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The information in this manual is current as of its publication date, and applies to:
This manual only applies to remanufactured machines.
02250209-254 R01
From remanufacture date June 2013 through present
REMANUFACTURED PORTABLE AIR COMPRESSOR1600H[A][F] TIERS 1, 2 & 3
Failure to follow the instructions and procedures in this manual or,
misuse of this equipment will VOID its warranty!
WARRANTY NOTICE
PART NUMBER:
KEEP FORFUTURE REFERENCE
PARTS LIST MANUAL
©COPYRIGHT 2013 SULLAIR
[A] AFTERCOOLED MODELS[F] FILTERED MODELSCATERPILLAR TIER 3
The Sullair Certified Remanufacturing Program
Thank you for your choice to invest in a quality remanufactured Sullair portable air compressor. Sullair Certified
REMAN is a factory authorized remanufacturing program for Sullair 1600H AF portable air compressors, featuring genuine OEM parts, and product testing that meets the same high standards as new Sullair portable air compressors. Sullair Certified REMAN begins with a Sullair “used air compressor core” that is fully disassembled. Components are then inspected, cleaned, serviced or replaced. As the REMAN air compressor is assembled, all parts must meet the same specifications as new.
The Difference Between “Remanufactured” and “Rebuilt”
The Sullair REMAN Program is not a repair, refurbish, rebuild or overhaul program where parts and components
are changed only when broken or unusable and may not meet the OEM performance and quality standards. Sullair remanufactured parts must meet the same tolerances and specifications as brand new genuine Sullair
parts. A Sullair Certified REMAN compressor will perform like new, meeting the tough application demands you
expect from a reliable Sullair portable air compressor.
Your REMAN Compressor
Your fully remanufactured compressor has been disassembled down to its core components, which are completely cleaned by using the best alternative cleaning methods identified for each component. All items then
receive detailed inspections to establish the criteria for either the replenishment of existing parts or replacement
with new genuine Sullair parts. The remanufacturing assembly process brings the compressor back together to
original technical specifications. The entire remanufactured product is then tested and inspected on multiple points
to the precise technical specifications expected of a Sullair air compressor.
BOM Number*
02250209-888 Tier 1
02250209-890 Tier 1 w/cold wthr pkg
02250209-889 Tier 2
02250209-891 Tier 2 w/cold wthr pkg
02250207-760, 02250208-630, 02250210-025
Tier 3 SAE
02250208-809, 02250208-810, 02250210-026
Tier 3 SAE w/cold wthr pkg
How to identify your remanufactured machine:
Nameplate: See Figure 1-1 for the nameplate’s location on the compressor.
In order to properly maintain or service your remanufactured compressor, you will need to specify your particular model when contacting Sullair Service. For support services, you will need to supply two identifiers for your compressor - your Serial Number and the Bill of Materials (BOM).
This information can be found on the machine’s nameplate. The table below indicates which type of machine you have based on the BOM number identification.
PAGE SE DESCRIPTION
7
8
10
16
22
24
26
32
38
40
42
46
48
50
52
58
60
66
70
ER TANK - AFTERCOOLED - & 3
CHECK ORIFICE
L
RGE SYSTEM - AFTERCOOLED
ER TANK - AFTERCOOLED -
YSTEM WITH FUEL COOLER
ICAL PARTS - TIER 3
Y QUICK-DISCONNECT
ICAL & AIR PARTS ASSEMBLY -
MENT PANEL - TIER 2 & 3
OLLER - DUAL PRESSURE - & 3
LD - DUAL PRESSURE - & 3
OL LINES - TIER 2 & 3
ICAL PARTS - TIER 1
ICAL & AIR PARTS ASSEMBLY -
OLLER - DUAL PRESSURE -
LD - DUAL PRESSURE - TIER 1
OL LINES - TIER 1
ICAL PARTS - TIER 2
Y - AFTERCOOLED
TABLE OF CONTENTS
CTION DESCRIPTION PAGE SECTION
1.1 PROCEDURE FOR ORDERING PARTS
1.2 RECOMMENDED SPARE PARTS
1.3 FRAME ASSEMBLY WITH ELECTRIC BRAKES
1.4 ENGINE & COMPRESSOR - TIER 3
1.5 INLET VALVE
1.6 INLET VALVE SUBASSEMBLY
1.7 ENGINE AND COMPRESSOR - TIER 1
1.8 ENGINE AND COMPRESSOR - TIER 2
1.9 AIR INLET - TIER 3
1.10 SA - TRANSDUCER MOUNTING PLATE - TIER 2 & 3
1.11 AIR INLET - TIER 1 & 2
1.12 SA - TRANSDUCER MOUNTING PLATE - TIER 1
1.13 EXHAUST SYSTEM AFTERCOOLED & FILTERED - TIER 3
1.14 EXHAUST SYSTEM AFTERCOOLED & FILTERED - TIER 1 & 2
1.15 COOLING SYSTEM AFTERCOOLED - TIER 2 & 3
1.16 LOUVERS
1.17 COOLING SYSTEM AFTERCOOLED - TIER 1
1.18 DISCHARGE SYSTEM - AFTERCOOLED - TIER 2 & 3
1.19 WATER TRAP - AFTERCOOLED FILTERED
76 1.20 RECEIVTIER 2
80 1.21 FILTER
82 1.22 OIL FIL
84 1.23 DISCHA- TIER 1
88 1.24 RECEIVTIER 1
92 1.25 FUEL S
98 1.26 ELECTR
104 1.27 BATTER
106 1.28 ELECTRTIER 3
110 1.29 INSTRU
112 1.30 CONTRTIER 2
116 1.31 MANIFOTIER 2
120 1.32 CONTR
126 1.33 ELECTR
132 1.34 ELECTRTIER 1
136 1.35 CONTRTIER 1
138 1.36 MANIFO
142 1.37 CONTR
146 1.38 ELECTR
152 1.39 CANOP
PAGE DESCRIPTION
160
166
CK HEATER - TIER 3
CK HEATER - TIER 1 & 2
TABLE OF CONTENTS (Continued)SECTION DESCRIPTION PAGE SECTION
1.40 ACOUSTICAL PANELS - AFTERCOOLED
1.41 DECAL LOCATIONS, DTQ
172 1.42 BLO
174 1.43 BLO
7
Parts List
1.1 P
Parts shoRepresentparts cannaddress, p
When ordecan be obNumber PNumber Lo
The genuicompressomay lead conditions
Plate/ Serial Number Location
1600R(HAF) 02250209-254 R00
ROCEDURE FOR ORDERING PARTS
uld be ordered from the nearest Sullair Representative or the ative from whom the compressor was purchased. If for any reason ot be obtained in this manner, contact the factory directly at the hone numbers or fax numbers below.
ring parts always indicate the Serial Number of the compressor. This tained from the Bill of Lading for the compressor or from the Serial late located on the compressor. See Figure 1-1: Serial Plate/Serial cation.
ne Sullair service parts listed meet or exceed the demands of this r. Use of replacement parts other than those approved by Sullair to hazardous conditions over which Sullair has no control. Such
include, but are not limited to, bodily injury and compressor failure.
.
Figure 1-1: Serial
SULLAIR3700 East Michigan Boulevard
Michigan City, Indiana, 46360 U.S.A.Telephone: 1-219-879-5451
8
NOTES
1.2 REC
KEY PART
1 0225005
2 0225005
3 250034-0
4 250031-8
5 250026-5
6 02250112
7 0225005
8 600893-0
9 0225016
10 0225016
11 0225016
12 0225016
13 0225016
14 0225014
15 0225014
16 250018-2
17 0225015
18 0225014
19 0225014
20 0225018
21 0225014
22 0225016
23 0225016
24 0225016
1600R(HAF) 02250209-254 R01
OMMENDED SPARE PARTS
NO. QTY DESCRIPTION
ELEMENTS
1-238 2 ELEMENT, PRIMARY FOR AIR FILTER NO.
1-239 2 ELEMENT, SECONDARY FOR AIR FILTER NO.
82 1 ELEMENT, REPLACEMENT FILTER FOR SEPARATOR TANK
50 2 ELEMENT, FLUID FILTER
KITS
61 1 KIT, THERMOSTAT REPLACEMENT
-531 1 KIT, INLET VALVE REPAIR KIT WITH SPRINGINGS
6-278 1 KIT, INLET VALVE REPAIR KIT WITHOUT SPRINGINGS
01 1 KIT, SHAFT SEAL REPAIR
6-771 1 MANIFOLD REBUILD KIT - DUAL PRESSURE
6-772 1 MANIFOLD REBUILD KIT - SINGLE PRESSURE
6-773 1 RECIRCULATION SOLENOID REPAIR KIT
6-774 1 RUN/START SOLENOID REPAIR KIT
6-777 1 HI/LO SOLENOID REPAIR KIT
1-305 1 MODULE, AIR FILTER MONITORING
3-881 1 MODULE, AIR FILTER MONITORING
62 1 KIT, MINIMUM PRESSURE CHECK VALVE REPAIR NO.
MISCELLANEOUS
9-102 1 SWITCH, REPLACEMENT HIGH TEMPERATURE SHUTDOWN 250 F
6-682 4 CONTROL RELAY
7-476 1 CONTROL BREAKER 50A
1-752 1 FRAME DRAIN HOLE PLUG
1-442 4 SENSOR, PRESSURE 225 PSIG 1-5V DC
1-276 3 SENSOR, AMBIENT TEMPERATURE
1-277 1 SENSOR, DISCHARGE TEMPERATURE
5-908 1 SENSOR, ENGINE COOLANT LEVEL
1.2 RECO
9
25 02250141
26 250030-75
27 250030-75
28 02250175
29 02250175
30 02250171
KEY PART N NOTES
MMENDED SPARE PARTS
1600R(HAF) 02250209-254 R01
-156 1 SENSOR, FUEL LEVEL
LUBRICATION
7 1 LUBRICANT, AWF FLUID
8 1 LUBRICANT, AWF FLUID
-907 1 ENGINE OIL FILTER
-908 1 FUEL FILTER (PRIMARY)
-376 1 FUEL FILTER (SECONDARY)
O. QTY DESCRIPTION
10
1.3 FRA
02250174-140 R09 S
1600R(HAF) 02250209-254 R01
ME ASSEMBLY WITH ELECTRIC BRAKES
1
1.3 FRAM
11
02250174-140 R09 S2
E ASSEMBLY WITH ELECTRIC BRAKES
1600R(HAF) 02250209-254 R01
1.3 FR
12
02250174-140 R
AME ASSEMBLY WITH ELECTRIC BRAKES
1600R(HAF) 02250209-254 R01
09 S3
1.3 FRAM
13
KEY PART N NOTES
1 02250044
2 02250044
3 02250044
4 02250054
5 02250058
6 02250058
7 02250095
8 02250095
9 02250120
10 02250152
11 02250164
12 02250167
13 02250168
14 02250169
15 02250173
16 02250173
17 02250173
18 02250173
19 02250181
20 02250186
21 02250189
22 02250189
23 02250201
24 40116
25 40117
26 41795
27 46260
28 46261
E ASSEMBLY WITH ELECTRIC BRAKES
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
-168 4 SUPPORT, FRAME SKIRT FRT 900XH-1900
-169 2 SUPPORT, FRAME SKT REAR 900XH-1900
-991 1 BAIL,LFT900/350 H1300-1600
-443 3 AXLE, ELECTRIC BRAKE 77” TRCK X 62”S.C
-263 6 NUT, SHACKLE (DEXTER 6-7)
-267 6 BOLT, SHACKLE (DEXTER 7-17)
-866 2 CHAIN, ASSY 3/8 X 48” W/HOOK
-867 2 COUPLING LINK, SAFETY CHAIN
-356 2 CABLE, BRK 54” LG 600H-1900
-265 6 TIRE, WHEEL ASSY 16.00*6
-422 1 JACK, ASSY RECTR 750-1600
-767 10 CHAIN, TETHER FRAME DRAIN PLUG
-795 1 FRAME,900XH-1900C FULL CONT
-024 1 DRWBR,1300-1900 (B) T3
-460 1 PANEL, SKT SS FRT TRI 900XH-1900
-461 1 PANEL, SKT SS TRI R 900XH-1900
-462 1 PANEL, SKT CS TRI FRT 900XH-1900
-463 1 PANEL, SKT CS TRI R 900XH-1900
-753 10 PLUG, 2 X 1-3/16 SS/NITRILE
-711 4 EQUALIZER, RUNNING GEAR
-645 1 SWITCH, BREAKAWAY CABLE ACTUATED
-686 2 SUPPORT, BRACKET BATT BREAKAWAY
-360 1 COUPLING, CHAIN SAFETY
6 BOLT, KEEPER (DEXTER 07-007-00)
6 NUT, KEEPER (DEXTER 06-011-00)
1 LEVER, HANDBRAKE
5 PIN, YOKE
1 EQUALIZER, 5 X 1-1/2 X 1/4
1.3 FR
14
29 46262
30 46264
31 25000
32 25000
33 25002
34 25002
35 25002
36 40830
37 40830
38 82530
39 82550
40 82590
41 82910
42 82910
43 82911
44 82911
45 82911
46 82930
47 82970
48 82970
49 83420
50 83780
51 83781
52 83781
53 83820
54 83820
55 83821
56 83880
KEY PA NOTES
AME ASSEMBLY WITH ELECTRIC BRAKES
1600R(HAF) 02250209-254 R01
4 YOKE, 5/16-24 THRD
2 SPACER, LEVER ASSEMBLY
9-878 1 ANGLE, HANGER ASSY MOUNTING CS
9-879 1 ANGLE , HANGER ASSY MOUNTING SS
8-680 1 ROD, THIRD 5/16-24 X 6 1/2
8-681 2 SPACER, BREAK LEVER 250P
9-097 1 EYE, LUNETTE 3” X 60,000# RIGID
0-001 6 CLAMP, HOSE 9/16”ID
0-004 1 CLAMP, HOSE 7/8”I.D.
5-283 24 NUT, HEX F PLTD 5/16-18
8-262 4 NUT, HEX LOCKING 1/2-13
6-100 4 NUT, HEX METRIC M6 X 1.0
6-250 2 CAPSCREW, HEX GR5 3/8-16 X 2 1/2
8-325 4 CAPSCREW, HEX GR5 1/2-13 X 3 1/4
2-200 8 CAPSCREW, HEX GR5 3/4-10 X 2
2-250 4 CAPSCREW, HEX GR5 3/4-10 X 2 1/2
6-200 8 CAPSCREW, HEX GR5 1-8 X 2
6-025 4 SCREW, SOC ISO 4762 M6 X 25MM
4-100 6 SCREW, HEX SER WASHER 1/4-20 X 1
5-075 29 SCREW, HEX SER WASHER 5/16-18 X 3/4
4-050 1 SCREW, TC-HEX 1/4-20 X 1/2
8-125 24 WASHER, SPRING LOCK REG PLTD 1/2
2-188 12 WASHER, SPRING LOCK REG PLTD 3/4
6-250 8 WASHER, SPRING LOCK REG PLTD 1
4-071 4 WASHER, PL-B REG PLTD 1/4
8-112 30 WASHER, PL-B REG PLATED 1/2
2-112 8 WASHER, PL-B REG PLATED 3/4
6-160 4 WASHER, SPRINGING LOCK-METRIC PLATED M6
RT NO. QTY DESCRIPTION
1.3 FRAM
15
57 868205-19
58 871025-01
59 875605-07
60 875608-05
61 875608-15
62 875610-07
A1: TORQUE
A2: TORQUE
A3: INCLUDE
REFERENCE SU
KEY PART N NOTES
E ASSEMBLY WITH ELECTRIC BRAKES
1600R(HAF) 02250209-254 R01
5 2 NUT, HX JAM RH PLATED 5/16-24
4 2 GROMMET, RUBBER 7/8X5/8X1/4
5 27 CAPSCREW, HEX GR5 5/16-18 X 3/4 ADH
0 4 CAPSCREW, HX GR5 1/2-13 X 1/2 ADH
0 22 CAPSCREW, HX GR5 1/2-13 X 1 1/2 PLT
5 16 CAPSCREW, HEX GR5 5/8-11 X 3/4 ADH
NOTES:
BOLTS TO 483FT/LBS.
BOLTS TO 201FT/LBS.
D WITH 02250189-645.
LLAIR FASTENER TORQUE SPEC PE008
O. QTY DESCRIPTION
16
1.4 ENG
02250209-478 R01 S
1600R(HAF) 02250209-254 R01
INE & COMPRESSOR - TIER 3
1
1.4 ENGI
17
02250209-478 R01 S2
NE & COMPRESSOR - TIER 3
1600R(HAF) 02250209-254 R01
1.4 EN
18
KEY PA NOTES
1 02250
2 02250
3 02250
4 02250
5 02250
6 02250
7 02250
8 02250
9 02250
10 02250
11 02250
12 02250
13 02250
14 02250
15 02250
16 02250
17 02250
18 02250
19 02250
20 02250
21 02250
22 02250
23 40343
24 40513
25 41079
26 43197
27 43258
28 47117
GINE & COMPRESSOR - TIER 3
1600R(HAF) 02250209-254 R01
RT NO. QTY DESCRIPTION
043-375 1 SUPT, ENG/COMP 1300-1600Q
044-615 1 ADPT, COMPR INLET 8” INL VLV
045-626 1 SA, 8” INLET VALVE
048-926 1 HOSE, RAD LOWER CAT 3406
069-226 1 BUSHING, TAPER LOCK 4040 W/2.75 BORE
069-601 1 COUPLING, DRIVE ACT-6 1350/350
117-891 1 PANEL, HEAT SHIELD
128-894 1 TUBE,RAD UPR 900XH-1900
162-249 1 HOSE,RAD DRAIN-TEE FTG
164-142 1 FAN, 49.63 DIA 10 BLD CAT T3
168-614 1 HOSE, 3/4” ENG OIL DRAIN
171-072 1 SPCR,FAN .25” THK 1600C
178-231 1 HOSE, 37FL 3/4-16 X 25.00 LG
178-401 1 FTG,HOSE 90DEG BLKHD ELB 1/2
178-409 1 FTG,HOSE BLKHD TEE 1/2 37FL
178-429 1 PNL,ACST 2.50 UNDER ENG CS
178-430 1 PNL,ACST 2.50 UNDER ENG SS
180-501 1 HOSE,RUB 836-08 91.00 X .75 OD
180-502 1 HOSE,RUB 836-08 22.00 X .75 OD
192-898R 1 COMPR&PART,DXN255222D161E46LCB
207-754 1 ENG,CAT C15 540HP-T3 1600R
209-969 1 GSKT,8” AIR INLET VLV W/BOLT CIRCLE
6 CLAMP, HOSE 3”
1 CLAMP, HOSE 13/16” TO 1-1/2”
1 GASKET, .06 x 10.5ID x 13.25OD
2 CLAMP, HOSE 1/2”
2 CONNECTOR, HOSE 5/16”HOSE X 1/4”NPT
2 VALVE,BALL 1/2”NPT
1.4 ENGI
19
29 222607
30 250003-15
31 250010-33
32 250030-56
33 250031-04
34 250034-07
35 250040-09
36 250040-54
37 407749
38 811504-02
39 821110-30
40 825512-38
41 827908-30
42 829108-20
43 829110-17
44 829112-15
45 829112-25
46 829116-55
47 837808-12
48 837810-15
49 837812-18
50 838212-11
51 842315-03
52 860108-05
53 860112-05
54 860204-02
55 860508-05
56 867102-01
KEY PART N NOTES
NE & COMPRESSOR - TIER 3
1600R(HAF) 02250209-254 R01
6 WASHER, SNUBBING 1” BOLT
9 1 ADAPTER, E&C SAE1 TO 20S
0 6 ISOLATOR, VIBRATION 500 LB. CAPACITY
8 1 SUPT, FRT ENG MNT 3408 DITA
6 1 VALVE, DRAIN 1-1/8-12UNF
7 2 NUT, THIN HEX 3/4-10
9 6 WASHER, .500 HARDENED
1 1 ADPT,SAE “O” RING 1/2FNPT X 1-1/16 SAE
2 HOSE,RAD UPPER 2-1/2 X 6”
5 1 ADAPTER, FEMALE PIPE 1/2 X 1/4
0 1 KEY, SQ CL1 5/8” X 3
2 2 NUT, HEX LOCKING 3/4-10
0 32 CAPSCR, HEX GR8 1/2-13 X 3
0 6 CAPSCR, HEX GR5 1/2-13 X 2
5 6 CAPSCR, HEX GR5 5/8-11 X 1 3/4
0 2 CAPSCR, HEX GR5 3/4-10 X 1 1/2
0 6 CAPSCR, HEX GR5 3/4-10 X 2 1/2
0 6 CAPSCR, HEX GR5 1-8 X 5 1/2
5 36 WASHER, SPR LOCK REG PLTD 1/2
6 4 WASHER, SPR LOCK REG PLTD 5/8
8 10 WASHER, SPR LOCK REG PLTD 3/4
2 4 WASHER, PL-B REG PLTD 3/4
1 1 HOSE, FUEL LINE 5/16 (FT)
0 2 CONN, 37 FL/MPT PLTD 1/2 X 1/2
0 1 CONN, 37 FL/MPT PLTD 3/4 X 1/2
5 1 ELBOW, 37FL 90M 1/4 X 1/4
0 2 ELBOW, PIPE-90M 1/2 X 1/2
0 1 BUSHING, RED PLTD 1/2 X 1/4
O. QTY DESCRIPTION
1.4 EN
20
57 86730
58 86731
59 87010
60 87381
A1 ENGI
A2 TO R
A3 USE
A4 INSTA
INSTR
A5 MAKE
APPL
TO TH
A6 MAKE
APPL
TO TH
A7 TO FU
A8 OR A
FAN
02250164-142
KEY PA NOTES
GINE & COMPRESSOR - TIER 3
1600R(HAF) 02250209-254 R01
8-175 12 CAPSCR, FERRY HD PLTD 1/2-13 X 1 3/4
4-200 12 CAPSCR, FERRY HD PLTD 7/8-9 X 2
8-012 1 CONN, STR X JIC 1 1/16 X 3/4
2-030 2 STUD, THRD 3/4-10 X 3 PLT
EXPLODED VIEW NOTES:
NE OIL DRAIN-TO BALL VALVE AT FRAME.
ECEIVER TANK SCAVENGE LINE.
EXISTING BOLTS ON ENGINE TO MOUNT HEATSHIELD.
LL TAPER LOCK PER MANUFACTURER’S
UCTIONS PROVIDED WITH PART.
SURE THREADS ARE CLEAN AND FREE OF OIL
Y LOCTITE 242 SULLAIR P/N-005898-250.
READS OF BOLTS-TORQUE TO 77 FT-LBS.
SURE THREADS ARE CLEAN AND FREE OF OIL
Y LOCTITE 242 SULLAIR P/N-005898-250
READS OF BOLTS-TORQUE TO 54 FT-LBS.
EL TANK.
PPROVED ALTERNATIVE.
COMPRESSOR SIZE SPECIFIC PARTS
MACHINE SIZE ENGINE UNIT
1600H 02250207-754 02250192-898R SAE
RT NO. QTY DESCRIPTION
Notes
21
1600R(HAF) 02250209-254 R0122
1.5 INLE
02250045-625 R06
1600R(HAF) 02250209-254 R01
T VALVE
1.5 INLE
23
KEY PART N NOTES
1 250042-27
2 02250048
3 250042-29
4 250042-30
5 250042-29
6 250042-38
7 02250139
8 250042-38
9 250042-65
10 829104-07
11 837804-06
12 826502-42
13 826502-21
14 828406-17
15 866900-01
16 250014-06
1. SEAL WIT
2. TORQUE
BOLT SIZ
1/4 - 20
3/8 - 16
1/2 - 13
5/8 - 11
3/4 - 10
3. APPLY AN
4. LOCK WIT
T VALVE
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
6 1 HOUSING, BODY 8” INLET VALVE
-491 1 COVER, ASSEMBLY 8” INLET VALVE
7 1 PLATE, FLOW CONTROL 8” INLET VALVE
1 1 COVER, INTER 8” INLET VALVE
9 1 PISTON, 8” INLET VALVE
4 1 SPRINGING, COMP. 144 LBS INTER
-188 1 SHAFT, 8” INLET VALVE
3 1 SPRINGING, COMP. 109 LBS OUTER
6 1 SPRINGING, COMP. 2.61 LBS
5 1 CAPSCREW, HX GR5 1/4-20 X 3/4”
2 1 WASHER, SPRINGLOCK REG PLTD 1/4”
6 1 O-RING, VITON 4 5/8 x 1/4
4 1 O-RING, VITON 1 x 1/8
5 18 SCREW, FERRY HD, 3/8 - 16 x 1 3/4 LG
0 1 PLUG, PIPE 1/4” 3000# STL PLT
0 1 ORIFICE, .093 x .125M x .125F
NOTES:
H SULLAIR GASKET COMPOUND #5910 COLOR CODE: PURPLE.
GRADE 5 BOLTS PER SULLAIR SPEC. 005848 (A00-P-8) CONDITION B.
E TORQUE
7.0 FT-LBS.
27.0 FT-LBS.
65.0 FT-LBS.
130.0 FT-LBS.
230.0 FT LBS.
TI-SEIZE.
H SULLAIR ADHESIVE #5910, COLOR CODE: PURPLE.
24
1.6 INLE
02250169-842 R04
1600R(HAF) 02250209-254 R01
T VALVE SUBASSEMBLY
1.6 INLE
25
KEY PART N NOTES
1 02250045
2 02250118
3 02250118
4 02250120
5 02250162
6 02250179
7 02250179
8 45244
9 250025-29
10 250034-58
11 250040-09 -
12 829708-07
13 860005-02
14 860008-05
15 860104-02
16 860204-02
17 860208-05
18 861704-02
19 861804-02
20 866408-06
21 867030-02
22 868430-01
23 868504-02
24 868902-01
A1: BLOWDO
A2: CHECK V
Q1: SEE ASSY
T VALVE SUBASSEMBLY
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
-626 1 SA, 8” INLET VALVE
-275 1 HOSE, MP 5/16 X 12”LG 37 DEG ST
-585 1 ORF, .062 .25 FNPT X .25 MNPT
-888 1 VLV, BLWDN N.C. 8:1 RATIO
-246 2 HOSE, ASSY 7/16-20 X 15”LG
-441 1 CLP, HOSE 9/16” MED DUTY/GALV
-530 1 PLUG, OIL FILLER 8”VLV 5/16 37 FL
1 VALVE, INLINE CHECK(1/4”NPT)DC
4 1 ORIFICE, .187 .50M X .50M
7 1 NUT, CAP 37F X .25
9 1 WASHER, .500 HARDENED
5 1 SCREW, HEX SER WASHER 1/2-13 X 3/4
5 1 ELBOW, 37FL 45M 5/16 X 1/4
0 1 ELBOW, 37FL 45M 1/2 X 1/2
5 1 CONN, 37 FL/MPT PLTD 1/4 X 1/4
5 1 ELBOW, 37FL 90M 1/4 X 1/4
0 1 ELBOW, 37FL 90M 1/2 X 1/2
5 1 TEE, 37FL M BR 1/4 X 1/4
5 2 TEE, 37FL M RN 1/4 X 1/4
0 1 NIPPLE, PIPE-XS PLT 1/2 X 6
0 1 ELBOW, PIPE 90 DEG 300# PLT 1/2”
0 1 TEE, PIPE PLTD 1/4
5 2 NIPPLE, PIPE-HX PLTD 1/4 X 1/4
0 1 BUSHING, RED HEX PLTD 1/2 X 1/4
EXPLODED VIEW NOTES
WN VALVE FLOW DIRECTION
ALVE FLOW DIRECTION
DRAWING 02250045-625
26
1.7 ENG
02250209-315 R01S1
1600R(HAF) 02250209-254 R01
INE AND COMPRESSOR - TIER 1
1.7 ENGI
27
02250209-315 R01S2
NE AND COMPRESSOR - TIER 1
1600R(HAF) 02250209-254 R01
1.7 EN
28
KEY PA NOTES
1 02250
2 02250
3 02250
4 02250
5 02250
6 02250
7 02250
8 02250
9 02250
10 02250
11 02250
12 02250
13 02250
14 02250
15 02250
16 02250
17 02250
18 02250
19 02250
20 02250
21 02250
22 02250
23 40343
24 40513
25 41063
26 41079
27 43197
28 43258
GINE AND COMPRESSOR - TIER 1
1600R(HAF) 02250209-254 R01
RT NO. QTY DESCRIPTION
043-375 1 SUPT, ENG/COMP 1300-1600Q
044-615 1 ADPT, COMPR INLET 8” INL VLV
045-626 1 SA, 8” INLET VALVE
048-926 1 HOSE, RAD LOWER CAT 3406
069-226 1 BUSHING, TAPER LOCK 4040 W/2.75 BORE
069-601 1 COUPLING, DRIVE ACT-6 1350/350
117-891 1 PANEL, HEAT SHIELD
128-894 1 TUBE,RAD UPR 900XH-1900
162-249 1 HOSE,RAD DRAIN-TEE FTG
164-142 1 FAN, 49.63 DIA 10 BLD CAT T3
168-614 1 HOSE, 3/4” ENG OIL DRAIN
171-072 1 SPCR,FAN .25” THK 1600C
178-231 1 HOSE, 37FL 3/4-16 X 25.00 LG
178-401 1 FTG,HOSE 90DEG BLKHD ELB 1/2
178-409 1 FTG,HOSE BLKHD TEE 1/2 37FL
178-429 1 PNL,ACST 2.50 UNDER ENG CS
178-430 1 PNL,ACST 2.50 UNDER ENG SS
180-501 1 HOSE,RUB 836-08 91.00 X .75 OD
180-502 1 HOSE,RUB 836-08 22.00 X .75 OD
192-898R 1 COMPR&PART,DXN255222D161E46LCB
207-907 1 ENG,CAT T1 REMANUFACTURED
209-969 1 GSKT,8” AIR INLET VLV W/BOLT CIRCLE
6 CLAMP, HOSE 3”
1 CLAMP, HOSE 13/16” TO 1-1/2”
1 DRAINCOCK, 1/2”
1 GASKET, .06 x 10.5ID x 13.25OD
2 CLAMP, HOSE 1/2”
2 CONNECTOR, HOSE 5/16”HOSE X 1/4”NPT
1.7 ENGI
29
29 47117
30 222607
31 250003-15
32 250010-33
33 250030-56
34 250031-04
35 250034-07
36 250040-09
37 250040-54
38 407749
39 821110-30
40 825512-38
41 827908-30
42 829108-20
43 829110-17
44 829112-15
45 829112-25
46 829116-55
47 837808-12
48 837810-15
49 837812-18
50 838212-11
51 842315-03
52 860108-05
53 860112-05
54 860204-02
55 860508-05
56 867102-01
KEY PART N NOTES
NE AND COMPRESSOR - TIER 1
1600R(HAF) 02250209-254 R01
2 VALVE,BALL 1/2”NPT
6 WASHER, SNUBBING 1” BOLT
9 1 ADAPTER, E&C SAE1 TO 20S
0 6 ISOLATOR, VIBRATION 500 LB. CAPACITY
8 1 SUPT, FRT ENG MNT 3408 DITA
6 1 VALVE, DRAIN 1-1/8-12UNF
7 2 NUT, THIN HEX 3/4-10
9 6 WASHER, .500 HARDENED
1 1 ADPT,SAE “O” RING 1/2FNPT X 1-1/16 SAE
2 HOSE,RAD UPPER 2-1/2 X 6”
0 1 KEY, SQ CL1 5/8” X 3
2 2 NUT, HEX LOCKING 3/4-10
0 32 CAPSCR, HEX GR8 1/2-13 X 3
0 6 CAPSCR, HEX GR5 1/2-13 X 2
5 6 CAPSCR, HEX GR5 5/8-11 X 1 3/4
0 2 CAPSCR, HEX GR5 3/4-10 X 1 1/2
0 6 CAPSCR, HEX GR5 3/4-10 X 2 1/2
0 6 CAPSCR, HEX GR5 1-8 X 5 1/2
5 36 WASHER, SPR LOCK REG PLTD 1/2
6 4 WASHER, SPR LOCK REG PLTD 5/8
8 10 WASHER, SPR LOCK REG PLTD 3/4
2 4 WASHER, PL-B REG PLTD 3/4
1 1 HOSE, FUEL LINE 5/16 (FT)
0 3 CONN, 37 FL/MPT PLTD 1/2 X 1/2
0 1 CONN, 37 FL/MPT PLTD 3/4 X 1/2
5 1 ELBOW, 37FL 90M 1/4 X 1/4
0 2 ELBOW, PIPE-90M 1/2 X 1/2
0 1 BUSHING, RED PLTD 1/2 X 1/4
O. QTY DESCRIPTION
1.7 EN
30
57 86730
58 86731
59 86890
60 87381
A1 ENGI
A2 TO R
A3 USE
A4 INSTA
INSTR
A5 MAKE
APPL
TO TH
A6 MAKE
APPL
TO TH
A7 TO FU
A8 OR A
KEY PA NOTES
GINE AND COMPRESSOR - TIER 1
1600R(HAF) 02250209-254 R01
8-175 12 CAPSCR, FERRY HD PLTD 1/2-13 X 1 3/4
4-200 12 CAPSCR, FERRY HD PLTD 7/8-9 X 2
2-010 1 BUSHING, RED HEX PLTD 1/2 X 1/4
2-030 2 STUD, THRD 3/4-10 X 3 PLT
EXPLODED VIEW NOTES:
NE OIL DRAIN-TO BALL VALVE AT FRAME.
ECEIVER TANK SCAVENGE LINE.
EXISTING BOLTS ON ENGINE TO MOUNT HEAT SHIELD.
LL TAPER LOCK PER MANUFACTURER’S
UCTIONS PROVIDED WITH PART.
SURE THREADS ARE CLEAN AND FREE OF OIL
Y LOCTITE 242 SULLAIR P/N-005898-250.
READS OF BOLTS-TORQUE TO 77 FT-LBS.
SURE THREADS ARE CLEAN AND FREE OF OIL
Y LOCTITE 242 SULLAIR P/N-005898-250
READS OF BOLTS-TORQUE TO 54 FT-LBS.
EL TANK.
PPROVED ALTERNATIVE.
RT NO. QTY DESCRIPTION
31
Notes
1600R(HAF) 02250209-254 R01
32
1.8 ENG
02250209-430 R00 S
1600R(HAF) 02250209-254 R01
INE AND COMPRESSOR - TIER 2
1
1.8 ENGI
33
02250209-430 R00 S2
NE AND COMPRESSOR - TIER 2
1600R(HAF) 02250209-254 R01
1.8 EN
34
KEY PA NOTES
1 02250
2 02250
3 02250
4 02250
5 02250
6 02250
7 02250
8 02250
9 02250
10 02250
11 02250
12 02250
13 02250
14 02250
15 02250
16 02250
17 02250
18 02250
19 02250
20 02250
21 02250
22 02250
23 02250
24 40343
25 40513
26 41063
27 41079
28 43197
GINE AND COMPRESSOR - TIER 2
1600R(HAF) 02250209-254 R01
RT NO. QTY DESCRIPTION
043-375 1 SUPT, ENG/COMP 1300-1600Q
044-615 1 ADPT, COMPR INLET 8” INL VLV
045-626 1 SA, 8” INLET VALVE
048-926 1 HOSE, RAD LOWER CAT 3406
069-226 1 BUSHING, TAPER LOCK 4040 W/2.75 BORE
069-601 1 COUPLING, DRIVE ACT-6 1350/350
117-891 1 PANEL, HEAT SHIELD
128-894 1 TUBE,RAD UPR 900XH-1900
162-249 1 HOSE,RAD DRAIN-TEE FTG
164-142 1 FAN, 49.63 DIA 10 BLD CAT T3
168-614 1 HOSE, 3/4” ENG OIL DRAIN
171-072 1 SPCR,FAN .25” THK 1600C
178-231 1 HOSE, 37FL 3/4-16 X 25.00 LG
178-401 1 FTG,HOSE 90DEG BLKHD ELB 1/2
178-409 1 FTG,HOSE BLKHD TEE 1/2 37FL
178-429 1 PNL,ACST 2.50 UNDER ENG CS
178-430 1 PNL,ACST 2.50 UNDER ENG SS
180-501 1 HOSE,RUB 836-08 91.00 X .75 OD
180-502 1 HOSE,RUB 836-08 22.00 X .75 OD
192-898R 1 COMPR&PART,DXN255222D161E46LCB
201-245 1 HOSE,RUB 836-08 40.00 X .75 OD
208-811 1 ENG,CAT T2 REMANUFACTURED 1600R
209-969 1 GSKT,8” AIR INLET VLV W/BOLT CIRCLE
6 CLAMP, HOSE 3”
1 CLAMP, HOSE 13/16” TO 1-1/2”
1 DRAINCOCK, 1/2”
1 GASKET, .06 x 10.5ID x 13.25OD
2 CLAMP, HOSE 1/2”
1.8 ENGI
35
29 43258
30 47117
31 222607
32 250003-15
33 250010-33
34 250030-56
35 250031-04
36 250034-07
37 250040-09
38 250040-54
39 407749
40 821110-30
41 825512-38
42 827908-30
43 829108-20
44 829110-17
45 829112-15
46 829112-25
47 829116-55
48 837808-12
49 837810-15
50 837812-18
51 838212-11
52 842315-03
53 860108-05
54 860112-05
55 860204-02
56 860508-05
KEY PART N NOTES
NE AND COMPRESSOR - TIER 2
1600R(HAF) 02250209-254 R01
2 CONNECTOR, HOSE 5/16”HOSE X 1/4”NPT
2 VALVE,BALL 1/2”NPT
6 WASHER, SNUBBING 1” BOLT
9 1 ADAPTER, E&C SAE1 TO 20S
0 6 ISOLATOR, VIBRATION 500 LB. CAPACITY
8 1 SUPT, FRT ENG MNT 3408 DITA
6 1 VALVE, DRAIN 1-1/8-12UNF
7 2 NUT, THIN HEX 3/4-10
9 6 WASHER, .500 HARDENED
1 1 ADPT,SAE “O” RING 1/2FNPT X 1-1/16 SAE
2 HOSE,RAD UPPER 2-1/2 X 6”
0 1 KEY, SQ CL1 5/8” X 3
2 2 NUT, HEX LOCKING 3/4-10
0 32 CAPSCR, HEX GR8 1/2-13 X 3
0 6 CAPSCR, HEX GR5 1/2-13 X 2
5 6 CAPSCR, HEX GR5 5/8-11 X 1 3/4
0 2 CAPSCR, HEX GR5 3/4-10 X 1 1/2
0 6 CAPSCR, HEX GR5 3/4-10 X 2 1/2
0 6 CAPSCR, HEX GR5 1-8 X 5 1/2
5 36 WASHER, SPR LOCK REG PLTD 1/2
6 4 WASHER, SPR LOCK REG PLTD 5/8
8 10 WASHER, SPR LOCK REG PLTD 3/4
2 4 WASHER, PL-B REG PLTD 3/4
1 1 HOSE, FUEL LINE 5/16 (FT)
0 3 CONN, 37 FL/MPT PLTD 1/2 X 1/2
0 1 CONN, 37 FL/MPT PLTD 3/4 X 1/2
5 1 ELBOW, 37FL 90M 1/4 X 1/4
0 2 ELBOW, PIPE-90M 1/2 X 1/2
O. QTY DESCRIPTION
1.8 EN
36
57 86710
58 86730
59 86731
60 86890
61 87381
A1 ENGI
A2 TO R
A3 USE
A4 INSTA
INSTR
A5 MAKE
APPL
TO TH
A6 MAKE
APPL
TO TH
A7 TO FU
A8 OR A
KEY PA NOTES
GINE AND COMPRESSOR - TIER 2
1600R(HAF) 02250209-254 R01
2-010 1 BUSHING, RED PLTD 1/2 X 1/4
8-175 12 CAPSCR, FERRY HD PLTD 1/2-13 X 1 3/4
4-200 12 CAPSCR, FERRY HD PLTD 7/8-9 X 2
2-010 1 BUSHING, RED HEX PLTD 1/2 X 1/4
2-030 2 STUD, THRD 3/4-10 X 3 PLT
EXPLODED VIEW NOTES:
NE OIL DRAIN-TO BALL VALVE AT FRAME.
ECEIVER TANK SCAVENGE LINE.
EXISTING BOLTS ON ENGINE TO MOUNT HEATSHIELD.
LL TAPER LOCK PER MANUFACTURER’S
UCTIONS PROVIDED WITH PART.
SURE THREADS ARE CLEAN AND FREE OF OIL
Y LOCTITE 242 SULLAIR P/N-005898-250.
READS OF BOLTS-TORQUE TO 77 FT-LBS.
SURE THREADS ARE CLEAN AND FREE OF OIL
Y LOCTITE 242 SULLAIR P/N-005898-250
READS OF BOLTS-TORQUE TO 54 FT-LBS.
EL TANK.
PPROVED ALTERNATIVE.
RT NO. QTY DESCRIPTION
37
Notes
1600R(HAF) 02250209-254 R01
38
1.9 AIR
02250174-830 R02
1600R(HAF) 02250209-254 R01
INLET - TIER 3
1.9 AIR I
39
KEY PART N NOTES
1 013978
2 02250049
3 02250049
4 02250053
5 02250054
6 02250084
7 02250085
8 02250085
9 02250109
10 02250125
11 02250141
12 02250143
13 02250166
14 02250200
15 028111
16 040303
17 040304
18 040305
19 043406
20 043598
21 250005-77
22 250006-65
23 250020-15
24 250022-43
25 250041-28
26 409118
27 829705-07
28 860905-09
A1: TO CHAR
A2: FROM CH
NLET - TIER 3
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
7 SEAL, DOOR EXTRUDED SPONGE (FT)
-036 1 FILTER, AIR 18” DIA 1600 CFM
-590 1 BAFFLE, AIR INLET 18” FILTER 1600
-402 1 FILTER, AIR 18” DIA 6” OUTLET 1600 CFM
-861 10 TUBE, NYLON .25”OD X .04W BLACK (FT)
-842 8 CLAMP, T-BOLT SS BAND 4.50”ID
-092 1 ELBOW, CHRG AIR CLR 4” ID X 45 DEG
-094 3 HOSE, HUMP CHRG AIR 4” ID X 6” LG
-601 7 WEATHERSTRIP, GASKET TRIM-LOC (FT)
-212 1 TUBE, ALUM STL 4” OD 90 BEADED
-305 1 IND, SWITCH FLR ELEM CMACS RIGHT
-881 1 IND, SWITCH FLR ELEM CMACS LEFT
-149 1 TUBE, ALUM STL 4” BEADED SS II
-734 1 SA, XDCR MOUNT PLATE 1600C LP
1 TUBE, ALUM AIR INLET 6”OD X 5”LG
2 ELBOW, RUBBER 6” ID X 45 DEG
1 ELBOW, RUBBER 6” ID X 90 DEG
2 CLAMP, T-BOLT SS BAND 6.50”ID
1 ELBOW, AIR INLET 90 RUBBER
4 CLAMP, HOSE 8”
6 1 ELBOW, RUBBER 8” X 45 DEGREES
1 1 DUCT, AIR INLET 8 X 12”
9 4 CLAMP, HOSE 6-9/16” TO 6-1/4”
6 14 WEATHERSTRIP, 3/16 X 3/8 FT
6 2 ELBOW, 90D 1/4” TUBE X 1/8”FNPT
1 TUBE, ALUM AIR INLET 6”OD X 11 1/2”LG
5 24 SCREW, HEX SER WASHER 5/16-18 X 3/4
8 16 NUT, RETAINER J 5/16-18 .098
NOTES:
GE AIR COOLER.
ARGE AIR COOLER.
40
1.10 SA -
02250200-735 R01
1600R(HAF) 02250209-254 R01
TRANSDUCER MOUNTING PLATE - TIER 2 & 3
1.10 SA
41
KEY PAR NOTES
1 022501
2 022502
3 022502
4 022502
5 250022
6 824200
7 829704
8 837500
9 838200
10 841500
11 890400
A1 P1 (DRY
A2 P2 (CO
A3 P3 (WE
-Assembly 1600C LP
50201-337
- TRANSDUCER MOUNTING PLATE - TIER 2 & 3
1600R(HAF) 02250209-254 R01
T NO. QTY DESCRIPTION
41-442 3 SENSOR, PRESS 225PSIG 1-5VDC
00-408 1 BAFFLE, AIR INLET 18” FILTER 160
00-415 1 PLT, TRANSDUCER MT 18” FILTER 160
00-627 1 HARN, WIRING XDRC 1600C
-436 1.7 WEATHERSTRIP, RIBBED 3/16” X 3/8” (FT)
-114 4 NUT, HEX UNFIN #6-32
-050 4 SCREW, HEX SER WASHER 1/4-20 X 1/2
-031 4 WASHER, SPRING LOCK #6
-045 4 WASHER, PL-B REG PLTD #6
-002 3 BULKHEAD, PIPE 1/8” NPT
-075 4 SCREW,PAN PHIL #6-32 X 3/4
NOTES:
SIDE PRESSURE)
NTROL)
T SIDE PRESSURE)
Module Description SA, REC 1600C SA, H20 LP Sub
02250169-295 M, Disch 1600C LP AF 02250169-356 022
42
1.11 AIR
02250209-380 R00 S
1600R(HAF) 02250209-254 R01
INLET - TIER 1 & 2
1
1.11 AIR I
43
02250209-380 R00 S
NLET - TIER 1 & 2
1600R(HAF) 02250209-254 R01
2
1.11 A
44
KEY NOTES
1 13
2 02
3 02
4 02
5 02
6 02
7 02
8 02
9 02
10 02
11 02
12 02
13 02
14 02
15 40
16 40
17 40
18 43
19 43
20 23
21 23
22 25
23 25
24 25
25 25
26 25
27 40
28 82
29 86
A1: TO
A2: FR
IR INLET - TIER 1 & 2
1600R(HAF) 02250209-254 R01
PART NO. QTY DESCRIPTION
978 7 SEAL, DOOR EXTRUDED SPONGE (FT)
250049-036 1 FILTER, AIR 18” DIA 1600 CFM
250049-590 1 BAF, AIR INLET 18” FILTER 1600
250053-402 1 FILTER, AIR 18” DIA 6” OUTLET 1600 CFM
250054-861 10 TUBE, NYLON .25”OD X .04W BLACK (FT)
250084-842 8 CLAMP, T-BOLT SS BAND 4.50”ID
250085-092 1 ELBOW, CHRG AIR CLR 4” ID X 45 DEG
250085-094 3 HOSE, HUMP CHRG AIR 4” ID X 6” LG
250109-601 7 WEATHERSTRIP, GASKET TRIM-LOC (FT)
250125-212 1 TUBE, ALUM STL 4” OD 90 BEADED
250141-305 1 IND,SWT FLR ELEM CMACS RIGHT
250143-881 1 IND,SWT FLR ELEM CMACS LEFT
250202-588 1 SA,XDCR ANLG CTRL 1600C
250208-374 1 TUBE,AL INLET 4” OD 90 BEAD
303 1 ELBOW, RUBBER 6” ID X 45 DEG
304 3 ELBOW, RUBBER 6” ID X 90 DEG
305 2 CLAMP, T-BOLT SS BAND 6.50”ID
406 1 ELBOW, AIR INLET 90 RUBBER
598 4 CLAMP, HOSE 8”
2590 1 TUBE,ALUM AIR INLET 6”OD X 13”
3973 1 TUBE, ALUM AIR INLET 6”OD X 8”LG
0005-776 1 ELBOW, RUBBER 8” X 45 DEGREES
0006-651 1 DUCT, AIR INLET 8 X 12”
0020-159 6 CLAMP, HOSE 6-9/16” TO 6-1/4”
0022-436 14 WEATHERSTRIP, 3/16 X 3/8 FT
0041-286 2 ELBOW, 90D 1/4” TUBE X 1/8”FNPT
6581 1 TUBE, ALUM AIR INLET 6”OD X 22”LG
9705-075 24 SCREW, HEX SER WASHER 5/16-18 X 3/4
0905-098 16 NUT, RETAINER J 5/16-18 .098
NOTES:
CHARGE AIR COOLER
OM CHARGE AIR COOLER
45
Notes
1600R(HAF) 02250209-254 R01
46
1.12 SA -
02250202-589 R00
1600R(HAF) 02250209-254 R01
TRANSDUCER MOUNTING PLATE - TIER 1
1.12 SA -
47
KEY PART N NOTES
1 02250180
2 02250200
3 02250200
4 02250200
5 02250202
6 250022-43
7 824200-11
8 829704-05
9 837500-03
10 838200-04
11 841500-00
12 890400-07
A1 = P2 (CONT
TRANSDUCER MOUNTING PLATE - TIER 1
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
-211 2 PLUG,HOLE 5/8” BLACK NYLON
-408 1 BAF, AIR INLET 18” FILTER 160
-415 1 PLT, TRANSDUCER MT 18” FILTER 160
-627 1 HARN,WIRING XDRC 1600C
-583 1 XDCR,PRES 250 PSIG 1-5VDC NX4
6 1.7 WEATHERSTRIP, RIBBED 3/16” X 3/8” (FT)
4 4 NUT, HEX UNFIN #6-32
0 4 SCREW, HEX SER WASHER 1/4-20 X 1/2
1 4 WASHER, SPR LOCK #6
5 4 WASHER, PL-B REG PLTD #6
2 1 BULKHEAD, PIPE 1/8” NPT
5 4 SCREW,PAN PHIL #6-32 X 3/4
NOTES:
ROL)
48
1.13 EXH
02250174-860 R03
1600R(HAF) 02250209-254 R01
AUST SYSTEM AFTERCOOLED & FILTERED - TIER 3
1.13 EXHA
49
KEY PART N NOTES
1 02250048
2 02250051
3 02250133
4 02250133
5 02250166
6 02250194
7 241260
8 825205-27
9 825208-44
10 827905-07
11 829108-12
12 878605-06
13 878608-10
A1: CLAMP P
A2: REFEREN
SUPPORT
SULLAIR
DWG, ASS
UST SYSTEM AFTERCOOLED & FILTERED - TIER 3
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
-788 1 BAFFLE, MUFFLER MOUNTING 1600
-589 1 RAIN-CAP, EXHAUST 5.75” TO 6.35” DIA PIPE
-468 1 SIL, EXHAUST 22” 5” IN 6” OUT
-616 1 MOUNT, MUFFLER 1200H AC
-148 1 TUBE, EXHAUST W/FLARE & SSTL FLEX 1600 INTERIM
-833 1 SUPPORT, MUFFLER 1600C AF
1 CLAMP, SEAL 5”
3 11 NUT, HEX PLTD 5/16-18
8 6 NUT, HEX PLTD 1/2-13
5 11 CAPSCREW, HEX GR8 5/16-18 X 3/4
5 8 CAPSCREW, HEX GR5 1/2-13 X 1 1/4
5 22 WASHER, NORD-LOCK PL 5/16” SP
0 14 WASHER, NORD-LOCK PL 1/2” SP
EXPLODED NOTES
ROVIDED WITH ENGINE REFERENCE SULLAIR P/N 02250161-511
CE SULLAIR P/N 02250170-696,
,FILTER/WATER TRAP 1600C FROM
P/N 02250171-048,
Y FILTER/WATER TRAP 1600C
50
1.14 EXH
02250209-306 R00
1600R(HAF) 02250209-254 R01
AUST SYSTEM AFTERCOOLED & FILTERED - TIER 1 & 2
1.14 EXHA
51
KEY PART N NOTES
1 02250048
2 02250051
3 02250087
4 02250133
5 02250133
6 02250161
7 02250194
8 241260
9 825205-27
10 825208-44
11 827905-07
12 829108-12
13 878605-06
14 878608-10
A1: TO ENGIN
A2: REFEREN
02250170
UST SYSTEM AFTERCOOLED & FILTERED - TIER 1 & 2
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
-788 1 BAFFLE, MUFFLER MOUNTING 1600
-589 1 RAIN-CAP, EXHAUST 5.75” TO 6.35” DIA PIPE
-626 1 TUBE, EXH W/HALF MARMAN CAT 3406E
-468 1 SIL, EXHAUST 22” 5” IN 6” OUT
-616 1 MOUNT,MUFFLER 1200H-1600H TIER II
-511 1 CLAMP, EXHAUST CAT C15 T3
-833 1 SUPT,MUFFLER 1600C AF
1 CLAMP, SEAL 5”
3 11 NUT, HEX PLTD 5/16-18
8 6 NUT, HEX PLTD 1/2-13
5 11 CAPSCR, HEX GR8 5/16-18 X 3/4
5 8 CAPSCR, HEX GR5 1/2-13 X 1 1/4
5 22 WASHER, NORD-LOCK PL 5/16” SP
0 14 WASHER, NORD-LOCK PL 1/2” SP
EXPLODED NOTES
E EXHAUST PORT:
CE SULLAIR P/N:
-696, SUPT,FILTER/WATER TRAP 1600C
52
1.15 COO
02250172-451 R07 S
1600R(HAF) 02250209-254 R01
LING SYSTEM AFTERCOOLED - TIER 2 & 3
1
1.15 COO
53
02250172-451 R07 S
LING SYSTEM AFTERCOOLED - TIER 2 & 3
1600R(HAF) 02250209-254 R01
2
1.15 CO
54
KEY PA NOTES
1 02250
2 02250
3 02250
4 02250
5 02250
6 02250
7 02250
8 02250
9 02250
10 02250
11 02250
12 02250
13 02250
14 02250
15 02250
16 02250
17 02250
18 02250
19 02250
20 02250
21 02250
22 02250
23 02250
24 02250
25 02250
26 02250
27 02250
28 02250
29 02250
30 02250
31 02250
OLING SYSTEM AFTERCOOLED - TIER 2 & 3
1600R(HAF) 02250209-254 R01
RT NO. QTY DESCRIPTION
055-810 1 HOSE, MED PRESS 2” X 136” 90 X 90
055-812 1 HOSE, MED PRESS 2” X 166” 90 X 90
055-815 1 HOSE, MED PRESS 2” X 53” 45 X 90
055-816 1 HOSE, MED PRESS 2” X 42” 90 X 90
060-422 1 BAFFLE, CANOPY SS 1200 ACF
060-423 1 BAFFLE, CANOPY CS 1200 ACF
060-424 4 PLT, HOSE BAFFLE HALF 2-1/2”
069-622 1 HOSE, MP 2.50 X 129” LG
078-197 7 CHANNEL, EXT RUB “U” 3/32 (FT)
092-488 1 VENTURI, 50.50” SPECIAL
099-415 10 FLG, KIT SAE SPLT 2” - VITON
108-230 1 CNTNR, RAD FLUID RECOVERY 5QT
111-591 1 SUPPORT, BRACKET OIL FILTER 1600
111-592 1 FILTER, OIL ASSY PARKER
123-111 2 SUPPORT, CLR OIL/AIR 1600H-1900
124-822 1 COOLER, AIR CAT 3406E TIER II
124-824 1 COOLER, OIL CA 3406 TIER II 1600H
125-008 1 SUPPORT, HOSE AFTCLR 1200-1500
131-778 1 BAFFLE, RADIATOR CS 900XH AC
131-779 1 BAFFLE, RADIATOR SS 900XH AC
154-659 3 TRIM, CLIP-ON GRIP 185-260DUQ
161-276 1 SENSOR, TEMP RTD 3/4 O-RING
169-267 2 INSUL,O-CELL FOAM 2.00 THICK
169-276 1 RAD, W/FRT DRN 900XH-1900
171-956 1 PIPE,2-1/2”SCH80 CLR SYS 1600C
173-991 2 PLT, CVR STANDARD AIR 1600C
179-966 1 GD, FAN 1600C CS
179-967 1 GD, FAN 1600C SS
179-968 1 GD, BELT/ALTERNATOR, 1600C CS
179-969 1 GD, BELT 1600C SS
189-563 2 ACOUSTIC PANEL, O-CELL FOAM 2.00 TNI
1.15 COO
55
32 02250198
33 47235
34 249604-01
35 250020-35
36 250038-27
37 250041-06
38 250041-17
39 825208-44
40 825305-28
41 825505-16
42 825506-19
43 829105-10
44 829106-10
45 829106-12
46 829108-12
47 829112-15
48 829705-07
49 829706-10
50 834504-07
51 834505-10
52 837805-07
53 837808-12
54 838204-07
55 838205-07
56 838206-07
57 838212-11
58 842315-03
59 848915-40
60 860104-02
61 860140-25
62 860204-02
KEY PART N NOTES
LING SYSTEM AFTERCOOLED - TIER 2 & 3
1600R(HAF) 02250209-254 R01
-681 1 HOSE, MP 200PSI 2”X38” 0X90DEG
3 CLAMP, HOSE 3/8”
9 1 HOSE, MED PRESS .25 X 30” LG
8 1 GROMMET, RUBBER 1-3/4” HOLE
9 1 ELBOW, 90DEG 2” SPLIT FLANGE
9 1 VALVE, OIL STOP 2” SAE CODE 61
4 14 WEATHERSTRIP, 1”THICK X 1”WIDE (FT)
8 4 NUT, HEX PLTD 1/2-13
3 35 NUT, HEX F PLTD 5/16-18
6 10 NUT, HEX LOCKING 5/16-18
8 11 NUT, HEX LOCKING 3/8-16
0 10 CAPSCREW, HEX GR5 5/16-18 X 1
0 1 CAPSCREW, HEX GR5 3/8-16 X 1
5 6 CAPSCREW, HEX GR5 3/8-16 X 1 1/4
5 4 CAPSCREW, HEX GR5 1/2-13 X 1 1/4
0 4 CAPSCREW, HEX GR5 3/4-10 X 1 1/2
5 79 SCREW, HEX SER WASHER 5/16-18 X 3/4
0 4 SCREW, HEX SER WASHER 3/8-16 X 1
5 8 SCREW, SELF-DRILL 1/4 X 3/4
0 4 SCREW, SELF-DRILL 5/16 X 1
8 4 WASHER, SPRING LOCK REG PLTD 5/16
5 4 WASHER, SPRING LOCK REG PLTD 1/2
1 8 WASHER, PL-B REG PLTD 1/4
1 21 WASHER, PL-B REG PLTD 5/16
1 22 WASHER, PL-B REG PLTD 3/8
2 4 WASHER, PL-B REG PLTD 3/4
8 6 HOSE, FUEL LINE 3/8 (FT)
0 1 CLAMP, CONDUIT 2-1/2”
5 1 CONN, 37 FL/MPT PLTD 1/4 X 1/4
0 2 CONN, 37 FL/MPT PLTD 2 1/2 X 2 1/2
5 1 ELBOW, 37FL 90M 1/4 X 1/4
O. QTY DESCRIPTION
1.15 CO
56
63 86644
64 86644
65 86644
66 86690
67 86703
68 86710
69 86711
70 86730
71 86843
72 88290
73 TABL
A1: P/N: 0
A2: P/N’S
A3: P/N: 0
A4: SEE S
A5: DETA
A6: ONE
A7: MOU
A8: SECT
A9: DIRE
A10: AFTE
A11: TO P
A12: ENGI
A13: SUB-
A14: P/N 0
KEY PA NOTES
OLING SYSTEM AFTERCOOLED - TIER 2 & 3
1600R(HAF) 02250209-254 R01
0-040 1 NIPPLE, PIPE-XS PLT 2 1/2 X 4
0-050 1 NIPPLE, PIPE-XS PLT 2 1/2 X 5
0-090 1 NIPPLE, PIPE-XS PLT 2 1/2 X 9
0-010 1 PLUG, PIPE 1/4” 3000# STL PLT
0-100 3 ELBOW, PIPE 90 DEG 300# PLT 2 1/2”
1-010 1 BUSHING, RED PLTD 3/8 X 1/4
0-020 1 BUSHING, RED PLTD 2 1/2 X 1/2
5-100 4 CAPSCREW, FERRY HD PLTD 5/16-18 X 1
0-100 1 TEE, PIPE PLTD 2 1/2
4-075 1 ADAPTOR, MALE PIPE 1/2 X 3/4-16
E 1 CLR,AIR AC 1200CFM 150PSIG
EXPLODED VIEW NOTES
2250198-681 USED ON 1300H ONLY.
: 02250111-591 & 02250125-008 MOUNTED TO LIFTING BAIL.
2250169-276 MOUNTED TO FRAME.
HEET 2 FOR PLACEMENT OF P/N: 02250108-230.
IL OF VENTURI MOUNTING.
OF TWO 1” DOWELS WELDED TO FRAME.
NTING PLATE WELDED TO BOTTOM OF COOLER 02250124-824.
ION VIEW SHOWING LOCATION OF COOLER & FRAME MOUNT.
CT THIS END OF HOSE INTO CONTAINMENT FRAME.
R-COOLED DISCHARGE
RESSURE PICK UP FOR OIL STOP VALVE.
NE COOLANT SENSOR 02250165-908
ASSEMBLY 02250191-591 USED ON LOUVERED BILLS ONLY.
2250055-815 NOT TO BE USED ON 1300H
RT NO. QTY DESCRIPTION
AFTER-COOLER
COOLER, AFTER 1600C(H) 02250059-722
57
Notes
1600R(HAF) 02250209-254 R01
58
1.16 Louv
02250191-595 R02
1600R(HAF) 02250209-254 R01
ers
1.16 Louv
59
KEY PART N NOTES
1 02250099
2 02250099
3 02250118
4 02250143
5 02250148
6 02250168
7 02250168
8 02250179
9 02250191
10 408300-00
11 810806-02
12 829705-07
13 838208-11
14 866404-01
15 868430-01
16 871016-00
A1: DAMPER
A2: CONNEC
A3: TO SOLEN
ers
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
-626 4 ELBOW, 90 3/8”TUBE X 1/4”NPT M
-630 25 TUBE, NYL 3/8” O.D. X .063W
-585 1 ORF, .062” .25FNPT X .25MNPT
-876 7 CLP, HOSE 3/8 OD
-188 2 CONN, 3/8 TUBE X 1/4NPT
-203 1 SUPPORT, ANGLE FRAMED AMB TEMP SENDOR
-257 1 SOL, VALVE 24V NC 2WAY
-864 1 HEATER, COLD WEATHER 1600C
-542 1 SUPPORT, BRACKET 1600C LOUVERS
4 1 CLAMP, HOSE 7/8”I.D.
5 1 TEE, TUBE-M BR 3/8 X 1/4
5 29 SCREW, HEX SER WASHER 5/16-18 X 3/4
2 1 WASHER, PL-B REG PLTD 1/2
5 1 NIPPLE, PIPE-XS PLT 1/4 X 1 1/2
0 1 TEE, PIPE PLTD 1/4
7 2 GROMMET, RUBBER 7/16X11/16X16GA
EXPLODED VIEW NOTES:
IN OPENED POSITION
T TO WIRE HARNESS PLUG LABELED “LOUVER SOLENOID”
OID VALVE
60
1.17 COO
02250209-872 R00 S
1600R(HAF) 02250209-254 R01
LING SYSTEM AFTERCOOLED - TIER 1
1
1.17 COO
61
02250209-872 R00 S2
LING SYSTEM AFTERCOOLED - TIER 1
1600R(HAF) 02250209-254 R01
1.17 CO
62
KEY PA NOTES
1 02250
2 02250
3 02250
4 02250
5 02250
6 02250
7 02250
8 02250
9 02250
10 02250
11 02250
12 02250
13 02250
14 02250
15 02250
16 02250
17 02250
18 02250
19 02250
20 02250
21 02250
22 02250
23 02250
24 02250
25 02250
26 02250
27 02250
28 02250
OLING SYSTEM AFTERCOOLED - TIER 1
1600R(HAF) 02250209-254 R01
RT NO. QTY DESCRIPTION
055-810 1 HOSE, MED PRESS 2” X 136” 90 X 90
055-812 1 HOSE, MED PRESS 2” X 166” 90 X 90
055-815 1 HOSE, MED PRESS 2” X 53” 45 X 90
055-816 1 HOSE, MED PRESS 2” X 42” 90 X 90
059-722 1 CLR, AIR AC 1200CFM 150PSIG
060-422 1 BAFFLE, CANOPY SS 1200 ACF
060-423 1 BAFFLE, CANOPY CS 1200 ACF
060-424 4 PLT, HOSE BAFFLE HALF 2-1/2”
069-622 1 HOSE, MP 2.50 X 129” LG
078-197 7 CHANNEL, EXT RUB “U” 3/32 (FT)
092-488 1 VENTURI, 50.50” SPECIAL
099-415 10 FLG, KIT SAE SPLT 2” - VITON
108-230 1 CNTNR, RAD FLUID RECOVERY 5QT
111-591 1 SUPT, BRACKET OIL FILTER 1600
111-592 1 FILTER, OIL ASSY PARKER
123-111 2 SUPT, CLR OIL/AIR 1600H-1900
124-822 1 COOLER, AIR CAT 3406E TIER II
124-824 1 COOLER, OIL CA 3406 TIER II 1600H
125-008 1 SUPT, HOSE AFTCLR 1200-1500
131-778 1 BAFFLE, RADIATOR CS 900XH AC
131-779 1 BAFFLE, RADIATOR SS 900XH AC
154-659 3 TRIM,CLIP-ON GRIP 185-260DUQ
161-276 1 SNSR,TEMP RTD 3/4 O-RING
169-267 2 INSUL,O-CELL FOAM 2.00 THICK
169-276 1 RAD, W/FRT DRN 900XH-1900
171-956 1 PIPE,2-1/2”SCH80 CLR SYS 1600C
173-991 2 PLT,CVR STANDARD AIR 1600C
179-966 1 GD, FAN 1600C CS
1.17 COO
63
29 02250179
30 02250179
31 02250179
32 02250189
33 02250191
34 02250206
35 47235
36 249604-01
37 250020-35
38 250038-27
39 250041-06
40 250041-17
41 825208-44
42 825305-28
43 825505-16
44 825506-19
45 829105-10
46 829106-10
47 829106-12
48 829108-12
49 829112-15
50 829705-07
51 829706-10
52 834504-07
53 834505-10
54 837805-07
55 837808-12
56 838204-07
KEY PART N NOTES
LING SYSTEM AFTERCOOLED - TIER 1
1600R(HAF) 02250209-254 R01
-967 1 GD, FAN 1600C SS
-968 1 GD, BELT/ALTERNATOR, 1600C CS
-969 1 GD, BELT 1600C SS
-563 2 ACST PNL, O-CELL FOAM 2.00 TNI
-591 1 SA,LOUVERS CANOPY 1600C
-952 1 HARN,LOUVERS 1600C ANLG CNTRLS
3 CLAMP, HOSE 3/8”
9 1 HOSE, MED PRESS .25 X 30” LG
8 1 GROMMET, RUBBER 1-3/4” HOLE
9 1 ELBOW, 90DEG 2” SPLIT FLANGE
9 1 VALVE, OIL STOP 2” SAE CODE 61
4 14 WEATHERSTRIP, 1”THICK X 1”WIDE (FT)
8 4 NUT, HEX PLTD 1/2-13
3 35 NUT, HEX F PLTD 5/16-18
6 10 NUT, HEX LOCKING 5/16-18
8 11 NUT, HEX LOCKING 3/8-16
0 10 CAPSCR, HEX GR5 5/16-18 X 1
0 1 CAPSCR, HEX GR5 3/8-16 X 1
5 6 CAPSCR, HEX GR5 3/8-16 X 1 1/4
5 4 CAPSCR, HEX GR5 1/2-13 X 1 1/4
0 4 CAPSCR, HEX GR5 3/4-10 X 1 1/2
5 79 SCREW, HEX SER WASHER 5/16-18 X 3/4
0 4 SCREW, HEX SER WASHER 3/8-16 X 1
5 8 SCREW, SELF-DRILL 1/4 X 3/4
0 4 SCREW, SELF-DRILL 5/16 X 1
8 4 WASHER, SPR LOCK REG PLTD 5/16
5 4 WASHER, SPR LOCK REG PLTD 1/2
1 8 WASHER, PL-B REG PLTD 1/4
O. QTY DESCRIPTION
1.17 CO
64
57 83820
58 83820
59 83821
60 84231
61 84891
62 86010
63 86014
64 86020
65 86644
66 86644
67 86644
68 86690
69 86703
70 86710
71 86711
72 86730
73 86843
74 88290
A1: P/N’S
MOU
A2: P/N: 0
A3: SEE S
A4: DETA
A5: ONE
A6: MOU
A7: SECT
A8: DIRE
KEY PA NOTES
OLING SYSTEM AFTERCOOLED - TIER 1
1600R(HAF) 02250209-254 R01
5-071 21 WASHER, PL-B REG PLTD 5/16
6-071 22 WASHER, PL-B REG PLTD 3/8
2-112 4 WASHER, PL-B REG PLTD 3/4
5-038 6 HOSE, FUEL LINE 3/8 (FT)
5-400 1 CLAMP, CONDUIT 2-1/2”
4-025 1 CONN, 37 FL/MPT PLTD 1/4 X 1/4
0-250 2 CONN, 37 FL/MPT PLTD 2 1/2 X 2 1/2
4-025 1 ELBOW, 37FL 90M 1/4 X 1/4
0-040 1 NIPPLE, PIPE-XS PLT 2 1/2 X 4
0-050 1 NIPPLE, PIPE-XS PLT 2 1/2 X 5
0-090 1 NIPPLE, PIPE-XS PLT 2 1/2 X 9
0-010 1 PLUG, PIPE 1/4” 3000# STL PLT
0-100 3 ELBOW, PIPE 90 DEG 300# PLT 2 1/2”
1-010 1 BUSHING, RED PLTD 3/8 X 1/4
0-020 1 BUSHING, RED PLTD 2 1/2 X 1/2
5-100 4 CAPSCR, FERRY HD PLTD 5/16-18 X 1
0-100 1 TEE, PIPE PLTD 2 1/2
4-075 1 ADPT, MALE PIPE 1/2 X 3/4-16
EXPLODED VIEW NOTES
: 02250111-591 & 02250125-008
NTED TO LIFTING BAIL.
2250169-276 MOUNTED TO FRAME.
HEET 2 FOR PLACEMENT OF P/N: 02250108-230.
IL OF VENTURI MOUNTING.
OF TWO 1” DOWELS WELDED TO FRAME.
NTING PLATE WELDED TO BOTTOM OF COOLER 02250124-824.
ION VIEW SHOWING LOCATION OF COOLER & FRAME MOUNT.
CT THIS END OF HOSE INTO CONTAINMENT FRAME.
RT NO. QTY DESCRIPTION
1.17 COO
65
A9: AFTER-C
A10: TO PRES
A11: ENGINE C
A12: ATTACH 0
KEY PART N NOTES
LING SYSTEM AFTERCOOLED - TIER 1
1600R(HAF) 02250209-254 R01
OOLED DISCHARGE
SURE PICK UP FOR OIL STOP VALVE.
OOLANT SENSOR 02250165-908
2250206-952 TO 02250207-837 AND MAIN HARNESS
O. QTY DESCRIPTION
66
1.18 DISC
02250209-020 R01
1600R(HAF) 02250209-254 R01
HARGE SYSTEM - AFTERCOOLED - TIER 2 & 3
1.18 DISC
67
KEY PART N NOTES
1 02250056
2 02250105
3 02250121
4 02250145
5 02250161
6 02250169
7 02250170
8 02250201
9 47117
10 47628
11 47630
12 240621-00
13 250014-20
14 250034-79
15 250040-10
16 825510-32
17 827910-35
18 829110-17
19 829110-35
20 837808-12
21 837810-15
22 838208-11
23 838210-11
24 860112-05
25 860508-05
26 868308-30
HARGE SYSTEM - AFTERCOOLED - TIER 2 & 3
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
-338 1 ANL, DISCHARGE PIPE SUPPORT 3”
-533 1 FLANGE, SPLIT 4” SAE J518
-088 1 HOSE, ASSY 4” DISCHARGE 1600
-998 1 PIPE, DISCH. SERVICE 3” (23.5)
-277 1 SNSR, TEMP THERMISTOR BRASS
-356 1 SA,REC 1600C LP-AC CMPS
-560 1 HOSE, 3/4 NPT X 3/4 FSN37 57” LG
-337 1 SA,H2O TRAP AF 1600C LP
1 VALVE,BALL 1/2”NPT
4 MOUNT, VIBRATION (50 DUROMETER)
4 MOUNT, VIBRATION ISOLATOR 185Q
8 1 GSKT, ASA FLG 150# 3”
3 1 GASKET, DISCH PIPE 1250/1600
1 1 VALVE, SERVICE 3” BALL
0 8 WASHER, .625 HARDENED
9 8 NUT, HEX LOCKING 5/8-11
0 4 CAPSCR, HEX GR8 5/8-11 X 3 1/2
5 6 CAPSCR, HEX GR5 5/8-11 X 1 3/4
0 4 CAPSCR, HEX GR5 5/8-11 X 3 1/2
5 2 WASHER, SPR LOCK REG PLTD 1/2
6 6 WASHER, SPR LOCK REG PLTD 5/8
2 2 WASHER, PL-B REG PLTD 1/2
2 8 WASHER, PL-B REG PLTD 5/8
0 1 CONN, 37 FL/MPT PLTD 3/4 X 1/2
0 1 ELBOW, PIPE-90M 1/2 X 1/2
0 1 U-BOLT, 1/2” X 3” PIPE PLTD
1.18 DI
68
A1 TO S
A2 TO P
A3 TO A
A4 TO A
A5 TO P
A6 RTT (
A7 TO G
B1 FURN
LP SUB-ASSEMBLY 1600C LP
0225 0201 -337
KEY PA NOTES
SCHARGE SYSTEM - AFTERCOOLED - TIER 2 & 3
1600R(HAF) 02250209-254 R01
EXPLODED VIEW NOTES:
CAVENGE LINE-TO AIR END
3 AT COMPASS CONTROLLER (WET)
FTERCOOLER INLET
IR PRESSURE CONTROL SUPPLY LINE-TO COMPASS CONTROLLER
1 AT COMPASS CONTROLLER (DRY)
RECEIVER TANK TEMPERATURE)TO COMPASS CONTROLLER
REEN HOSE ON HOSE BUNDLE
ISHED WITH U-BOLT
MODULE DESCRIPTION SA, REC 1600C SA, H20
022 5016 9- 295 M, Disch 16 00C LP AF 022 501 69- 35 6
RT NO. QTY DESCRIPTION
69
Notes
1600R(HAF) 02250209-254 R01
70
1.19 WAT
02250201-336 R01S
1600R(HAF) 02250209-254 R01
ER TRAP - AFTERCOOLED FILTERED
1
1.19 WATE
71
02250172-868 R06 s2
R TRAP - AFTERCOOLED FILTERED
1600R(HAF) 02250209-254 R01
1.19 WA
72
KEY PA NOTES
1 02250
2 02250
3 02250
4 02250
5 02250
6 02250
7 02250
8 02250
9 02250
10 02250
11 02250
12 02250
13 02250
14 02250
15 02250
16 02250
17 02250
18 02250
19 02250
20 02250
21 02250
22 02250
23 02250
24 02250
25 02250
26 02250
27 02250
28 02250
TER TRAP - AFTERCOOLED FILTERED
1600R(HAF) 02250209-254 R01
RT NO. QTY DESCRIPTION
050-034 1 ADAPTER,1/2NPT FEM X 1/2BSP MALE
052-841 4 INSERT, NYLON TUBING 1/4”OD
056-338 1 ANGLE, DISCHARGE PIPE SUPPORT 3”
060-421 2 SUPPORT, H20 TRAP 1200 ACF
069-623 1 HOSE, MP 2.50 X 42” LG
077-839 1 HOSE, MP 5/16 X 54”LG 37$s JIC 90
081-219 4 CONN, 5/16”TUBE X 1/4”NPT
081-220 2 TUBE, 5/16 OD X .040 WALL
105-534 2 FLG, 3” SAE J518 CODE 61
113-962 2 SUPPORT, FILTER MOUNT 1200 AC
118-585 1 ORF, .062 .25 FNPT X .25 MNPT
120-888 1 VLV, BLWDN N.C. 8:1 RATIO
153-044 1 SCF-1315N 3”NPT W/AUTO DRAINS
153-068 1 SCH-1315N 3”NPT W/AUTO DRAINS
153-287 2 KIT,SC HEAD CLAMP 910-1315
163-061 1 SEP, WTR TRAP FLOAT 600PSIG
163-107 1 SUPPORT, WATER TRAP 600PSI
166-744 1 SEP, WTR SCWS-1700N 3” L/AD
168-170 1 PIPE,3” FLR INLET 1200-1300H
169-216 1 PIPE ASSY, DISCH 3” 1600C
170-696 2 SUPPORT, FILTER/WATER TRAP ASY 1600C
170-735 1 HOSE, 3/4 NPT X 3/4 FSN37 57” LG
170-905 2 ADPT, TUBE 3”ASSY W/4-BOLT FLNG
171-042 1 SHIM, FLR ASY BRACKET 1600C
176-957 1 SWITCH, DIFF PRESS 750B/1600C AF
177-072 1 HARN, WRG 1600C FILTERED
178-520 1 TUBE,1/4”OD SS 1600C AF FLTRS
178-521 1 TUBE,1/4”OD SS 1600C AF FLTRS
1.19 WATE
73
29 02250178
30 02250178
31 02250201
32 02250201
33 02250201
34 02250201
35 045244
36 250034-79
37 810504-01
38 825306-34
39 829110-35
40 829112-15
41 829704-05
42 829706-07
43 829706-12
44 837810-15
45 838206-07
46 860105-02
47 860108-05
48 860140-25
49 860205-02
50 860708-05
51 866404-00
52 866412-00
53 866448-12
54 866448-47
55 866900-01
56 867030-01
KEY PART N NOTES
R TRAP - AFTERCOOLED FILTERED
1600R(HAF) 02250209-254 R01
-723 2 SPCR, AF 1600C 1.25OD X 1.00LG
-725 1 SUPPORT, BRACKET 1600C PRESS DIFF SW
-242 1 HOSE, MOISTURE TRAP TO TEE 1/2”ID X 20 OAL
-243 1 HOSE, POPPET VALVE TO TEE1/2”ID X 13 OAL
-244 1 HOSE, TEE TO DRAIN 1/2”ID X 22 OAL
-245 1 HOSE, TEE TO TEE 1/2”ID X 40 OAL
2 VALVE, INLINE CHECK(1/4”NPT)DC
1 1 VALVE, SERVICE 3” BALL
2 2 ELBOW, TUBE 90 DEG M 1/4 X 1/8
7 5 NUT, HEX F PLTD 3/8-16
0 2 CAPSCREW, HEX GR5 5/8-11 X 3 1/2
0 2 CAPSCREW, HEX GR5 3/4-10 X 1 1/2
0 2 SCREW, HEX SER WASHER 1/4-20 X 1/2
5 4 SCREW, HEX SER WASHER 3/8-16 X 3/4
5 12 SCREW, HEX SER WASHER 3/8-16 X 1 1/4
6 2 WASHER, SPRING LOCK REG PLTD 5/8
1 13 WASHER, PL-B REG PLTD 3/8
5 2 CONN, 37 FL/MPT PLTD 5/16 X 1/4
0 5 CONN, 37 FL/MPT PLTD 1/2 X 1/2
0 1 CONN, 37 FL/MPT PLTD 2 1/2 X 2 1/2
5 1 ELBOW, 37FL 90M 5/16 X 1/4
0 1 ELBOW, PIPE 90M/F 1/2 X 1/2”
0 2 NIPPLE, PIPE-XS PLT 1/4 X CL
0 1 NIPPLE, PIPE-XS PLT 3/4 X CL
0 1 NIPPLE, PIPE-XS PLT 3 X 12
0 1 NIPPLE, PIPE-XS PLT 3 X 47
5 1 PLUG, PIPE 3/8” 3000# STL PLT
0 2 ELBOW, PIPE 90 DEG 300# PLT 1/4”
O. QTY DESCRIPTION
1.19 WA
74
57 86703
58 86703
59 86710
60 86710
61 86710
62 86711
63 86830
64 86843
65 86843
66 86850
67 86890
68 86943
69 87330
70 87353
71 87680
A1: TO A
A2: THIS
A3: 1 CO
A4: SCRE
KEY PA NOTES
TER TRAP - AFTERCOOLED FILTERED
1600R(HAF) 02250209-254 R01
0-030 1 ELBOW, PIPE 90 DEG 300# PLT 3/4”
0-120 1 ELBOW, PIPE 90 DEG 300# PLT 3”
2-010 2 BUSHING, RED PLTD 1/2 X 1/4
4-020 1 BUSHING, RED PLTD 1 X 1/2
4-030 1 BUSHING, RED PLTD 1 X 3/4
2-100 1 BUSHING, RED PLTD 3 X 2 1/2
8-300 5 U-BOLT, 1/2” X 3” PIPE PLTD
0-010 2 TEE, PIPE PLTD 1/4
0-020 1 TEE, PIPE PLTD 1/2
4-025 3 NIPPLE, PIPE-HX PLTD 1/4 X 1/4
2-010 1 BUSHING, RED HEX PLTD 1/2 X 1/4
0-120 1 ELBOW, PIPE 45 DEG 300# PLT 3”
8-008 1 TEE, 37FL UNION 1/2
0-120 1 UNION, PIPE-BRS SEAT 3 GAL 300#
4-025 2 CONN, TUBE-M 1/4 X 1/4 SS
EXPLODED VIEW NOTES:
FTERCOOLER OUTLET
END TO COMPASS AUX CONNECTION
NNECTION TO EACH PRESSURE SENSOR BEFORE & AFTER FILTERS
WS INCLUDED WITH KIT
RT NO. QTY DESCRIPTION
75
Notes
1600R(HAF) 02250209-254 R01
76
1.20 REC
02250170-007 R08
1600R(HAF) 02250209-254 R01
EIVER TANK - AFTERCOOLED - TIER 2 & 3
1.20 RECE
77
KEY PART N NOTES
1 02250055
2 02250085
3 02250118
4 02250134
5 02250159
6 02250169
7 02250171
8 043242
9 250000-48
10 250017-31
11 250026-55
12 250034-08
13 826502-22
14 829108-25
15 837808-12
16 860108-07
17 860112-07
18 860140-25
19 866412-02
20 866412-07
21 866424-00
22 866440-00
23 866448-00
24 866448-03
25 866900-01
26 866900-02
27 867100-00
28 867103-02
IVER TANK - AFTERCOOLED - TIER 2 & 3
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
-463 1 VALVE, RELIEF 1-1/2”
-729 1 SA, RECEIVER OIL FILL
-809 1 CONN,TUBE OIL RETURN 5/16X1/4
-334 1 PIPE, DISCH REC TANK 1300H-1900
-102 1 SW,HTM 250 DEG F - 3/4”-16 SAE
-341 1 ADPT,MALE PIPE 1/2 X 3/4-16
-495 1 SA,LOW-PRESS FLTR/CHECK/ORF
1 STRAINER, Y-LINE 3/4”
6 1 VALVE, MIN PRESSURE CHK
9 1 TUBE, OIL RETURN 1200/1600 CFM
2 1 VALVE, ASM-THRM/BYP 2”(170DEG)
2 1 ELEMENT, OIL SEP 1200/1600 CFM
8 1 O-RING, VITON 2 1/4 X 1/8”
0 4 CAPSCR, HEX GR5 1/2-13 X 2 1/2
5 4 WASHER, SPR LOCK REG PLTD 1/2
5 1 CONN, 37 FL/MPT PLTD 1/2 X 3/4
5 1 CONN, 37 FL/MPT PLTD 3/4 X 3/4
0 1 CONN, 37 FL/MPT PLTD 2 1/2 X 2 1/2
0 1 NIPPLE, PIPE-XS PLT 3/4 X 2
0 1 NIPPLE, PIPE-XS PLT 3/4 X 7
0 1 NIPPLE, PIPE-XS PLT 1 1/2 X CL
0 1 NIPPLE, PIPE-XS PLT 2 1/2 X CL
0 1 NIPPLE, PIPE-XS PLT 3 X CL
0 1 NIPPLE, PIPE-XS PLT 3 X 3
0 1 PLUG, PIPE 1/4” 3000# STL PLT
0 1 PLUG, PIPE 1/2” 3000# STL PLT
5 2 BUSHING, RED PLTD 1/4 X 1/8
0 1 BUSHING, RED PLTD 3/4 X 1/2
1.20 RE
78
29 86711
30 86843
31 86843
32 86943
33 TABL
A1 TO D
A2 TO S
A3 TO P
A4 TO A
A5 TO A
A6 TO P
A7 TO A
A8 RTT (
A9 TO A
A10 RELIE
COMPRESSMODEL
1300HA(F)-1600HA(F)
1300HA(F)-1600HA(F)(
KEY PA NOTES
CEIVER TANK - AFTERCOOLED - TIER 2 & 3
1600R(HAF) 02250209-254 R01
2-100 1 BUSHING, RED PLTD 3 X 2 1/2
0-030 1 TEE, PIPE PLTD 3/4
0-120 1 TEE, PIPE PLTD 3
0-100 1 ELBOW, PIPE 45 DEG 300# PLT 2 1/2”
E 1 TANK, OIL SEPARATOR 28” O.D.
EXPLODED VIEW NOTES:
ISCHARGE PIPE
CAVENGE LINE-TO AIR END
3 AT COMPASS CONTROLLER (WET)
FTERCOOLER INLET
IR PRESSURE CONTROL LINE-TO COMPASS CONTROLLER
1 AT COMPASS CONTROLLER (DRY)
IR END DISCHARGE HOSE
RECEIVER TANK TEMPERATURE)TO COMPASS CONTROLLER
IR CONTROL MANIFOLD BLOCK
F VALVE OUTLET TO BE ROTATED TOWARDS CANOPY WALL AS SHOWN
CHART
OR ITEM 34 RECEIVER TANK
02250116-222
CE)
02250169-030
RT NO. QTY DESCRIPTION
79
Notes
1600R(HAF) 02250209-254 R01
80
1.21 FILT
02250164-438 R00
1600R(HAF) 02250209-254 R01
ER CHECK ORIFICE
1.21 FILTE
81
KEY PART N NOTES
1 810505-02
2 045244
3 868504-02
4 873004-00
5 870104-00
6 02250117
7 02250126
8 02250125
9 860204-02
R CHECK ORIFICE
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
5 1 ELBOW, TUBE 90 DEG M 5/16 X 1/4
1 VALVE, INLINE CHECK(1/4”NPT)DC
5 1 NIPPLE, PIPE-HX PLTD 1/4 X 1/4
2 1 CONN, 37FL SW F 1/4 X 1/4”
4 1 CONN, STR X JIC 7/16 X 7/16
-782 1 FILTER, ASSEMBLY SCREEN FILTER
-129 1 SIGHTGLASS, ORF BLOCK SAE
-776 1 ORF, PLUG BRASS 1/8”NPT x 3/32”
5 1 ELBOW, 37FL 90M 1/4 X 1/4
82
1.22 OIL
02250085-191 R02
1600R(HAF) 02250209-254 R01
FILL
1.22 OIL F
83
KEY PART N NOTES
1 02250064
2 02250081
3 40029
4 868430-06
ILL
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
-595 1 ADPT, RECEIVER OIL FILL 185DPQ
-779 1 GL, SIGHT OIL LEVEL 1-1/2” PLTD
1 PLUG, O-RING BOSS SAE 1 1/4
0 1 TEE, PIPE PLTD 1 1/2
84
1.23 DISC
02250209-018 R01
1600R(HAF) 02250209-254 R01
HARGE SYSTEM - AFTERCOOLED - TIER 1
1.23 DISC
85
KEY PART N NOTES
1 02250056
2 02250105
3 02250121
4 02250145
5 02250161
6 02250170
7 02250201
8 02250208
9 02250209
10 47117
11 47628
12 47630
13 240621-00
14 242257
15 250014-20
16 250034-79
17 250040-10
18 825510-32
19 827910-35
20 829110-17
21 829110-35
22 837808-12
23 837810-15
24 838208-11
25 838210-11
26 860112-05
27 860508-05
28 868308-30
HARGE SYSTEM - AFTERCOOLED - TIER 1
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
-338 1 ANL, DISCHARGE PIPE SUPPORT 3”
-533 1 FLANGE, SPLIT 4” SAE J518
-088 1 HOSE, ASSY 4” DISCHARGE 1600
-998 1 PIPE, DISCH. SERVICE 3” (23.5)
-277 1 SNSR, TEMP THERMISTOR BRASS
-560 1 HOSE, 3/4 NPT X 3/4 FSN37 57” LG
-337 1 SA, H2O TRAP AF 1600C LP
-973 1 SA, REC LP AC 1600R
-453 1 ADPT, 3/4 MALE SAE X 1/2 FNPT
1 VALVE, BALL 1/2”NPT
4 MOUNT, VIBRATION (50 DUROMETER)
4 MOUNT, VIBRATION ISOLATOR 185Q
8 1 GSKT, ASA FLG 150# 3”
1 SW, TEMPERATURE NC 250DEG F
3 1 GASKET, DISCH PIPE 1250/1600
1 1 VALVE, SERVICE 3” BALL
0 8 WASHER, .625 HARDENED
9 8 NUT, HEX LOCKING 5/8-11
0 4 CAPSCR, HEX GR8 5/8-11 X 3 1/2
5 6 CAPSCR, HEX GR5 5/8-11 X 1 3/4
0 4 CAPSCR, HEX GR5 5/8-11 X 3 1/2
5 2 WASHER, SPR LOCK REG PLTD 1/2
6 6 WASHER, SPR LOCK REG PLTD 5/8
2 2 WASHER, PL-B REG PLTD 1/2
2 8 WASHER, PL-B REG PLTD 5/8
0 1 CONN, 37 FL/MPT PLTD 3/4 X 1/2
0 1 ELBOW, PIPE-90M 1/2 X 1/2
0 1 U-BOLT, 1/2” X 3” PIPE PLTD
1.23 DISC
86
A1 TO SCAVE
A2 TO P3 AT
A3 TO AFTER
A4 TO AIR PR
A5 TO P1 AT
A6 RTT (REC
A7 SIGNAL F
A8 TO INLET
A9 TO BLOW
B1 FURNISH
KEY PART N NOTES
HARGE SYSTEM - AFTERCOOLED - TIER 1
1600R(HAF) 02250209-254 R01
EXPLODED VIEW NOTES:
NGE LINE-TO AIR END
COMPASS CONTROLLER (WET)
COOLER INLET
ESSURE CONTROL SUPPLY LINE-TO COMPASS CONTROLLER
COMPASS CONTROLLER (DRY)
EIVER TANK TEMPERATURE)TO COMPASS CONTROLLER
ROM INLET
VALVE
DOWN VALVE
ED WITH U-BOLT
O. QTY DESCRIPTION
87
Notes
1600R(HAF) 02250209-254 R01
88
1.24 REC
02250208-972 R02
1600R(HAF) 02250209-254 R01
EIVER TANK - AFTERCOOLED - TIER 1
1.24 RECE
89
KEY PART N NOTES
1 02250055
2 02250085
3 02250100
4 02250116
5 02250118
6 02250134
7 02250159
8 02250169
9 02250171
10 43242
11 250000-48
12 250017-31
13 250026-55
14 250034-08
15 826502-22
16 829108-25
17 837808-12
18 860108-07
19 860110-05
20 860112-07
21 860140-25
22 866412-02
23 866412-07
24 866424-00
25 866440-00
26 866448-00
27 866448-03
28 866900-01
IVER TANK - AFTERCOOLED - TIER 1
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
-463 1 VLV,RLF 1 1/2 NPT 250#
-729 1 SA, RECEIVER OIL FILL
-041 1 VLV, 1/2 NC RECIRC 6:1 400 PSIG
-222 1 TANK, OIL SEPARATOR 28” O.D. 1600Q
-809 1 CONN,TUBE OIL RETURN 5/16X1/4
-334 1 PIPE, DISCH REC TANK 1300H-1900
-102 1 SW,HTM 250 DEG F - 3/4”-16 SAE
-341 1 ADPT,MALE PIPE 1/2 X 3/4-16
-495 1 SA,LOW-PRESS FLTR/CHECK/ORF
1 STRAINER, Y-LINE 3/4”
6 1 VALVE, MIN PRESSURE CHK
9 1 TUBE, OIL RETURN 1200/1600 CFM
2 1 VALVE, ASM-THRM/BYP 2”(170DEG)
2 1 ELEMENT, OIL SEP 1200/1600 CFM
8 1 O-RING, VITON 2 1/4 X 1/8”
0 4 CAPSCR, HEX GR5 1/2-13 X 2 1/2
5 4 WASHER, SPR LOCK REG PLTD 1/2
5 1 CONN, 37 FL/MPT PLTD 1/2 X 3/4
0 1 CONN, 37 FL/MPT PLTD 5/8 X 1/2
5 1 CONN, 37 FL/MPT PLTD 3/4 X 3/4
0 1 CONN, 37 FL/MPT PLTD 2 1/2 X 2 1/2
0 1 NIPPLE, PIPE-XS PLT 3/4 X 2
0 1 NIPPLE, PIPE-XS PLT 3/4 X 7
0 1 NIPPLE, PIPE-XS PLT 1 1/2 X CL
0 1 NIPPLE, PIPE-XS PLT 2 1/2 X CL
0 1 NIPPLE, PIPE-XS PLT 3 X CL
0 1 NIPPLE, PIPE-XS PLT 3 X 3
0 1 PLUG, PIPE 1/4” 3000# STL PLT
1.24 RE
90
29 86690
30 86710
31 86711
32 86843
33 86943
34 88131
35 88930
36 89593
37 89680
A1 TO D
A2 TO S
A3 TO P
A4 TO A
A5 TO A
A6 TO P
A7 TO A
A8 RTT (
A9 SIGN
A10 RELIE
A11 TO IN
A12 TO B
KEY PA NOTES
CEIVER TANK - AFTERCOOLED - TIER 1
1600R(HAF) 02250209-254 R01
0-020 1 PLUG, PIPE 1/2” 3000# STL PLT
3-020 1 BUSHING, RED PLTD 3/4 X 1/2
2-100 1 BUSHING, RED PLTD 3 X 2 1/2
0-120 1 TEE, PIPE PLTD 3
0-100 1 ELBOW, PIPE 45 DEG 300# PLT 2 1/2”
2-050 1 NIPPLE, PIPE-HX BRASS 3/4 X 1/2
4-025 1 ELBOW, 37FL 90M SS 1/4 X 1/4
0-030 1 CROSS, PIPE 3/4” FORGED SS
0-010 1 PLUG, PIPE 1/4” 3000# SS
NOTES:
ISCHARGE PIPE
CAVENGE LINE-TO AIR END
3 AT COMPASS CONTROLLER (WET)
FTERCOOLER INLET
IR PRESSURE CONTROL SUPPLY LINE-TO COMPASS CONTROLLER
1 AT COMPASS CONTROLLER (DRY)
IR END DISCHARGE HOSE
RECEIVER TANK TEMPERATURE)TO COMPASS CONTROLLER
AL FROM INLET
F VALVE OUTLET TO BE ROTATED TOWARDS CANOPY WALL AS SHOWN
LET VALVE
LOW DOWN VALVE
RT NO. QTY DESCRIPTION
91
Notes
1600R(HAF) 02250209-254 R01
92
1.25 FUE
02250199-697 R02 S
1600R(HAF) 02250209-254 R01
L SYSTEM WITH FUEL COOLER
1
1.25 FUEL
93
02250199-697 R02 S2
SYSTEM WITH FUEL COOLER
1600R(HAF) 02250209-254 R01
1.25 FU
94
KEY PA NOTES
1 02250
2 02250
3 02250
4 02250
5 02250
6 02250
7 02250
8 02250
9 02250
10 02250
11 02250
12 02250
13 02250
14 02250
15 02250
16 02250
17 02250
18 02250
19 02250
20 02250
21 02250
22 02250
23 02250
24 02250
25 04711
26 25000
27 25002
28 25002
EL SYSTEM WITH FUEL COOLER
1600R(HAF) 02250209-254 R01
RT NO. QTY DESCRIPTION
049-998 1 TUBE, ASSY FUEL PICK-UP 1600Q
058-345 1 STRIP, WEATHER 1” X 1/8” FOAM (FT)
094-185 4 GROMMET, RUB MTG 35 LBS
111-934 1 VALVE, CHECK FUEL 1/2” NPT
123-806 1 VLV,THRM BYPASS 3/4”-NPT DE1
126-242 1 HOSE, FUEL RTRN SWV/SWV 3/8*12
134-501 1 COOLER, OIL ES-6 FUEL DE-18
141-156 1 SENDER, FUEL LEVEL
144-566 1 AID, STARTING ELEC 24V C15
164-646 1 PANEL,FBRGLS FRONT TANK 1600 INTERIM
164-656 1 SUPPORT,BAFFLES OVER FUEL TNK 1600 INTERIM DESIGN
164-657 2 STRAP,FUEL TANK SUPPORT 1600 INTERIM
166-196 1 HOSE,FUEL 1/2 X 98 X FEM SWIV
174-346 2 STRAP, INSUL FUEL TANK 1600C
185-262 1 FLTR,FUEL TANK VENT 1/2NPT
190-947 3 HOSE,MP 5/16 ID X 18 OAL
196-227 1 TNK,FUEL 1600C 190 GAL
199-707 1 SUPPORT,BRACKET FUEL COOLER RH
199-708 1 SUPPORT,BRACKET FUEL COOLER LH
200-107 1 SUPPORT,BRK AMOT VALVE 1600C
200-587 1 SUPPORT,BRACKET FUEL HOSE
200-588 1 SUPPORT,BRACKET FUEL HOSE
200-589 1 HOSE,MP 5/16 ID X 24 OAL
202-174 2 BAR,BAFFLE HOLD DOWN
7 1 VALVE,BALL 1/2”NPT
4-752 1 GASKET, FUEL GAUGE NEOPRENE
5-634 1 CLAMP,TUBE 5/8”
5-635 2 CLAMP,TUBE 7/8”
1.25 FUEL
95
29 250025-63
30 825304-23
31 825305-28
32 825506-19
33 825508-26
34 829106-30
35 829704-05
36 829705-07
37 829705-10
38 838204-07
39 838205-07
40 838206-07
41 838208-11
42 860006-02
43 860108-05
44 860206-02
45 860206-05
46 861706-02
47 866008-03
48 866010-03
49 866215-02
50 866308-16
51 866900-02
52 867030-02
53 867103-01
54 867106-03
55 868508-05
56 870106-00
KEY PART N NOTES
SYSTEM WITH FUEL COOLER
1600R(HAF) 02250209-254 R01
8 1 CLAMP, TUBE RUBR CTD 1-3/8” DIA
6 19 NUT, HEX F PLTD 1/4-20
3 9 NUT, HEX F PLTD 5/16-18
8 4 NUT, HEX LOCKING 3/8-16
2 4 NUT, HEX LOCKING 1/2-13
0 4 CAPSCREW, HEX GR5 3/8-16 X 3
0 17 SCREW, HEX SER WASHER 1/4-20 X 1/2
5 9 SCREW, HEX SER WASHER 5/16-18 X 3/4
0 4 SCREW, HEX SER WASHER 5/16-18 X 1
1 4 WASHER, PL-B REG PLTD 1/4
1 4 WASHER, PL-B REG PLTD 5/16
1 8 WASHER, PL-B REG PLTD 3/8
2 4 WASHER, PL-B REG PLTD 1/2
5 1 ELBOW, 37FL 45M 3/8 X 1/4
0 2 CONN, 37 FL/MPT PLTD 1/2 X 1/2
5 1 ELBOW, 37FL 90M 3/8 X 1/4
0 1 ELBOW, 37FL 90M 3/8 X 1/2
5 1 TEE, 37FL M BR 3/8 X 1/4
0 2 WASHER, FLT LG 8 X 30 BN732
5 4 WASHER, FLT LG 10 X 35 BN732
0 1 ELBOW, PIPE 90 DEG PLT 1/2”
0 1 NIPPLE, PIPE PLTD 1/2 X 16
0 1 PLUG, PIPE 1/2” 3000# STL PLT
0 1 ELBOW, PIPE 90 DEG 300# PLT 1/2”
0 3 BUSHING, RED PLTD 3/4 X 1/4
0 1 BUSHING, RED PLTD 1 1/2 X 3/4
0 1 NIPPLE, PIPE-HX PLTD 1/2 X 1/2
8 2 CONN, STR X JIC 9/16 X 3/4
O. QTY DESCRIPTION
1.25 FU
96
57 87010
58 87010
59 87060
60 87580
61 87751
A1: FUEL
A2: FUEL
KEY PA NOTES
EL SYSTEM WITH FUEL COOLER
1600R(HAF) 02250209-254 R01
6-010 2 CONN, STR X JIC 7/8 X 9/16
8-006 1 CONN, STR X JIC 3/4 X 9/16
6-038 1 CONN, 90D STR X JIC 9/16 X 9/16
8-008 1 ELBOW, 37 SW 90M 1/2 X 1/2
2-000 1 NIPPLE, PIPE SS 300# 3/4 X CL
NOTES:
RETURN
SUPPLY
RT NO. QTY DESCRIPTION
97
Notes
1600R(HAF) 02250209-254 R01
98
1.26 ELE
02250200-744 R02 S
1600R(HAF) 02250209-254 R01
CTRICAL PARTS - TIER 3
1
1.26 ELEC
99
02250200-744 R02 S2
TRICAL PARTS - TIER 3
1600R(HAF) 02250209-254 R01
1.26 EL
100
02250200-744 R
ECTRICAL PARTS - TIER 3
1600R(HAF) 02250209-254 R01
02 S3
1.26 ELEC
101
KEY PART N NOTES
1 02250051
2 02250053
3 02250053
4 02250071
5 02250123
6 02250137
7 02250142
8 02250157
9 02250163
10 02250163
11 02250163
12 02250163
13 02250165
14 02250170
15 02250174
16 02250175
17 02250175
18 02250176
19 02250176
20 02250177
21 02250181
22 02250181
23 02250181
24 02250200
25 02250201
26 40091
27 250034-21
28 408300-00
TRICAL PARTS - TIER 3
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
-629 1 SOL, SPNO 24VDC CONT-DUTY
-256 1 COVER, BATTERY RUBBER 900/350-1600
-257 1 PLATE, BATTERY COVER 1300H-1600
-380 1 GRIP,CD N4 .187-.250 X 1/2”
-122 1 ROD, 3/8-16 X 11.25”
-648 1 SUPT,BRKT RELAY CONTACTOR DE18
-101 4 WASHER, FLAT 5/16 X 11/16 SS BLACK
-353 1 ENCLOSURE, MANUAL-PAK
-818 1 SWITCH, E-STOP HD PUSH-PULL RED
-819 1 GASKET, E-STOP LARGE PORTABLE MACH
-820 1 ENCL, LARGE PORTABLE E-STOP
-821 1 PLATE, COVER LARGE PORTABLE E-STOP
-982 1 SUPT, PLATE ADAPTER MANUAL
-349 1 SA,BAT QUICK DISC 1600C FAM
-782 1 CABLE, BATTERY UNIVERSAL TERMINALS
-412 1 SUPT,BRKT BATTERY 1600C
-413 1 SUPT,BRKT BATTERY 1600C
-460 2 BATY, 8D/12 VOLT - WET
-461 1 SUPT,BRKT BATTERY 1600C
-149 1 SUPT, BRKT CIRCUIT BREAKER 750B
-717 2 SPCR, 1/2 HEX MALE-FEMALE
-720 1 HARN, BATY CABLE 1600C
-769 1 PNL,COV SS BAFFLE 1600C
-784 1 HARN,MAIN 1600C LP T3
-253 1 SA,CNTRL LINES 1600C LP
2 ISOLATOR, VIBRATION 1”OD X 3/4”TALL
2 2 CABLE,BATY 34” 3/8-1/2 EYE (BLACK)
1 7 CLAMP, HOSE 9/16”ID
1.26 EL
102
29 40830
30 40830
31 82481
32 82520
33 82530
34 82530
35 82530
36 82911
37 82970
38 82970
39 82970
40 82970
41 82970
42 82970
43 83780
44 83781
45 83820
46 83820
47 87810
48 88230
49 88430
50 SEE_CTL
PART
0225
0225
KEY PA NOTES
ECTRICAL PARTS - TIER 3
1600R(HAF) 02250209-254 R01
0-005 9 CLAMP, HOSE 5/8” I.D.
0-006 4 CLAMP, HOSE 7/8” I.D.
5-006 1 NUT, WING PLTD 3/8-16
6-337 2 NUT, HEX PLTD 3/8-16
4-236 4 NUT, HEX F PLTD 1/4-20
5-283 5 NUT, HEX F PLTD 5/16-18
6-347 2 NUT, HEX F PLTD 3/8-16
0-175 2 CAPSCR, HEX GR5 5/8-11 X 1 3/4
4-050 2 SCREW, HEX SER WASHER 1/4-20 X 1/2
4-075 2 SCREW, HEX SER WASHER 1/4-20 X 3/4
5-050 3 SCREW, HEX SER WASHER 5/16-18 X 1/2
5-075 7 SCREW, HEX SER WASHER 5/16-18 X 3/4
6-075 5 SCREW, HEX SER WASHER 3/8-16 X 3/4
6-100 4 SCREW, HEX SER WASHER 3/8-16 X 1
6-094 2 WASHER, SPR LOCK REG PLTD 3/8
0-156 2 WASHER, SPR LOCK REG PLTD 5/8
5-071 7 WASHER, PL-B REG PLTD 5/16
6-071 4 WASHER, PL-B REG PLTD 3/8
8-162 1 WASH, CHNL 1/2” ZINC PLTD
4-016 4 CAPSCR, SOC BTN HD M4 X 16MM
2-050 4 SCREW, HEX SER WASHER #10-24 X 1/2
CHART_ 1 ELECTRIC/AIR CONTROLLER
CONTROLS/AIR MANIFOLD
NUMBER MODEL NUMBER
0201-251 SA,CNTRL/AIR MANF SGL 1600C LP
0201-252 SA,CNTRL/AIR MNF DUAL 1600C LP
RT NO. QTY DESCRIPTION
103
Notes
1600R(HAF) 02250209-254 R01
104
1.27 BAT
02250174-462 R00
1600R(HAF) 02250209-254 R01
TERY QUICK-DISCONNECT
1.27 BATT
105
KEY PART N NOTES
1 02250160
2 02250162
3 02250165
4 02250168
5 02250170
6 02250170
7 825304-23
8 825305-28
9 825502-08
10 829704-05
11 829705-07
12 829705-10
13 876002-05
ERY QUICK-DISCONNECT
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
-837 1 SWITCH, BATTERY DISCONNECT 6-36V; 175 AMPS CONTINUOUS
-209 1 SUPPORT, RELAY & SWITCH
-472 1 LOCK, BATT DISCONNECT SWITCH
-418 1 COVER, ACCESS RELAY & SWITCH
-284 1 SUPPORT,BRACKET BAT DISC 1600C
-768 1 CABLE,BATY 2/0 36” L
6 2 NUT, HEX F PLTD 1/4-20
3 2 NUT, HEX F PLTD 5/16-18
3 2 NUT, HEX LOCKING #10-24
0 6 SCREW, HEX SER WASHER 1/4-20 X 1/2
5 2 SCREW, HEX SER WASHER 5/16-18 X 3/4
0 2 SCREW, HEX SER WASHER 5/16-18 X 1
0 2 SCREW,RND PHILLIPS 10-24 X 1/2”
106
1.28 ELE
02250201-250 R0
1600R(HAF) 02250209-254 R01
CTRICAL & AIR PARTS ASSEMBLY - TIER 3
1.28 ELEC
107
KEY PART N NOTES
1 02250046
2 02250157
3 02250157
4 02250160
5 02250160
6 02250162
7 02250162
8 02250162
9 02250162
10 02250162
11 02250162
12 02250162
13 02250162
14 02250162
15 02250163
16 02250166
17 02250168
18 02250201
19 43258
20 47235
21 48448
22 825305-28
23 825306-34
24 829106-10
25 829705-05
26 829705-07
27 829706-10
28 829706-12
TRICAL & AIR PARTS ASSEMBLY - TIER 3
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
-142 1 PLUG,PIPE-BRASS-1/8”-CAJON
-351 1 ENCL, COMP & MANIF BLK T3
-696 1 SUPPORT, COMPASS ENCLOSURE 1600 T3
-044 1 SUPPORT, ENCL COMPASS & MANF BLK
-095 2 WS, EPDM 65 SHORE/SPGE RUBBER BLACK
-222 1 SUPPORT, MANIFOLD 900HAF & 1600 T3
-243 1 HOSE,MANF-BLW DN VLV SUPPLY
-244 1 HOSE,MANF-BLWDWNVLVDISCH 1600
-245 1 HOSE,MANF-RECIRC VALVE
-246 1 HOSE,MANF-RUN/START
-247 1 HOSE,MANF-CTL SYS VENT
-248 1 HOSE, CONTROL SYS
-255 1 BOLT, SHOULDER 5/16-18 X .75
-703 3 FTG, HOSE BLKHD ELBOW 1/4 37 FLR
-467 1 DECAL, HOSE CTL LINE LOC-ENCL
-766 1 BSHG, OPEN/CLOSED 1.250
-419 1 PLUG, ELECT COMPASS AUX CONNECTOR
-247 1 HARNESS, MANIFOLD BLK 1600C LP
1 CONNECTOR, HOSE 5/16”HOSE X 1/4”NPT
1 CLAMP, HOSE 3/8”
1 GAUGE, CTL AIR PRESS 0-200 PSI
3 2 NUT, HEX F PLTD 5/16-18
7 4 NUT, HEX F PLTD 3/8-16
0 4 CAPSCREW, HEX GR5 3/8-16 X 1
0 4 SCREW, HEX SER WASHER 5/16-18 X 1/2
5 7 SCREW, HEX SER WASHER 5/16-18 X 3/4
0 2 SCREW, HEX SER WASHER 3/8-16 X 1
5 2 SCREW, HEX SER WASHER 3/8-16 X 1 1/4
1.28 EL
108
29 83780
30 83820
31 84231
32 84291
33 84310
34 86210
35 87961
36 88051
37 88670
38 SEE_NTL
39 SEE_MANF
A1: REAR
A2: WIRIN
A3: USE
A4: MOU
A5: STAR
A6: RECI
A7: HI/LO
A8: WIRIN
A9: DECA
KEY PA NOTES
ECTRICAL & AIR PARTS ASSEMBLY - TIER 3
1600R(HAF) 02250209-254 R01
6-094 4 WASHER, SPRING LOCK REG PLTD 3/8
7-071 6 WASHER, PL-B REG PLTD 7/16
5-031 1 HOSE, FUEL LINE 5/16 (FT)
0-125 2 CONN, HOSE #10 X 1/8
2-025 1 RIVET, POP 1/8 X 1/4
8-050 3 UNION, 37FL BHD 1/2
1-081 4 NUT, HEX LOCKING SS 4-40
1-050 4 SCREW,PAN HD PH #4-40 X 1/2 SS
2-062 2 HOSE, VITON 1/4OD X 1/8”ID
CHART_C 1 CONTROLLER, COMPASS L.P.
CHART_ 1 MANIFOLD, AIR CONTROLS L.P.
EXPLODED/VIEW NOTES:
VIEW.
G HARNESS CONNECTOR.
ON OPEN FRAMES MACHINES ONLY.
NT TO PEM NUTS IN 02250157-351
T/RUN
RC
W
G HARNESS DETAILS.
L LOCATION.
CONTROLLER MODEL
02250159-203
DUAL PRESSURE MANIFOLD
02250144-497
RT NO. QTY DESCRIPTION
109
Notes
1600R(HAF) 02250209-254 R01
110
1.29 INST
02250159-189 R00
1600R(HAF) 02250209-254 R01
RUMENT PANEL - TIER 2 & 3
1.29 INST
111
KEY PART N NOTES
1 02250130
2 02250130
3 02250131
4 02250140
5 02250140
6 02250140
7 02250140
8 02250141
9 02250141
10 02250141
11 02250141
12 02250144
13 02250144
14 02250145
15 02250146
16 02250146
17 02250146
18 02250147
19 02250147
20 02250157
21 831604-05
22 880511-05
23 880711-09
RUMENT PANEL - TIER 2 & 3
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
-488 1 CONNECTOR, ELECTRICAL ECM MODULE
-489 1 CAP, RECEPTACLE ECM MODULE
-087 1 GASKET, ELECT. CONN. ECM MODULE
-536 1 GAUGE, PRESS 0-600 PSI W/LCD ACTIA
-537 1 GAUGE, TEMP/TACH/FUEL ACTIA
-539 1 INSTRUMENT, WARNING BANK MOD CMACS
-692 1 GAUGE, PRESS 0-300 PSI W/LCD ACTIA
-139 1 SWITCH, START-ON-OFF CMACS CONTROLS
-140 1 SWITCH, RESET CMACS CONTROLS
-141 1 SWITCH, HI/LO CMACS CONTROLS
-630 1 HEATER,24V W/MNTG PLT & THERMOSTAT
-332 1 CONN, DEUTSCH HDP24-24-29PN
-333 1 CONN, DEUTSCH HDP24-18-14PN
-274 1 PANEL, SUB ELECTRICAL CMACS CONTROLS
-623 1 DECAL, OVERLAY CMACS 14X14 ENCL
-682 4 RELAY,75VDC CMACS
-683 4 SOCKET, RELAY 18-20GA WIRE CMACS
-476 3 CB,50A AUTO RESTART CMACS CONTROLS
-531 2 GASKET, NEOPRENE CL CELL CMACS
-350 1 ENCLOSURE, COMPASS N4X
0 4 SCREW, MACH-RD HD 1/4-20 X 1/2
0 4 SCREW, PAN HD PH #4-40 X 1/2 SS
2 4 NUT, HEX #4-40 SS
112
1.30 CON
02250159-203 R06 S
1600R(HAF) 02250209-254 R01
TROLLER - DUAL PRESSURE - TIER 2 & 3
1
1.30 CON
113
02250159-203 R06
TROLLER - DUAL PRESSURE - TIER 2 & 3
1600R(HAF) 02250209-254 R01
S2
1.30 CO
114
KEY PA NOTES
1 02250
2 02250
3 02250
4 02250
5 02250
6 02250
7 02250
8 02250
9 02250
10 02250
11 02250
12 02250
13 02250
14 02250
15 02250
16 02250
17 02250
18 02250
19 02250
20 02250
21 82970
1. DESI
2. REFE
3. MARK
NO V
4. ACTIA
NTROLLER - DUAL PRESSURE - TIER 2 & 3
1600R(HAF) 02250209-254 R01
RT NO. QTY DESCRIPTION
130-488 1 CONNECTOR, ELECTRICAL ECM MODULE
130-489 1 CAP, RECEPTACLE ECM MODULE
131-087 1 GASKET, ELECT. CONN. ECM MODULE
140-537 1 GAUGE, TEMP/TACH/FUEL ACTIA
140-539 1 INSTRUMENT, WARNING BANK MOD CMACS
140-692 1 GAUGE, PRESS 0-300 PSI W/LCD ACTIA
141-139 1 SWITCH, START-ON-OFF CMACS CONTROLS
141-140 1 SWITCH, RESET CMACS CONTROLS
141-141 1 SWITCH, HI/LO CMACS CONTROLS
141-630 1 HEATER,24V W/MNTG PLT & THERMOSTAT
144-332 1 CONN, DEUTSCH HDP24-24-29PN
144-333 1 CONN, DEUTSCH HDP24-18-14PN
145-274 1 PANEL, SUB ELECTRICAL CMACS CONTROLS
146-623 1 DECAL, OVERLAY CMACS 14X14 ENCL
146-682 4 RELAY,75VDC CMACS
146-683 4 SOCKET, RELAY 18-20GA WIRE CMACS
147-476 3 CB,15A AUTO RESTART CMACS CONTROLS
147-531 2 GASKET, NEOPRENE CL CELL CMACS
157-350 1 ENCLOSURE, COMPASS N4X
159-425 1 KEY, COMPASS REPLACEMENT
4-050 4 SCREW, HEX SER WASHER 1/4-20 X 1/2
NOTES:
GN PER SPEC. 02250159-206
R TO ID DRAWING 02250159-189 FOR ASSEMBLY OF REPLACEMENT PARTS.
/TAG CONTROLLER WITH SULLAIR P/N.
ENDOR NAME ON ANY PARTS.
P/N: 111716
115
Notes
1600R(HAF) 02250209-254 R01
116
1.31 MAN
02250144-497 R05
1600R(HAF) 02250209-254 R01
IFOLD - DUAL PRESSURE - TIER 2 & 3
1.31 MAN
117
KEY PART N NOTES
1 825204-22
2 825205-27
3 828604-12
4 828605-17
5 842910-12
6 860104-02
7 860108-05
8 860204-02
9 860204-05
10 860208-05
11 860212-07
12 860404-02
13 867700-01
14 868900-00
1) VENDOR
2) BLACK AN
3) APPROVE
4) SEE 0225
A1: 1/4”NPT(P
A2: 3/8-16 TA
A3: INFORMA
SULLAIR
SULLAIR
SET PRES
PRESSUR
MAX. INLE
DATE CO
IFOLD - DUAL PRESSURE - TIER 2 & 3
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
6 1 NUT, HEX PLTD 1/4-20
3 2 NUT, HEX PLTD 5/16-18
5 1 CAPSCREW, HEX GR5 1/4-20 X 1 1/4
5 2 CAPSCREW, HEX GR5 5/16-18 X 1 3/4
5 2 CONN, HOSE #10 X 1/8
5 1 CONN, 37 FL/MPT PLTD 1/4 X 1/4
0 1 CONN, 37 FL/MPT PLTD 1/2 X 1/2
5 1 ELBOW, 37FL 90M 1/4 X 1/4
0 1 ELBOW, 37FL 90M 1/4 X 1/2
0 2 ELBOW, 37FL 90M 1/2 X 1/2
5 1 ELBOW, 37FL 90M 3/4 X 3/4
5 1 NIPPLE, PIPE-HEX 1/4 X 1/4
0 1 TEE, PIPE 1/4 3000# PLT
5 1 BUSHING, RED HEX PLTD 1/4 X 1/8
NOTES:
TO SUPPLY ALL INTERNAL PARTS.
ODIZED BODY (E-COAT) (MILL-A-8625 TYPE II CLASS 2)
D VENDOR: CASH VALVE INC.PART NUMBER: 22313.0000
0170-299 FOR P & ID
RESSURE GAUGE)
PPED .50 DEEP MOUNTING HOLES(4-PLACES)
TION PLATE TO INCLUDE THE FOLLOWING:
NAME AND LOGO
P/N
SURE(S)
E RANGE
T PRESSURE
DE
1.31 MA
118
(NO V
A4: REFE
A5: THE R
MATIN
HAVE
MANU
LOCT
THE R
INSTR
REGU
KEY PA NOTES
NIFOLD - DUAL PRESSURE - TIER 2 & 3
1600R(HAF) 02250209-254 R01
ENDOR INFO)
RENCE: .062” ORIFICE LOCATED BELOW THIS ELBOW
EDUCING REGULATOR THREADS AND THE
G THREADS IN THE MANIFOLD ARE TO
LOCTITE 7649 PRIMER N APPLIED PER
FACTURES INSTRUCTIONS PRIOR TO APPLYING
ITE 271 HIGH STRENGTH THREAD LOCKER TO
EDUCING REGULATOR HOUSING THREADS AND
UMENTING INTO THE BLOCK. TIGHTEN THE
LATOR HOUSING TO 65 LB-FT OF TORQUE.
RT NO. QTY DESCRIPTION
119
Notes
1600R(HAF) 02250209-254 R01
120
1.32 CON
02250201-246 R03 S
1600R(HAF) 02250209-254 R01
TROL LINES - TIER 2 & 3
1
1.32 CON
121
02250201-246 R03 S2
TROL LINES - TIER 2 & 3
1600R(HAF) 02250209-254 R01
1.32 CO
122
02250201-246 R
NTROL LINES - TIER 2 & 3
1600R(HAF) 02250209-254 R01
03 S3
1.32 CON
123
02250201-246 R03 S4
TROL LINES - TIER 2 & 3
1600R(HAF) 02250209-254 R01
1.32 CO
124
KEY PA NOTES
1 02250
2 02250
3 02250
4 02250
5 02250
6 02250
7 02250
8 02250
9 02250
10 02250
11 04335
12 24086
13 40830
14 82530
15 82970
16 82970
17 82970
18 86010
19 86010
20 87680
21 87680
22 87700
23 87890
24 88130
25 88910
26 88930
NTROL LINES - TIER 2 & 3
1600R(HAF) 02250209-254 R01
RT NO. QTY DESCRIPTION
163-003 1 HOSE, BNDL CTL LINES 1600-T3 LP
163-492 1 HOSE, CTL PANEL-DRY PRESS REC TN
200-775 1 SUPPORT, UPR BRACKET TUBE 1600C
200-790 1 TUBE, SS P3 SEC-B 1600C LP
200-934 1 TUBE, SS P1 SEC-A 1600C LP
200-935 1 TUBE, SS P2 SEC-A 1600C LP
200-936 1 TUBE, SS P3 SEC-A 1600C LP
200-941 1 SUPPORT, BRACKET TUBE 1600C LP
202-342 1 TUBE, SS P2 SEC-B 1600C LP
202-606 1 TUBE, SS P1 SEC-B 1600C LP
7 8 CLAMP, SPEED TUBE 1/4”
0-001 3 UNION, TUBE 1/4” STAINLESS STL
0-010 1 CLAMP, HOSE 2 3/8” I.D.
4-236 4 NUT, HEX F PLTD 1/4-20
4-075 6 SCREW, HEX SER WASHER 1/4-20 X 3/4
5-075 3 SCREW, HEX SER WASHER 5/16-18 X 3/4
6-125 1 SCREW, HEX SER WASHER 3/8-16 X 1 1/4
4-050 1 CONN, 37 FL/MPT PLTD 1/4 X 1/2
8-050 1 CONN, 37 FL/MPT PLTD 1/2 X 1/2
4-012 3 CONN, TUBE-M 1/4 X 1/8 SS
4-025 2 CONN, TUBE-M 1/4 X 1/4 SS
4-025 1 ELBOW, TUBE 90 DEG M 1/4 X 1/4 SS
0-010 1 TEE, PIPE 1/4” 2000# SS
4-025 1 NIPPLE, PIPE-HX BRASS 1/4 X 1/4
4-025 2 CONN, 37 FL/MPT SS 1/4 X 1/4
8-050 1 ELBOW, 37FL 90M SS 1/2 X 1/2
1.32 CON
125
A1: GREEN -
A2: BLUE - AI
A3: PURPLE -
A4: RED - AIR
A5: WHITE -
A6: YELLOW
A7: ORANGE
A8: 02250163
A9: TRIM EXC
A10: TRIM EXC
A11: REFEREN
A12: P1 DRY S
A13: P2 CONT
A14: P3 WET S
A15: ON 200PS
WITH 022
KEY PART N NOTES
TROL LINES - TIER 2 & 3
1600R(HAF) 02250209-254 R01
NOTES
AIR CONTROL MANIFOLD BLOCK TO DRY PRESSURE RECEIVER TANK
R CONTROL MANIFOLD BLOCK TO VALVE BODY TOP PORT
AIR CONTROL MANIFOLD BLOCK TO FRONT OF FLOW CONTROL PLATE
CONTROL MANIFOLD BLOCK TO SPRINGING CHAMBER
AIR CONTROL MANIFOLD BLOCK TO VALVE BODY BOTTOM PORT
- AIR CONTROL MANIFOLD BLOCK TO CONTROL SIGNAL PORT
- RECEIVER TANK SCAVENGE LINE PORT TO COMPRESSOR
-004 - AIR CONTROL MANIFOLD BLOCK TO DRY PRESSURE RECEIVER TANK
ESS TUBING LENGTH TO ALLOW CONDENSATE WITHIN TUBE TO DRAIN TO TANK.
ESS TUBING LENGTH FOR PROPER FIT.
CE P & I 02250176-713
IDE PRESSURE
ROL PRESSURE
IDE PRESSURE
I MACHINES IT MAY BE NECESSARY TO SUBSTITUTE LINE 02250200-790
50203-691 BECAUSE OF RECEIVER TANK PORT DIFFERENCES.
O. QTY DESCRIPTION
126
1.33 ELE
02250209-261 R00 S
1600R(HAF) 02250209-254 R01
CTRICAL PARTS - TIER 1
1
1.33 ELEC
127
02250209-261 R00 S2
TRICAL PARTS - TIER 1
1600R(HAF) 02250209-254 R01
1.33 EL
128
02250209-261 R
ECTRICAL PARTS - TIER 1
1600R(HAF) 02250209-254 R01
00 S3
1.33 ELEC
129
KEY PART N NOTES
1 02250051
2 02250053
3 02250053
4 02250071
5 02250123
6 02250137
7 02250142
8 02250157
9 02250163
10 02250163
11 02250163
12 02250163
13 02250165
14 02250170
15 02250174
16 02250175
17 02250175
18 02250176
19 02250176
20 02250177
21 02250181
22 02250181
23 02250181
24 02250208
25 02250209
26 02250209
27 40091
28 250034-21
TRICAL PARTS - TIER 1
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
-629 1 SOLENOID,SPNO 24 VOLT DC CONT-DUTY
-256 1 COVER, BATTERY RUBBER 900/350-1600
-257 1 PLATE, BATTERY COVER 1300H-1600
-380 1 GRIP,CD N4 .187-.250 X 1/2”
-122 1 ROD, 3/8-16 X 11.25”
-648 1 SUPT,BRKT RELAY CONTACTOR DE18
-101 4 WASHER, FLAT 5/16 X 11/16 SS BLACK
-353 1 ENCLOSURE, MANUAL-PAK
-818 1 SWITCH, E-STOP HD PUSH-PULL RED
-819 1 GASKET, E-STOP LARGE PORTABLE MACH
-820 1 ENCL, LARGE PORTABLE E-STOP
-821 1 PLATE, COVER LARGE PORTABLE E-STOP
-982 1 SUPT, PLATE ADAPTER MANUAL
-349 1 SA,BAT QUICK DISC 1600C FAM
-782 1 CABLE, BATTERY UNIVERSAL TERMINALS
-412 1 SUPT,BRKT BATTERY 1600C
-413 1 SUPT,BRKT BATTERY 1600C
-460 2 BATY, 8D/12 VOLT - WET
-461 1 SUPT,BRKT BATTERY 1600C
-149 1 SUPT, BRKT CIRCUIT BREAKER 750B
-717 2 SPCR, 1/2 HEX MALE-FEMALE
-720 1 HARN, BATY CABLE 1600C
-769 1 PNL,COV SS BAFFLE 1600C
-791 1 HARN,MAIN 1600R T1
-146 1 SA,CNTRL LINES 1600R LP T1
-176 1 SA,MAN PNL/CTRL 1600R T1
2 ISOLATOR, VIBRATION 1”OD X 3/4”TALL
2 2 CABLE,BATY 34” 3/8-1/2 EYE (BLACK)
1.33 EL
130
29 40830
30 40830
31 40830
32 82481
33 82520
34 82530
35 82530
36 82530
37 82911
38 82970
39 82970
40 82970
41 82970
42 82970
43 82970
44 83780
45 83781
46 83820
47 83820
48 87810
49 88230
50 88430
KEY PA NOTES
ECTRICAL PARTS - TIER 1
1600R(HAF) 02250209-254 R01
0-001 7 CLAMP, HOSE 9/16”ID
0-005 9 CLAMP, HOSE 5/8” I.D.
0-006 4 CLAMP, HOSE 7/8” I.D.
5-006 1 NUT, WING PLTD 3/8-16
6-337 2 NUT, HEX PLTD 3/8-16
4-236 4 NUT, HEX F PLTD 1/4-20
5-283 5 NUT, HEX F PLTD 5/16-18
6-347 2 NUT, HEX F PLTD 3/8-16
0-175 2 CAPSCR, HEX GR5 5/8-11 X 1 3/4
4-050 2 SCREW, HEX SER WASHER 1/4-20 X 1/2
4-075 2 SCREW, HEX SER WASHER 1/4-20 X 3/4
5-050 3 SCREW, HEX SER WASHER 5/16-18 X 1/2
5-075 7 SCREW, HEX SER WASHER 5/16-18 X 3/4
6-075 5 SCREW, HEX SER WASHER 3/8-16 X 3/4
6-100 4 SCREW, HEX SER WASHER 3/8-16 X 1
6-094 2 WASHER, SPR LOCK REG PLTD 3/8
0-156 2 WASHER, SPR LOCK REG PLTD 5/8
5-071 7 WASHER, PL-B REG PLTD 5/16
6-071 4 WASHER, PL-B REG PLTD 3/8
8-162 1 WASH, CHNL 1/2” ZINC PLTD
4-016 4 CAPSCR, SOC BTN HD M4 X 16MM
2-050 4 SCREW, HEX SER WASHER #10-24 X 1/2
RT NO. QTY DESCRIPTION
131
Notes
1600R(HAF) 02250209-254 R01
132
1.34 ELE
02250209-175 R01
1600R(HAF) 02250209-254 R01
CTRICAL & AIR PARTS ASSEMBLY - TIER 1
1.34 ELEC
133
KEY PART N NOTES
1 02250157
2 02250160
3 02250162
4 02250162
5 02250166
6 02250168
7 02250186
8 02250202
9 02250202
10 02250203
11 02250203
12 02250208
13 43258
14 47235
15 825305-28
16 829705-05
17 829705-07
18 829706-07
19 829706-12
20 842315-03
21 843102-02
22 860112-05
23 873702-02
24 886808-00
25 895802-20
A1: P2 TRANS
A2: OPEN
TRICAL & AIR PARTS ASSEMBLY - TIER 1
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
-696 1 SUPT, COMPASS ENCLOSURE 1600 T3
-095 2 WS, EPDM 65 SHORE/SPGE RUBBER BLACK
-248 1 HOSE,MANF-CONTROL AIR
-703 3 FTG, HOSE BLKHD ELBOW 1/4 37 FLR
-766 1 BSHG, OPEN/CLOSED 1.250
-419 1 PLUG, ELECT COMPASS AUX CONNECTOR
-271 2 HOSE,MP 1/4 ID X 16 OAL
-057 2 SUPT,L BKT CTRLS VOLVO T4 750C
-316 1 CONT,ASSY MECH 300PSI CAT T3
-489 1 ENCL,MAN CNTLS VOLVO 750C T4
-500 3 PLUG,PLASTIC 3/4” BLACK
-212 1 SA,MAN CTRLS DUAL 1600R T1
1 CONNECTOR, HOSE 5/16”HOSE X 1/4”NPT
1 CLAMP, HOSE 3/8”
3 2 NUT, HEX F PLTD 5/16-18
0 4 SCREW, HEX SER WASHER 5/16-18 X 1/2
5 10 SCREW, HEX SER WASHER 5/16-18 X 3/4
5 2 SCREW, HEX SER WASHER 3/8-16 X 3/4
5 2 SCREW, HEX SER WASHER 3/8-16 X 1 1/4
1 1 HOSE, FUEL LINE 5/16 (FT)
5 1 RIVET, POP 1/8 X 1/4
0 1 CONN, 37 FL/MPT PLTD 3/4 X 1/2
4 1 CONN, 37 FL 1/4 X 1/8” NPT
4 1 ADPT,1/2F X 1/4M BRS
0 1 NIPPLE, PIPE HXL BRASS 1/8 X 2.0
NOTES:
DUCER
1.34 EL
134
A3: CLOS
A4: MAIN
A5: DRY
KEY PA NOTES
ECTRICAL & AIR PARTS ASSEMBLY - TIER 1
1600R(HAF) 02250209-254 R01
E
AIR SUPPLY
AIR PRESSURE
RT NO. QTY DESCRIPTION
135
Notes
1600R(HAF) 02250209-254 R01
136
Replacement Assembly Part Number: 02250202-316 r01
1.35 CON
02250202-316(r01)
1600R(HAF) 02250209-254 R01
TROLLER - DUAL PRESSURE - TIER 1
137
Notes
1600R(HAF) 02250209-254 R01
138
1.36 MAN
02250208-212 R01S
1600R(HAF) 02250209-254 R01
IFOLD - DUAL PRESSURE - TIER 1
1
1.36 MAN
139
02250208-212 R01S2
IFOLD - DUAL PRESSURE - TIER 1
1600R(HAF) 02250209-254 R01
1.36 MA
140
02250208-212 R
NIFOLD - DUAL PRESSURE - TIER 1
1600R(HAF) 02250209-254 R01
01S3
1.36 MAN
141
KEY PART N NOTES
1 02250052
2 02250115
3 02250162
4 02250186
5 02250202
6 02250202
7 02250204
8 02250204
9 02250204
10 02250208
11 02250208
12 02250208
13 02250208
14 44205
15 45244
16 48448
17 250019-14
18 841500-00
19 876730-01
20 876804-02
21 877004-02
22 878900-01
23 881204-02
24 881304-02
25 889104-02
26 889304-02
27 895804-25
28 895804-40
29 895930-01
30 896800-01
IFOLD - DUAL PRESSURE - TIER 1
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
-358 2 REG,BACK PRESS CONTROL 1/4”
-268 1 VALVE, PRESSURE REGULATOR
-248 1 HOSE,MP 1/4 ID X 12 OAL
-271 2 HOSE,MP 1/4 ID X 16 OAL
-058 1 TUBE,SS 1/4” CTRLS VOLVO T4 750C
-061 1 TUBE,SS 1/4” CTRLS VOLVO T4 750C
-924 1 TUBE,SS 1/4” CTRLS VOLVO T4 750C
-926 1 SUPT,BKT CTRLS VOLVO T4 750C
-928 1 DECAL,START/PRES VOLVO T4
-185 1 TUBE,SS 1/4” CTRLS 1600R
-187 1 TUBE,SS 1/4” CTRLS 1600R
-188 1 TUBE,SS 1/4” CTRLS 1600R
-189 1 TUBE,SS 1/4” CTRLS 1600R
2 VALVE, 3-WAY BALL(PRESSURE SELECTOR)
1 VALVE, INLINE CHECK(1/4”NPT)DC
1 GAUGE, CTL AIR PRESS 0-200 PSI
2 4 NIPPLE, PIPE-XS 316S 1/4 X CL
4 4 BULKHEAD, PIPE 1/4” NPT
0 1 TEE, PIPE 300# 1/4 SS
5 1 CONN, TUBE-M 1/4 X 1/4 SS
5 13 ELBOW, TUBE 90 DEG M 1/4 X 1/4 SS
0 3 TEE, PIPE 1/4” 2000# SS
5 2 ELBOW, PIPE 90M/F 1/4 x 1/4 BRASS
5 3 NIPPLE, PIPE-HX BRASS 1/4 X 1/4
5 1 CONN, 37 FL/MPT SS 1/4 X 1/4
5 2 ELBOW, 37FL 90M SS 1/4 X 1/4
0 1 NIPPLE, PIPE HXL BRASS 1/4 X 2.5
0 1 NIPPLE, PIPE HXL BRASS 1/4 X 4.0
0 1 CROSS, PIPE 1/4” FORGED SS
0 1 PLUG, PIPE 1/4” 3000# SS
142
1.37 CON
02250209-147 R00 S
1600R(HAF) 02250209-254 R01
TROL LINES - TIER 1
1
1.37 CON
143
02250209-147 R00 S2
TROL LINES - TIER 1
1600R(HAF) 02250209-254 R01
1.37 CO
144
02250209-147 R
NTROL LINES - TIER 1
1600R(HAF) 02250209-254 R01
00 S3
1.37 CON
145
KEY PART N NOTES
1 02250167
2 02250203
3 02250205
4 02250205
5 02250209
6 02250209
7 45244
8 249604-00
9 408300-01
10 829706-12
11 860104-01
12 860108-05
13 867102-01
14 869145-02
15 873304-00
16 878900-01
17 878900-02
18 881304-02
19 889104-02
20 889304-02
21 889308-05
22 898704-02
23 898708-02
24 898708-05
TROL LINES - TIER 1
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
-864 1 HOSE,MP 3/16ID X 73 OAL
-574 1 HOSE,MP 3/16ID X 14 OAL
-268 2 HOSE,MP 3/16”ID X 62 OAL
-872 1 HOSE,ASSY MP 3/16ID X 73.50OAL
-231 1 HOSE,ASSY INLET LINE BUNDLE 1600R T1
-232 1 HOSE,ASSY CNTRL LINE BUNDLE 1600R T1
1 VALVE, INLINE CHECK(1/4”NPT)DC
8 1 HOSE, MED PRESS 0.25 X 032”
0 1 CLAMP, HOSE 2 3/8” I.D.
5 1 SCREW, HEX SER WASHER 3/8-16 X 1 1/4
2 1 CONN, 37 FL/MPT PLTD 1/4 X 1/8
0 1 CONN, 37 FL/MPT PLTD 1/2 X 1/2
0 1 BUSHING, RED PLTD 1/2 X 1/4
5 1 CAP, PIPE 1/4 BRASS
4 1 TEE, 37FL UNION 1/4
0 3 TEE, PIPE 1/4” 2000# SS
0 1 TEE, PIPE 1/2” 2000# SS
5 1 NIPPLE, PIPE-HX BRASS 1/4 X 1/4
5 5 CONN, 37 FL/MPT SS 1/4 X 1/4
5 3 ELBOW, 37FL 90M SS 1/4 X 1/4
0 1 ELBOW, 37FL 90M SS 1/2 X 1/2
5 2 NIPPLE, PIPE-HEX 1/4 X 1/4 SS
5 1 NIPPLE, PIPE-HEX 1/2 X 1/4 SS
0 1 NIPPLE, PIPE-HEX 1/2 X 1/2 SS
146
1.38 ELE
02250200-744 R02 S
1600R(HAF) 02250209-254 R01
CTRICAL PARTS - TIER 2
1
1.38 ELEC
147
02250200-744 R02 S2
TRICAL PARTS - TIER 2
1600R(HAF) 02250209-254 R01
1.38 EL
148
02250200-744 R
ECTRICAL PARTS - TIER 2
1600R(HAF) 02250209-254 R01
02 S3
1.38 ELEC
149
KEY PART N NOTES
1 02250051
2 02250053
3 02250053
4 02250071
5 02250123
6 02250137
7 02250142
8 02250157
9 02250163
10 02250163
11 02250163
12 02250163
13 02250165
14 02250170
15 02250174
16 02250175
17 02250175
18 02250176
19 02250176
20 02250177
21 02250181
22 02250181
23 02250181
24 02250200
25 02250201
26 40091
27 250034-21
28 408300-00
TRICAL PARTS - TIER 2
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
-629 1 SOL, SPNO 24VDC CONT-DUTY
-256 1 COVER, BATTERY RUBBER 900/350-1600
-257 1 PLATE, BATTERY COVER 1300H-1600
-380 1 GRIP,CD N4 .187-.250 X 1/2”
-122 1 ROD, 3/8-16 X 11.25”
-648 1 SUPT,BRKT RELAY CONTACTOR DE18
-101 4 WASHER, FLAT 5/16 X 11/16 SS BLACK
-353 1 ENCLOSURE, MANUAL-PAK
-818 1 SWITCH, E-STOP HD PUSH-PULL RED
-819 1 GASKET, E-STOP LARGE PORTABLE MACH
-820 1 ENCL, LARGE PORTABLE E-STOP
-821 1 PLATE, COVER LARGE PORTABLE E-STOP
-982 1 SUPT, PLATE ADAPTER MANUAL
-349 1 SA,BAT QUICK DISC 1600C FAM
-782 1 CABLE, BATTERY UNIVERSAL TERMINALS
-412 1 SUPT,BRKT BATTERY 1600C
-413 1 SUPT,BRKT BATTERY 1600C
-460 2 BATY, 8D/12 VOLT - WET
-461 1 SUPT,BRKT BATTERY 1600C
-149 1 SUPT, BRKT CIRCUIT BREAKER 750B
-717 2 SPCR, 1/2 HEX MALE-FEMALE
-720 1 HARN, BATY CABLE 1600C
-769 1 PNL,COV SS BAFFLE 1600C
-784 1 HARN,MAIN 1600C LP T3
-253 1 SA,CNTRL LINES 1600C LP
2 ISOLATOR, VIBRATION 1”OD X 3/4”TALL
2 2 CABLE,BATY 34” 3/8-1/2 EYE (BLACK)
1 7 CLAMP, HOSE 9/16”ID
1.38 EL
150
29 40830
30 40830
31 82481
32 82520
33 82530
34 82530
35 82530
36 82911
37 82970
38 82970
39 82970
40 82970
41 82970
42 82970
43 83780
44 83781
45 83820
46 83820
47 87810
48 88230
49 88430
50 SEE_CTL
PART
0225
0225
KEY PA NOTES
ECTRICAL PARTS - TIER 2
1600R(HAF) 02250209-254 R01
0-005 9 CLAMP, HOSE 5/8” I.D.
0-006 4 CLAMP, HOSE 7/8” I.D.
5-006 1 NUT, WING PLTD 3/8-16
6-337 2 NUT, HEX PLTD 3/8-16
4-236 4 NUT, HEX F PLTD 1/4-20
5-283 5 NUT, HEX F PLTD 5/16-18
6-347 2 NUT, HEX F PLTD 3/8-16
0-175 2 CAPSCR, HEX GR5 5/8-11 X 1 3/4
4-050 2 SCREW, HEX SER WASHER 1/4-20 X 1/2
4-075 2 SCREW, HEX SER WASHER 1/4-20 X 3/4
5-050 3 SCREW, HEX SER WASHER 5/16-18 X 1/2
5-075 7 SCREW, HEX SER WASHER 5/16-18 X 3/4
6-075 5 SCREW, HEX SER WASHER 3/8-16 X 3/4
6-100 4 SCREW, HEX SER WASHER 3/8-16 X 1
6-094 2 WASHER, SPR LOCK REG PLTD 3/8
0-156 2 WASHER, SPR LOCK REG PLTD 5/8
5-071 7 WASHER, PL-B REG PLTD 5/16
6-071 4 WASHER, PL-B REG PLTD 3/8
8-162 1 WASH, CHNL 1/2” ZINC PLTD
4-016 4 CAPSCR, SOC BTN HD M4 X 16MM
2-050 4 SCREW, HEX SER WASHER #10-24 X 1/2
CHART_ 1 ELECTRIC/AIR CONTROLLER
CONTROLS/AIR MANIFOLD
NUMBER MODEL NUMBER
0201-251 SA,CNTRL/AIR MANF SGL 1600C LP
0201-252 SA,CNTRL/AIR MNF DUAL 1600C LP
RT NO. QTY DESCRIPTION
151
Notes
1600R(HAF) 02250209-254 R01
152
1.39 CAN
02250173-954 R03 S
1600R(HAF) 02250209-254 R01
OPY - AFTERCOOLED
1
1.39 CANO
153
02250173-954 R03 S
PY - AFTERCOOLED
1600R(HAF) 02250209-254 R01
2
1.39 CA
154
02250173-954
NOPY - AFTERCOOLED
1600R(HAF) 02250209-254 R01
R03 S3
1.39 CANO
155
02250173-954 R03 S4
PY - AFTERCOOLED
1600R(HAF) 02250209-254 R01
1.39 CA
156
02250173-954 R
NOPY - AFTERCOOLED
1600R(HAF) 02250209-254 R01
03 S5
1.39 CANO
157
KEY PART N DESCRIPTION
1 02250045 ACCESS 1600
2 02250054 UTOUT 1600
3 02250091 EAD 5/16-18 X 3/4
4 02250094 1600 CAN
5 02250114 FFLER SIDE 1200
6 02250120 FFLER SIDE 1200
7 02250122 NOPY 1600
8 02250131
9 02250142 00XH-1900
10 02250142 00XH-1900
11 02250142 NOPY 900XH-1900
12 02250142 R 900XH-1900
13 02250142 0XH-1900
14 02250142 0XH-1900
15 02250142 0XH-1900
16 02250142 XH-1900
17 02250142 XH-1900
18 02250142 R SS 900XH-1900
19 02250142 CLR END 900
20 02250142 R END 900XH-
21 02250142 XH-1900 W/CUTOUT
22 02250142 0XH-1900
23 02250142 TREET SIDE W/LITES 900XH-1900
24 02250142 URB SIDE W/LITES 900XH-1900
25 02250142 XH-1900
26 02250142 XH-1900
27 02250142 0XH-1900
28 02250142 0XH-1900
PY - AFTERCOOLED
1600R(HAF) 02250209-254 R01
O. GREEN P/N WHITE P/N YELLOW P/N STAINLESS QTY
-687 1 HINGE, DOOR COOLER
-322 1 HINGE, CAN DOOR W/C
-543 34 CAPSCREW, BUTTON H
-077 1 LATCH, ASSY 17.5” ROD
-600 2 STRAP, INSULATION MU
-795 2 STRAP, INSULATION MU
-009 8 STRAP, INSULATION CA
-747 2 LATCH, PAD-LOCKABLE
-324 02250160-313 02250170-350 02250170-351 02250148-975 1 PANEL, DOOR JAM SS 9
-325 02250160-314 02250170-352 02250170-353 02250148-976 1 PANEL, DOOR JAM CS 9
-326 02250160-315 02250170-354 02250170-355 02250148-977 1 PANEL, BOTTOM CS CA
-327 02250160-316 02250170-356 02250170-357 02250148-978 1 PANEL, BATTERY COVE
-329 02250160-318 02250170-360 02250170-361 02250148-980 1 PANEL, TOP CAN SS 90
-330 02250160-319 02250170-362 02250170-363 02250148-981 1 PANEL, TOP CAN CS 90
-331 02250160-321 02250170-364 02250170-365 02250148-982 1 PANEL, UNIT END SS 90
-332 02250160-323 02250170-366 02250170-367 02250148-983 1 PANEL, BOTTOM CS 900
-333 02250160-324 02250170-368 02250170-369 02250148-984 1 PANEL, BOTTOM SS 900
-334 02250160-325 02250170-370 02250170-371 02250148-985 1 DOOR, ACCESS COOLE
-336 02250160-327 02250170-372 02250170-373 02250148-986 1 PANEL, ROOF CANOPY
-337 02250160-328 02250170-374 02250170-375 02250148-987 1 PANEL, ROOF DRAWBA
-338 02250160-329 02250170-376 02250170-377 02250148-988 1 DOOR, ACCESS SS 900
-340 02250160-334 02250170-383 02250170-384 02250148-989 1 PANEL, UNIT END CS 90
-341 02250160-335 02250170-396 02250170-397 02250148-990 1 PANEL, COOLER END S
-342 02250160-336 02250170-394 02250170-395 02250148-991 1 PANEL, COOLER END C
-343 02250160-337 02250170-390 02250170-391 02250148-992 1 DOOR, ACCESS CS 900
-344 02250160-338 02250170-392 02250170-393 02250148-993 1 DOOR, ACCESS SS 900
-346 02250160-330 02250170-441 02250170-442 02250148-994 1 DOOR, HOUSING CS 90
-347 02250160-331 02250170-443 02250170-444 02250148-995 1 DOOR, ACCESS END 90
1.39 CA
158
29 02250 900XH-1900
30 02250 E 3” PIPE 900XH-1900
31 02250 -1900
32 02250 ND PANELS 900XH-1900 TAB
33 02250 ANEL 1600 T3
34 02250 RUBBER BLACK
35 02250 OR 16 IN-LBS BLACK
36 02250 WR PANEL 750-900 & 1600 T3
37 02250 PY FRT 1600C-ACT3
38 02250 OR 1600C
39 02250 1600C LOUVER
40 02250 CH 1600C
41 25000 ST GUARD FRONT
42 25001 ESS DOORS
43 25002 16 X 3/8 FT
44 25002 00
45 25002 LL #10-24 X 1/2
46 25003 H MALE SS
47 25003 H FEMALE SS
48 25004 750-1050
49 82530 16-18
50 82550 1/4-20
51 82910 R5 1/4-20 X 3/4
52 82970 ASHER 5/16-18 X 3/4
53 82970 ASHER 5/16-18 X 1
54 83450 L 1/4 X 3/4
55 83820 PLTD 1/4
56 83820 PLTD 5/16
KEY PA DESCRIPTION
NOPY - AFTERCOOLED
1600R(HAF) 02250209-254 R01
142-348 02250160-332 02250170-445 02250170-446 02250148-996 1 DOOR, ACCESS CS
142-349 02250160-364 02250170-378 02250170-389 02250148-997 2 PLT, CVR DISCHARG
142-350 02250170-387 02250170-388 02250170-389 02250148-998 1 GRILLE, CAN 900XH
149-318 02250170-381 02250170-380 02250170-382 02250149-319 1 ANGLE, SUPPORT E
157-882 02250157-886 02250157-883 02250157-884 02250157-885 1 DOOR, CONTROL P
158-314 100 GASKET, SPONGE-
158-992 4 HINGE, CANOPY DO
162-223 02250162-228 02250162-225 02250162-226 02250162-227 1 DOOR, CONTROL L
169-254 02250170-460 02250170-458 02250170-459 02250169-258 1 PANEL, ASSY CANO
186-777 1 PLT, COVER RADIAT
206-610 02250206-434 02250206-435 02250206-436 02250206-437 1 GRILLE, CAN ROOF
207-148 5 HANDLE, DOOR LAT
9-498 2 HINGE, AIR EXHAU
0-249 2 STOP, RUBBER ACC
2-436 60 WEATHERSTRIP, 3/
3-917 5 HINGE, DOOR 750/1
5-692 16 SCREW, MACH PHI
3-828 7 HOOK, DOOR LATC
3-829 5 CATCH, DOOR LATC
1-158 4 LATCH, DOOR ASSY
5-283 115 NUT, HEX F PLTD 5/
4-145 35 NUT, HEX LOCKING
4-075 51 CAPSCREW, HEX G
5-075 168 SCREW, HEX SER W
5-100 35 SCREW, HEX SER W
4-075 2 SCREW, SELF-DRIL
4-071 38 WASHER, PL-B REG
5-071 6 WASHER, PL-B REG
RT NO. GREEN P/N WHITE P/N YELLOW P/N STAINLESS QTY
1.39 CANO
159
57 843102-05
58 843103-05 D68
59 860905-09 8 .098
60 861405-09 .092
A1: TO FRAM
A2: TO CANO
A3: TO CANO
A4: TO CANO
A5: TO CANO
KEY PART N DESCRIPTION
PY - AFTERCOOLED
1600R(HAF) 02250209-254 R01
0 4 RIVET, POP 1/8 X 1/2
0 62 RIVET, POP 3/16 X 1/2 A
8 4 NUT, RETAINER J 5/16-1
2 4 NUT, RETAINER 5/16-18
NOTES
E
PY FRONT
PY BACK
PY SIDE
PY TOP
O. GREEN P/N WHITE P/N YELLOW P/N STAINLESS QTY
160
1.40 ACO
02250200-729 R03 S
1600R(HAF) 02250209-254 R01
USTICAL PANELS - AFTERCOOLED
1
1.40 ACO
161
02250200-729 R03 S
USTICAL PANELS - AFTERCOOLED
1600R(HAF) 02250209-254 R01
2
1.40 AC
162
02250200-729 R
OUSTICAL PANELS - AFTERCOOLED
1600R(HAF) 02250209-254 R01
03 S3
1.40 ACO
163
KEY PART N NOTES
1 02250048
2 02250048
3 02250048
4 02250048
5 02250048
6 02250048
7 02250048
8 02250048
9 02250048
10 02250051
11 02250051
12 02250051
13 02250053
14 02250053
15 02250062
16 02250092
17 02250092
18 02250092
19 02250110
20 02250114
21 02250114
22 02250114
23 02250114
24 02250114
25 02250164
26 02250164
27 02250164
28 02250164
29 02250164
30 02250165
USTICAL PANELS - AFTERCOOLED
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
-143 2 PNL, ACST FOAM 67 X 6 X 2
-144 1 PNL, ACST FOAM 45.5 X 14 X 1
-145 1 PNL, ACST FOAM 46 X 5 X 2
-152 1 PNL, ACST FOAM 59 X 49 X 2
-158 1 PNL, ACST FOAM 45.5 X 5.5 X 2
-900 1 PNL, ACST FOAM 39.5 X 31.5 X 2
-904 2 PNL, ACST FOAM 39.5 X 29.25 X 2
-905 2 PNL, ACST FOAM 39.5 X 39.5 X 2
-906 2 PNL, ACST FOAM 39.5 X 27.38 X 2
-316 2 PNL, ACST FOAM 6.75 X 48 X 2
-321 2 PNL, ACST FOAM 10.5 X 99 X 2
-323 1 PNL, ACST FOAM 33.5 X 74.75 X 2
-506 1 PNL, ACST FOAM 16.5 X 28 X 2
-508 1 PNL, ACST FOAM 49 X 59 X 1
-022 1 PNL, ACST FOAM 16 X 59 X 12 X 2
-014 2 PNL, ACST FOAM 10 X 43 X 1
-106 1 PNL, ACST FOAM 9 X 12 X 2
-107 1 PNL, ACST FOAM 9 X 18 X 2
-229 14 CLIP, BUCKLE FOR INS. STRAPPING
-437 2 SUPPORT, INSULATION MOUNT 1600
-537 4 STRAP, INSULATION MOUNT LONG 1600
-563 1 PNL, ACST FOAM 19 X 22 X 2
-567 1 PNL, ACST FOAM 18 X 22 X 2
-568 1 PNL, ACST FOAM 22 X 28 X 2
-655 2 PANEL,BAFFLE OVER TANK 1600 INTERIM
-677 1 PANEL,FIBERGLASS REAR CS 1600 INTERIM
-679 1 PANEL,FIBERGLASS REAR STREETSIDE 1600 INTERIM
-826 4 PANEL,ACST 1” FOR BAF OVER TANK
-832 4 PANEL,ACST 1” FOR BAF OVER TANK
-466 1 PNL,ACST FOAM 1.00 T3
1.40 AC
164
31 02250
32 02250
33 02250
34 02250
35 02250
36 02250
37 02250
38 02250
39 02250
40 02250
41 02250
42 02250
43 02250
44 02250
45 02250
46 02250
47 02250
48 02250
49 02250
50 02250
51 02250
52 02250
53 02250
54 02250
55 47829
56 82530
57 82970
58 82970
KEY PA NOTES
OUSTICAL PANELS - AFTERCOOLED
1600R(HAF) 02250209-254 R01
165-467 2 PNL, ACST FOAM 9.5 X 26.5 X 3.5 X 11 X 1
165-468 1 PNL, ACST FOAM 9.5 X 26.5 X 1
165-469 1 PNL, ACST FOAM 9.5 X 16 X 1
165-881 4 SUPPORT,VERT BAFFLES OVER TANK 1600 INTERIM
174-023 1 PNL,ACST 2.00 X 13.25 X 48.00
174-035 1 PNL,ACST 2.00 X 15.00 X 38.00
174-039 1 PNL,ACST 2.00 X 6.50 X 82.00
174-040 1 PNL,ACST 2.00 X 11.00 X 9.00
174-041 1 PNL,ACST 2.00 X 7.00 X 7.00
174-042 1 PNL,ACST 2.00 X 11.00 X 34.50
174-043 1 PNL,ACST 2.00 X 11.00 X 39.50
174-044 1 PNL,ACST 2.00 X 12.00 X 78.50
174-047 1 PNL,ACST 2.00 X 11.00 X 28.00
174-049 1 PNL,ACST 2.00 X 29.00 X 20.00
174-074 1 PNL,ACST 1.00 X 35.00 X 9.30
174-078 1 PNL,ACST 1.00 X 19.00 X 10.50
174-079 1 PNL,ACST 1.00 X 16.00 X 10.50
174-080 1 PNL,ACST 1.00 X 34.00 X 9.12
199-714 2 BAF,OVER FUEL TANK 1600C
205-611 1 PNL,ACST FOAM 2 X 16.5 X 74.5
207-246 3 STRAP,INSUL CANOPY 16.19”
207-247 1 PNL,ACST FOAM 3X3X74.5
208-438 1 PNL,ACST 1.00 X 58.0 X 11.5 1600C
208-439 1 PNL,ACST 1.00 X 58.0 X 11.5
138 STRAPPING, 1/2” WIDE (FT)
5-283 11 NUT, HEX F PLTD 5/16-18
4-050 16 SCREW, HEX SER WASHER 1/4-20 X 1/2
5-075 11 SCREW, HEX SER WASHER 5/16-18 X 3/4
RT NO. QTY DESCRIPTION
165
Notes
1600R(HAF) 02250209-254 R01
166
1.41 DEC
02250208-793 R01 S
1600R(HAF) 02250209-254 R01
AL LOCATIONS, DTQ
1
1.41 DECA
167
02250208-793 R01 S2
L LOCATIONS, DTQ
1600R(HAF) 02250209-254 R01
1.41 DE
168
KEY PA NOTES
1 02250
2 02250
3 02250
4 02250
5 02250
6 02250
7 02250
8 02250
9 02250
10 02250
11 02250
12 02250
13 02250
14 02250
15 02250
16 02250
17 02250
18 02250
19 02250
20 02250
21 02250
22 02250
23 02250
24 02250
25 02250
26 02250
27 02250
28 02250
CAL LOCATIONS, DTQ
1600R(HAF) 02250209-254 R01
RT NO. QTY DESCRIPTION
057-624 1 DECAL, ISO 9001 BLK 3.44X5.75
075-506 1 DECAL,FILTERED AIR BLK
086-562 1 DECAL, GENERAL MAINT 1300H-1900
097-455 1 DECAL, 5 YEAR WARRANTY AWF
101-442 1 DECAL, CONSPICUITY TAPE 2” WHITE
109-529 1 DECAL, CAT DIESEL POWER
118-638 1 DECAL,LEAD WARN. PROP. 65
121-331 3 DECAL, SULLAIR 7.63 X 45.75 BLACK
155-495 1 DECAL,BLACK WWW.SULLAIR.COM
166-255 1 DECAL, COMPASS START-UP
166-385 2 DECAL, CONTAINMENT DRAIN
171-285 1 DECAL, SULLAIR COMPASS CONTROL
171-788 2 DECAL, DO NOT OPER W/O GRD #2
171-789 2 DECAL, DO NOT OPER W/O GRD #3
171-790 1 DECAL, PROP STAND,HAND BRAKE, & WHL CHOCKS
171-794 6 DECAL, TIE DOWN
171-795 2 DECAL, DIESEL FUEL
171-798 1 DECAL, DO NOT STAND ON SVS VLV
171-800 5 DECAL, DO NOT OPER W/DOORS OPE
171-807 5 DECAL, WARNING HOT SURFACES
171-808 1 DECAL, PRESSURIZED VESSEL
171-810 1 DECAL, WARNING EXHAUST GASES
171-813 1 DECAL, WARNING REMOTELY CONTROLLED
171-814 1 DECAL, CORROSIVE
171-815 5 DECAL, READ INSTRUCTION MANUAL
171-818 2 DECAL, WARNING
171-821 2 DECAL, TOW BAR/COMMENCING
172-064 2 DECAL, AXLE LUBRICATION INSTR
1.41 DECA
169
29 02250172
30 02250172
31 02250172
32 02250172
33 02250172
34 02250172
35 02250172
36 02250172
37 02250172
38 02250172
39 02250172
40 02250172
41 02250172
42 02250172
43 02250172
44 02250172
45 02250173
46 02250173
47 02250179
48 02250181
49 02250208
50 40103
51 49463
52 250034-31
53 843102-03
54 843200-02
55 SEE MODCHART
KEY PART N NOTES
L LOCATIONS, DTQ
1600R(HAF) 02250209-254 R01
-069 6 DECAL, WARNING CRUSH/PINCH POINT
-088 1 DECAL, MANUAL CONTAINER
-089 1 DECAL, ENGINE COOLANT
-091 1 DECAL, STANDARD AIR
-092 1 DECAL, AFTERCOOLED AIR
-097 1 DECAL, PRESSURE CONTROL HIGH
-098 1 DECAL, PRESSURE CONTROL LOW
-274 4 DECAL, DO NOT FORK LIFT HERE
-275 1 DECAL, BATTERY DISCONNECT
-276 1 DECAL, RAD FILL/HOT/SEE MANUAL
-280 1 DECAL, ENGINE COOLANT
-282 1 DECAL, COMPR OIL SULLAIR AWF
-303 3 DECAL, INTAKE AIR
-389 1 DECAL, DRAIN DESCRIPTION W/AC T3
-453 1 DECAL, WARNING ELECTRICAL SHOCK
-828 1 DECAL,DO NOT GROUP 185-375 T3
-353 1 DECAL,CAUTION DO NOT MIX
-673 1 DECAL, COMPR OIL FILTER ELEMENT REPL
-647 1 DECAL,COMPR FIL W/MOBIL DELVAC
-498 1 DECAL, DRAIN WATER CONDENSATE
-441 2 DECAL,SULLAIR CERTIFIED REMAN
4 REFLECTOR, RED 1.68 X 4.25
1 DECAL, NOISE EMISSION CONTROL
9 4 REFLECTOR, AMBER 1.68 X 4.25
8 4 RIVET, POP 1/8 X 3/8
5 1 WRAP, TIE NYLON TF4-8
EL 1 DECAL,MODEL NUMBER SEE CHART
O. QTY DESCRIPTION
1.41 DE
170
56 SEE WCHAR
A1: HIGH
A2: ATTA
A3: ATTA
A4: ONE
A5: DECA
A6: DECA
0225
0225
0225
0225
0225
0225
0225
0225
0225
KEY PA NOTES
CAL LOCATIONS, DTQ
1600R(HAF) 02250209-254 R01
D T
1 DECAL,WD SEE CHART
NOTES:
PRESSURE MACHINES ONLY.
CH TO INLET VALVE.
CH TO RECEIVER TANK.
DECAL PER FILTER.
L DEPENDANT ON MODEL.
L TO BE INCLUDED WITH PAPER WORK PACKET.
MODEL DECAL CHART (A5)
0121-404 DECAL, 1300H W/SULLAIR BLACK
0121-406 DECAL, 1600 W/SULLAIR BLACK
0121-408 DECAL, 1600H W/SULLAIR BLACK
0150-342 DECAL, 1450HH W/SULLAIR BLACK
0166-511 DECAL,900XHH/1150XH BLACK
0166-513 DECAL,750XHH/900XH BLACK
WIRING DIAGRAM DECAL CHART (A6)
0201-079 DECAL,WD MAIN 1600C LP T3
0209-469 DECAL,WD MAIN 1600C LP T2
0208-901 DECAL,WD MAIN 1600C LP T1
RT NO. QTY DESCRIPTION
171
Notes
1600R(HAF) 02250209-254 R01
172
1.42 BLO
02250166-068 R00
1600R(HAF) 02250209-254 R01
CK HEATER - TIER 3
1.42 BLOC
173
KEY PART N NOTES
1 02250165
2 02250165
K HEATER - TIER 3
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
-321 1 CORD, THERMO 120V 120-140 DEG F
-322 1 HEATER, IMMERSION JACKET WATER SAE
174
1.43 BLO
02250118-637 R00
1600R(HAF) 02250209-254 R01
CK HEATER - TIER 1 & 2
1.43 BLOC
175
KEY PART N NOTES
1 02250115
2 02250116
3 -------------
4 -------------
K HEATER - TIER 1 & 2
1600R(HAF) 02250209-254 R01
O. QTY DESCRIPTION
-418 1 THERMO, CAT 3306 IMMERSION HEATER
-444 1 HEATER, ENG CAT 3406
- 1 1” NPT - REMOVE 1” PLUG AND INSTALL HEATER
- 1 REMOVE 3/4” PLUG AND INSTALL THERMOSTAT
176
Notes
1600R(HAF) 02250209-254 R01
NOTES
Printed in the U.S.A.Specifications subject to change
without prior notice.E12EP
SULLAIR3700 East Michigan Boulevard • Michigan City, Indiana, 46360 U.S.A.
Telephone: 1-219-879-5451
WWW.SULLAIR.COM