A Centralized Plant Information System · PDF fileGeneration Division Smart Power Plant System (A Centralized Plant Information System) Tayeb Taher Al Khaja Vice President – Plant-2

© Copyright 2015 OSIsoft, LLC EMEA USERS CONFERENCE 2015

Presented by

Generation Division

Smart Power Plant System: A Centralized Plant Information

System

Tayeb Taher Al Khaja

Vice President

Generation Division

Smart Power Plant System (A Centralized Plant Information System)


Vice President – Plant-2 (DEWA)

ABOUT DEWA

• Established in 1959 as Dubai Electricity Company - DEC and Dubai Water Department - DWD in 1961

• Merged into one company as Dubai Electricity & Water Authority in 1992

• Leading contributor to Dubai’s economic, social and environmental development

3

© Copyright 2015 OSIsoft LLC / Dubai Electricity and Water Authority

725,000

Our Motto:

For Generations to Come

“In the race for excellence, there is no finish line…”

Our Vision:

A Sustainable Innovative World-Class Utility

HH Sheikh Mohammed bin Rashid Al Maktoum

Vice President and Prime Minister of the UAE and Ruler of Dubai

4


Green circle for earth

Blue circle for Water

Red circle for Power

Pondering DEWA Branding = Energy of Life Race for Excellence

DEWA Roadmap towards Success and Excellence

5


2579

9656

1989

7233

1998 2014

Installed Power Capacity & Peak Power Demand

Installed Capacity MW Peak Demand MW

120

470

107

316

0

100

200

300

400

500

1998 2014

Installed Desalination Capacity & Peak Water Demand

Installed Desalination Capacity MIGD Peak Water Demand MIGD

20.62

4.9

0

5

10

15

20

25

2008 2014

Customer Minutes Lost – Reduction

Customer Minutes Lost

Achievements

4.9 Minutes compared

to the global standard

of 16.4 minutes

Min

ute

s

6


42.90%

9.10%

0%

10%

20%

30%

40%

50%

1989 2014

Water Network Line Loss

North America – 15%

Latin America/Caribbean – 42%

Asia - 42%

7.30%

3.26%

0%

2%

4%

6%

8%

1998 2014

Electricity Network Line Loss

Germany – 5.1%

France – 6.1%

USA – 6.28%

Japan/Italy – 7.0%

Norway – 7.5%

UK – 7.7%

94.30%

90%

2012

Customer Satisfaction Index

DEWA Others

90% is a record high

on the global level, as

major international

companies achieved

90% only

7


Achievements

8

11,855 11,564

10,874

10,505

10,040 9,875

9,395 9,343 9,236

8,500

9,000

9,500

10,000

10,500

11,000

11,500

12,000

12,500

13,000

2006 2007 2008 2009 2010 2011 2012 2013 2014

Gro

ss H

eat

Rate

(B

TU

/KW

H)

YEAR

DEWA Annual Gross Heat Rate for Power & Water (22% Improvement)

*

* Best Achieved so far in DEWA history

Fuel (MMBTU) Financial (MAED) CO2 NOx SO2

493,269,939 6,737 27,165,273 20,499 2,231

Emission Reduction (Tons)Saving

Saving & Emission Reduction during 2007-2014 due to Heat Rate Improvement wrt 2006

Efficiency improvement = 28%


Achievements

BSC Sword of

Honor in Health

and Safety for

the 7th

consecutive year

BSC Globe of

Honor in

Environment for

the 3rd

consecutive year

Ranked No.1 in MENA

and No.4 in World

for Getting

Electricity in 2014

World Bank report

Best Program

Administration

Award 2013

6 different

Awards

2010-2014 Promoting

e-Government

Award 2014

Best Government

e-Portal and Best

Smart Phone

Application awards

2013

Best Idea

Award

2013 & 2015

Since 2013

Awards & Certifications

9


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Smart Power Plant System

“SPP”

Journey for Continuous Improvement

A Centralized Plant Information System


9

Data

Information

Knowledge

Intelligence

SPP VISION


10

12

Challenges

8 Fossil Power & Desalination Stations – Physically separated

One Solar Park

Reports are based on data collected by operators from HMIs and data historians

Real-time data available in CCRs only

Independent Control Room for each station

Different configurations

Different OEMs

Different Proprietary Systems

New Projects

01234567891234567892


Up gradation of Old

Plant Information

Systems

• OPC Gateway Building

• One Way Data Diode Development

• Safe Data Export to PI System

• Build the Centralized Information

System by OSIsoft PI System

• Corporate Network Hookup

• OSIsoft PI System in DEWA Network

• Embedding the Smartness into

OSIsoft PI System to introduce

Smart Power Plant System

• Dashboard Developments

• Dashboards for KPIs Monitoring

• Event & Alarm Notifications

• Value Realization of OSIsoft

• PI System

• SAP Integration

• Maintenance Benefits

• Technical & Economic Condition

Monitoring

Road Map to Successful Smart Power Plant

13


14

G

Solar Park

DEWA Corporate Network

M

E

D

L2

L1

K H

One-Way Data System

OSIsoft

PI Servers GD SPP Users

Maintenance Operation Management

Internet

Services Database

BI/BO

Servers

Real-time dashboards, notifications and reports

ERP

Solution

Secured VPN


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FEEDBACK

Smart Power Plant Project - Success Story

Project Objective

Establishment of the Real-time Data Center with Real-time & Historical Data from All

stations Plant DCS systems at DEWA Corporate Network

Project Approach

10 Steps Continuous Improvement Cycle approach has been adopted for the GD SPP Project Implementation

1. Understanding

2. Identifying

the

Requirements

3. Analysis

4. Prioritization

5. Potential Solution

6. Solution

Validation

7. Implementation

8. Measuring

Results/Analysis

9. Corrective/

Preventive Action

10. Sustain

Improvement

PLAN DO CHECK ACT

• Isolated Power Station Data

• Transformation – Manual to Automated

• Real Time Data Monitoring System

• Analyze &Validate the Applications

• OSI PI Selection based on Technical Features

& Robustness

• Define the

Implementation

Approach

• Project

Implementation

• Involve the

Stakeholders

• Site Acceptance

Testing

• Punch Points

Addressing

• Project Issue

Closure

• End User Training

• System

Enhancement

• Additional

Dashboards

Development

15


Smart Power Plant Portal GD SPP Portal with Real Time Data from all Power Stations

OSIsoft PI System Products in DEWA SharePoint® Portal Client for the Users (Desktops/Laptops)

PI CoresightTM Client for iPad

PI Notifications for the Unit Abnormality to the Key Users

PI DataLink / HTML Reports (Automatic Generation & Sending) to Key Users

PI ProcessBook/Asset Framework for Development

Performance Equations/PI ACE for Formula Building & PI SQL for Database

Archiving

16


Developed in-house

Dynamic Statistics and KPIs Monitoring

Best Hand Tool for the Management,

Operation & Maintenance Staff

Accessible on the go, Laptop/Desktop/Big

Screen / iPad

Dashboards

17


Overview Mimics

18

Developed in-house

Created our own library

Extensive use of animated objects (like

boiler flames, circuit breakers …)

Offers wider view of the process than

DCS HMI mimics

Online performance monitoring of main

equipment


Daily Operation Report Maintenance Scheduling Report

Reports - Automated Reports

19


GD-SPP Added Values

GD-SPP

Performance

Equation

Real-time

Data from

various

power &

desalination

stations

Useful

Information to

the users

Calculations and

Data Analysis

developed by DEWA-

GD staff embedding

their expertise in

the system

Examples

• Dynamic dashboards,

mimics, reports and KPIs.

• Performance efficiency

improvements and

significant savings.

• Real-time monitoring and

advanced notifications.

• GT Life Time Monitoring

• Online Calculation of

Heat Transfer Coefficient

for Desalination units for

online monitoring of

fouling

20


Our Message to the audience…

“When you want to achieve something, you should be the change, however one should carry the courage till destiny arrives”

Where we stand now

Now

Next Milestones to achieve

Dashboard Development for KPIs

Determine the Value Realization by OSIsoft

PI System

Increase the PI System Usage by 150%

Implement the Users suggestion into the

PI System

Complete the PI Alarms and SMS Notification

Integrate with SAP

Utilizing for the Maintenance Scheduling

Automating all the Manual Reports

21

2013

2014

2016

2015

2017 Design Dev &

Testing

Go Live

GD SPP Usage

Growth Maturiy


RESULTS AND BENEFITS BUSINESS CHALLENGES SOLUTION

Summary

22

“The PI System has exceeded our users’ expectations.

They were very much amazed and happy to have it

because it made their life easy. Even just a few months in,

we have reached a new level of intelligence through

continuous improvement.”

A. Proprietary and isolated station-wise

Industrial Control System (ICS) and

information systems require specialized

engineers

B. Power plant data was available only at the

power station Control Room. Data was

transferred manually between stakeholders

C. Manual data collection and interpretation

which was based on snapshots

D. Non availability of holistic / big picture view

1. PI System installed on DEWA Corporate

Network to collect data from 9 Power Stations

2. Real-time data is being collected from each

station and archived into the PI Server, users

have access to data through corporate

network

3. The PI System analytical and visualization

tools provide detailed real-time process

monitoring

4. Big picture dashboards, mimics, reports and

KPIs developed taking advantage of data

availability on one platform

Management team, operation teams,

maintenance teams, result engineers,

planners have real-time access to the

data

Real-time monitoring and advanced

notifications produced efficiency

improvements and significant savings.

Data-driven processes with enterprise

wide visibility for better business

intelligence

Holistic and big picture view supported

high level informed decision making


22


Contact Information


Vice President Dubai Electricity & Water Authority

23

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Documents

A Centralized Plant Information System · PDF fileGeneration Division Smart Power Plant System (A Centralized Plant Information System) Tayeb Taher Al Khaja Vice President – Plant-2