SIMOGGA LEAN DIGITAL

SIMPLE, VISUAL AND INTERACTIVE

A graphical LEAN tool to visualize, quantify and optimize operations to achieve Operational Excellence

Environement • Discreet environment • High Mix, Low Volume • Great complexity (in process and flow) • Integrating a large human capital

component

Why digitalize Lean? Lean is a methodology and a spririt mindset. But when we want to start in this field, ? When we are already on this mindset, how to looking beyond the local and micro improvements? How to take a global perspective on your site and to be able to propose improvements with a positive impact for all the departements and not locally? This perspective is complex to analyse manually with the common tools (Post-it, drawings, Excel, Visio…). The help of a software can greatly facilitate the analysis. SIMOGGA has been developed with this orientation:

• supporting the daily work by simplifying the complex analysis; • offering visual representations to take the right decision anytime, • convincing people (on the field or the management) the interest of your visual and

quantified propositions.

SIMOGGA Solutions SIMOGGA Solutions is composed different module roduction lants, aintenance ites and arehouse. These unique and innovative solutions guides the users through the improvement and optimization process that allows them to achieve operational excellence.

• Because everybody is unique and has their own process of reflection, SIMOGGA proposes different alternative tools to achieve the same goal, from optimisation and automatic solutions to manual creations guided by SIMOGGA through methods, KPIs, graphs, tools.

• To create a consensus and facilitate the change management, all the stakeholders have to participate to the creation process. SIMOGGA proposes an approach based on the simulation of “what-if” scenarios to take into account the different opinions and compare them into comprehensive and visual dashboards.

• There is no just one way to apply Lean. Each company will adapt it to its specificities, constraints. The combination of methodologies (Lean with other methods like Quick Response Manufacturing (QRM), Systematic Layout Planning (SLP), Cellular manufacturing, Lean for Job Shop) allows the users to think differently and generate new solutions “out of the box”.

• A complete and global analysis can be time consumming for the data collection. SIMOGGA is able to provide pertinent results with few amounts of data and identify quick wins. From macro to micro data: set global data and progressively increase the granularity if it is necessary.

• A transformation / improvement program is progressive and incremental. SIMOGGA supports theses steps through a Costs/Benefits analysis for each level of transformation (Kilometers, Costs and Time spent in the transport, Lead Time and Work-In-Progress). By feeding SIMOGGA with “up-to-date” data, the transformation strategy will evolve with the commany.

Benefits

Increase collaboration for all actors involved in the change process

Involve all the operators in designing solutions that benefit the entire plant facility

Accelerate the decision-making process and improve agility by decreasing management time

Awaken the reactivity to market demands and improve the “on time delivery”

Awaken eased problem identification and easy solution development

Propose a complete toolbox to suit the different ways of working and encourage ideation

Decrease the factory workload, factory traffic through the creation of product families and cells

Improve the throughput, resource usage, Lead time and WIP by decreasing waste

Contact Emmanuelle Vin M : +32 479 727 905 @ : evin@AMIA-Systems.com

AMIA Systems S.A. Drootbeekstraat 13 1020 Brussels, Belgium www.amia-systems.com

LE-EN-1.00

SIMOGGA to digitalize your Lean Approach

1. Visualize flows, factory layouts and planning setups to validate data, resources and processes in the entire plant

2. Analyse flows by using dynamic spaghetti diagrams, decrease the complexity of your global analysis by using filters and various tools to allow immediate problem assessments, build machine cells (QRM and ellular anufacturing) and dedicate them to product families

3. Create multiple scenarios guided by proposed optimisation or manually build out of the box solutions which takesthe knowledge from the field

4. Evaluate different solutions through planning simulations and create dynamic Value Stream Mapping (VSM) to reduce waste in your processes

5. Compare and ecide together as a team and pick solutions that are suitable and beneficial for the company’s capacities and restrictions

6. Collaborate with each other throughout the continuous improvement process with SIMOGGA Solutions

Human Benefits • Easy to use and involves the teams • 2D solution to facilitate the use and the understanding by all the

stakeholders • Accelerator for the decision-making process and increases

collaboration • A collaborative approach to facilitatechange management • Eased problem identification and development of various

solutions • Increase of the agility to respons to the variability (Resource’s

aleas, products, demand, investment…) • Save capital investment, time and costs

Operational Benefits • Dynamic Spaghetti Diagram for thousand of products in one clic • Immediate ynamic VSM (Value Stream Mapping) • Bottleneck detection and support to remove it • Gobal view of the site low, fficiency, throughput and capacity

under material and human constaints • Waste eliminatation and costs, ead ime, WIP reduction • Immediate assessment of KPIs • Multiscenarios and dashboards to compare the different

alternatives

AMIA Systems AMIA Systems develops visual, simple and interactive solutions to facilitate the organisational improvements of production/maintenance sites and warehouses. Human oriented, our softwares allow to create together the solutions for tomorrow.

SIMOGGA

Involve, collaborate and proactively anticipate changes with the stakeholders involved in the change process

1. Visualize

6. Collaborate

5. Decide

4. Evaluate

3. Create

2. Analyse