Fixed Speed 3000 r/min with ring gear 68 Low Noise - Fixed Speed 3000 r/min - electric start and ring gear 100 Fixed Speed 1500 r/min with ring gear 101 Fixed Speed 1500 r/min with ring gear 102 Fixed Speed 1500 r/min with ring gear 103 Fixed Speed 1500 r/min with ring gear 104 Fixed Speed 1500 r/min with ring gear 105 Fixed Speed 1500 r/min with ring gear


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page 19

AD1 Engine Builds

Some Builds may not be available in all engines.

Where the build number is preceded by a 9 thisindicates that the engine is either of a non-standardconfiguration, or contains non-standard parts or

accessories.

When new parts are required for such a build it issuggested that reference be made to Lister-Petter todetermine the exact engine specification and which partsare non-standard.

Build Detail

01 Variable Speed up to 3600 r/min02 Variable Speed up to 3600 r/min with ring gear 04 Variable Speed up to 3600 r/min with electric start and ring gear 05 Variable Speed up to 1500 r/min06 Fixed Speed 3000 r/min

07 Fixed Speed 3000 r/min with ring gear 08 Fixed Speed 3000 r/min with electric start and ring gear 09 Fixed Speed 3600 r/min10 Fixed Speed 3600 r/min with ring gear 11 Fixed Speed 3600 r/min - electric start with ring gear 13 Variable Speed up to 3600 r/min14 Fixed Speed 3000 r/min52 Genset Build - Variable Speed up to 2500 r/min66 Low Noise - Fixed Speed 3000 r/min67 Low Noise - Fixed Speed 3000 r/min with ring gear 68 Low Noise - Fixed Speed 3000 r/min with electric start and ring gear 77 Fixed Speed 3000 r/min with electric start82 Fixed Speed 3000 r/min

100 Fixed Speed 3000 r/min with ring gear 101 Fixed Speed 3000 r/min with ring gear 102 Variable Speed up to 3000 r/min


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page 20

Crankcase, Gear End Cover and Sump

Illustration AC1 AC ADNo. Description Part Number 1 1 Remarks

1 Crankcase Assembly.........................................................363399 1 1 Clockwise Builds - Crankcase Assembly.........................................................363847 1 - Anti-clockwise Builds

- Crankcase Assembly.........................................................377970 1 - AC1 Build 102 - Crankcase Assembly.........................................................370690 - 1 AD1 Build 1002 Stud - AC1......................................................................362577 2 - Replaces 362517 - Stud - AD1...................................................................... 360707 - 23 Stud - AC1......................................................................362579 3 - Replaces 362516 - Stud - AD1...................................................................... 360708 - 34 Stud ................................................................................ 363065 3 35 Collar ..............................................................................344828 1 1 Not AD1 Build 776 Bush ............................................................................... 359124 1 17 Plug ................................................................................ 264553 1 18 Camshaft Bearing - Flywheel End ..................................360716 1 19 Camshaft Bearing - Intermediate .................................... 266383 1 110 Camshaft Bearing - Gear End ........................................ 266382 1 1 - Main Bearings - Gear End ..............................................266358 1 1 See Crankshaft Section

11 Bush ............................................................................... 266032 1 112 Plug ................................................................................ 332968 3 3 - Plug ...........................................................................027-07912 1 113 Washer ..............................................................................785612 5 514 Nut..................................................................................... 746028 5 515 Dipstick and Filler Cap....................................................... 344954 1 1 Not AC Build 105, AD Build 77 - Dipstick Assembly ........................................................027-07852 1 1 AC Build 105 and AD Build 77 - Dipstick Tube Assembly ....................................................376670 1 1 AC Build 105 and AD Build 7716 Joint...................................................................................365229 1 117 Cover ................................................................................. 350556 1 118 Setscrew ...........................................................................752645 4 419 Breather Assembly ............................................................ 358797 1 120 Oil Seal ..............................................................................359929 1 1 Not AD1 Build 7721 Gear Cover Plug ................................................................ 272362 1 1 Not AD1 Build 77

22 Washer ..............................................................................785612 2 2 Not AD1 Build 7723 Setscrew ...........................................................................752647 2 2 Not AD1 Build 7724 Dowel ................................................................................ 266395 2 225 Capscrew ..........................................................................754004 7 7 8 on AC Builds 102, 105 &

AD 101, 10226 Capscrew ..........................................................................754008 1 1 Not AD1 Build 7727 Gear Cover ........................................................................299997 1 1 AC Builds 1-11, 55

AD Builds 1-14, 52, 82 - Gear Cover........................................................................ 366000 1 1 AC Builds 66-68, 105

AD Builds 66-68, 102 - Gear Cover........................................................................ 366100 1 1 AC Builds 77, 102 &

AD Builds 77, 101 - Oil Filler Seal Bung ............................................................ 366080 1 1 AC & AD Builds 66-68, 77 - Gear Cover and End Assembly ......................................... 365009 1 - AC Builds 20-27

- Gear Cover .....................................................................299997 1 - - End Cover ......................................................................361468 1 -28 Gear Cover Joint ............................................................... 367870 1 1 Replaces 19714829 Setscrew ...........................................................................752645 2 2 AC Builds 1-11, 55

AD Builds 1-14, 52, 8230 Washer ..............................................................................786079 2 2 AC Builds 1-11, 55

AD Builds 1-14, 52, 82 - Plug ...................................................................................272362 1 - AC Build 105 - 'O' Ring ..............................................................................359929 1 - AC Build 105 - Bolt .................................................................................... 752647 2 - AC Build 105 - Washer ..............................................................................785612 2 - AC Build 10531 Guard ................................................................................ 359934 1 1 AC Builds 1-11, 55

AD Builds 1-14, 52, 8232 Sump Assembly ................................................................ 375780 1 1 Replaces 365003. See also

"Extended Running Sump" - Oil Strainer .....................................................................368390 1 1 Replaces 266370 - Spring Washer ................................................................786027 1 1 - Setscrew ........................................................................742778 1 133 Expansion Plug .........................................................201-39810 1 1 Replaces 36513634 Drain Plug ..................................................................201-47471 2 2 Replaces 317267/201-4747035 Washer ......................................................................013-21778 2 2 Replaces 843105Continued on next page.........


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page 21

Illustration AC1


36 Capscrew ..........................................................................350266 8 837 Joint...................................................................................198250 1 138 Starter Blanking Plate ........................................................358135 1 1 AC Builds 1, 5, 6, 9

AD Builds 1, 5, 6, 13, 14, 52 - Starter Blanking Plate ........................................................366880 1 1 AC & AD Builds 66-68

AD Builds 101, 102 - Starter Blanking Plate ........................................................362785 1 - AC Builds 20, 23, 24, 2639 Setscrew ...........................................................................752645 2 2 Fits Starter Blanking Plate40 Washer ..............................................................................785622 2 2 Fits Starter Blanking Plate - Oil Filter Adaptor Tube.......................................................370700 - 1 AD Builds 101, 102 - Cover .................................................................................350556 - 1 AD Builds 101, 102 - Joint...................................................................................365229 - 1 AD Builds 101, 102 - Setscrew ...........................................................................752645 - 4 AD Builds 101, 102


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page 22

Cylinder Head and Barrel


1 Cylinder Barrel ...................................................................273482 1 - - Cylinder Barrel ...................................................................272523 - 1

2 Shim - 0.08mm..................................................................314641 Use as required - Shim - 0.13mm..................................................................268154 Use as required - Shim - 0.25mm..................................................................314642 Use as required - Shim - 0.25mm (AD only) .................................................. 360718 Use as required - Shim - 0.38mm..................................................................314643 Use as required - Shim - 0.38mm (AD only) .................................................. 362013 Use as required - Shim - 0.51mm..................................................................314644 Use as required3 Joint...................................................................................360737 1 14 Housing .............................................................................274245 1 - - Housing .............................................................................274177 - 15 Capscrew ..........................................................................754008 2 26 Seal ...................................................................................318514 4 47 Push Rod Tube ................................................................. 362518 2 - - Push Rod Tube ................................................................. 360705 - 28 Push Rod ..........................................................................325396 2 - - Push Rod ..........................................................................360704 - 2 - Cylinder Head Assembly ...................................................363844 1 1 - Cylinder Head Assembly ...................................................376540 1 - AC Builds 05, 101, 102, 1059 Cylinder Head ............................................................................. 1 1 - Valve Seat Insert ......................................................... 360710 2 210 Valve Guide and Plate .................................................... 364533 2 211 Valve ............................................................................... 360709 2 212 Inlet Valve Oil Seal.......................................................... 358693 1 1- Exhaust Valve Oil Seal ...................................................358693 1 - Only fitted on AC Build 10613 Valve Spring ................................................................... 330204 2 2 Replaces 365298 - Valve Spring ...................................................................330204 2 - AC Builds 101, 102, 10514 Cup.................................................................................330241 2 215 Collet ..............................................................................359401 4 416 Spring Pin.......................................................................774122 2 217 Sealing Ring ................................................................... 266003 1 1 - Sealing Ring ................................................................... 367050 1 - AC Builds 101, 102, 10518 Shaft ............................................................................... 267354 1 119 Decompressor Lever ......................................................363330 1 120 Star Tolerance Ring ........................................................268102 1 121 Spring Pin.......................................................................774122 1 122 Stud ................................................................................ 762609 2 223 Pin ..................................................................................774160 1 124 Manifold Stud .................................................................762633 4 4 - 'O' Ring Seal Exhaust ........................................................363244 1 1 Build 05 only25 ’O’ Ring ............................................................................. 355176 1 1 Replaces 29649326 Support Block ....................................................................355177 1 127 Inlet Valve Rocker..............................................................359672 1 128 Exhaust Valve Rocker ....................................................... 359673 1 1

29 Adjusting Screw.................................................................266039 2 2 - Adjusting Screw.................................................................336724 1 - AC Builds 101, 102, 10530 Locking Nut .......................................................................746006 2 231 Gasket ............................................................................... 268153 1 - - Gasket ............................................................................... 360712 - 132 Joint...................................................................................350031 1 133 Cover ................................................................................. 274795 1 134 Setscrew ...........................................................................752625 2 235 Lifting Eye.......................................................................... 266428 1 136 Nut..................................................................................... 746028 5 537 Washer ..............................................................................785612 5 538 Injector Assembly ..............................................................372462 1 1 Replaces 36222039 Nozzle ............................................................................ 372542 1 1 See Note40 Shield Washer ...................................................................361296 1 1

41 Nut..................................................................................... 746606 2 242 Clamp................................................................................ 362215 1 1

Note:For Injector 362220 use Nozzle 360740.For Injector 372462 use Nozzle 372542.


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page 23

Illustration AC7


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page 24

Crankshaft, Connecting Rod and Piston


1 Crankshaft ......................................................................... 374311 1 - Replaces 272780- Crankshaft .........................................................................376340 1 - AC Builds 100, 102

- Crankshaft .........................................................................374312 - 1- Cheek Plate .......................................................................360726 - 2 AD only- Capscrew ..........................................................................744030 - 4 AD only2 Thrust Washer................................................................... 314711 2 23 Pin ..................................................................................... 774118 4 44 Flywheel End Main Bearing ............................................... 355607 1 1- 0.01" undersize ............................................................... 360669 - -- 0.02" undersize ............................................................... 360670 - -5 Gear End Main Bearing .....................................................266358 1 1- 0.01" undersize ............................................................... 268692 - -- 0.02" undersize ............................................................... 268693 - -6 Key .................................................................................... 792011 1 17 Crankshaft Gear ................................................................ 272778 1 1 Clockwise Builds except

Builds 66-68 & 77- Crankshaft Gear ................................................................274129 1 1 AC Anti-clockwise BuildsandBuilds 66-68, 77, 102 and AD Builds 101, 102

8 Washer ..............................................................................844132 1 1 Clockwise Builds exceptBuilds 66-68 & 77

9 Plate ..................................................................................358701 1 1 Clockwise Builds exceptBuilds 66-68 & 77

- Plate ..................................................................................368230 1 1 AC Anti-clockwise BuildsandBuilds 66-68, 77, 102 and AD Builds 101, 102.Replaces 266392

10 Oil Seal ..............................................................................359423 1 1 AC/AD Builds 01-11. AD Builds 13, 14, 52, 82

11 Setscrew ...........................................................................334595 1 1 AC Build 102 and AD Builds 101, 102.

- Piston Assembly - AC - Standard ......................................364813 1 - Replaces 362780 - Piston Assembly - AC - 0.02" oversize .............................. 364814 1 - Replaces 363521 - Piston Assembly - AC - 0.04" oversize .............................. 364815 1 - Replaces 363522 - Piston Assembly - AD - Standard ......................................364700 - 1 - Piston Assembly - AD - 0.02" oversize .............................. 364705 - 1 - Piston Assembly - AD - 0.04" oversize .............................. 364706 - 1 - Piston Assembly ................................................................ 366070 - 1 AD1 Builds 66-6812 Piston ......................................................................................... 1 113 Piston Ring Set - AC - Standard ..................................... 363846 1 - - Piston Ring Set - AC - 0.02" oversize .............................363841 1 - - Piston Ring Set - AC - 0.04" oversize .............................363842 1 -

- Piston Ring Set - AD - Standard ..................................... 364709 - 1 - Piston Ring Set - AD - 0.02" oversize .............................364710 - 1 - Piston Ring Set - AD - 0.04" oversize ............................. 364711 - 114 Gudgeon Pin .............................................................................. 1 115 Circlip .............................................................................784008 2 2 - Connecting Rod Assembly - AC ........................................ 292278 1 - - Connecting Rod Assembly - AD ........................................ 393103 - 116 Connecting Rod.......................................................................... 1 117 Small End Bearing - AC.................................................. 268380 1 - - Small End Bearing - AD.................................................. 362306 - 118 Big End Bearing - AC - Standard .................................... 392973 1 - - Big End Bearing - AC - 0.01" undersize ..........................392974 1 - - Big End Bearing - AC - 0.02" undersize ..........................392975 1 -

- Big End Bearing - AD - Standard .................................... 364671 - 1 - Big End Bearing - AD - 0.01" undersize ..........................364673 - 1 - Big End Bearing - AD - 0.02" undersize ..........................364672 - 119 Bolt ................................................................................. 363804 2 2 Replaces 269253


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page 25

Illustration AC5


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page 26

Camshaft and Governor


1 Camshaft ........................................................................... 273967 1 1 Clockwise Builds - Camshaft ........................................................................... 275217 1 - Anti-clockwise Builds

2 Thrust Plate .......................................................................347477 1 1 Replaces 2663813 Key .................................................................................... 792011 1 14 Gear Wheel .......................................................................330238 1 15 Plate ..................................................................................368230 1 1 Replaces 2663926 Screw ................................................................................ 363064 1 17 Capscrew ..........................................................................363063 2 28 Tappet ............................................................................... 368540 2 2 Replaces 2650929 Governor Assembly ...........................................................362058 1 110 Circlip .............................................................................784203 1 111 Key ................................................................................. 792002 1 112 Capscrew ..........................................................................754004 3 313 Gear .................................................................................. 266010 1 114 Nut..................................................................................... 747105 1 1


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page 27

Illustration AC10


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page 28

Governor Lever, Plunger and Speeder Spring


1 Locknut.............................................................................. 269495 1 12 Lockwasher .......................................................................786710 1 13 Speeder Spring ............................................................................. 1 1 See below - Plunger Assembly .............................................................336020 1 1 AC Builds 1,2,4,20-22

AD Builds 1,2,4,13,524 Plunger ........................................................................... 336015 1 1 All AC Builds

AD Builds 1,2,4,13,525 Adjuster ..........................................

Documents

A Range Parts Manual