Illustrated Parts Manual

Models 800A 800AJS/N 0300069000 to Present 3121176September 25, 2006

REVISION LOGSeptember 30, 2002 - Original Issue Of Manual (Manual edited to 0010580 Revision 21). Refer to Parts Manual 3120741 for Machines Built Prior to S/N 0300069000. February 7, 2003 - Revised (Manual edited to 0010580 Revision 30). June 30, 2003 - Revised (Manual edited to 0010580 Revision 45). October 14, 2003 - Revised (Manual edited to 0010580 Revision 49). February 10, 2004 - Revised (Manual edited to 0010580 Revision 49). June 8, 2004 - Revised (Manual edited to 0010580 Revision 58). October 19, 2004 - Revised (Manual edited to 0010580 Revision 64). March 14, 2005 - Revised (Manual edited to 0010580 Revision 71). July 15, 2005 - Revised (Manual edited to 0010580 Revision 74). January 31, 2006 - Revised (Manual edited to 0010580 Revision 81). May 31, 2006 - Revised (Manual edited to 0010580 Revision 88). September 25, 2006 - Revised (Manual edited to 0010580 Revision 92).

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REVISION LOG

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TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 AXLE AND STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TIRE AND WHEEL INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE HUB ASSEMBLIES (S/N 69000 TO S/N 83332) . . . . . . . . . . . . . . . . . . . . . . . . DRIVE HUB ASSEMBLY (S/N 83332 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE MOTOR ASSEMBLY (S/N 69000 TO S/N 83332) . . . . . . . . . . . . . . . . . . . . . . . DRIVE MOTOR ASSEMBLY (S/N 83332 TO PRESENT) (4 BOLT ASSEMBLY) . . . . . . DRIVE MOTOR ASSEMBLY (5 BOLT ASSEMBLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE VALVES & SHIELDS INSTALLATIONS (S/N 69000 TO S/N 83332) . . . . . . . . . DRIVE VALVES & SHIELDS INSTALLATIONS (S/N 83332 TO PRESENT) . . . . . . . . . TOW PACKAGE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1-8 1-12 1-16 1-20 1-22 1-26 1-30 1-32 1-34

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 2-19 2-20 2-21 2-22 2-23 2-24 2-25 2-26 2-27 2-28 2-29 CONTROL VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MAIN CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ACCESSORY VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TURNTABLE BEARING AND SWING DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . SWING MOTOR/HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CATERPILLAR ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DEUTZ ENGINE INSTALLATION (S/N 69000 TO S/N 77500) . . . . . . . . . . . . . . . . . . . DEUTZ ENGINE INSTALLATION (S/N 77500 TO PRESENT) . . . . . . . . . . . . . . . . . . . . FORD ENGINE INSTALLATION - NON-UL SPEC MACHINES (S/N 6900 TO S/N 77500) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FORD ENGINE INSTALLATION - UL MACHINES (S/N 69000 TO S/N 77500). . . . . . . FORD ENGINE INSTALLATION (S/N 77500 TO PRESENT). . . . . . . . . . . . . . . . . . . . . DUAL FUEL INSTALLATION (FORD MACHINE OPTIONS) . . . . . . . . . . . . . . . . . . . . . GM ENGINE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PISTON PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TANK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ROTARY COUPLING INSTALLATION (S/N 69000 TO S/N 83332). . . . . . . . . . . . . . . . ROTARY COUPLING INSTALLATION (S/N 83332 TO PRESENT) . . . . . . . . . . . . . . . . GROUND CONTROL BOX ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) . . . . . . . . . . . . . . HOODS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ENGINE TRAY JACK INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) . . . . . . . . . . GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) . . . . . . . . . . . . . . . . GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL) (S/N 69000 TO S/N 77500). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL) (S/N 77500 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) . . . . . . . . . . . . . . . . . . . 7500 SKYPOWER GENERATOR INSTALLATION - CATERPILLAR AND DEUTZ MACHINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7500 SKYPOWER GENERATOR INSTALLATION - FORD MACHINES . . . . . . . . . . . . 7500 SKYPOWER GENERATOR INSTALLATION - GM MACHINES . . . . . . . . . . . . . . 2-2 2-6 2-10 2-12 2-14 2-20 2-28 2-34 2-42 2-48 2-54 2-60 2-64 2-70 2-74 2-78 2-80 2-84 2-88 2-92 2-98 2-100 2-104 2-108 2-112 2-116 2-120 2-124 2-128

SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13-1 3-2 3-3 BOOM AND CYLINDER INSTALLATION - 800A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 BOOM AND CYLINDER INSTALLATION - 800AJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 TOWER BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

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3-4 3-5 3-6 3-7

MAIN BOOM ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 ROTATOR ASSEMBLY (FRONT ENTRY PLATFORM). . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 ROTATOR ASSEMBLY (SIDE ENTRY PLATFORM). . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22 VALVE AND LIMIT SWITCH INSTALLATIONS (BOOM MOUNTED) . . . . . . . . . . . . . . . 3-24

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14-1 4-2 4-3 4-4 4-5 4-6 4-7 PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY PLATFORM) . . . . . . . . 4-2 PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY PLATFORM) . . . . . . . . . . 4-6 PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) . . . . . . . . . 4-10 PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 CONTROLLER ASSEMBLY (SWING & lIFT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16 CONTROLLER ASSEMBLY (DRIVE & STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18 SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 UPRIGHT LEVEL CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 LIFT CYLINDER ASSEMBLY - MAIN BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 LIFT CYLINDER ASSEMBLY - TOWER BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 MASTER CYLINDER ASSEMBLY - 800A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 MASTER CYLINDER ASSEMBLY - 800AJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14 SLAVE CYLINDER ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20 TELESCOPE CYLINDER ASSEMBLY - MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22 TELESCOPE CYLINDER ASSEMBLY - TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16-1 6-2 6-3 6-4 6-5 6-6 6-7 AXLE LOCKOUT HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 DRIVE HYDRAULIC DIAGRAM - 2WD (S/N 69000 TO S/N 83332) . . . . . . . . . . . . . . . . 6-4 DRIVE HYDRAULIC DIAGRAM - 2WD (S/N 83332 TO Present) . . . . . . . . . . . . . . . . . . 6-8 DRIVE HYDRAULIC DIAGRAM - 4WD (S/N 69000 TO S/N 83332) . . . . . . . . . . . . . . . . 6-12 DRIVE HYDRAULIC DIAGRAM - 4WD (S/N 83332 TO PRESENT) . . . . . . . . . . . . . . . . 6-16 STANDARD HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-17-1 7-2 7-3 7-4 7-5 7-6 7-7 ELECTRICAL DIAGRAM LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 ELECTRICAL SCHEMATIC WITH EXTERNAL TILT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 ELECTRICAL SCHEMATIC WITH INTERNAL TILT (NON-UL SPEC) (DEUTZ S/N 69000 TO S/N 85331 AND ALL CATERPILLAR & FORD PRIOR TO S/N 99884) . . 7-8 ELECTRICAL SCHEMATIC WITH INTERNAL TILT (NON-UL SPEC) DEUTZ/GM (S/N 85331TO S/N 99884) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14 ELECTRICAL SCHEMATIC WITH INTERNAL TILT (NON-UL SPEC) CATERPILLAR, DEUTZ & GM (S/N 99884 TO PRESENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20 ELECTRICAL SCHEMATIC (UL SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26 HARNESS COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28

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SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-18-1 8-2 8-3 8-4 DECAL INSTALLATION (ANSI SPEC) (PRIOR TO S/N 89982). . . . . . . . . . . . . . . . . . . DECAL INSTALLATION (ANSI SPEC) (S/N 89982 TO PRESENT) . . . . . . . . . . . . . . . . DECAL INSTALLATION (COUNTRY SPEC) (PRIOR TO S/N 89982) . . . . . . . . . . . . . . DECAL INSTALLATION (COUNTRY SPEC) (S/N 89982 TO PRESENT) . . . . . . . . . . . 8-2 8-6 8-10 8-16

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1 SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

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SECTION 1 FRAME

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SECTION 1 FRAMEFIGURE 1-1. AXLE AND STEERING INSTALLATION

127 131 501 125 102 120 126 119

106 6 122 17

112 7

106 6 108 114 5 105 11 115 203 214 212 206 103 114 129 128 103

108 215 9 14 15 4 116 113 121 130 8 16 2 117 12 13 222 10 208 203 214 224 208 217 216 223 203 205 214 211 19 124 203 220

202 212 203 214 206

220

223

401 205 219 407 404 403

306

402 405 406 410 411 412 409

315

217

304 408 310

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SECTION 1 FRAMEFIGURE 1-1. AXLE AND STEERING INSTALLATIONITEM # PART NUMBER 0258286 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 0100011 0681608 Not Used 0641820 0642212 0962101 3422703 3538047 3539877 3539878 3841287 4070878 4070879 4070944 4070945 4711600 4740472 Not Used 4845658 QTY. Ref. A/R 4 2 1 2 1 2 2 2 1 A/R A/R A/R A/R 4 1 1 Ref. Ref. Ref. Ref. Ref. A/R 4 4 1 2 2 1 2 4 1 2 2 1 1 4 4 1 DESCRIPTION FIXED AXLE INSTALLATION Loctite #242 (Not Shown) Bolt 3/8-16NC x 1 (Grade 8) Bolt 1/2-13NC x 2 1/2 Bolt 3/4-10NC x 1 1/2 Bushing, Garmax Pin, Axle Pivot Shim, Wear Plate, Stop Plate, Stop Keeper, Pin Shim 1/16 Shim 1/8 Shim 1/16 Shim 1/4 Flatwasher 3/8 Narrow Washer, Special Axle Weldment OSCILLATING AXLE INSTALLATIONS Oscillating Axle Without Tow Package (S/N69000 to S/N83332) Oscillating Axle Without Tow Package (S/N83332 to Present) Oscillating Axle With Tow Package (S/N69000 to S/N83332) Oscillating Axle With Tow Package (S/N83332 to Present) Loctite #242 (Not Shown) Bolt 1/4-20NC x 1 3/4 (S/N 69000 to S/N 83332 Only) Bolt 3/8-16NC x1 Bolt 3/4-10NC x 1 1/2 Bushing, Composite Lockout Cylinder Assembly (See Section 5 for Breakdown) Pin, Main Pivot Shim, Axle Wear Shaft, Keeper 3/8 Dia x 3 Shaft, Keeper 3/8 Dia x 6 Shim, Axle Wear Shim, Axle Wear Valve, Lockout (S/N 69000 to S/N 83332 Only) Seal Kit - 4640871 Valve Flatwasher 1/4 Narrow (S/N 69000 to S/N 83332 Only) Flatwasher 3/8 Narrow Washer, Special REV. C

0272269 0274264 0272655 0274265 101 102 103 104 105 106 107 108 109 to 111 112 113 114 115 116 117 118 119 120 121 122 0100011 0641414 0641608 Not Used 0642212 0962102 Not Used 1683078 Not Used 3422703 3538047 3841143 3841287 4070878 4070879 Not Used 4640871 7012693 4711400 4711600 4740472

A B A A

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SECTION 1 FRAMEFIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED)ITEM # 123 124 PART NUMBER Not Used 1 4845658 4846413 0641816 1100086 4751800 3422702 3422755 0681608 4568514 Axle Weldment Options: Axle Without Tow Package Axle With Bolt 1/2-13NC x 2 (S/N 69000 to S/N 83332 Only) Plate, Cam Lockout (S/N 69000 to S/N 83332 Only) Flatwasher 1/2 (S/N 69000 to S/N 83332 Only) Pin Pin Bolt 3/8-16NC x1 (Grade 8) Spacer, Tube (S/N 69000 to S/N 83332) STEERING INSTALLATIONS 2WS (S/N 69000 to S/N 69775) 2WS (S/N 69775 to Present) 4WS (Rear Steering Typical / Double Qty Listed for 4WS) Note: For Steering Components, See Tow Package Installation for Machines with Tow Option. Loctite #242 (Not Shown) Tie-Rod Bolt 3/8-16NC x 1 Bolt 1/2-13NC x 1 1/4 (2WS Only) Bearing Options: 2WS (S/N 69000 to S/N 69775) 2WS (S/N 69775 to Present) 4WS Bearing, Garmax Steer Cylinder Assembly (See Section 5 for Breakdown) Pin, Steer, Spindle Attach Pin, Tie-Rod Shaft, Keeper 3/8x 3 Spindle Weldment (Right Side) Options: 2WS (S/N 69000 to S/N 69775) 2WS (S/N 69775 to Present) 4WS Spindle Weldment (Left Side) Options: 2WS (S/N 69000 to S/N 69775) 2WS (S/N 69775 to Present) 4WS Washer, Special Washer, Thrust Washer, Special Washer, Thrust QTY. DESCRIPTION REV.

125 126 127 128 129 130 131

2 1 4 2 2 4 2 Ref. Ref. Ref. Ref.

0258287 0272003 0258909

F A A

201 202 203 204 205

0100011 0362726 0641608 0641810 0962224 0962448 0962224 0962152 Not Used 1683740 Not Used 3422701 3422702 Not Used 3841143 4130357 4130384 4130357

A/R 1 A/R 16 4

206 207 208 209 to 210 211 212 213 214 215

2 2 2 2 6 1

216 4130358 4130390 4130358 4740111 Not Used 4740463 4740473 Not Used 4740256

1

217 218 219 220 221 222

4 2 2 A/R

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SECTION 1 FRAMEFIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED)ITEM # 223 3422753 3422972 3422753 3422754 PART NUMBER QTY. 4 DESCRIPTION Kingpin Options: 2WS (S/N 69000 to S/N 69775) 2WS (S/N 69775 to Present) 4WS Pin, Attach HUB INSTALLATION (2WD ONLY) S/N 69000 to S/N 83332 S/N 83332 to Present Loctite #242 (Not Shown) Bolt 5/8-16NC x 2 (Grade 8) Hub Assembly (See Items 401-412 for Breakdown) Lugnut Flatwasher 5/8 Hardened HUB ASSEMBLY (2WD ONLY) Spindle (1 per Assembly) Housing (1 per Assembly) Cup, Bearing - Inner (1 per Assembly) Cone, Bearing - Inner (1 per Assembly) Cup, Bearing - Outer (1 per Assembly) Cone, Bearing - Outer (1 per Assembly) Seal, Lip (1 per Assembly) Stud (10 per Assembly) Dust Cap (1 per Assembly) Washer, Special (1 per Assembly) Washer, Tanged (1 per Assembly) Nut, Bearing (1 per Assembly) FRAME WELDMENT OPTIONS: All Specs Except CSA Spec S/N 69000 to S/N 83332 2WD/2WS with Pneumatic Tires 2WD/2WS with Foam-Filled Tires 4WD/2WS with Pneumatic Tires 4WD/2WS with Foam-Filled Tires 4WD/4WS with Pneumatic Tires 4WD/4WS with Foam-Filled Tires S/N 83332 to Present 2WD/2WS with Pneumatic Tires (Was p/n 2360638) 2WD/2WS with Foam-Filled Tires (Was p/n 2360639) 4WD/2WS with Pneumatic Tires (Was p/n 2360640) 4WD/2WS with Foam-Filled Tires (Was p/n 2360641) A REV.

224

2 Ref. Ref. Ref. A/R 16 2 20 16 Ref. 2 2 2 2 2 2 2 20 2 2 2 2 Ref.

0270209 0273378 301 302 to 303 304 305 306 307 to 309 310 311 to 314 315 0100011 Not Used 0682016 Not Used 2780229 Not Used 3300007 Not Used 4892000 2780229 401 402 403 404 405 406 407 408 409 410 411 412 501 7017052 7017053 7010404 7010405 7017056 7017055 7010406 7000265 7017054 7017051 7017057 7017058

B C

2360600 2360601 2360602 2360603 2360592 2360591 Use 2360644 Use 2360645 Use 2360646 Use 2360647

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SECTION 1 FRAMEFIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED)ITEM # PART NUMBER Use 2360686 Use 2360709 QTY. DESCRIPTION 4WD/4WS with Pneumatic Tires (Was p/n 2360642) 4WD/4WS with Foam-Filled Tires (Was p/n 2360643) CSA Spec -Frame Weldment S/N 69000 to S/N 83332 2WD/2WS with Pneumatic Tires 2WD/2WS with Foam-Filled Tires 4WD/2WS with Pneumatic Tires 4WD/2WS with Foam-Filled Tires 4WD/4WS with Pneumatic Tires 4WD/4WS with Foam-Filled Tires S/N 83332 to Present 2WD/2WS with Pneumatic Tires 2WD/2WS with Foam-Filled Tires 4WD/2WS with Pneumatic Tires 4WD/2WS with Foam-Filled Tires 4WD/4WS with Pneumatic Tires 4WD/4WS with Foam-Filled Tires REV.

2360609 2360610 2360611 2360612 2360570 2360708 2360644 2360645 2360646 2360647 2360686 2360709

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SECTION 1 FRAMEFIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

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SECTION 1 FRAMEFIGURE 1-2. TIRE AND WHEEL INSTALLATIONS

7 4 202 15 13 10 5 203 205 206

S/N 69000 TO S/N 83332 201 207 3

14

8 108 103 104 114 113 106 202 203 205 206 204

S/N 83332 TO PRESENT 201 207

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SECTION 1 FRAMEFIGURE 1-2. TIRE AND WHEEL INSTALLATIONSITEM # PART NUMBER 0270209 0270210 0270211 QTY. Ref. Ref. Ref. Ref. DESCRIPTION WHEEL DRIVE INSTALLATIONS (S/N 69000 TO S/N 83332) 2WD/2WS 4WD/2WS 4WD/4WS Note: 2WD Qty Shown. For 4WD, Double Qty Shown. REV. B B B

1 to 2 3 4

Not Used 0682016 0920117 7018612 7000731 2780227 2780228 Not Used 3160204 3300007 Not Used 4300097 Not Used 4891800 Not Used 3311801

5

16 2 1 2 2

Bolt 5/8-11NC x 2 (Grade 8) Drive Brake Assy (Note: Repair Kit is Only Serviceable Part) Repair Kit Gasket (Between Components) Drive Hub Assembly Options: (See Figure 1-3 for Breakdown) 2WD 4WD Drive Motor Assembly (See Figure 1-5 for Breakdown) Nut, Wheel Stud Flatwasher 1/2 Nut 1/2-13 NC WHEEL DRIVE INSTALLATION (S/N 83332 TO PRESENT) 2WD/2WS 4WD/2WS 4WD/4WS Note: 2WD Qty Shown. For 4WD, Double Qty Shown. Loctite #242 (Not Shown) Nut 1/2-13 NC Bolt 5/8-11NC x 2 (Grade 8) Fluid, Hydraulic (Not Shown) Drive Hub Assembly (See Figure 1-4 for Breakdown) Lubricant (Not Shown) Drive Motor Assembly Options: 2WD Rear (Prior to S/N 98925 p/n was 3160308 - See Figure 1-6 for Breakdown) (S/N 98925 to Present p/n 3160347 - See Figure 1-7 for Breakdown) 4WD Front & Rear (Prior to S/N 98644 p/n was 3160266 See Figure 1-6 for Breakdown) (S/N 98644 to Present p/n 3160348 - See Figure 1-7 for Breakdown) Nut, Wheel Flatwasher, 1/2 Hardened Flatwasher, 5/8 Hardened

6 7 8 9 10 11 to 12 13 14 15

2 20 4 4 4 Ref. Ref. Ref. Ref.

0273378 0273704 0274232

D D D

101 102 103 104 105 106 107 108

0100011 Not Used 3311801 0682016 2300016 2780272 3020008 Use 3160347

A/R 4 16 A/R 2 A/R 2 2

Use 3160348

4

109 110 to 112 113 114

3300007 Not Used 4891800 4892000

20 4 16

3121176

800A 800AJ

1-9

SECTION 1 FRAMEFIGURE 1-2. TIRE AND WHEEL INSTALLATIONS (CONTINUED)ITEM # PART NUMBER 0270885 0272322 0270886 0258398 0274270 0270888 0258399 0274177 0271083 0272334 0271084 0272333 0271085 0271086 0258330 0258331 4520354 4520353 0258333 0258334 4520348 4520347 0271090 0271091 QTY. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 DESCRIPTION TIRE AND WHEEL INSTALLATIONS 15-625 Pneumatic 15-625 Pneumatic W/Sealant 15-625 Foam-Filled IN445/55D19.5 (18 x 19.5) Pneumatic IN445/55D19.5 (18 x 19.5) Pneumatic W/Sealant 18-625 Foam-Filled IN445/55D19.5 Foam-Filled IN385/65D19.5 Foam-Filled 15-625 Pneumatic Left Side 15-625 Pneumatic/TS Left Side 15-625 Pneumatic Right Side 15-625 Pneumatic/TS Right Side 15-625 Foam-Filled Left Side 15-625 Foam-Filled Right Side IN445/55D19.5 (18 x 19.5) Pneumatic Left Side IN445/55D19.5 (18 x 19.5) Pneumatic Right Side IN445/55D19.5 (18 x 19.5) Pneumatic/TS Left Side IN445/55D19.5 (18 x 19.5) Pneumatic/TS Right Side IN445/55D19.5 Foam-Filled Left Side IN445/55D19.5 Foam-Filled Right Side IN385/65D19.5 Non-Marking Foam-Filled Left Side IN385/65D19.5 Non-Marking Foam-Filled Right Side 18-625 Foam-Filled Left Side 18-625 Foam-Filled Right Side Note: Assemblies may require ballast/foam filling to manufacturers specifications prior to installing on a machine. Refer to Operation & Safety or Service & Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire & wheel assembly, otherwise, purchase complete assembly, Decal Options: 95 PSI IN385/65D19.5 (15 x 19.5 Tires) 85 PSI IN445/55D19.5 (18 x 19.5 Tires) Tire Options: IN385/65D19.5 (15 x 19.5) IN385/65D19.5 Non-Marking (15 x 19.5) 15-625 IN445/55D19.5 (18 x 19.5) 18.625 Valve, Air Rim, Wheel Options: 11.75 x 19.5 13 x 24.5 14 x 19.5 15 x 24.5 Cap Valve Stem (Green) (W/Sealant Only) Chemical, Tire Sealant (Green) (W/Sealant Only) Decal - Tire Sealant (W/Sealant Only) REV. A 1 A A 1 A B A

201 1702701 1702739 202 4520204 4520242 4520252 4520205 4520253 4640113 4860148 4860224 4860188 4860225 1120552 1300019 1705364

1

1

203 204

1 1

205 206 207

1 A/R 1

1-10

800A 800AJ

3121176

SECTION 1 FRAMEFIGURE 1-2. TIRE AND WHEEL INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121176

800A 800AJ

1-11

SECTION 1 FRAMEFIGURE 1-3. DRIVE HUB ASSEMBLIES (S/N 69000 TO S/N 83332)6C 6D 6E 6F 6H 6 6B 6G 6A 11 17 9 21 10 7 8 7

20 5

20 2

1 4 1H 1E 5 15 16 15 3G 1G 1J 3A 3E 1J 3B 3C 14 2WD 13 4WD 3F 12 3B 15 16 15 1B 3D 3C 3 1D 1N 1 1F

1C

1A

19

1-12

800A 800AJ

3121176

SECTION 1 FRAMEFIGURE 1-3. DRIVE HUB ASSEMBLIES (S/N 69000 TO S/N 83332)ITEM # PART NUMBER 2780227 2780228 1 1A 1B 1C 1D 1E 1F 1G 1H 1I 1J 1K 1L 1M 1N 2 3 3A 3B 3C 3D 3E 3F 3G 4 5 6 6A 6B 6C 6D 6E 6F 6G 6H 7 8 9 10 11 Not Available 7010464 7000236 7000273 7000272 7000275 7000274 7017033 7000239 7000240 7001928 Not Used Not Used Not Used 7000265 7017034 Not Available 7017036 7001901 7001902 7001903 7017040 7017037 7001906 7017035 7000224 Not Available 7024155 7017042 7000220 7000231 7000235 7000213 7000238 7017048 7000282 7000283 7000284 7017027 7017039 7017044 12 7017041 7017045 1 QTY. Ref. Ref. 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION DRIVE HUB ASSEMBLY (2WD) DRIVE HUB ASSEMBLY (4WD) Spindle/Housing Assembly Spindle Seal Cone, Bearing Cup, Bearing Cone, Bearing Cup, Bearing Housing Washer, Thrust Ring, Retaining Plug, Pipe REV. A D

10 1 1 1 6 96 3 3 3 3 1 1 1 1 1 4 1 1 1 1 1 2 1 1 1 1

Stud, Wheel Gear, Ring Carrier Assembly Carrier Thrustwasher, Tanged Bearing, Needle Spacer, Thrust Shaft, Planet Gear, Cluster Rollpin Gear, Internal O-Ring Cover Assembly Cover Cap Bolt 1/4-20NC x 3/4 Cap, Disengage Rod, Disengage O-Ring O-Ring Plug, Pipe Thrustwasher O-Ring Ring, Retaining Ring, Retaining Shaft, Input Options: 2WD 4WD Spacer, Input Options: 2WD 4WD

3121176

800A 800AJ

1-13

SECTION 1 FRAMEFIGURE 1-3. DRIVE HUB ASSEMBLIES (S/N 69000 TO S/N 83332) (CONTINUED)ITEM # 13 7017038 7017043 14 Not Required 7017046 7000287 7000288 7000289 Not Used 7000290 7017047 7017050 Not Required 7017068 A/R 0 1 4 2 12 1 2 A/R 1 0 1 PART NUMBER QTY. 1 DESCRIPTION Gear, Sun Options: 2WD 4WD Spacer, Input Options: 2WD 4WD Thrustwasher Thrustwasher Bolt 3/8-16NC x 2 1/2 (Grade 8) Coupling Pin, Dowel Thrustwasher Options: 2WD 4WD Seal Kit REV.

15 16 17 18 19 20 21

1-14

800A 800AJ

3121176

SECTION 1 FRAMEFIGURE 1-3. DRIVE HUB ASSEMBLIES (S/N 69000 TO S/N 83332) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121176

800A 800AJ

1-15

SECTION 1 FRAMEFIGURE 1-4. DRIVE HUB ASSEMBLY (S/N 83332 TO PRESENT)

6C 6D 6E 6F 6H 6 6B 6G 6A 17

9 21 10 7 8 7 121 11

111 110 112

102

122 123 2 119 104

20 5

20 1 1H 103

4 1E 106 515 16 15 3G

1F 1 1G 1J

103

106

26

101

1J3 3A 3E 3B 13 12 3C 3D 3C 3F 3B

1N 1D

116 115 109

1C 118 117

1B

15 16 15

1A

120

107

108 114 113

19 27

31 105 28 29

1-16

800A 800AJ

3121176

SECTION 1 FRAMEFIGURE 1-4. DRIVE HUB ASSEMBLY (S/N 83332 TO PRESENT)ITEM # PART NUMBER 2780272 2780227 Not Available 7010464 7000236 7000273 7000272 7000275 7000274 7017033 7000239 7000240 7001928 Not Used Not Used Not Used 7000265 7024782 Not Available 7024147 7001901 7001902 7001903 7024146 7024148 7001906 7024151 7000224 Not Available 7024155 7024783 7000220 7000231 7000235 7000213 7000238 7017048 7000282 7000283 7000284 7000285 7024781 7024154 7024149 Not Used 7000287 7000288 7000289 QTY. Ref. Ref. 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION DRIVE HUB/BRAKE ASSEMBLY Hub Assembly Spindle/Housing Assembly Spindle Seal Cone, Bearing Cup, Bearing Cone, Bearing Cup, Bearing Housing Washer, Thrust Ring, Retaining Plug, Pipe REV. B A

1 1A 1B 1C 1D 1E 1F 1G 1H 1I 1J 1K 1L 1M 1N 2 3 3A 3B 3C 3D 3E 3F 3G 4 5 6 6A 6B 6C 6D 6E 6F 6G 6H 7 8 9 10 11 12 13 14 15 16 17

10 1 1 1 6 96 3 3 3 3 1 1 1 1 1 4 1 1 1 1 1 2 1 1 1 1 1 1 4 2 12

Stud, Wheel Gear, Ring Carrier Assembly Carrier Thrustwasher, Tanged Bearing, Needle Spacer, Thrust Shaft, Planet Gear, Cluster Rollpin Gear, Internal O-Ring Cover Assembly Cover Cap Bolt 1/4-20NC x 3/4 Cap, Disengage Rod, Disengage O-Ring O-Ring Plug, Pipe Thrustwasher O-Ring Ring, Retaining Ring, Retaining Shaft, Input Spacer, Input Gear, Sun Thrustwasher Thrustwasher Bolt 3/8-16NC x 2 1/2 (Grade 8)

3121176

800A 800AJ

1-17

SECTION 1 FRAMEFIGURE 1-4. DRIVE HUB ASSEMBLY (S/N 83332 TO PRESENT) (CONTINUED)ITEM # 18 19 20 21 22 to 25 26 27 28 29 30 31 PART NUMBER Not Used 7000290 7017047 7017050 Not Used 7024182 7024763 7024717 7024718 Not Used 7000731 7017068 7024182 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 7024189 Not Available Kit 4 Kit 4 7000731 Kit 4 Kits 1 & 4 7024191 7024192 Kit 5 Kit 5 Kit 5 Not Available Not Available Kit 1 Kit 1 Kit 1 Kit 1 7024190 Not Available Not Available Kit 2 Kit 3 7024194 7024195 7024196 7024193 7024197 QTY. 1 2 1 1 2 2 2 1 1 Ref. 1 1 2 1 1 2 1 1 1 1 1 1 6 6 1 1 1 1 2 1 2 10 2 Coupling Pin, Dowel Thrustwasher Brake Assembly (Includes Items 101-123) O-Ring Stud 1/2-13NC x 4 5/8 Nut 1/2-13NC Gasket Seal Kit - Hub (Includes Items 1B,5,6F,6G & 8) BRAKE ASSEMBLY Shaft Housing Plate, Friction Plate, Pressure Gasket Plate, Outer Gasket Cylinder Piston Bearing, Ball Ring, Retaining Seal, Shaft Capscrew Lockwasher O-Ring Ring, Back-up O-Ring Ring, Back-up Pin, Dowel Plug Plug Spring Kit (Natural) Spring Kit (Blue) Kit 1 - Seal Kit - 7024182 Brake (Includes Items 105, 107 & 115118) Kit 2 - Spring Kit - 7024182 Brake (Includes 12 Natural Colored Springs Item 122) Kit 3 - Spring Kit - 7024182 Brake (Includes 12 Blue Colored Springs Item 123) Kit 4 - Friction Disc Kit - 7024182 Brake (Includes Items 103, 104, 106 & 107) Kit 5 - Bearing Kit - 7024182 Brake (Includes Items 107 & 110112) DESCRIPTION REV.

1 1 1 1 1

1-18

800A 800AJ

3121176

SECTION 1 FRAMEFIGURE 1-4. DRIVE HUB ASSEMBLY (S/N 83332 TO PRESENT) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121176

800A 800AJ

1-19

SECTION 1 FRAMEFIGURE 1-5. DRIVE MOTOR ASSEMBLY (S/N 69000 TO S/N 83332)

7 4 3 5 6 8 9 10 2 1 11

12

13

23 22 21 20 19 18 17 24 15 16 14

1-20

800A 800AJ

3121176

SECTION 1 FRAMEFIGURE 1-5. DRIVE MOTOR ASSEMBLY (S/N 69000 TO S/N 83332)ITEM # PART NUMBER 3160204 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 7012701 Kit 7012702 Not Available 7012703 7012704 Kit 7012705 7012706 7012707 7012708 7012709 7012710 Kit 7012711 7012712 Kit 7012713 Kit Not Available Kit 7012714 7012715 7012700 2900788 7012716 QTY. Ref. 1 1 2 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 DESCRIPTION DRIVE MOTOR ASSEMBLY Shaft - 13 Teeth Seal, Shaft Bearing, Cradle Housing Rod, Piston Piston, Stroking O-Ring Nut, Adapter Bearing, Roller Bolt, Metric Socket Head M12 x 65 Block, Port Shim Pin, Dowel M6 x 18 O-Ring Nut, Cap M10 x 1 Screw, Adjusting O-Ring Nut, Jam M10 x 1 Rotary Group Assembly Plug Plate, Swash Bearing, Roller V-Ring Control Plate Assembly (S/N 69000 to S/N 29852) Seal Kit (Includes Items 2,7,14,17 and O-Rings under Item 24) Rotary Group Kit (Includes Items 19 and 21) REV. A

3121176

800A 800AJ

1-21

SECTION 1 FRAMEFIGURE 1-6. DRIVE MOTOR ASSEMBLY (S/N 83332 TO PRESENT) (4 BOLT ASSEMBLY)

1-22

800A 800AJ

3121176

SECTION 1 FRAMEFIGURE 1-6. DRIVE MOTOR ASSEMBLY (S/N 83332 TO PRESENT) (4 BOLT ASSEMBLY)ITEM # PART NUMBER 3160308 3160266 1 2 3 4 5 6 7022302 Kit Kit 7007446 7007438 7024861 7022305 Kit 7027435 Not Required 9 7027740 7023907 10 7024862 7023908 Kit Kit 7021277 7021275 7024865 Kit 15 Kit 7022310 7022311 7024867 7022312 18 7022313 Kit 7022314 7023910 7007439 Not Available 7022367 7022368 7021249 1 1 1 QTY. Ref. Ref. Ref. 2 1 1 1 2 1 DESCRIPTION DRIVE MOTOR ASSEMBLY 2WD 4WD Bearing, Journal O-Ring O-Ring Pin Ring, Retaining Swashplate Options: 2WD 4WD O-Ring Pin Options: 2WD 4WD Cylinder Block Kit (Includes Items 11-19) Options: 2WD 4WD Plate, Valve Options: 2WD 4WD Block, Cylinder Guide, Slipper Retainer Options: 2WD 4WD Pin, Slipper Hold Down Piston Assembly Options: 2WD 4WD Retainer, Slipper Options: 2WD 4WD Ring, Retaining Spring Options: 2WD 4WD Washer 2WD 4WD Retainer, Spring Shaft Ring, Retaining Cap, End - Axial Options: 2WD 4WD Screw Bearing, Needle REV. C C

7 8

1 A/R 2 0 1

11 12

1 1

13 14

3 9

16 17

1 1

19 20 21 22

1 1 1 1

23 24

4 1

3121176

800A 800AJ

1-23

SECTION 1 FRAMEFIGURE 1-6. DRIVE MOTOR ASSEMBLY (S/N 83332 TO PRESENT) (4 BOLT ASSEMBLY)ITEM # 25 26 27 28 29 30 31 PART NUMBER 7022321 Kit 7007420 Kit 7007419 Kit 7027741 7022372 32 7024870 7022370 7007419 Kit 7022321 Kit Kit Kit 7024871 7022323 7007437 7022326 Kit 7022371 7022328 7027740 7023907 1 QTY. 1 1 1 1 2 2 1 DESCRIPTION Plug (Includes Item 26) O-Ring Plug (Includes Item 28) O-Ring Plug (Includes Item 30) O-Ring Seat, Spring Options: 2WD 4WD Housing Options: 2WD 4WD Plug (Items Item 34) O-Ring Plug (Items Item 36) O-Ring O-Ring Ring, Seal Piston, Servo Options: 2WD (Includes Items 37 & 38) 4WD (Piston Only - Does not include items 37 & 38) Bearing Spring Seal, Lip Washer, Support Seal Kit (Includes Items 2,3,7,26,28,30,34,36,37,38 and 42) Cylinder Block Kit (Includes Items 11-19) Options: 2WD 4WD REV.

33 34 35 36 37 38 39

2 2 1 1 1 1 1

40 41 42 43

1 1 1 1 1 1

1-24

800A 800AJ

3121176

SECTION 1 FRAMEFIGURE 1-6. DRIVE MOTOR ASSEMBLY (S/N 83332 TO PRESENT) (4 BOLT ASSEMBLY)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121176

800A 800AJ

1-25

SECTION 1 FRAMEFIGURE 1-7. DRIVE MOTOR ASSEMBLY (5 BOLT ASSEMBLY)28 24 25 26 5 23 2 6 27 29 39 36 35 37

21 9 20 14 17 15 16 7A 13 10 9 12 11 7 4 1 5 22

31 32

31 1 32 33 34

18

30 38 19 3 40 41 3

1-26

800A 800AJ

3121176

SECTION 1 FRAMEFIGURE 1-7. DRIVE MOTOR ASSEMBLY (5 BOLT ASSEMBLY)ITEM # PART NUMBER 3160347 3160348 1 2 3 4 7022302 7007446 7007438 70000794 7022305 Not Available Kit 7027740 7023907 Not Available 7024862 7023908 9 Not Available 7021277 7021275 Not Available Not Available 7022310 13 Not Required 7021276 7022311 7024867 7022312 16 7022313 7024868 7022314 7023910 7007439 70000795 70000797 7022368 7021249 2220886 Kit 2220883 Kit 1 1 1 2 1 2 1 QTY. Ref. DESCRIPTION DRIVE MOTOR ASSEMBLIES: 2WD 4WD Bearing, Journal Pin Ring, Retaining Swashplate Options: 2WD 4WD Pin Gasket Cylinder Block Kit (Includes Items 7A & 9-17) 2WD 4WD Block, Cylinder Plate, Valve Options: 2WD 4WD Guide, Slipper Retainer Options: 2WD 4WD Pin, Slipper Hold Down Piston Assembly Retainer, Slipper Options: 2WD 4WD Retainer, Hold Down Pin Options: 2WD 4WD Ring, Retaining Spring Options: 2WD 4WD Washer Options: 2WD 4WD Retainer, Spring Shaft Ring, Retaining Cap, End - Axial Options: 2WD 4WD Screw Bearing, Needle Plug (Includes Item 24) O-Ring Plug (Includes Item 26) O-Ring REV. B B

5 6 7

2 1 1

7A 8

1 1

10 11 12

3 9 1

14 15

1 1

17 18 19 20

1 1 1 1

21 22 23 24 25 26

5 1 1 1 1 1

3121176

800A 800AJ

1-27

SECTION 1 FRAMEFIGURE 1-7. DRIVE MOTOR ASSEMBLY (5 BOLT ASSEMBLY) (CONTINUED)ITEM # 27 28 29 PART NUMBER 2220888 Kit 7027741 7022372 Not Available 2220883 Kit 2220886 Kit Kit Kit 7024871 7024854 7007437 7022326 Kit 7022371 7022328 QTY. 2 2 1 DESCRIPTION Plug (Includes Item 28) O-Ring Seat, Spring Options: 2WD 4WD Housing Plug (Items Item 32) O-Ring Plug (Items Item 34) O-Ring O-Ring Ring, Seal Piston, Servo Options (Includes Items 35 & 36): 2WD 4WD Bearing Spring Seal, Lip Washer, Support Seal Kit (Includes Items 6,24,26,28,32,34,35,36 and 40) REV.

30 31 32 33 34 35 36 37

1 2 2 1 1 1 1 1

38 39 40 41

1 1 1 1 1

1-28

800A 800AJ

3121176

SECTION 1 FRAMEFIGURE 1-7. DRIVE MOTOR ASSEMBLY (5 BOLT ASSEMBLY) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121176

800A 800AJ

1-29

1-30204 202 205 202 205 202 205 202 205

SECTION 1 FRAME

203

FIGURE 1-8. DRIVE VALVES & SHIELDS INSTALLATIONS (S/N 69000 TO S/N 83332)

800A 800AJ111 112 102

202 205

MOUNTED INSIDE FRAME. SHOWN HERE FOR CLARITY102 2 112 12

110B 11B 110 11

3121176

11A 110A

11C 110C

SECTION 1 FRAMEFIGURE 1-8. DRIVE VALVES & SHIELDS INSTALLATIONS (S/N 69000 TO S/N 83332)ITEM # PART NUMBER 0270209 1 2 3 to 10 11 11A 11B 11C 12 0100011 0641628 Not Used 4641041 7022396 7021625 7022398 7023900 7022397 7022399 4751600 QTY. Ref. A/R 2 1 1 1 1 1 2 2 2 Ref. Ref. Ref. A/R 4 1 1 1 1 1 2 2 1 2 2 4 Ref. Ref. Ref. A/R A/R 1 1 DESCRIPTION DRIVE VALVES INSTALLATION - 2WD/2WS Loctite, #242 (Not Shown) Bolt 3/8-16NC x 3 1/2 Flow Divider Valve Assembly Cartridge, Flow Divider Seal Kit - 7022396 Cartridge Cartridge, Load Shuttle Seal Kit - 7022398 Cartridge Cartridge, Check Valves Seal Kit - 7022397 Cartridge Flatwasher, 3/8 DRIVE VALVES INSTALLATION 4WD/2WS 4WD/4WS Loctite #242 (Not Shown) Bolt 5/8-11NC x 3 1/2 Flow Divider Valve Assembly Cartridge, Flow Divider Seal Kit - 7022396 Cartridge Cartridge, Load Shuttle Seal Kit - 7022398 Cartridge Cartridge, Check Valves Seal Kit - 7022397 Cartridge Flow Divider Valve Assembly Cartridge, Flow Divider Seal Kit - 7021656 Cartridge Flatwasher 3/8 FRAME SHIELDS INSTALLATIONS 2WD 4WD Loctite #242 (Not Shown) Bolt, 3/8 - 16NC x 1 Plate, Cover Front Plate, Cover Rear Options: 2WD 4WD Flatwasher, 3/8 REV. B

0270210 0270211 101 102 103 to 109 110 110A 110B 110C 111 0100011 0641628 Not Used 4641041 7022396 7021625 7022398 7023900 7022397 7022399 4641042 7021656 7021625 4751600

B B

112

0271316 0258343 201 202 203 204 0100011 0641608 3570686 Not Required 3570690 4751600

A C

205

A/R

3121176

800A 800AJ

1-31

SECTION 1 FRAMEFIGURE 1-9. DRIVE VALVES & SHIELDS INSTALLATIONS (S/N 83332 TO PRESENT)VALVE ROTATED FOR CLARITY

12C

12

13

11

12B 13 2 12C 12A 12D 111 111B 112 110

VALVE ROTATED FOR CLARITY

OR111A

111C

112 111B 102 111E 202 205 204 111C 111D

203

202 205

1-32

800A 800AJ

3121176

SECTION 1 FRAMEFIGURE 1-9. DRIVE VALVES & SHIELDS INSTALLATIONS (S/N 83332 TO PRESENT)ITEM # PART NUMBER 0273378 1 2 3 to 10 11 12 12A 12B 12C 12D 13 Not Used 0641542 Not Used 3311505 4641300 7023933 7021625 7022397 7022399 7021639 2900756 7024881 4711500 QTY. Ref. DESCRIPTION DRIVE VALVES INSTALLATION - 2WD REV. C

2 2 1 1 1 2 2 2 2 1 4 Ref. Ref. Ref.

Bolt 5/16-18NC x 5 1/4 Locknut 5/16-18NC Flow Divider Valve Assembly Cartridge, Flow Divider Seal Kit - 7023933 Cartridge Cartridge, Check Seal Kit - 7022397 Cartridge Cartridge, Check Valves Seal Kit - 7022398 Cartridge Piston, Pilot Flatwasher 5/16 Narrow DRIVE VALVES INSTALLATION 4WD/2WS 4WD/4WS

A

0273704 0274232 101 102 103 to 109 110 111 111A 111B 111C 111D 111E 112 Not Used 0641560 Not Used 3311505 4641303 7023933 7021625 7022397 7022399 7021639 2900756 7024881 7023917 7021625 4711500

C C

3 3 1 1 1 6 6 2 2 1 2 2 6 Ref. Ref. Ref. A/R A/R 1 1

Bolt 5/16-18NC x 7 1/2 Locknut 5/16-18NC Flow Divider Valve Assembly Cartridge, Flow Divider Seal Kit - 7023933 Cartridge Cartridge, Check Seal Kit - 7022397 Cartridge Cartridge, Check Valves Seal Kit - 7022398 Cartridge Piston, Pilot Cartridge, Flow Divider Seal Kit - 7023917 Cartridge Flatwasher 5/16 Narrow FRAME SHIELDS INSTALLATIONS 2WS 4WS Loctite #242 (Not Shown) Bolt, 3/8 - 16NC x 1 Plate, Cover Front Plate, Cover Rear Options: 2WS 4WS Flatwasher, 3/8

B

0274267 0274266 201 202 203 204 0100011 0641608 3575718 Not Required 3570690 4751600

A A

205

A/R

3121176

800A 800AJ

1-33

SECTION 1 FRAMEFIGURE 1-10. TOW PACKAGE INSTALLATION313 303 210 202 302 213 308 205 217 204 210 216 209 218 306 305 304 307 313

301

203

310 312 311 215

204 309

216 209

208 212 312 215 211 214

206

104 118 110 120

104 118 112 105 102 112 125 104 118 105 106 104 118 122 106 111 127 125 113

107 121 117 103 118 104 118 107 115 121 116

123

128 129 130 104 118 114

106 124

122 126 109 121

119 113 127 121

1-34

800A 800AJ

3121176

SECTION 1 FRAMEFIGURE 1-10. TOW PACKAGE INSTALLATIONITEM # PART NUMBER 0271352 1 to 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 Not Used 0100011 0362726 0641508 0641608 0962152 0962448 0962292 0962348 1683740 3422567 3422701 3422702 3422972 3422754 3422813 3422848 3573001 3841143 4130390 4130388 4740111 4740155 4740256 4740463 4740473 4846414 4846935 0641810 0741607 0741609 3340966 4071059 QTY. Ref. DESCRIPTION STEERING INSTALLATION REV. D

A/R 1 1 7 2 4 2 1 2 1 1 2 4 2 1 1 1 8 1 1 6 2 4 2 2 1

127 128

16 4

129 130

2 A/R Ref. Ref. Ref. A/R 1 2 2ft/0.3m 2 1

Loctite #242 (Not Shown) Tie-Rod Bolt 5/16-18NC x 1 Bolt 3/8-16NC x 1 Bearing, Composite Bearing, Composite Bearing, Garmax Bearing, Composite Steer Cylinder Assembly (See Section 5 for Breakdown) Pin Pin, Steer, Spindle Attach Pin, Tie-Rod Kingpin Options: Pin, Attach Pin Pin, Hitch Plate, Connecting Link Shaft, Keeper 3/8x 3 Spindle Weldment (Left Side) Spindle Weldment (Right Side) Washer, Special Washer, Thrust Washer, Thrust Washer, Thrust Washer, Special Bar, Pivot Options: S/N 69000 to S/N 74136 S/N 74136 to Present Bolt 1/2-13NC x 1 1/4 Bolt Options: Bolt 3/8-16NC x 7/8 (S/N 69000 to S/N 74136) Bolt 3/8-16NC x 1 1/8 (S/N 74136 to Present Pad, Stop Shim TOW BAR INSTALLATION S/N 69000 to S/N 83332 S/N 83332 to Present Loctite, #242 (Not Shown) Tow Bar Assembly (See Items 301 to 313 For Breakdown) Bolt 5/16-18NC x 1/2 Chain Decal - Crushing Decal - Towing Instructions

0272654 0274252 201 202 203 204 205 206 207 0100011 0232121 0641504 1260017 1704578 1705090 Not Used

D A

3121176

800A 800AJ

1-35

SECTION 1 FRAMEFIGURE 1-10. TOW PACKAGE INSTALLATION (CONTINUED)ITEM # 208 209 210 211 212 213 214 215 216 217 218 219 PART NUMBER 3250872 3311401 3420292 3539662 3820001 4420051 4640261 4711500 4751400 4846507 4846508 3570686 0232121 301 302 303 304 305 306 307 308 309 310 311 312 313 0360406 4843777 0642038 3312001 4762000 4070450 4070561 4740036 3420447 3420372 1260135 3760170 4070560 QTY. 1 2 2 1 4 2ft/0.3m 1 2 2 1 1 1 Ref. 1 1 5 5 5 A/R A/R 1 1 1 1 2 2 DESCRIPTION Nameplate - Steer/Tow Valve Nut 1/4-20NC Pin Plate, Valve Mounting Rivet, Pop Tape Valve, Float Position Flatwasher 5/16 (Narrow) Flatwasher 1/4 (Wide) Bracket Bracket Plate, Cover (Not Shown) TOW BAR ASSEMBLY Bar, Draw Bar, Tow Bolt 5/8-11NC x 4 3/4 Nut 5/8-11NC Lockwasher 5/8 Shim, Spacer Shim, Spacer Flatwasher 1 1/2 Pin Pin Chain Ring Shim 7/G REV.

1-36

800A 800AJ

3121176

SECTION 2 TURNTABLE

3121176

800A 800AJ

2-1

SECTION 2 TURNTABLEFIGURE 2-1. CONTROL VALVES INSTALLATIONS6 18NOTE: ALSO SEE SECTIONS 1 & 3 FOR VALVES LOCATED ON FRAME, BOOM & UPRIGHT.

8

3 18 3 18 17 20 22 27 21B 21A 21B 18 10 24 3 21

ENGINE SIDE

OR

23

18 10

7 18 10 2 104 103 102

9

12

4 11 13

VALVE SIDE12B 12A 14 101

16 19 5 106 105

2-2

800A 800AJ

3121176

SECTION 2 TURNTABLEFIGURE 2-1. CONTROL VALVES INSTALLATIONSITEM # PART NUMBER 0258454 0273789 0274640 0258455 0273790 0274641 0258456 0273791 0274642 0258457 0273792 0274643 1 2 0100011 0641414 0641416 3 0641508 0641418 0641418 0641606 0641614 0651406 2120167 2120168 7020021 2120163 2120150 7020020 2120209 2120210 7020020 2220893 3311405 3841340 4640866 Not Available 2900708 7012959 2 QTY. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. A/R 2 DESCRIPTION VALVES INSTALLATIONS 800A (2WS) (S/N 69000 to S/N 83332) 800A (2WS) (S/N 83332 to S/N 87266) 800A (2WS) (S/N 87266 to Present) 800A (4WS) (S/N 69000 to S/N 83332) 800A (4WS) (S/N 83332 to S/N 87266) 800A (4WS) (S/N 87266 to Present) 800AJ (2WS) (S/N 69000 to S/N 83332) 800AJ (2WS) (S/N 83332 to S/N 87266) 800AJ (2WS) (S/N 87266 to Present) 800AJ (4WS) (S/N 69000 to S/N 83332) 800AJ (4WS) (S/N 83332 to S/N 87266) 800AJ (4WS) (S/N 87266 to Present) Loctite #242 (Not Shown) Bolt Options: Bolt 1/4-20NC x 1 3/4 (S/N 69000 to S/N 83332) Bolt 1/4-20NC x 2 (S/N 83332 to Present) Bolt Options: Bolt 5/16-18NC x 1 (S/N 69000 to S/N 83332) Bolt 1/4-20NC x 2 1/4 (S/N 69000 to S/N 83332) Bolt 1/4-20NC x 2 1/4 (S/N 83332 to Present) Bolt 3/8-16NC x 3/4 Bolt 3/8-16NC x 1 3/4 Bolt 1/4-28NF x 3/4 Return Filter Assembly Element, Filter Indicator, Clogged Pressure Filter Assembly Options: Filter Assembly for (S/N 69000 to S/N 87266) Element, Filter (S/N 69000 to S/N 87266) Indicator, Clog (S/N 69000 to S/N 87266) Filter Assembly for (S/N 87266 to Present) Element, Filter (S/N 87266 to Present) Indicator, Clog (S/N 87266 to Present) Fitting, Adapter Locknut 1/4-20NC Loop, Hose Valve Assembly (Level) Cartridge Seal Kit - Cartridge Knob Valve Assembly (Jib Control) Options: (See Figure 2-3 for Breakdown) 800A 800AJ Valve Assembly (4WS Control) Options: 2WS 4WS (See Figure 2-3 for Breakdown) REV. C B B C B C C C C C C C

4 5 6 7

8

9 10 11 12 12A 12B 13

8 3 4 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 A/R 0 1 A/R 0 1

Not Required 4640921 14 Not Required 4640922

3121176

800A 800AJ

2-3

SECTION 2 TURNTABLEFIGURE 2-1. CONTROL VALVES INSTALLATIONS (CONTINUED)ITEM # 15 16 PART NUMBER Not Used 1 4641099 4641453 17 4640906 4641317 7012944 7012941 7010543 4711400 4711600 4641061 7012944 7017479 7012518 4640906 7012944 7023981 7012905 7017481 7012972 3570979 4891500 4711500 1 1 1 1 1 2 2 2 A/R A/R 1 1 1 1 1 1 1 1 2 2 1 2 2 A/R 0 1 A/R 0 1 2in/5cm Ref. 1 1 1 1 1 1 1 1 1 3 3 Main Control Valve Assembly Options (See Figure 2-2 for Breakdown): Prior to S/N 92873 S/N 92873 to Present Combination Valve Assembly (Brake & 2 Speed) Options (S/N 83332 to Present Only): Valve Assembly Used S/N 83332 to S/N 87266 Valve Assembly Used S/N 87266 to Present Coil Cartridge without Coil Seal Kit - 7012941 Cartridge (1 Per Cartridge) Flatwasher 1/4 Narrow Flatwasher 3/8 Narrow Solenoid Valve Assy (Brake) (S/N69000 to S/N83332 Only) Coil Cartridge without Coil Seal Kit - 7017479 Cartridge Solenoid Valve Assy (2 Speed) (S/N69000 to S/N83332 Only) Coil Cartridge without Coil Seal Kit - 7023981 Cartridge Cartridge, Check Seal Kit - 7017481 Cartridge Plate, Spacer (S/N69000 to S/N83332 Only) Flatwasher 5/16 Hardened (S/N69000 to S/N83332 Only) Flatwasher 5/16 Narrow (S/N69000 to S/N83332 Only) Harness Assembly (Jib Control) Options (Not Shown - See Section 7 for Breakdown): 800A 800AJ Harness Assembly (4WS Control) Options (Not Shown - See Section 7 for Breakdown): 2WS 4WS Tape, Double Sided (S/N69000 to S/N83332 Only) AUXILIARY PUMP INSTALLATION Auxiliary Pump Assembly Replacement Motor Assembly Brush Kit - 7016779 Motor Replacement Pump Assembly Seal Kit - 7016780 Pump Coupling, Pump/Motor Pump Mounting Kit Relief Valve Assembly Bracket, Pump Mounting Bolt 3/8-16NC x 1 1/4 Flatwasher 3/8 B QTY. DESCRIPTION REV.

18 19 20

21 21A

21B 22 23 24 25

Not Required 4921927 26 Not Required 4921928 4420060 0258670 101 3600287 7016779 7016781 7016780 7016785 7016782 7016783 7016784 0902415 0641610 4751600

27

102 103 104

2-4

800A 800AJ

3121176

SECTION 2 TURNTABLEFIGURE 2-1. CONTROL VALVES INSTALLATIONS (CONTINUED)ITEM # 105 106 107 PART NUMBER 0641506 4711500 0100011 2901207 QTY. 4 4 A/R 1 DESCRIPTION Bolt 5/16-18NC x 3/4 Flatwasher 5/16 Narrow Loctite #242 (Not Shown) Band Kit, Auxiliary Power Motor (UL Machines Only) REV.

3121176

800A 800AJ

2-5

SECTION 2 TURNTABLEFIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY

2-6

800A 800AJ

3121176

SECTION 2 TURNTABLEFIGURE 2-2. MAIN CONTROL VALVE ASSEMBLYITEM # PART NUMBER 4641099 4641453 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20A 21 21A 22 23 Not Used Not Serviced 7010542 7010543 7010542 7010543 7010542 7010543 7010542 7010543 7010542 7010543 7017420 7012998 7017423 7012998 7018941 7018941 7017474 2900708 7021602 7017428 7012998 7017427 7012998 7017428 7012998 7017428 7012998 7012914 7012918 7012914 7012918 7018992 7012773 7018991 7018912 7012775 7012773 7012772 7018912 Not Serviced 7018994 7012773 QTY. Ref. Ref. Ref. DESCRIPTION MAIN CONTROL VALVE ASSEMBLY Prior to S/N 92873 S/N 92873 to Present REV. B A

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 2 1 1 1

Block Cartridge, Load Sensing (Main Lift) Seal Kit - 7010542 Cartridge Cartridge, Load Sensing Seal Kit - 7010542 Cartridge Cartridge, Load Sensing (Swing) Seal Kit - 7010542 Cartridge Cartridge, Load Sensing Seal Kit - 7010542 Cartridge Cartridge, Load Sensing (Main) Seal Kit - 7010542 Cartridge Cartridge, Relief Valve (Main Lift) Seal Kit - 7017420 Cartridge Cartridge, Relief Valve (Swing) Seal Kit - 7017420 Cartridge Orifice Orifice Cartridge, Check Valve (Tower Lift) Seal Kit - 7017448 Cartridge Piston, Pilot Cartridge, Relief Valve (Platform Level Down) Seal Kit - 7017428 Cartridge Cartridge, Relief Valve (Platform Level Up) Seal Kit - 7017427 Cartridge Cartridge, Relief Valve (Front Steer) Seal Kit - 7017428 Cartridge Cartridge, Relief Valve (Front Steer) Seal Kit - 7017428 Cartridge Cartridge, Pilot Check (Platform Level) Seal Kit - 7012914 Cartridge Cartridge, Pilot Check (Platform Level) Seal Kit - 7012914 Cartridge Control Valve Assembly (Main Lift) Seal Kit - 7018992 Valve Coil Nut Control Valve Assembly (Swing) Seal Kit - 7012775 Valve Coil Nut Manifold, Valve (Main) Control Valve Assembly (Main) Seal Kit - 7018994 Valve

3121176

800A 800AJ

2-7

SECTION 2 TURNTABLEFIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED)ITEM # 23A 23B 24 PART NUMBER 7012772 7018912 7018993 7017414 2900708 7000645 7021601 7017477 Use 70000579 70000579 QTY. 1 1 1 1 1 1 1 1 1 DESCRIPTION Coil Nut Plug Cartridge without Coil Seal Kit - 7017414 Cartridge Coil Cartridge, Flow Regulator (Main) Seal Kit - 7021601 Cartridge Control Valve Assembly Options (Main Tele): Prior to S/N 92813 (was p/n 7012766) S/N 92813 to Present Note: Refer to Vendor P/N on Valve Nameplate before ordering Parts. P/N 7012766 is RR00567495 or R900567495. P/N 70000579 is R900930080. Seal Kit Options: 7012766 Valve 70000579 Valve Coil Options: 7012766 Valve (was p/n 7012768) 70000579 Valve Nut, Coil Options: 7012766 Valve 70000579 Valve Control Valve Assembly (Tower Tele) Seal Kit - 7012770 Valve Coil Nut Control Valve Assembly (Platform Level) Seal Kit - 7012770 Valve Coil Nut Control Valve Assembly (Platform Rotate) Seal Kit - 7012770 Valve Coil Nut Control Valve Assembly (Tower Lift) Seal Kit - 7012770 Valve Coil Nut Cartridge, Flow Regulator (Platform Rotate) Seal Kit - 7012989 Cartridge Control Valve Assembly (Front Steer) Seal Kit - 7012774 Valve Coil Nut Valve, Sandwich (Platform Rotate) O-Rings, Replacement - 7021310 Valve Cartridge, Check Valve (Main Pressure) Seal Kit - 7017478 Cartridge REV.

25 26

1 7012769 70000583 26A 7012772 70000582 1 7018912 70000580 7012770 7012773 7012772 7018912 7012770 7012773 7012772 7018912 7012770 7012773 7012772 7018912 7012770 7012773 7012772 7018912 7012989 7012953 7012774 7012773 7012772 7018912 7021310 7018945 7017478 7017477 1

27 27A 28 28A 29 29A 30 30A 31 32 32A 33 34

1 1 2 2 1 1 2 2 1 1 2 2 1 1 2 2 1 1 1 1 2 2 A/R 2 1 1

2-8

800A 800AJ

3121176

SECTION 2 TURNTABLEFIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED)ITEM # 35 PART NUMBER 7012941 7010543 7012944 7017428 7012998 7018942 7018951 Not Available QTY. 1 1 1 1 1 28 4 4 DESCRIPTION Cartridge without Coil (Main Dump) Seal Kit - 7017452 Cartridge Coil Cartridge, Relief Valve (Tower Tele) Seal Kit - 7017428 Cartridge Capscrew #10-24NC x 2 Capscrew 1/4-20NC x 1 1/2 Capscrew #10-24NC x 4 1/2 REV.

36 37 38 39

3121176

800A 800AJ

2-9

SECTION 2 TURNTABLEFIGURE 2-3. ACCESSORY VALVE ASSEMBLY7

2

2A 2C 2B 6

4

1

3

8

NOTE: TORQUE ITEMS 6, 7,103 &104 TO 60 IN/LBS.104

102

102A 102C102B

101

101106 105

103

2-10

800A 800AJ

3121176

SECTION 2 TURNTABLEFIGURE 2-3. ACCESSORY VALVE ASSEMBLYITEM # PART NUMBER QTY. Ref. 4640921 1 2 2A 2B 2C 3 4 5 6 7 8 7012965 7012953 7012770 7012773 7018945 7018912 7012772 7017421 7012998 7017422 7012998 4460499 7012777 7018942 7012776 4640922 101 102 102A 102B 102C 103 104 105 106 7017420 7012998 7012774 7012773 7018945 7018912 7012772 7018946 7018942 7018948 7018947 Ref. 1 1 1 1 4 2 2 1 1 1 1 2 4 4 2 Ref. 1 1 1 1 4 2 2 4 4 4 1 DESCRIPTION ACCESSORY VALVE ASSEMBLIES ARTICULATING JIB VALVE ASSEMBLY Cartridge, Flow Control Seal Kit - 7012965 Cartridge Directional Control Valve Assembly Seal Kit O-Ring Nut Coil Cartridge, Relief Seal Kit - 7017421 Cartridge Cartridge, Relief Seal Kit - 7017422 Cartridge Connector, DIN with Diode (Not Shown - Part of Valve Harness) Capscrew, Socket Head 5/16-18NC x 2 1/4 (Used to Mount Valve Assembly) Capscrew, Socket Head #10-24NC x 2 O-Ring (Used to Mount Main Valve) 4WS VALVE ASSEMBLY Cartridge, Relief Seal Kit - 7017420 Cartridge Directional Control Valve Assembly Seal Kit R-Ring Nut Coil Capscrew, Socket Head #10-24NC x 5 (Used to Mount Main Valve) Capscrew, Socket Head #10-24NC x 2 O-Ring (Used to Mount Main Valve) Plate, O-Ring B D REV.

3121176

800A 800AJ

2-11

SECTION 2 TURNTABLEFIGURE 2-4. TURNTABLE BEARING AND SWING DRIVE INSTALLATION4

7 302

304

301

9 3 303 305 6 11 10

8 4

103 105 203

202

204 201 102

105 104

2-12

800A 800AJ

3121176

SECTION 2 TURNTABLEFIGURE 2-4. TURNTABLE BEARING AND SWING DRIVE INSTALLATIONITEM # PART NUMBER 4620135 0272189 1 2 3 4 0100011 0100019 0682216 3160286 3160294 3312002 3900293 3932224 3952020 4071009 4740057 4846430 0271002 101 102 103 104 105 0100019 0440244 0682023 0682032 4892000 0259147 201 202 203 204 4844958 3421565 3760170 1260017 0255316 301 302 303 304 305 2751095 2180344 2160003 2220063 2751032 QTY. Ref. Ref. Ref. A/R A/R 4 1 TURNTABLE WELDMENT Standard Machines SWING DRIVE INSTALLATION Loctite, #242 (Not Shown) (S/N 69000 to S/N 74383) Loctite, #271 (Not Shown) Bolt 3/4 - 10NC x 2 (Grade 8) Motor, Swing Assembly Options (See Figure 2-5 for Breakdown): S/N 69000 to S/N 74383 S/N 74383 to Present Nut Jam 5/8 - 11NC Screw, Shoulder Screw 3/4 - 10NC x 1 1/2 (S/N 69000 to S/N 74383) Setscrew 5/8 x 2 Shim Hardened, Washer Plate, Swing Drive (S/N 69000 to S/N 74383) SWING BEARING INSTALLATION Loctite #271 (Not Shown) Bearing, Turntable Bolt 5/8 - 11NC x 2 7/8 (Grade 8) Bolt 5/8 - 11NC x 4 (Grade 8) Flatwasher, Hardened TURNTABLE LOCK INSTALLATION Weldment, Pin Pin, Snap Ring, Quick Release Chain REMOTE BEARING LUBE INSTALLATION Hose, Grease (S/N 69000 to S/N 70975) Fitting, Bulkhead Fitting, Grease 45 Fitting, 90 Hose, Grease 3 A E C DESCRIPTION REV.

5 6 7 8 9 10 11

1 1 4 1 1 4 1 Ref. A/R 1 24 24 48 Ref. 1 1 2 9in/23cm Ref. 1 2 2 2 1

3121176

800A 800AJ

2-13

SECTION 2 TURNTABLEFIGURE 2-5. SWING MOTOR/HUB ASSEMBLY26 20 12 2 13

6 1I 1H 5A 1F

1E

4

24 25 5 1G

1

11 10

1J 1C 3G 3E 1D 1B 3C 3D 1A 3C 3B 3B 3F

8

3 3A

11

9

2-14

800A 800AJ

3121176

SECTION 2 TURNTABLE

27 220 101 121 208 213 214 207 105 217 218 209 107 215 216 201 104 108 104 206 109 103 106 104 102 104

36

203 206 203 29 204 222 223 23 219 221 202 30 212 210 211 35 21 22 28

110 104 112 113 115 114 116 117

31

32

29 28

118 119 120 19 205

3121176

800A 800AJ

2-15

SECTION 2 TURNTABLEFIGURE 2-5. SWING MOTOR/HUB ASSEMBLYITEM # PART NUMBER 3160286 3160294 1 1A 1B 1C 1D 1E 1F 1G Not Available 7010492 7000228 7000255 7000256 7000257 7000258 7017089 7024762 7007633 7000229 7001928 7000246 Not Available 7001931 7001985 7001909 7000263 7001911 7001912 7010474 7000248 7000230 7017070 7000209 Not Used 7010461 7000269 7000270 7000253 7000217 7000214 Not Used 7024703 2200222 7024704 Not Available 7017023 Not Available 7000281 7024705 7017082 Not Available 7024185 QTY. Ref. Ref. Ref. 1 1 1 1 1 1 1 1 DESCRIPTION SWING MOTOR/HUB ASSEMBLIES S/N 69000 to S/N 74383 S/N 74383 to Present Housing/Shaft Assembly Shaft, Out put Seal, Lip Cup, Bearing Cone, Bearing Cup, Bearing Cone, Bearing Housing Options: Housing (Used on p/n 3160286) Housing (Used on p/n 3160294) Washer, Thrust Ring, Retaining Plug, Pipe Gear, Internal Carrier Assembly Carrier Washer, Tanged Bearing, Needle Washer, Thrust Shaft, Planet Gear, Cluster Rollpin Gear, Ring O-Ring O-Ring Cover, Input Gear, Sun Spacer, Input Washer, Thrust Washer, Thrust Bolt 5/16-18NC x 2 1/4 (Grade 8) Bolt, Shoulder 5/16-18NC x 1 7/8 (Grade 8) Gasket Plug, Pipe Bolt 5/16-18NC x 2 (Grade 8) Lockwasher Plug, Pipe Plate, ID Screw, Drive O-Ring Plug, Pipe Lug, Lifting Bolt 1/2-13NC x 5 (Grade 8) REV. B B

1H 1I 1J 2 3 3A 3B 3C 3D 3E 3F 3G 4 5 5A 6 7 8 9 10 11 12 13 14 to 18 19 20 21 22 23 24 25 26 27 28 29

1 1 1 1 1 1 6 96 3 3 3 3 1 1 1 1 1 1 1 2 8 4 1 1 4 4 2 1 2 1 1 2 2

2-16

800A 800AJ

3121176

SECTION 2 TURNTABLEFIGURE 2-5. SWING MOTOR/HUB ASSEMBLY (CONTINUED)ITEM # 30 31 32 33 to 34 35 36 PART NUMBER 7017085 7024707 7024784 Not Used 7024706 7024702 7024100 7024707 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 7024454 7024459 Kit Kit 7024453 Use 7024453 7024379 7024455 7024380 7024456 Not Used 7024458 7004042 7004043 7004044 Kit Kit 7024457 7004046 Kit 7010795 7024396 QTY. 2 1 1 1 1 1 Ref. 5 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION Elbow Motor Assembly (See Items 101-121 for Breakdown) Valve (No Serviceable Parts) Tube Brake Assembly (See Items 201-223 for Breakdown) Seal Kit - Includes Items 1B, 1I, 5, 5A & 11) MOTOR ASSEMBLY Bolt Cover, End Seal, Commutator Seal, Ring Commutator and Ring Assembly Ring Manifold Rotor Set Plate, Wear Link, Drive Shaft, Coupling Bushing, Bronze Washer, Thrust Bearing, Thrust Seal, Inner Washer, Back-up Housing Bearing Seal Plug, O-Ring Seal Kit - 7024707 Motor (Includes Items 103, 104, 116,117 & 120) BRAKE ASSEMBLY Shaft Housing Plate, Friction Plate, Pressure Gasket Plate, Outer Gasket Cylinder Piston Bearing, Ball Ring, Retaining Seal, Shaft REV.

7024702 201 202 203 204 205 206 207 208 209 210 211 212 7024189 Not Available Kit Kit 7000731 Kit Kit 7024191 7024192 Kit Kit Kit

Ref. 1 1 2 1 1 2 1 1 1 1 1 1

3121176

800A 800AJ

2-17

SECTION 2 TURNTABLEFIGURE 2-5. SWING MOTOR/HUB ASSEMBLY (CONTINUED)ITEM # 213 214 215 216 217 218 219 220 221 222 223 PART NUMBER Not Available Not Available Kit Kit Kit Kit 7024190 Not Available Not Available Kit Kit 7024194 7024195 7024196 7024193 7024197 QTY. 6 6 1 1 1 1 2 1 1 A/R A/R 1 1 1 1 1 DESCRIPTION Capscrew Lockwasher O-Ring Ring, Back-up O-Ring Ring, Back-up Pin, Dowel Plug Plug Spring (Natural) Spring, (Blue) Seal Kit - 7024702 Brake (Includes Items 205, 207 & 215-218) Spring Kit - 7024702 Brake (Includes 12 Natural Colored Springs) Spring Kit - 7024702 Brake (Includes 12 Blue Colored Springs) Friction Disc Kit - 7024702 Brake (Includes Items 203, 204, 206 & 207) Bearing Kit - 7024702 Brake (Includes Items 207 & 210-212) REV.

2-18

800A 800AJ

3121176

SECTION 2 TURNTABLEFIGURE 2-5. SWING MOTOR/HUB ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121176

800A 800AJ

2-19

2-20

48 58 30 42 41 15 85 29 39 86 30 29 207 202149

68 60 31 12 68

46 67

67

32 46 67 6 4570 62

55A 63

67 59 36 35 19 70 19 213 69 43 23 2 52 214 18148

10

28

38

28

4461

SECTION 2 TURNTABLE

55

34

37 28 38

44

51 30 40 50 73 203 204 206 14 68 48 64 92 54

FIGURE 2-6. CATERPILLAR ENGINE INSTALLATION

800A 800AJ

144

14 205 68 48 212

7 66 50 13 47 65 68 22 102 117 44

30

211 209 208 210

23

43 66 18

33 71 20 1 68 22 21 18 43 66 50

51

103

14 68 48

3121176

145

118

145

3121176

68 5 8 138 56 56 56 114 112 26 105 115 104 57 26 25 132 137 106 VENT 142 120 119 136 126 129 131 139 124 130 128 127 107A 139 125FUEL PUMP SUPPLIED WITH ENGINE

9 88 72 27 17 69 49 141

24 87 89 67 46 11

48 68 113

16 48 68

58

111

110 115 134 136

800A 800AJ

16 48 68

SUPPLY 139

135 107D 109 107C +BATTERY START RELAY

SECTION 2 TURNTABLE

GRD.

108

STARTER

RETURN

114 133 201 131

107F

AUX.PWR. PUMP

AUX.PWR. GLOW PLUG RELAY RELAY

107E

107B

123 130 139

2-21

SECTION 2 TURNTABLEFIGURE 2-6. CATERPILLAR ENGINE INSTALLATIONITEM # PART NUMBER 0272796 0274491 0275256 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 0080181 0080243 0100011 0100020 0181727 0340041 0340046 0400075 0630498 0641406 0641407 0701414 0641507 0641608 0641609 0641610 0641808 0641828 0700808 0701010 0701012 0701015 0701214 0711214 0721006 0940070 0961986 1060637 1320022 8405009 1320016 1320012 8405104 1340060 7012664 1580011 1660239 1703162 2000194 2060025 2220767 QTY. Ref. Ref. Ref. Ref. 1 1 A/R A/R 1 2 2 1 2 4 6 4 4 A/R 4 4 1 4 8 8 4 8 8 DESCRIPTION CATERPILLAR ENGINE ASSEMBLY Without Artic Package (S/N 69000 to S/N 87266) Without Artic Package (S/N 87266 to Present) With Artic Package Adaptor, Pump Mounting Plate Adaptor, Fan Spacer Loctite #242 (Not Shown) Sealant, Thread (Not Shown) Hold-Down, Battery Band, Mounting Band, Muffler Battery Rod, Hold-Down Bolt 1/4-20NC x 3/4 Bolt 1/4-20NC x 7/8 Bolt 1/4-20NC x 3/4 Bolt 5/16-18NC x 7/8 Bolt 3/8-16NC x 1 Bolt 3/8-16NC x 1 1/8 Bolt 3/8-16NC x 1 1/4 Bolt 1/2-13NC x 1 Bolt 1/2-13NC x 2 1/2 Bolt, Metric M8 x 16mm Bolt, Metric M10 x 20mm Bolt, Metric M10 x 25mm Bolt, Metric M10 x 35mm Bolt, Metric M12 x 30mm Options: Prior to S/N 98895 S/N 98895 to Present Bolt #10-24NC x 3/4 Bumper, Rubber Bearing, Flange Lanyard Clamp, Hose Options: S/N 69000 to S/N 87266 S/N 87266 to Present Clamp, Hose Clamp, Hose Options: S/N 69000 to S/N 87266 S/N 87266 to Present Air Cleaner Assembly Element, Air Cleaner Container, Coolant Overflow Coupling, Pump Decal - Fan Blade Caterpillar Engine Assembly Fan Fitting (S/N 75602 to Present) REV. F D B

24 25 26 27 28

29 30

1 1 2 1 A/R 3 2 2 4

31 32 33 34 35 36 37

1 1 1 1 2 1 1 1

2-22

800A 800AJ

3121176

SECTION 2 TURNTABLEFIGURE 2-6. CATERPILLAR ENGINE INSTALLATION (CONTINUED)ITEM # 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 55A 56 57 58 59 60 61 62 63 PART NUMBER 2720058 2720434 2720509 2720510 2720515 3200406 3220113 3290801 3311405 3311505 3311605 3311801 3311805 3539872 3574206 3574207 3574208 3620047 7027412 3740067 3960468 3960469 4031911 4220191 4567073 4568721 4568788 4569177 4640750 4711500 4740274 4751400 4751600 4751800 4811900 4832000 4846790 4846805 4922737 Not Used 2180798 4360392 3311005 3740080 4751000 3020016 3020044 QTY. 4in/10cm 1 1 1 1 4 1 4 14 4 A/R 1 4 1 1 1 1 1 1 3 1 1 4 2 1 1 1 DESCRIPTION Hose Elbow, Rubber Hose, Radiator (Bottom) Hose, Radiator (Top) Seal, Air Cleaner Mount, Engine Muffler, Spark Arresting Nut M8 x 1.25 Locknut 1/4-20NC Locknut 5/16-18NC Locknut 3/8-16NC Nut 1/2-13NC Locknut 1/2-13NC Plate, Radiator Mounting Plate, Motor Mount Plate, Engine Mount (Rear) Bracket, Muffler Radiator Cap, Radiator Relay, Solenoid Assembly Seal, Foam Gasket Seal, Foam Gasket Bolt Metric m8 x 35mm Block, Spacer Tube, Exhaust Exhaust Tube Weldment Tube, Air Intake Weldment Options: S/N 69000 to S/N 87266 S/N 87266 to Present Valve, Oil Drain Flatwasher 5/16 (Narrow) Washer, Snubbing Flatwasher 1/4 Flatwasher 3/8 Flatwasher 1/2 Flatwasher (Metric) 8mm Lockwasher (Metric) 10mm Tray Engine Mount, Engine/Generator - Left Harness, Relay Ground Fitting (S/N 69000 to S/N 87266 Only) Switch, Restrictor Indicator (S/N 69000 to S/N 87266 Only) Locknut #10-24NC Relay (Machines with Generator Option) Flatwasher #10 Oil, Motor Options (Not Shown): Oil, Motor 15W-40 (Without Artic Package)) Oil, Motor 0W-40 (With Artic Package) REV.

64 65 66 67 68 69 70 71 72 73 74 75 to 84 85 86 87 88 89 90

1 8 4 28 8 1 8 8 1 1 1 1 1 1 1 2 1.54gal

3121176

800A 800AJ

2-23

SECTION 2 TURNTABLEFIGURE 2-6. CATERPILLAR ENGINE INSTALLATION (CONTINUED)ITEM # 91 2300004 2300041 92 4751800 4812100 0100019 8 PART NUMBER QTY. 2.63gal. DESCRIPTION Fluid, Anti-Freeze Options (Not Shown): Fluid, Anti-Freeze (Without Artic Package) Fluid 60/40 Artic Antifreeze (With Artic Package) Flatwasher Options: Flatwasher 1/2 (Prior to S/N 98895) Flatwasher Metric 12mm (S/N 98895 to Present) Loctite #271 (Not Shown) (S/N 98895 to Present) Note: Artic Package Items 94 - 98 Not Shown - Used on Artic Machines Only Cord, 3-Way Extension (Located on Left Front of Engine) Clamp Heater, Battery (Located on Battery) Heater, Block (Located on Left Side of Engine) Seat, Battery (Located Under Battery) CATERPILLAR ENGINE INSTALLATION Without Artic Package (S/N 69000 to S/N 87266) Without Artic Package (S/N 87266 to Present) With Artic Package REV.

93

A/R

94 95 96 97 98

1060626 1320223 2580024 2580055 3980007

1 2 1 1 1 Ref. Ref. Ref. Ref.

0273526 0274625 0275425 101 102 103 Not Used 3600295 3600278 7018995 7024930 3422446 3841143 3422532 2901609 2902401 7016800 7016813 7016809 7027012 7016802 Not Required 7016803 7016803 7016824 7016824 7016825 7016825 1060904 4922737 0642010 4752000 1320223 0641606 4711600 4060805

5/D 2/B 1/A

104 105 106 107 107A 107B 107C 107D 107E 107F 108 109 110 111 112 113 114 115

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 2 42ft/0.7mm

Piston Pump Assembly (See Figure 2-14 for Breakdown) Load Sensing Pump Assembly Seal Kit - 3600278 Pump Valve Assembly Kit - 3600278 Pump Pin, Pivot Keeper, Pin Pin, Hitch Battery Cable Kit (S/N 69000 to S/N 78364) Battery Cable Kit (S/N 78364 to Present) Cable, Battery (Red) (Kit p/n 2901609) Cable, Battery (Red) (Kit p/n 2902401) Cable, Battery (Black) (Kit p/n 2901609) Cable, Battery (Black) (Kit p/n 2902401) Cable (Red) (Kit p/n 2901609) Cable (Red) (Kit p/n 2902401) Cable (Red) (Kit p/n 2901609) Cable (Red) (Kit p/n 2902401) Cable (Red) (Kit p/n 2901609) Cable (Red) (Kit p/n 2902401) Cable (Black) (Kit p/n 2901609) Cable (Black) (Kit p/n 2902401) Cable, Battery Harness, Relay Ground Bolt 5/8-11NC x 1 1/4 Flatwasher 5/8 J-Clip 1/2 Bolt 3/8-16NC x 3/4 Flatwasher 3/8 Narrow Flex-Trim 1/4

2-24

800A 800AJ

3121176

SECTION 2 TURNTABLEFIGURE 2-6. CATERPILLAR ENGINE INSTALLATION (CONTINUED)ITEM # 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 PART NUMBER Not Used 3790044 4891800 3380429 3539957 0100011 0100020 2220273 2180536 2220313 2750532 2220250 2220459 2720271 2220794 2720058 4751400 0641608 3311405 0641507 3311505 0641407 0641808 1320022 1701505 0641610 0641514 4751500 3960389 0641812 3841340 0641608 1320176 3460544 QTY. 1 2 1 2 A/R A/R 2 2 1 6ft./1.8m 1 1 15ft./4.6m 2 30ft/9.1m 4 8 1 5 6 1 1 7 1 1 3 3 5ft/1.5m 4 3 3 1 1 DESCRIPTION O-Ring Washer, Hardened 1/2 Panel, Rubber Plate, Support Loctite #242 (Not Shown) Sealant, Thread (Not Shown) Fitting, Reducer Fitting, Straight (S/N 69000 to S/N 75345) Fitting,90 Hose 3/8 Fitting, Reducer Fitting, 90 Hose 3/16 (S/N 69000 to S/N 75345) Fitting, Barbed Hose Flatwasher 1/4 Bolt 3/8-16NC x 1 Locknut 1/4-20NC Bolt 5/16-18NC x 1 1/4 Locknut 5/16-18NC Bolt 1/4-20NC x 7/8 Bolt 1/2-13NC x 1 Clamp, Hose Decal - Diesel (Not Shown - Located on Hood) Bolt 3/8-16NC x 1 1/4 Bolt 5/16-18NC x 1 3/4 Flatwasher 5/16 (S/N 69000 to S/N 75345) Seal, Hood Bolt 1/2-13NC x 1 1/2 Loop. Hose (Not Shown - Located Inside Turntable) Bolt 3/8-16NC x 1 (S/N 69000 to S/N 75345) Clamp (S/N 93810 to Present) Pipe, Exhaust (S/N 93810 to Present) Note: Artic Package Items 150 - 155 Not Shown - Used on Artic Machines Only Heater, Hydraulic Tank Cable, Immersion Heater Decal - Hydraulic Tank Heater Decal - Battery Heater Decal - Engine Block Heater Decal - Heater Cord ENGINE COMPONENTS Filter, Fuel Alternator Switch, Oil Pressure Filter, Oil Starter C REV.

150 151 152 153 154 155

2580050 1060625 1702943 1702941 1702942 1702944 2000194

1 1 1 1 1 1 Ref. 1 1 1 1 1

201 202 203 204 205

7026830 7026831 7026844 7026811 7026833

3121176

800A 800AJ

2-25

SECTION 2 TURNTABLEFIGURE 2-6. CATERPILLAR ENGINE INSTALLATION (CONTINUED)ITEM # 206 207 208 209 210 211 212 213 214 PART NUMBER 7026834 7026840 7026842 7026843 0902910 7026839 7026841 7026823 7026822 QTY. 1 1 1 1 1 1 1 1 1 DESCRIPTION Dipstick Oil Level Switch, Engine Temperature Actuator, Throttle Actuator, Linkage Kit Mounting Bracket, Actuator Pump, Fuel Supply Sensor, Tach (Not Shown - Located on Flywheel Housing) Pump, Water Thermostat REV.

2-26

800A 800AJ

3121176

SECTION 2 TURNTABLEFIGURE 2-6. CATERPILLAR ENGINE INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121176

800A 800AJ

2-27

SECTION 2 TURNTABLEFIGURE 2-7. DEUTZ ENGINE INSTALLATION (S/N 69000 TO S/N 77500)

2-28

800A 800AJ

3121176

SECTION 2 TURNTABLEFIGURE 2-7. DEUTZ ENGINE INSTALLATION (S/N 69000 TO S/N 77500)ITEM # PART NUMBER 0271371 1 2 3 4 5 6 7 7A 8 9 10 2000189 4845404 3539872 3620033 2060025 3600295 1340060 7012664 0340041 4640751 3600278 7018995 7024930 3200406 3537420 3539971 3537416 4846566 0400075 0181727 0630498 3740067 Not Used 4360392 2180798 3422446 3841143 3960389 0940070 3841340 2720398 1703162 1320016 Not Used 2220451 Not Used 0641818 3311805 0641610 3311605 4751600 0701414 4891800 0641407 4751400 3311405 Not Used QTY. Ref. 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 1 5ft/1.5m 1 A/R 2 2 4 2 A/R 4 A/R 22 44 6 2 A/R A/R A/R DESCRIPTION DEUTZ ENGINE INSTALLATION Engine - Deutz F4M1011F Diesel Tray Engine Plate, Radiator Mounting Cooler, Oil Fan Piston Pump Assembly (See Figure 2-14 for Breakdown) Air Cleaner Assembly Element, Air Cleaner (Not Shown) Band, Mounting Valve, Oil Drain Piston Pump Assembly Seal Kit - 3600278 Pump Seal Kit, Valve Assembly - 3600278 Motor Mount, Rubber Engine (Rear) Bracket, Engine Mounting - Rear Bracket, Engine Mounting - Front Support, Engine - Right Support, Engine - Left Battery Hold-Down, Battery Rod, Hold-Down Relay Switch, Restrictor Indicator Fitting Pin, Pivot Keeper, Pin Seal Bumper, Rubber Loop, Hose Hose, Oil Cooler Nameplate - Fan Caution Clamp, Hose Fitting, Straight Bolt 1/2-13NC x 2 1/4 Locknut 1/2-13NC Bolt 3/8-16NC x 1 1/4 Locknut 3/8-16NC x 1 1/4 Flatwasher 3/8 Bolt 1/4-20NC x 3/4 Washer, Hardened 1/2 Bolt 1/4-20NC x 7/8 Flatwasher 1/4 Locknut 1/4-20NC REV. 9/F

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 to 34 35 36 37 38 39 40 41 42 43 44 45 to 47

3121176

800A 800AJ

2-29

SECTION 2 TURNTABLEFIGURE 2-7. DEUTZ ENGINE INSTALLATION (S/N 69000 TO S/N 77500) (CONTINUED)ITEM # 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 70A 70B 70C 70D 70E 70F 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 PART NUMBER 1320022 2220273 2180536 2220313 2750532 2220250 2220459 2720271 0641812 0100020 0100011 Not Used 2720449 0700808 Not Used 0641508 3900272 2720434 4845395 0641510 3311505 0961986 2901609 7016800 7016809 7016802 7016803 7016824 7016825 4460611 Not Used 1320222 1320223 0641606 3422532 3790044 3960407 4791400 0701012 0701015 0642010 4752000 1701505 2720058 2220794 4711600 Not Used 3200362 4711400 QTY. 6 2 1 1 6ft./1.83m 1 1 15ft./4.6m 4 A/R A/R 1 4 3 3 1 1 3 A/R 2 1 1 1 1 1 1 1 1 1 3 3 1 1 1 4 4 4 1 1 1 16ft/4.9m 1 3 2 1 Clamp, Hose Fitting, Reducer Fitting, Straight Fitting,90 Hose 3/8 Fitting, Reducer Fitting, 90 Hose 3/16 Bolt 1/2-13NC x 1 1/2 Sealant, Thread Loctite #242 Coupling, Rubber Intake Bolt, Metric M8 x 16mm Bolt 5/16-18NC x 1 1/4 Capscrew, Button Head 5/16-18NC x 1 3/4 Elbow, Rubber Air Intake Adapter Weldment Bolt 5/16-18NC x 1 1/4 Locknut 5/16-18NC Bushing, Flanged Battery Cable Kit Cable, Battery (Red) Cable, Battery (Black) Cable (Red) Cable (Red) Cable (Red) Cable (Black) Terminal, Battery Jumper Post J-Clip 3/8 (Not Shown) J-Clip 1/2 Bolt 3/8-16NC x 3/4 Pin, Hitch O-Ring Gasket Starwasher 1/4 Bolt, Metric M10 x 25mm Bolt, Metric M10 x 35mm Bolt 5/8-11NC x 1 1/4 Flatwasher 5/8 Decal - Diesel (Not Shown - Located on Hood) Hose Fitting, Barbed Flatwasher 3/8 Narrow Mount, Rubber Engine (Front) Flatwasher 1/4 Narrow DESCRIPTION REV.

2-30

800A 800AJ

3121176

SECTION 2 TURNTABLEFIGURE 2-7. DEUTZ ENGINE INSTALLATION (S/N 69000 TO S/N 77500) (CONTINUED)ITEM # 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 to 108 109 110 PART NUMBER 3960468 3960469 0641608 4060805 4060804 1060637 0641808 3311801 4751800 3380429 3539957 Not Used 4567815 Not Used 0641826 4740274 Not Used 4711900 4922737 QTY. 1 1 14 7in/18cm16in/40cm

DESCRIPTION Seal, Foam Gasket Seal, Foam Gasket Bolt 3/8-16NC x 1 Flex-Trim 1/4 Flex-Trim 3/16 Lanyard Bolt 1/2-13NC x 1 Nut 1/2-13NC Flatwasher 1/2 Panel, Rubber Plate, Hold Down Tuning Tube Weldment Bolt 1/2-13NC x 3 1/4 Washer, Snubbing Flatwasher 9/16 Harness, Engine Grounding MUFFLER INSTALLATIONS Standard Equipment (Spark Arresting) Optional Equipment (Catalytic) Muffler Options: Spark Arresting Catalytic ENGINE COMPONENTS Filter, Fuel Alternator Switch, Oil Pressure Filter, Oil Starter Dipstick Oil Level Switch, Engine Temperature V-Belt Actuator, Throttle Pump, Fuel Injection Pump, Fuel Supply Sensor, Tach (Not Shown - Located on Flywheel Housing) (was p/n 7020481) PUMP COUPLING INSTALLATION Coupling, Hayes Plate, Pump Adapter Bolt Metric 8mm x 20mm Lockwasher 8mm

REV.

1 2 1 1 1 2 1 2 4 6 1 Ref. Ref. Ref. 1

0256689 0256690 201 3220103 3220104 2000189 301 302 303 304 305 306 307 308 309 310 311 312 7020023 7020410 7020461 7016331 7020479 7020418 7020168 7020408 7020458 7020462 7024413 Use 7024565

Ref. 1 1 1 1 1 1 1 1 1 3 1 1

B

0256847 401 402 403 404 1660234 0080163 0700810 4831900

Ref. 1 1 63 6

3121176

800A 800AJ

2-31

SECTION 2 TURNTABLEFIGURE 2-7. DEUTZ ENGINE INSTALLATION (S/N 69000 TO S/N 77500) (CONTINUED)ITEM # 405 406 407 PART NUMBER Not Used 4832000 3020021 QTY. 8 A/R DESCRIPTION Lockwasher 10mm Grease, Coupling (Not Shown) REV.

2-32

800A 800AJ

3121176

SECTION 2 TURNTABLEFIGURE 2-7. DEUTZ ENGINE INSTALLATION (S/N 69000 TO S/N 77500) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121176

800A 800AJ

2-33

2-34

247 205 256 234 223 257 236 228 204 219 405 270 271 229 219 19 219 260 304 303 233 412 236 257 212 212 231 240 238 231 254 236 257 210 241 255 211 103 113 103 216 232 237 301 409 411 245 302 235 207 13 226 227 213 402 227 225 401 224 226 222

274

239

257

243

SECTION 2 TURNTABLE

111

249

223

57

FIGURE 2-8. DEUTZ ENGINE INSTALLATION (S/N 77500 TO PRESENT)

800A 800AJ

210 257

257 236

262

254

216

253 306 214 253 306 263 108 110

215 253 306

236

257

109

236 255 237 255 257 237 210

257

257

3121176

210

210

3121176

35 107 248 273 275 415 4 406 244 407 246 248 26 218 9 28 10 12 248 244 250 220 230 221 208 252 10 SUPPLY 32 24 218 20 30 27 27GLOW PLUG 21C RELAY 21A GLOW PLUG

36 420 414 416 404

417

31 5 217LOCATED ON TURNTABLE

6

23 421

31 102 106 112

257 210 236 259 272 234 205

402

33

800A 800AJ

11

403 13 422 13VENT

257 210 236 248 22

19 13 19

261

21A 21B 7 25GRD. AUX.PWR. RELAY BATTERY

22

21D

18 8RETURN

17 16 13 13 29 13 19FUEL PUMP SUPPLIED WITH ENGINE

13

AUX.PWR. PUMP

STARTER

GRD.

21E

START RELAY

SECTION 2 TURNTABLE

START ASSIST SOL. ON ENGINE

45

# 21 - BATTERY CABLE KIT(INCLUDES ITEMS 21A THRU 21E)

2-35

SECTION 2 TURNTABLEFIGURE 2-8. DEUTZ ENGINE INSTALLATION (S/N 77500 TO PRESENT)ITEM # PART NUMBER 0273709 0274301 0275184 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21A 21B 21C 21D 21E 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 to 44 45 0100011 0100020 Not Used 0181727 0400075 0630498 0641508 0641608 0641610 0641808 0642010 1060637 1320022 1701505 Not Used 2180348 2220313 2221176 2720058 2750532 2902401 7016813 7027012 7016803 7016824 7016825 3311505 3311605 3311801 3380429 3422446 3539957 3841143 3841340 3900272 4751600 4751800 4752000 4922737 0641410 4711400 Not Used 4922978 QTY. Ref. Ref. Ref. Ref. A/R A/R 1 1 2 3 A/R 1 2 1 1 5 1 1 1 1 30ft/9.2m 6ft/1.8m 1 1 1 1 1 1 6 A/R 1 1 1 2 1 3 3 4 1 1 1 4 3 1 DESCRIPTION DEUTZ ENGINE INSTALLATIONS Without Artic Package (S/N 77500 to S/N 85331) Without Artic Package (S/N 85331 to Present) With Artic Package Loctite #242 (Not Shown) Sealant, Pipe (Not Shown) Hold-down, Battery Battery Bolt, Battery Hold-down Bolt 5/16-18NC x 1 Bolt 3/8-16NC x 1 Bolt 3/8-16NC x 1 1/4 Bolt 1/2-13NC x 1 Bolt 5/8-11NC x 1 1/4 Cable, Lanyard Clamp, Hose Decal - Diesel (Not Shown - Located on Hood) Fitting, Straight Barbed Fitting, 90 Fitting, 90 Barbed Hose Hose Battery Cable Kit Cable, Battery (Red) Cable, Battery (Black) Cable (Red) Cable (Red) Cable (Black) Locknut 5/16-18NC Locknut 3/8-16NC Nut 1/2-13NC Panel, Rubber Pin, Pivot Plate, Hold-down Pin, Keeper Loop, Hose Bolt 5/16-18NC x 1 3/4 Flatwasher 3/8 Wide Flatwasher 1/2 Wide Flatwasher 5/8 Wide Harness, Engine Grounding (Not Shown) Bolt 1/4-20NC x 1 1/8 Flatwasher 1/4 Narrow Harness, Start Assist Solenoid (Prior to S/N 85331) REV. 4/B C A

B

2-36

800A 800AJ

3121176

SECTION 2 TURNTABLEFIGURE 2-8. DEUTZ ENGINE INSTALLATION (S/N 77500 TO PRESENT) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION Note: Artic Package Items 46 - 56 Not Shown - Used on Artic Machines Only Cable, Immersion Heater (Located on bottom of Hydraulic Oil Tank) Cord, 3 Way Extension (Located on Left Front of Engine) Clamp Decal - Battery Heater (Located on Battery Heater) Decal - Engine Block Heater (Located on Right Side of Engine) Decal - Hydraulic Tank Heater (Located on bottom of Hydraulic Oil Tank) Decal - Heater Cord (Located on Left Front of Engine) Heater, Battery (Located on Battery) Heater, Hydraulic Tank (Located on bottom of Hydraulic Oil Tank) Seat, Battery (Located on Battery) Flatwasher 3/8 Narrow Decal - Warning Explosion/Fire Options: ANSI Spec Decals CSA Spec Decals Dual Language English/Chinese Decals Dual Language English/Japanese Decals Dual Language English/Korean Decals Dual Language English/Portaguese Decals Dual Language English/Spanish Decals ENGINE AND PUMP ASSEMBLIES Without Artic Package (S/N 77500 to S/N 85331) Without Artic Package (S/N 85331 to Present) With Artic Package Loctite #242 (Not Shown) Bolt 1/4-20NC x 7/8 Bolt 1/2-13NC x 1 1/2 Locknut 1/4-20NC Pin, Hitch Piston Pump Assembly with Fittings (See Figure 2-14 for Breakdown): Gear Pump Assembly with Fittings Fitting Fitting Pump, Displacement Seal Kit - 3600278 Pump Valve Assembly Kit - 3600278 Pump O-Ring Seal Flatwasher 1/4 Wide Flatwasher, Hardened REV.

46 47 48 49 50 51 52 53 54 55 56 57

1060625 1060626 1320223 1702941 1702942 1702943 1702944 2580024 2580050 3980007 4711600 1704972 1706064 1706060 1706062 1706061 1706059 1706063

1 1 3 1 1 1 1 1 1 1 4 1

2000225 2000284 2000367 101 102 103 104 to 105 106 107 108 109 0100011 0641407 0641812 Not Used 3311405 3422532 3600400 3600401 2220415 2220374 3600278 7018995 7024930 3790044 3960389 4751400 4891800

Ref. Ref. Ref. Ref. A/R 1 4 1 1 1 1 1 1 1 1 1 1 5ft/1.5m 1 2

B B A

B

110 111 112 113

3121176

800A 800AJ

2-37

SECTION 2 TURNTABLEFIGURE 2-8. DEUTZ ENGINE INSTALLATION (S/N 77500 TO PRESENT) (CONTINUED)ITEM # PART NUMBER 2000219 2000279 2000342 2000365 0256689 0256690 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 0100011 0100020 Not Used 0340041 0641407 Not Used 0641510 0641606 Not Used 0641610 0641818 0641826 0700808 0701012 0701015 0701414 0940070 0961986 1320016 1320022 1320223 1340060 7012664 1703162 2000216 2000274 2000339 2060025 2220451 2720398 2720434 2720449 2750532 3200362 3200406 3220103 3220104 3311405 3311505 QTY. Ref. Ref. Ref. Ref. Ref. Ref. Ref. A/R A/R 2 A/R 3 3 A/R 2 2 4 2 A/R 6 1 2 4 1 4 1 1 2 1 DESCRIPTION ENGINE AND PUMP ASSEMBLIES Without Artic Package (S/N 77500 to S/N 85331) Without Artic Package (S/N 85331 to S/N 92718) Without Artic Package (S/N 92718 to Present) With Artic Package MUFFLER INSTALLATION - SPARK ARRESTING (STANDARD) MUFFLER INSTALLATION - CATALYTIC (OPTIONAL) Loctite #242 (Not Shown) Sealant, Pipe (Not Shown) Band, Air Cleaner Bolt 1/4-20NC x 7/8 Bolt 5/16-18NC x 1 1/4 Bolt 3/8-16NC x 3/4 Bolt 3/8-16NC x 1 1/4 Bolt 1/2-13NC x 2 1/4 Bolt 1/2-13NC x 3 1/4 Bolt 8mm x 16mm Bolt 10mm x 25mm Bolt 10mm x 35mm Bolt 14mm x 130mm Bumper Bushing, Flanged Clamp Clamp, Hose J-Clip Air Cleaner Assembly Including Filter Element Element, FIlter (Not Shown) Decal - Caution Fan Blade Engine, Deutz - F4M2011 Tier II Options: S/N 77500 to S/N 85331 S/N 85331 to S/N 92718 S/N 92718 to Present Fan Fitting, Straight Hose, Oil Cooler Elbow, Rubber Hose, Air Cleaner Hose, Oil Drain Mount, Motor Mount, Motor Muffler Options: Spark Arresting (Standard) Catalytic (Optional) Locknut 1/4-20NC Locknut 5/16-18NC REV. D E A A

225 226 227 228 229 230 231 232 233

1 2 2 1 1 1ft/30cm 2 2 1

234 235

A/R 3

2-38

800A 800AJ

3121176

SECTION 2 TURNTABLEFIGURE 2-8. DEUTZ ENGINE INSTALLATION (S/N 77500 TO PRESENT) (CONTINUED)ITEM # 236 237 238 239 240 241 242 243 244 245 246 247 248 249 PART NUMBER 3311605 3311805 3537416 3539872 3539971 3574978 Not Used 3620033 3740067 3960407 3960468 3960469 4060805 4567815 4569171 4640751 Not Used 4711600 4711700 4711900 4812200 4740274 4751400 4751600 4751700 4791400 4845395 4845404 4846566 0701014 Not Used 2180798 4360392 4751400 4711400 1060904 0641610 0641609 4923379 QTY. A/R 4 1 1 1 1 1 A/R 1 1 1 37in/1m 1 DESCRIPTION Locknut 3/8-16NC Locknut 1/2-13NC Plate, Engine Mounting (Front Right Side) Plate, Radiator Mounting Plate, Engine Mounting (Front Bottom) Plate, Engine Mounting (Rear) Radiator Relay Gasket, Air Intake Seal Seal Flex-Trim Tube, Tuning Options: S/N 77500 to S/N 85331 S/N 85331 to Present Valve, Oil Drain Flatwasher 3/8 Narrow Flatwasher 7/16 Narrow Flatwasher Options: Flatwasher 9/16 Narrow (Prior to S/N 92718) Flatwasher 14mm (S/N 92718 to Present) Washer, Snubbing Flatwasher 1/4 Wide Flatwasher 3/8 Wide Flatwasher 7/16 Wide Starwasher 1/4 Adapter, Air Intake Tray, Engine Plate, Engine Mounting (Front Left Side) Bolt 10mm x 30mm Fitting (S/N 77500 to S/N 85331 Only) Indicator, Restriction (S/N 77500 to S/N 85331 Only) Flatwasher Options: Flatwasher 1/4 Wide (Prior to S/N 92718) Flatwasher 1/4 Narrow (S/N 92718 to Present) Cable, Jumper (S/N 92718 to Present) Bolt Options: Bolt 3/8-16NC x 1 1/4 (Prior to S/N 92718) Bolt 3/8-16NC x 1 1/8 (S/N 92718 to Present) Harness, Glow Plugs (S/N 92718 to Present) Note: Artic Package Item 268 Not Shown - Used on Artic Machines Only Heater, Engine Block Oil, Motor 0W-40 (With Artic Package) REV.

250 251 252 253 254

1 3 6 6

255 256 257 258 259 260 261 262 263 264 to 269 270 271 272

4 A/R A/R 2 A/R 1 1 1 4 1 1 6

273 274

1 6

275

1

276 277

2580062 3020044

1 3.75gal

3121176

800A 800AJ

2-39

SECTION 2 TURNTABLEFIGURE 2-8. DEUTZ ENGINE INSTALLATION (S/N 77500 TO PRESENT) (CONTINUED)ITEM # PART NUMBER 0256847 301 302 303 304 305 306 307 1660234 0080163 0700810 4831900 Not Used 4832000 3020021 QTY. Ref. 1 1 6 6 8 A/R Ref. Ref. Ref. Ref. DESCRIPTION PUMP COUPLING INSTALLATION Coupling, Hayes Plate, Pump Adapter Bolt Metric 8mm x 20mm Lockwasher 8mm Lockwasher 10mm (S/N 77500 to S/N 85331 Only) Grease, Coupling (Not Shown) ENGINE COMPONENTS S/N 77500 to S/N 85331 S/N 85331 to S/N 92718 S/N 92718 to Present (Engine components not available at time of printing) Dipstick Cap, Filler Pump, Oil Lube Seal Between Oil Pump & Engine Block (Not Shown) Filter, Oil Pump, Injector Options: All Injectors for 2000216 Engine (S/N 77500 to S/N 85331) Injectors for 2000274 Engine (S/N 85331 to Present) Injector Pump A Injector Pump B Injector Pump C Injector Pump D Gasket (1 Per Injector) Filter, Fuel Pump Fuel Supply O-Seal Between Fuel Pump & Engine Block (Not Shown) Gasket, Intake Manifold (Not Shown) V-Belt Gasket, Exhaust Manifold to Engine Block (Not Shown) Gasket, Exhaust Manifold to Exhaust Pipe (Not Shown) Alternator Regulator, Voltage (Not Shown) Starter Plug- In Connector (Not Shown) Sender, Temperature Options: 2000216 Engine (S/N 77500 to S/N 85331) 2000274 Engine (S/N 85331 to Present) Ring, Sealing Sensor, Oil Pressure Options: 2000216 Engine (S/N 77500 to S/N 85331) 2000274 Engine (S/N 85331 to Present) Sensor, Speed REV. 2

2000216 2000274 2000339

C B A

401 402 403 404 405

7026631 7020465 7020484 7020468 7016331 7027242 7027242 7027611 7027612 7027613 7020447 7016328 7027238 7020411 7020449 7020408 7020471 Not Available 7020410 7020464 7020479 Not Available 7027236 7027791 Not Available

1 1 1 1 1 A/R 4 1 1 1 1 4 1 1 1 4 1 4 1 1 1 2 1

406 407 408 409 410 411 412 413 414

415 7020461 7027790 7024565

1 1

416

1

2-40

800A 800AJ

3121176

SECTION 2 TURNTABLEFIGURE 2-8. DEUTZ ENGINE INSTALLATION (S/N 77500 TO PRESENT) (CONTINUED)ITEM # 417 7020458 7027792 7020459 7020460 7024579 7027236 7027795 1600445 7027245 PART NUMBER QTY. 1 DESCRIPTION Actuator, Throttle 2000216 Engine (S/N 77500 to S/N 85331) 2000274 Engine (S/N 85331 to Present) Thermostat (Located at rear of engine block - Not Shown) Spring, Compression Gear, Ring 110 Tooth (Located on Flywheel - Not Shown) Sender, Temperature Module, EMR2 Controller Options: S/N 85331 to S/N 92718 Only S/N 92718 to Present Only Filter, Fuel In-line (2000216 Engine Only) REV.

418 419 420 421

1 1 1 1 1

422

1

3121176

800A 800AJ

2-41

SECTION 2 TURNTABLEFIGURE 2-9. FORD ENGINE INSTALLATION - NON-UL SPEC MACHINES (S/N 6900 TO S/N 77500)15 15 20 407 402 20 308 17 21 23 18 21 23VENT LINE

126

130

FUEL RETURN

169

150

130 138 163

167

401 404 309 405 406 153 155 311 155 185 150 322 119 164 155 304 108 155 129 161 305SEE DUAL FUEL INSTL.

401 307 325

9 194 19 403 2 10TO ENGINE

16

155 327 155 314 154

16 3 319 321 22 12 11 12 310 306 131 315 318 130 164 143 116RETURN TO TANK

321 318

320 127 321

317 301

112 111 313 135 136 137 179 178 129 118 1 156 139 141 142 102 157 188 140 141 113 130 169 142 141 129 4 121 175 106 136 173 131 187 14 14 13 5 109 139 141 142 159 158 186 142 140 135 136 195 6 8 7 133 196 186 142

142 317 189 141 169 130 302 130

135 136 168

130

125 135 124 180

169INLET FROM TANK SUPPLY TUBE

183 183 184

145 147 148 172

140 142 186

145 147 151

132 160 134

174

135 136 144 137 136 135 136 135 136

136 198 197 181 142 134 136 107 141 142 190 191 136 137STARTER

114

165C 165 165ABAT.

152

116 122 123 136 137 133 165D 165E 104 103 177 176 136 137

165B

AUX. PWR. RELAY AUX. PWR. PUMP

TO ENG. BLOCK

137 136 105 166

2-42

800A 800AJ

3121176

SECTION 2 TURNTABLEFIGURE 2-9. FORD ENGINE INSTALLATION - NON-UL SPEC MACHINES (S/N 6900 TO S/N 77500)ITEM # PART NUMBER 0271368 0271364 0272745 1 2000172 2000174 2000193 3600295 3600278 7018995 7024930 3539972 4846806 4566605 4640989 2750532 1320022 3571498 3790044 0902539 1320019 0701022 0701014 0700810 0641812 0721014 0721006 4891800 4751500 4751000 4761500 3311005 0100011 0100020 QTY. Ref. Ref. Ref. Ref. 1 DESCRIPTION ENGINE ASSEMBLIES Standard (S/N 69000 to S/N 73348) Dual Fuel (S/N 69000 to S/N 73348) Dual Fuel (S/N 73348 to S/N 77500) Engine - Ford LRG-425 EFI Options: Standard (S/N 69000 to S/N 73348) Dual Fuel (S/N 69000 to S/N 73348) Dual Fuel (S/N 73348 to Present) Piston Pump Assembly (See Figure 2-14 for Breakdown) Piston Pump Assembly Seal Kit - 3600278 Motor Seal Kit, Valve Assembly - 3600278 Motor Plate, Engine Mounting - Front Options: S/N 69000 to S/N 73348 S/N 73348 to Present Tube, Spacer Valve, Oil Drain Hose Clamp Plate, Module Mounting O-Ring Bracket Clamp Bolt, Metric 10mm-1.5 x 70mm Bolt, Metric 10mm-1.5 x 30mm Bolt, Metric 8mm-1.25 x 20mm Bolt 1/2-13NC x 1 1/2 Screw #10-24NC x 1 3/4 Screw #10-24NC x 3/4 (S/N 69000 to S/N 73348) Washer, Hardened 1/2 Flatwasher 5/16 Flatwasher #10 Lockwasher 5/16 Locknut #10-24NC Loctite #242 (Not Shown) Sealant, Pipe (Not Shown) ENGINE INSTALLATIONS Standard (S/N 69000 to S/N 73348) Dual Fuel (S/N 69000 to S/N 73348) Dual Fuel (S/N 73348 to S/N 77500) REV. 2/A 2/A 2/B

2 3

4

1 1 1 1 1

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 16in/21cm

1 1 1 1 1 2 2 3 4 2 3 2 2 A/R 2 A/R A/R A/R Ref. Ref. Ref. Ref.

0271367 0271366 0272831 101 102 103 104 105 Not Used 3539872 0400075 0181727 0630498

3/C 2/B 4/C

1 1 1 2

Mount, Radiator Battery Tie-Down Bolt, Tie-Down

3121176

800A 800AJ

2-43

SECTION 2 TURNTABLEFIGURE 2-9. FORD ENGINE INSTALLATION - NON-UL SPEC MACHINES (S/N 6900 TO S/N 77500) (CONTINUED)ITEM # 106 107 108 PART NUMBER 3620040 7019656 1600314 4846011 4846046 3740067 Not Used 0080214 2060025 1580011 3570133 Not Used 3200362 Not Used 2720435 4360392 3841340 1703162 3570103 3574122 4845404 3422446 3841143 2750532 2720472 1320060 1320012 1320022 0641828 4751800 3311805 0641610 0641608 4