8
A boundary element analysis of fatigue crack growth for welded connections under bending Tao Chen a,, Zhi-Gang Xiao b , Xiao-Ling Zhao c , Xiang-Lin Gu a a Department of Building Engineering, Tongji University, Shanghai 200092, China b School of Applied Sciences and Engineering, Monash University, Churchill, VIC 3842, Australia c Department of Civil Engineering, Monash University, Clayton, VIC 3800, Australia article info Article history: Received 5 July 2012 Received in revised form 21 November 2012 Accepted 20 December 2012 Keywords: Boundary element method Crack growth life Welded connections Bending abstract Transverse fillet welded joints and circular hollow section (CHS)-to-plate welded connec- tions were analyzed to obtain crack growth life under bending. Based on a 3D boundary element model, an initial semi-elliptical surface crack was embedded at the weld toe. Thereafter, crack propagation was performed with Paris’ law and strain energy density cri- terion. This method discards the assumption of constant aspect ratio of crack shape during propagation stage. Numerical results were compared with the experimental results in the literature. It is found that numerical analysis is reliable and the boundary element method is suitable for estimating the fatigue crack growth life. Ó 2012 Elsevier Ltd. All rights reserved. 1. Introduction Fatigue performance of welded connections is essential to the integrity of metallic structures that are subjected to fatigue loading. Based on fatigue tests, guidelines have been established for the welded connections [1–4]. Structural stress is usu- ally employed for design purpose [5]. However, small defects and initial cracks are inevitable for these welded connections. Fatigue life of the welded connections is identified as the crack propagation life [6]. Consider the fact that it is expensive to manufacture specimens and conduct fatigue tests, numerical analysis for crack propagation is necessary to have a better understanding of the welded connections. It is accepted that the fracture mechanics method is a reliable approach for the crack growth life prediction under fatigue loading. The crack propagation analysis is usually conducted with Paris law [7], and a reliable stress intensity factor (K) is required. Previous researches show that the stress intensity factors are difficult to obtain through experimental or theoretical analysis. Close form solutions for stress intensity factors are often insufficient for complicated practical components such as the cir- cular hollow steel tubes [8]. To solve this problem, numerical analysis has been employed. The numerical analysis is usually conducted with the finite element method and the crack shape and crack path have to be determined before modeling [9,10]. It requires a very extensive 3D element mesh with crack tip elements. Therefore, different kinds of assumptions or fatigue tests have to be conducted to find out the crack shape and crack path. The crack is usually assumed to be a semi-elliptical crack with a fixed aspect ratio [10,11]. This is not true since the crack shape can change with the crack propagation. Fatigue tests of transverse welded joints under bending revealed that the ratio of the crack depth to crack length on the surface var- ies with fatigue loading cycles [12]. The boundary element method (BEM) has been employed as an efficient numerical method to solve crack propagation together with the technique of dual boundary element method (DBEM) [13–15]. This 0013-7944/$ - see front matter Ó 2012 Elsevier Ltd. All rights reserved. http://dx.doi.org/10.1016/j.engfracmech.2012.12.010 Corresponding author. E-mail addresses: [email protected], [email protected] (T. Chen). Engineering Fracture Mechanics 98 (2013) 44–51 Contents lists available at SciVerse ScienceDirect Engineering Fracture Mechanics journal homepage: www.elsevier.com/locate/engfracmech

A Boundary Element Analysis of Fatigue Crack Growth for Welded

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  • propagation stage. Numerical results were compared with the experimental results in theliterature. It is found that numerical analysis is reliable and the boundary element method

    nnecelines

    Close form solutions for stress intensity factors are often insufcient for complicated practical components such as the cir-analysis is usuallye modelingptions or

    e a semi-elcrack with a xed aspect ratio [10,11]. This is not true since the crack shape can change with the crack propagation. Ftests of transverse welded joints under bending revealed that the ratio of the crack depth to crack length on the surfaies with fatigue loading cycles [12]. The boundary element method (BEM) has been employed as an efcient numericalmethod to solve crack propagation together with the technique of dual boundary element method (DBEM) [1315]. This

    0013-7944/$ - see front matter 2012 Elsevier Ltd. All rights reserved.

    Corresponding author.E-mail addresses: [email protected], [email protected] (T. Chen).

    Engineering Fracture Mechanics 98 (2013) 4451

    Contents lists available at SciVerse ScienceDirect

    Engineering Fracture Mechanicshttp://dx.doi.org/10.1016/j.engfracmech.2012.12.010cular hollow steel tubes [8]. To solve this problem, numerical analysis has been employed. The numericalconducted with the nite element method and the crack shape and crack path have to be determined beforIt requires a very extensive 3D element mesh with crack tip elements. Therefore, different kinds of assumtests have to be conducted to nd out the crack shape and crack path. The crack is usually assumed to b[9,10].fatiguelipticalatiguece var-ally employed for design purpose [5]. However, small defects and initial cracks are inevitable for these welded connections.Fatigue life of the welded connections is identied as the crack propagation life [6]. Consider the fact that it is expensive tomanufacture specimens and conduct fatigue tests, numerical analysis for crack propagation is necessary to have a betterunderstanding of the welded connections. It is accepted that the fracture mechanics method is a reliable approach for thecrack growth life prediction under fatigue loading.

    The crack propagation analysis is usually conducted with Paris law [7], and a reliable stress intensity factor (K) is required.Previous researches show that the stress intensity factors are difcult to obtain through experimental or theoretical analysis.Keywords:Boundary element methodCrack growth lifeWelded connectionsBending

    1. Introduction

    Fatigue performance of welded coloading. Based on fatigue tests, guidis suitable for estimating the fatigue crack growth life. 2012 Elsevier Ltd. All rights reserved.

    tions is essential to the integrity of metallic structures that are subjected to fatiguehave been established for the welded connections [14]. Structural stress is usu-A boundary element analysis of fatigue crack growth for weldedconnections under bending

    Tao Chen a,, Zhi-Gang Xiao b, Xiao-Ling Zhao c, Xiang-Lin Gu aaDepartment of Building Engineering, Tongji University, Shanghai 200092, Chinab School of Applied Sciences and Engineering, Monash University, Churchill, VIC 3842, AustraliacDepartment of Civil Engineering, Monash University, Clayton, VIC 3800, Australia

    a r t i c l e i n f o

    Article history:Received 5 July 2012Received in revised form 21 November 2012Accepted 20 December 2012

    a b s t r a c t

    Transverse llet welded joints and circular hollow section (CHS)-to-plate welded connec-tions were analyzed to obtain crack growth life under bending. Based on a 3D boundaryelement model, an initial semi-elliptical surface crack was embedded at the weld toe.Thereafter, crack propagation was performed with Paris law and strain energy density cri-terion. This method discards the assumption of constant aspect ratio of crack shape during

    journal homepage: www.elsevier .com/locate /engfracmech

  • marking.

    Nomenclature

    a, c crack lengths in two directions for semi elliptical crackC, m material constants for Paris lawd tube diameter of CHS-to-plate welded connectionD bolt hole diameter of base plate in CHS-to-plate welded connectionh transverse attachment height of transverse welded jointK stress intensity factorKeff effective stress intensity factorKI stress intensity factor in (opening) mode IKII stress intensity factor in mode IIKIII stress intensity factor in mode III

    T. Chen et al. / Engineering Fracture Mechanics 98 (2013) 4451 452. Geometry of the specimens

    2.1. Transverse welded joints

    The basic geometry of welded joint is shown in Fig. 1 [12]. It consists of a base plate with a thickness T and a width W. Atransverse attachment, which has a thickness ta and a height h, is welded to one side by llet welding with a 6 mm weld legmethod can efciently solve the crack growth problem since re-meshing is signicantly reduced during the crack growthprocess.

    The purpose of this research is to numerically determine realistic crack growth lives for an initial surface crack at the weldtoe of transverse llet welded plate and circular hollow section (CHS)-to-plate welded connection under bending. Stressintensity factors were quantied at the crack tip. With Paris law and strain energy density criterion, fatigue crack growthlives were calculated and compared with fatigue test results. Crack patterns were also compared with available beach

    W base plate width of transverse welded jointL base plate length of transverse welded jointN number of fatigue cyclesS nominal stresst tube thickness of CHS-to-plate welded connectionta transverse attachment thickness of transverse welded jointT base plate thickness of transverse welded jointlength. Four point bending fatigue tests were conducted on transverse llet welded joints to study the effect of the base platethickness. The middle part of the specimen was subjected to pure bending moment. Two specimens with the main platethickness of 9 mm and 34 mm, respectively, were selected to analyze. Values of 2.0 105 MPa and 0.3 were assumed forYoungs modulus and Poissons ratio in following simulations.

    2.2. Circular hollow section (CHS)-to-plate welded connections

    Circular hollow sections are popular in civil engineering for their superior structural properties [3,5]. Mashiri and Zhao[16,17] conducted fatigue tests in plane bending for CHS-to-plate welded connections. The welded connections were madefrom tubes of grade C350LO, which conform to the Australian Standard for Structural Steel Hollow Sections, AS1163-1991

    L

    T

    ta6

    h

    W

    a2c

    Specimen

    PC9PC34

    T ta L W h

    9 16 180 50 4034 16 400 90 40

    Fig. 1. Geometry congurations of transverse welded joint (unit: mm).

  • plate of 10 mm thickness is bolted to the strong ground oor (Fig. 2). The tube is llet welded to the base plate with a

    20 0

    46 T. Chen et al. / Engineering Fracture Mechanics 98 (2013) 44514 mm weld leg length.

    3. Fatigue life prediction[18]. The tubes have a specied Youngs modulus of 2.0 105 MPa and a specied Poissons ratio of 0.3. Three wall thick-nesses, which were 2.0 mm, 2.6 mm and 3.2 mm, respectively, of the circular hollow section were chosen. A square base

    Cross section A-A

    20 12

    200

    Weld bead

    Fig. 2. Geometry congurations of CHS-to-plate welded connection (unit: mm).3.1. Fa

    Thing. Wcommthe stThis msity fa

    Th

    wherethe ef

    where

    Keff,mastress

    Wicalcul

    DuplacemD =18

    Tension side Compression side10A A450

    t C8P 42.4 2.6C9P 42.4 2.0Loading pointP

    12

    62

    d

    Specimen

    C7P

    d t

    48.3 3.2tigue crack growth analysis with boundary element method (BEM)

    e boundary element method has been employed as an efcient way of numerical analysis for its boundary only mesh-ith DBEM technique, it can solve the cracked single domain and predict crack propagation without re-meshing. Theercial software package BEASY [15] has a wizard named Crack Growth that can fulll these functions. In this study,ress intensity factors are determined by J-integral approach [19]. The crack propagation life is integrated with Paris law.ethod can accurately predict the fatigue behavior and it is only dependent on material constants and the stress inten-ctors.e crack growth is predicted by Paris law, expressed as follows:

    dadN

    CDKeff m 1

    a is the crack depth, N is the number of cycles for crack propagation life, C and m are the material constants, 4Keff isfective stress intensity factor range.

    DKeff Keff;max Keff ;min 2

    Keff is the effective stress intensity factor for mixed-mode problems, which is represented as [20]:

    DKeff K I jK IIIj2 2K2II

    q3

    x and Keff,min are the maximum and the minimum effective stress intensity factor at the crack tip. KI, KII and KIII areintensity factors of mode I, mode II and mode III, respectively.th the previous equations, fatigue crack growth lives of the cracked specimens in mixed-mode conditions can beated with Paris law.ring the calculation, the crack propagation direction should be determined. It is dependent on the local stress and dis-ent eld under mixed loading conditions. It changes continuously with each step. The method to compute the growth

  • angle is based on strain energy density criterion [21]. The criterion assumes that a fracture spreads in the direction of theminimum strain energy density.

    3.2. Model generation process

    Model establishment is jointly fullled by ABAQUS nite element package and BEASY boundary element package. In therst step, nite element models are created and analyzed on un-cracked specimens. A critical node can be tracked after anal-ysis. Thereafter, the ABAQUS les of these models are transferred to BEASY model les with special BEASYABAQUS Wizard.Special care should be taken to check the loads and other boundary conditions. If some boundary conditions are lost duringthe transference, they need to be added in BEASY manually. Quadrilateral surface element is specied during modeling. ABA-QUS is used in creating the pre-crack models mainly because of its user-friendly and powerful preprocessing platform.

    Compared to the complicated nite element modeling of crack shape [22], it is relatively easy to dene a crack in theBEASY. An initial crack can be dened in the un-cracked specimen with the special Crack Wizard module in the BEASY pack-age. The location of the crack is determined with the numerical analysis in ABAQUS. The maximum principal stress wasfound located on one node at the weld toe. This is consistent with the test results, in spite of the fact that several fatiguecracks emerged at the initial stage and coalesced into a single crack. For simplication, the initial crack is assumed to ema-nate from the node with the maximum principal stress at the weld toe. A semi-elliptical crack can be dened by initial cracksizes, a and c (Fig. 1). Here, a is crack depth and c is half crack length. The crack propagates with Paris law in depth andlength directions without xed ratio a/c. This is more reasonable compared to the xed aspect ratio in conventional niteelement analysis. Material parameters C and m are inputted before numerical analysis. Increment steps and increment sizeare also dened after several trials. The les of results in BEASY are converted to the le format that can be displayed in theABAQUS. This is convenient for display of crack pattern in the post process.

    T. Chen et al. / Engineering Fracture Mechanics 98 (2013) 4451 47Table 1Fatigue crack growth results of transverse llet welded joints (nominal stress range = 100 MPa).

    Increment PC9 PC34

    N DN a (mm) c (mm) N DN a (mm) c (mm)

    0 0 0 0.10 0.10 0 0 0.10 0.101 989460 989460 0.43 1.17 1426821 1426821 0.90 2.642 1417797 428338 0.96 1.60 1736207 309386 1.72 3.473 1988565 570768 1.35 2.52 2148541 412334 2.81 5.174 2642860 654295 1.78 3.39 2525813 377272 3.96 7.285 3255278 612418 2.14 4.30 2829809 303996 5.00 9.226 3820917 565639 2.47 5.32 3105025 275216 5.98 11.257 4417627 596710 2.84 6.32 3361359 256334 6.98 13.198 4889065 471438 3.14 7.27 3633375 272016 7.93 15.449 5257618 368553 3.42 8.22 3897456 264081 8.81 17.81

    10 5703636 446017 3.76 9.23 4149273 251817 9.67 20.1011 6082890 379255 3.94 10.19 4382042 232769 10.46 22.5212 6386468 303577 4.11 11.10 4547593 165551 11.05 26.2813 6646182 259715 4.19 11.96 4684380 136787 11.65 29.1714 6918448 272266 4.33 12.85 4810922 126542 12.42 31.6315 7403647 485198 4.49 13.64 4916492 105570 13.13 34.0116 8046777 643131 4.59 14.43 5007478 90986 13.70 36.4117 8549238 502461 4.70 15.15 5084611 77133 14.10 38.3018 9370276 821038 4.85 15.97 5138779 54168 14.48 40.3419 NA NA NA NA 5172276 33497 14.92 42.234. Results and discussions

    4.1. Fatigue life of transverse welded joints under bending

    As described in the previous section, the transverse welded joint models were created and analyzed. Material related con-stants, C and m, for Paris law were taken as 3.98 1013 (da/dN in mm/cycle and K in N/mm3/2) and 2.88 [4,23]. The con-stants were chosen for consistency with the previous work of the authors [23]. An initial semi-elliptical crack ofa = c = 0.1 mm was dened at a location based on numerical analysis by ABAQUS.

    Table 1 gives the total number of cycles, incremental cycles and crack sizes at each increment for specimens PC9 and PC34under a pure bending moment that can introduce the maximum nominal tensile stress range of 100 MPa on the plate sur-face. It is observed that cracks propagated faster in the surface direction than in the depth direction. With regard to specimenPC9, the crack depth propagated to 3.76 mm, i.e. 42% of the thickness, after 10th increment and terminated at 4.85 mm (54%of the thickness) after 18th increment. The numerical analysis terminated due to convergence problems. With regard tospecimen PC34, the crack depth propagated to 9.67 mm (28% of the thickness) after 10th increment and terminated at

  • 14.92 mm (44% of the thickness) after 19th increment. The crack propagated very fast in the nal stage, and fatigue failure ofwelded joints is dened when the crack propagates to 40% of the plate thickness in Ref. [24]. It is therefore appropriate totake the numerical results when 4050% of the plate thickness has cracked as the nal fatigue life.

    The SIFs determined by the J-integral approach, which are essential to estimate the crack propagation analytically, wereplotted with the normalized crack fronts for specimen PC9 in Fig. 3. The stress intensity factors of KI and Keff were nearlysymmetrical with respect to the crack center and reached the maximum values at crack ends on the surface. The stress inten-sity factors of KII and KIII were negligibly small in comparison with KI. Similar trend was also observed for specimen PC34. Theresults indicate that mode I (opening mode) is the primary fracture mode.

    A comparison of measured and simulated crack shapes near the weld seam is given in Fig. 4. The ratio between two semi-axes, a/c, changed from the initial value of 1.0 to 0.4 (in the 10th increment) and 0.3 (in the 18th increment). This indicatedthat the crack aspect ratio kept changing instead of being constant as assumed by most researches. The nding was veriedby comparison with the beach marks taken from experimental observations [12].

    The results of LEFM calculations are plotted with the fatigue test data of transverse llet welded joints under bending inFig. 5. The estimated results are in agreement with the thickness effect, i.e., the fatigue strength decreases with the increaseof plate thickness. The predicted SN curve of PC9 is below all the fatigue data of this series while the predicted SN curve ofPC34 is close to the mean value of the fatigue test data.

    4.2. Fatigue life of CHS-to-plate welded connections under in plane bending

    300

    48 T. Chen et al. / Engineering Fracture Mechanics 98 (2013) 4451Normalized crack front0.0 0.2 0.4 0.6 0.8 1.0

    Stre

    ss in

    tens

    ity fa

    ctor

    (MPa

    mm1

    /2)

    -50

    0

    50

    100

    150

    200

    250Keff

    KI

    KII

    KIII

    10th increment (a=3.76mm, c=9.23mm)

    Normalized crack front0

    1

    Fig. 3. SIFs along the crack fronts for PC9 (nominal stress range = 100 MPa).In this section, thin-walled CHS-to-plate welded connections were analyzed with the boundary element method. Basedon the fatigue test results of Mashiri and Zhao [16,17], cracks initiated along the weld toe on the tube tension side surface oftube plate weld connection and were observed as surface cracks. With the fatigue loading being applied, the cracks propa-gated into the thickness of the tube and became through-thickness cracks. Finally, cracks extended along the circumferenceof tube and broke the weld connection. In the numerical modeling, only one surface crack was dened before it reachedthrough thickness. Corresponding fatigue life was calculated and compared to the fatigue test results of the joints underin-plane bending at a stress ratio of 0.1.

    The values for material constants of Paris law were chosen from the conservative curves as recommended by the Japa-nese Society of Steel Construction. They were taken as C = 2.02 1012 (da/dN in mm/cycle and K in N/mm3/2) and m = 2.75[1]. The constants are chosen to include the high tensile residual stress induced by welding process which is critical to thin-walled tubular connections. An initial semi-elliptical crack with a = c = 0.1 mm was dened as in the previous sections.

    The total number of cycles, incremental cycles and crack sizes were tabulated in Table 2 for three series of CHS-to-platewelded connections under in plane bending. The surface crack propagated with the increments. With regard to specimenC7P, the crack depth propagated to 2.06 mm after 5th increment, being about 64% of the thickness, and terminated at3.02 mm after 8th increment, being about 94% of the thickness. With regard to specimen C8P, the crack depth propagatedto 1.71 mm after 5th increment, being about 66% of the thickness, and terminated at 2.48 mm after 8th increment, beingabout 95% of the thickness. With regard to specimen C9P, the crack depth propagated to 1.33 mm after 5th increment, beingabout 67% of the thickness, and terminated at 1.99 mm after 8th increment, being about 99.5% of the thickness.

    Stress intensity factors are important to crack growth rate and fatigue mechanism in the welded connections. They werecalculated with J-integral method and graphed in Fig. 6. Comparisons with various stress intensity factors indicated that themixed mode crack growths are mainly dominated by mode I crack growth.

  • (a) Numerical simulations (Nominal stress range =100MPa)

    10th

    a=3

    (b) Beach marks from Mikis fatigue tests

    in.76

    cre

    m

    men

    m, c

    t

    =9.23 mm

    10mm

    1a

    8th i=4.

    ncr

    85 em

    mm,

    ent

    c=15.97 mm

    Fig. 4. Fracture modes of specimen PC9 (nominal stress range = 100 MPa).

    Number of cycles105 106 107

    Nom

    inal

    stre

    ss ra

    nge

    (MPa

    )

    100

    Transverse weled joints PC9 (T=9 mm)Transverse weled joints PC34 (T=34 mm)

    PC9PC34

    200

    300

    400

    80

    60

    40

    20

    Fig. 5. Test data and BEM simulations of transverse welded joints.

    Table 2Fatigue crack growth results of CHS-to-plate welded connections (nominal stress range = 70 MPa).

    Increment C7P C8P C9P

    N DN a (mm) c (mm) N DN a (mm) c (mm) N DN a (mm) c (mm)

    0 0 0 0.10 0.10 0 0 0.10 0.10 0 0 0.10 0.101 460732 460732 0.43 1.15 491896 491896 0.37 0.94 515209 515209 0.30 0.752 655492 194760 0.91 1.66 705817 213921 0.77 1.34 752575 237366 0.60 1.063 828399 172907 1.30 2.55 903789 197972 1.07 2.03 960106 207531 0.86 1.634 986144 157744 1.69 3.31 1075585 171796 1.40 2.73 1133822 173716 1.10 2.125 1119154 133010 2.06 4.32 1225766 150181 1.71 3.49 1296476 162654 1.33 2.736 1234466 115312 2.41 5.19 1350140 124373 1.97 4.17 1434193 137717 1.55 3.247 1339597 105131 2.72 6.19 1454838 104698 2.21 4.95 1552160 117968 1.77 3.878 1429313 89716 3.02 7.19 1552251 97414 2.48 5.73 1661794 109634 1.99 4.45

    T. Chen et al. / Engineering Fracture Mechanics 98 (2013) 4451 49

  • 50 T. Chen et al. / Engineering Fracture Mechanics 98 (2013) 4451Pa m

    m1/2

    )

    200

    250Keff

    KIWith illustrations of simulated crack patterns for specimen C9P in Fig. 7, it was observed that the surface crack propa-gated with the number of fatigue cycles. The crack patterns are in good agreement with the results of the experimental study[17]. It nearly penetrated through the thickness at the last step.

    The results obtained with the aforementioned procedure have been compared with fatigue test data as graphed in Fig. 8.Due to the unavailability of through-thickness fatigue lives for the three series of specimens, the estimated fatigue lives were

    Stre

    ss in

    tens

    ity fa

    ctor

    (M

    Normalized crack front0.0 0.2 0.4 0.6 0.8 1.0

    -50

    0

    50

    100

    150

    KII

    KIII5th increment (a=1.33 mm, c=2.73mm)

    Normalized crack front

    01

    Fig. 6. SIFs along the crack fronts for C9P (nominal stress range = 70 MPa).

    5t

    a

    th in

    =1.3ncre

    33 memen

    mm

    nt

    m, c==2.773 mmm 8a

    8th ina=1.

    ncre

    99 memen

    mm

    nt

    m, c==4.445 mmm

    Fig. 7. Fracture modes of specimen C9P (nominal stress range = 70 MPa).

    Number of Cycles104 105 106 107

    Nor

    min

    al st

    ress

    rang

    e (M

    Pa)

    100

    CHS-to-plate welded connections C7P (t=3.2 mm)CHS-to-plate welded connections C8P (t=2.6 mm)CHS-to-plate welded connections C9P (t=2.0 mm)

    C8PC7P

    C9P

    Mean

    Mean-2S

    200

    300

    400

    80

    60

    40

    20

    Fig. 8. Test data and BEM simulations of CHS-to-plate welded connections.

  • compared with the nal fatigue lives. The nal fatigue live was dened as the number of cycles when the crack propagated to

    T. Chen et al. / Engineering Fracture Mechanics 98 (2013) 4451 51a length equal to half of the circumference of the tube during the fatigue experiments [16,17].It was observed that the fatigue test data points were mostly above the predicted SN curves. This is reasonable since the

    predicted fatigue lives were obtained with the surface crack model. The model cannot obtain the further crack propagationlife after penetration of the tube thickness. The other reason is that conservative material constants were used in Paris law.Comparison with the tting curves of the fatigue test data obtained with the least squares method shows that the predictedSN curves are located between the mean curve and the mean-2s (mean-2 standard deviation) curve of the test data. It wasalso shown by the simulation that the increase of tube wall thickness resulted in fatigue strength decrease. This is in agree-ment with the previous researches [2,25]. The conclusion is that fatigue assessment on the crack propagation life of thiswelded connection can be determined by using the boundary element method.

    5. Conclusions

    In this paper, the boundary element method was employed to analyze the fatigue crack growth lives of welded connec-tions under bending. Paris law and strain energy density criterion were adopted during analysis. Thereafter, crack patternsand fatigue crack growth life were calculated and compared with available experimental results.

    The fatigue crack growth simulations of transverse llet welded joints under bending revealed that the surface crack atweld toe propagated faster in the surface direction than in the thickness direction. The aspect ratio decreased as the crackdeveloped. The assumption of constant aspect ratio is not valid for the transverse llet welded joints under bending. CHS-to-plate welded connections under in plane bending were also analyzed with 3D BEM models. The estimated SN curveswere between the mean curve and the mean-2s curve obtained from fatigue test data. The numerical results also reectthe thickness effect.

    Acknowledgments

    This project was supported by ARC Discovery Project, Australia and Kwang-Hua Fund for College of Civil Engineering, Ton-gji University. The rst author was partially supported by the China Scholarship Council during his visiting to the Depart-ment of Civil Engineering, Monash University, Australia.

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    A boundary element analysis of fatigue crack growth for welded connections under bending1 Introduction2 Geometry of the specimens2.1 Transverse welded joints2.2 Circular hollow section (CHS)-to-plate welded connections

    3 Fatigue life prediction3.1 Fatigue crack growth analysis with boundary element method (BEM)3.2 Model generation process

    4 Results and discussions4.1 Fatigue life of transverse welded joints under bending4.2 Fatigue life of CHS-to-plate welded connections under in plane bending

    5 ConclusionsAcknowledgmentsReferences