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8/17/2019 721D
1/6
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SHEET 2 - TRANSMISSION CONTROLS
SPL_K3
SPL_K2 SPL_D6
SPL_D11
SPL_D7
SPL_D15
4848
4949
5050
3434
4444
45
68
67
66
60
65
64
63
61
58
57
59
54
53
52
50
48
47
45
44
43
40
38
37
36
35
34
33
31
30
29
28
27
26
25
24
23
2241
88
99
1111
77
14
131315
121214
151513
292912
10
282810
3131
55
9
8
7
6
5
4
3
2
1
2222
21
2020
1919
1818
1717
1616
21
1011
1416
42
3
19
49
46
62
4
17
39
51
55
32
10
56
9
21
20
18
16
15
14
13
12
11
8
7
6
5
2
1
45
13F13M
50G_G Bk-0.8
25T_BLU-0.8
19A_HOr-0.8
SHEET 1 - 219F GROUNDCAB
SHEET 1 - 13M CAB- PEDESTAL
SHEET 3 - 72 (52)
50G_EBk-0.5
50G_F R-0.5
CABMAINHARNESS
PEDESTALHARNESS
25W_ALU-0.8
25W_ALU-0.8
25Z_ALU-0.8
25Z_ALU-0.8
25Y_ALU-0.8
50G_DBk-0.8
25F_ALU-0.8
25F_ALU-0.8
25R_ALU-0.8
25R_ALU-0.8
25WLU-0.825WLU-0.8
25Z LU-0.825Z LU-0.8
25YLU-0.825YLU-0.8
50G_ABk-0.8
25F LU-0.825F LU-0.825RLU-0.825RLU-0.8
50G_BBk-0.5
50G_CR-0.5
70
183A
A
A
A
B
B
B
B
C
C
C
C
D
D
D
D
4
19A_AOr-1.0 AABB
35R_AY-
0_JBBk-1SHEET 4 - SPL_J1
BB
ENGINEHARNESS
HOODHARNESS
128M128F
19A_T Or-0.8
25Y_CLU-0.8
20M22
11
19A_UOr-0.8
1
2
2
2
22
2
2
2
2
2
3
3
3
33
3
1
3
3
3
3
1
11
9
10
9
4
4
4
4
11
5
5
5
5
66
6
6
6
6
9
9
9
9
1
44
86
85
8787
3030
87A87a
85
86
8
8
8
8
55
8
8
8
8
7
7
7
7
88
7
7
7
7
10
10
10
10
77
10
3
55 5
5
66 6
2
11 1
6
22 2
4
44 4
1
33 3
0_DAKBk-1.049_NS-1.0 SHEET 5 - 36F (65)
SHEET 5 - 36F (65)
38F
19A_ROr-0.8
25G_ALU-0.825G_BLU-0.8
25G_BLU-0.8
41F
118F
19A_L Or-0.8
19A_NOr-0.8
19A_SOr-0.8
SHEET 1 - 18F FUSEBLOCK
SHEET 3 - 13F CABPEDESTAL
0_DAM Bk-1.04 9_ Q S - 1. 0 S H EE T 5 - 44 F (7 8 )
SHEET 5 - 44F (78)
25HLU-0.8
25HLU-0.8
19A_Q Or-0.8
0_DAVBk-0.8
19A_POr-0.8
35A_DY-0.8
35CY-0.8
19HOr-1.0
0_DAWBk-1.049_RS-1.0
52P_AW-0.8
19T_AOr-0.8
0_DDBk-0.8
19T_BOr-0.825T_DLU-0.8
19A_K Or-0.8 19A_K Or-0.8
50H_AY-0.550L_BG-0.550L_CG-0.5 50L_AG-0.5
0_DQ Bk-0.80_DPBk-0.8
25Y_BLU-0.8
0_DAPBk-1.049_G S-0.8
0_DAEBk-1.0
0_DWBk-0.8
49_L S-0.8
49_T S-1.0
35A_EY-0.8
35A_EY-0.8
35R_CY-0.8
35R_DY-0.835A_F Y-0.8
SHEET 1 - 221F GROUNDCAB
SHEET 1 - 18F FUSEBLOCK
SHEET 1 - 18F FUSEBLOCK
SHEET 4 - 42F (110)
SHEET 4 - 42F (110)
SHEET 4 - 42F (110)
SHEET 3 - 55F (58)
SHEET 1 - 18F FUSEBLOCK
SHEET 5 - 50F (79)
SHEET 1 - 18F FUSEBLOCKSHEET 1 - SPL_D18
SHEET 3 - 13F CAB PEDESTAL
SHEET 3 - 13F CABPEDESTAL
SHEET 1 - 221F GROUNDCABSHEET 1 - 221F GROUNDCAB
SHEET 4 - 42F (110)SHEET 4 - SPL_D8
SHEET5 - SPL_D13
SHEET 5 - 45F (84)
SHEET 5 - 45F (84)
SHEET 4 - 21F CABREAR
108F
37D_AP-0.837D_AP-0.8
37EP-0.837EP-0.8
53F
AA209M209F
197F197M
FNRHARNESS
CABMAINHARNESS
26N_BLU-0.8
26N_BLU-0.8
26R_BLU-0.8
26R_BLU-0.8
26F_BLU-0.8
26F_BLU-0.8
19A_COr-0.8
19A_COr-0.819A_EOr-0.8
19A_EOr-0.8
19A_F Or-0.8
19A_BOr-0.8
19A_DOr-0.8
1 9 A_
D
O r - 0 . 8
32J_BY-0.8
32J_BY-0.8
32J_AY-0.8
32J_CY-0.8
32J_CY-0.8
199F
198
26ELU-0.8
26ELU-0.8
26JLU-0.8
26F_ALU-0.826R_ALU-0.8
26N_ALU-0.8
SPL_D12
35CY-0.8
SPL_D5
25S_CLU-0.825S_ALU-0.825S_ALU-0.825S_BLU-0.8
19F19F
RIDECONTROL RELAYSINK
TURBINESPEEDSIGNALINTERMEDIATESPEEDSPEEDSENSORGROUNDENGINESPEEDSIGNALTORQUECONVERTEROUTPUT TEMPERATURESENDERTEMPERATURE/FILTERRETURNOUTPUT SPEEDSIGNALOUTPUT SPEEDSENSORGROUNDTRANSMISSIONFILTERMAINTENANCESWITCH
TRANSMISSIONSOLENOIDVALVEY6TRANSMISSIONSOLENOIDVALVEY5
TRANSMISSIONSOLENOIDVALVEY3TRANSMISSIONSOLENOIDVALVEY2TRANSMISSIONSOLENOIDVALVEY1
TRANSMISSIONSOLENOIDVALVEY4
VALVEBODYTEMPERATURESENDER
19F TECM 19F TECMDIAGNOSTICTECM GROUNDDIAGNOSTICTECM GROUNDTRANSMISSIONENABLELAMPSIGNALNONE
ADM6 TORQUESIGNAL
NONE
NONE
NONE
NONE
NONENONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
NONE
BACKUPALARM PULL-DOWNRIDECONTROL SWITCHEDPOWERVPS2
OUTPUT SWITCHEDPOWERVPS1OUTPUT SWITCHEDPOWERVPS1
DIAGNOSTICSIGNAL
DIAGNOSTICSIGNALFNRFORWARDSIGNALPARKING BRAKERELAYOUTTRANSMISSIONKICKDOWNSIGNALTIMEDELAYFUSED POWER
CONTROLLERAREANETWORKHCONTROLLERAREANETWORKLCONTROLLERAREANETWORKL
TRANSMISSIONAUTO SIGNALFNRREVERSESIGNALTRANSMISSIONENABLESIGNAL
FORWARDSIGNALFNRNEUTRAL SIGNALCABSWITCHEDPOWER
1ST AND4TH GEARSIGNALREVERSESIGNAL3RDAND4TH GEARSIGNALDECLUTCHSWITCHNEUTRAL SIGNALTIMEDELAYFUSED POWER
561032559
5139174
624649193
4241
11
A
A
1
1
1
1 1
1
1
1
1
22
B
B
2
2
2
2 2
2
2
2
2
53
C
C
3
3
3
3 3
3
3
3
3
64
D
D
4
4
4
4
4
4
4
4
75861171281391410151116121813201421152216232425262728293031333435363738404344454748505253545758596061636465666768
TRANSMISSIONHARNESS
CABMAINHARNESS
22F22M
25K_ALU-0.825L_ALU-0.825M_ALU-0.825N_ALU-0.825P_ALU-0.825J_ALU-0.8
25B_ALU-0.8
0_DM Bk-0.825C_ALU-0.8
25A_ALU-0.8
25D_ALU-0.819A_M Or-0.8
1 9 A_
M O
r - 0 . 8
36G_AP-1.036R_EP-0.8
36T_AP-0.832F_AY-0.80_DNBk-0.8
25KLU-0.825L LU-0.825M LU-0.825NLU-0.825PLU-0.825J LU-0.825SLU-0.8
19AOr-1.0
36R_AP-1.0
0_HDBk-1.0
25BW-0.8
25AW-0.8
25CW-0.8
25DLU-1.00_HEBk-1.0
102
TRANSMISSIONSOLENOIDVALVEY1TRANSMISSIONSOLENOIDVALVEY2
THIRDANDFOURTHGEAR SIGNAL
FORWARDSIGNAL
TRANSMISSIONSOLENOIDVALVEY3
FIRST ANDFOURTHGEARSIGNAL
REVERSESIGNAL
TRANSMISSIONSOLENOIDVALVEY4
TRANSMISSIONKICKDOWNSIGNAL
NEUTRAL SIGNAL
TRANSMISSIONSOLENOIDVALVEY5TRANSMISSIONSOLENOIDVALVEY6
102 TRANSMISSIONCONTROL
183 TRANSMISSIONSHIFTER
70 TRANSMISSIONSHIFTER
CLUTCHNUMBER
FORWARD
FORWARD
FORWARD
REVERSE
REVERSE
REVERSE
NEUTRAL
NEUTRAL
NEUTRAL
NONE MODULATEDANDCURRENT CONTROLLED
INDICATESHIGH(24 VOLTS)
INDICATESHIGH(24 VOLTS)
NONENONENONENONENONENONE
NONE
TRANSMISSIONCONTROL POWER
OUTPUT SWITCHEDPOWERVPSIVALVEBODYTEMPERATURESIGNALVALVEBODYTEMPERATURERETURN
NOTE1
BkGU
RYKS
K4KRK1K3KVK2
SINGLEAXISCONTROLLERJOYSTICKCONTROLLER
F
N
R
PKYN
25KLU-0.825L LU-0.825M LU-0.825NLU-0.825PLU-0.825J LU-0.825SLU-0.8
36T P-0.836T P-0.836R_C P-0.8 32F Y-1.0
36G P-1.0
LOCATEDNEARTECMCONNECTOR19F
LOCATEDNEARINSTRUMENTCLUSTERCONNECTOR76
SPL_H2
32F Y-1.0
19AOr-1.0
36R_AP-1.0
36G P-1.0
25BW-0.8
25AW-0.8
25CW-0.8
25DLU-1.00_HEBk-1.0
SPL_H1
1
11
12
22
2
2
2
1
2
2
2
1
2
33
1
1
2
1
1
1
2
1
142
3521 ohms at 20°C(68°F)
Normally ClosedOpens at 24.1 bar (3
31510 OHMS
36R_BP-1.0
36R_DP-1.0
100
101
95
96
0_HF Bk-0.8
0_HG Bk-0.8
0_HHBk-0.8
26
27
28
2828
2727
1M1F
FRONT CHASSISHARNESS
CABMAIN
HARNESS
25G LU-1.0
58H_BW-0.8 SHEET 5 - 50F (79)
25
30
29
31
40
40
32
39
41
42
37
34
36
38
35
33
NOTESCIRCUIT LEGENDWIRE IDENTIFICATION
Bk = BL ACKDU= DARKBL UEG = G R EE NK = P IN KLG= LIGHT GREEN
LU = LIGHT BLUEN = B R OW NOr = ORANGEP = PURPL E(VIOLET )R = R ED
S = G RAYT = TA NU = B LUEW = W H IT EY = Y E L LO W
SHOWSPOWER- MASTERDISCONNECT SWITCHINON POSITION
SHOWSPOWER- KEYSWITCH INON POSITION
23F_AW-2.01.WIRENUMBER2.WIRE COLORSYMBOL3.WIRE SIZE(mm²) TYPICAL 1 32
1. 209M and 209F disconnected when backup alarm disable switch is installed (TUV road approved machines only).2. Resistorspart of ground wire assembly.3. 64M and 64F connected for North American machines, opposite side steady ON. 64M and 64F disconnected for European 4. 217F and 217M disconnected when engine shutdown relay specialfeature is installed.5. Replace jumper with rollback pressure switch for XT chassis with ride controlonly.
ELECTRICAL SCHEMATIC721D Z-BAR, 721D XR, and 721D XT WHEEL LOADERS
Additionalcopies of this Hydraulic and ElectricalSc hematic can be ordered throughTechnicalPublications Distribution System
COMPONENTS
1. Batteries2. Master Disconnect Switch
3. Electronic DieselControl(EDC) 74. Alternator5. Starter Motor6. Starting Relay7. Crank ControlRelay8. Filters Heaters Relay9. Water Separator Heater
10. FuelFilter Heater11. Grid Heater Relay12. Grid Heater
13. Throttle Pedal14. Engine ControlRelay -Number 6
15. NeutralStart Relay - Number 816. Ignition Switch17. Ignition Relay - Number 118. Ignition Relay- Number 219. Accessory Relay - Number 320. Voltmeter Relay - Number 1221. Time Delay Module22. Diagnostic Switch23. MSSRelay - Number 1624. Relay Socket - Number 11
25. Output Speed Sensor26. Engine Speed Sensor
27. Intermediate Speed Sensor28. Turbine Speed Sensor29. Filter Maintenance Switch30. Torque Converter Output Temperature Sender31. Transmission Solenoid Valve and Temperature Sensors32. Transmission Electronic ControlModule33. Transmission Shifter34. Diagnostic Connector35. Transmission Kick-down Switch36. Transmission Auto Switch
37. Declutch Switch38. Brake Declutch Pressure Switch
39. Transmission Enable Switch40. FNRSwitch41. Backup Alarm Relay - Number 742. Backup Alarm Disable Switch
(TUVroad approved machines only)43. Backup Alarm44. Brake Warning Pressure Switch45. Coolant LevelSender46. FuelLevelSender47. Hydraulic OilTemperature Sender
48. Hydraulic Filter Restriction Switch49. Engine Coolant Temperature Sender
50. Air Filter Restriction Switch51. Program Reset Switch52. Parking Brake Switch53. Instrument Cluster54. Pilot ControlSwitch55. Up/Down Count Switch56. Engine OilPressure Switch57. Pilot ControlRelay - Number 1058. Parking Brake Relay - Number 959. Parking Brake Solenoid
60. Pilot Pressure Solenoid61. Water Separator Sensor
62. Fan Reversing Switch (Option)63. Fan Reversing Solenoid (Option)64. Redundant Brake Pressure Switches65. Detent Switch66. Bucket ControlValve Electromagnetic Detents67. Return-To-Travel/Float Switch68. Return-To-Dig Proximity Switch69. Height Control/Return-To-TravelProximity Switch70. Rollback Pressure Switch (Option)71. Float Solenoid
72. Secondary Steering Module (Option)73. Secondary Steering Pressure Switch (Option)
74. Secondary Steering Motor (Option)75. Secondary Steering Solenoid (Option)76. Pin Engage Switch (Option)77. Pin Engage Solenoid (Option)78. Ride ControlSwitch79. Ride ControlRelay - Number 480. Ride ControlSolenoid81. Front Wiper Motor82. Front Wiper and Washer Switch83. Front Washer Pump Motor
84. Rear Wiper and Washer Switch85. Rear Washer Pump Motor
86. Rear Wiper Motor87. Horn Relay - Number 588. Horn89. Seat Compressor and Switch (Option)90. Blower Switch91. Blower Motor Speed Resistors with ThermalFuse92. Blower Motor93. Air Conditioning LowPressure Switch94. Air Conditioning High Pressure Switch95. Thermostat Switch
96. Compressor Clutch Lockout Relay - Number 1497. Compressor Clutch
98. Hood Switch99. Hood Up Relay - Number 17
100. Hood Down Relay - Number 18101. Hood Motor102. Cigar Lighter (Option)103. Power Converter - 24 volts to 12 volts (Option)104. Power Outlet (Option)105. Remote Radio or 24 Volt Radio (Option)106. 12 Volt Radio (Option)107. Radio Power Converter - 24 volts to 12 volts (Option)
108. Left Speaker (Option)109. Right Speaker (Option)
110. Beacon Switch (Option)111. Rotating Beacon (Option)112. Brake Lamp Pressure Switch113. Brake Lamps Relay - Number 15114. Hazard Switch115. Turn Signal, Hi/LowBeam, and Horn Switch116. Flasher Module117. Left-Hand Rear Combination Lamp118. Right-Hand Rear Combination Lamp119. Left-Hand Front Combination Lamp
120. Right-Hand Front C121. Left-Hand Rear Wo
122. Right-Hand Rear W123. Left-Hand Front Wo124. Right-Hand Front W125. Five Position Rotary126. High/LowBeam Re127. License Plate Lamp128. Dome Lamp129. Courtesy Lamp
1.SPLICE IDENTIFICATION2.CIRCUIT CROSSING (NOT CONNECTED)3.CIRCUIT CONNECTED4.WIRE IDENTIFICATION5.MALE CONNECTOR
6.FEMALE CONNECTOR7.CONNECTORIDENTIFICATION8.HARNESS IDENTIFICATION9.INDICATESPARTIAL CONNECTOR
10.CIRCUIT I DENTIFICATION
11.SCHEMATICSHEET NUMBERFOR CIRCUIT CONTINUATION12.CONNECTIONPOINT ONSCHEMATIC13.COMPONENT NUMBER(IF ASSIGNED)14.COMPONENT NUMBER15.INDICATESINTERNALLYGROUNDEDCOMPONENT
54
AA
BB
SPL_G2
XXXX XXXX XXXXXXXX
93M93F
21C_CW-1.00_GABk-2.0
RD+
+
−
14_BLG-0.8
21M
1 1
2 2
21F
SHEET 6 - 253F (54)
1
2 3
4 5 6
78
9
10
11 12 1 3
14
15
ACTUATOR SYMBOLS
1.LEVER RELEASED2.LEVER ACTUATED3.LIQUID LEVEL FLOAT4.PRESSURE5.HAND OPERATED6.TEMPERATURE7.COIL8.VARIABLE RESISTOR9.RESISTOR
10.DIODE11.LIGHT EMITTING DIODE
12A.MOMENTARYCONTACT12B.MAINTAINEDCONTACT
1
2
3
4
5
6
7
8
9
10
11
12
A
B
M
T
P
V
FUSE AND CIRCUIT BREAKERCONTACT SYMBOLSHOUSINGS
1.FUSE2. CIRCUIT BREAKER,
AUTOMATICRESET3. CIRCUIT BREAKER,
MANUAL RESET
1.SINGLEPOLE,SINGLETHROW
2.SINGLEPOLE,DOUBLETHROW
3.DOUBLEPOLE,SINGLETHROW
4.DOUBLEPOLE,DOUBLETHROW
1. VACUUM SWITCH2. PRESSURESWITCH3. TEMPERATURESWITCH4.MOTOR5.LAMP
1
11
222
333
44
5
A 2 A 1
22E_AW-0.8 SHEET 1 - 65 (23)
35R_BY-1.02424
22M22F
TRANSMISSIONHARNESS
CABMAINHARNESS
35R_EY-1.044
132F132M
ENGINEHARNESS
TRANSMISSIONHARNESS
8/17/2019 721D
3/6
SHEET 3 - INSTRUMENT CLUSTER
76
40
39 40 40
38 43 43
37 68 68
36 2 2
35 25 25
34 39 3939
33 53 53
32 38 38
31 36 36
30 35 35
29 26 26
28 54 54
27 32 32
26 31 31
25 30 30
24 28 28
23 23 23
22 22 22
21 21 21
20 20 20
19 19 19
18 18 18
17 17 17
16 16 16
15 15 15
14 14 14
13 13 13
12 12 12
11 11 11
10 10 10
9 9 9
8 8 8
7 7 7
6 6 6
5 5 5
4 4
1
30
2
23
4
1
30
2
23
3 3 3
2
1
1 1
12345678910111213141516171819202122232425262728293031323334353637383940
76 INSTRUMENT CLUSTER
NONE
NONE
AIRCONDITIONING TELLTALEPARKING BRAKESIGNALANALOG GROUNDHYDRAULICFILTERRESTRICTIONSWITCHSIGNALAIRFILTERRESTRICTIONSWITCHSIGNALSECONDARYSTEERING LOWPRESSURESIGNALCOOLANT LEVEL SIGNALLOWBRAKEPRESSUREWARNINGINSTRUMENT CLUSTERFUSEDDELAYEDPOWERCLUSTERMAINFUSED POWER
WORKLAMPTELLTALESIGNALBEACONTELLTALE
HIGHBEAM TELLTALELEFT TURNSIGNALRIGHT TURNSIGNALENGINECOOLANT TEMPERATURESIGNALFUEL LEVEL SIGNALHYDRAULICOIL TEMPERATURESIGNALCONTROLLERAREANETWORKT
CONTROLLERAREANETWORKTCONTROLLERAREANETWORKHCONTROLLERAREANETWORKL
ENGINEOIL PRESSURESIGNAL
NONE
NONE
SIGNAL GROUNDSIGNAL GROUNDSIGNAL GROUNDPILOT CONTROL SIGNALBRAKELAMPSIGNAL
PARKING BRAKESIGNALPILOT LOCKOUT SIGNALREDUNDANT BRAKESWITCHSIGNALDOWNCOUNT SIGNALUPCOUNT SIGNALRESET SIGNALPROGRAM SIGNALENGINESHUTDOWNSIGNAL
19S_BOr-0.8
19S_BOr-0.8
33UY-0.8
37PP-0.8
37PP-0.8
33R_EY-0.823C W-0.8 23C W-0.8
37R_BP-0.8
37R_BP-0.8
52CW-0.837UP-0.8
37UP-0.8
50L G-0.537DP-0.8
37DP-0.8
50HY-0.5
31L Y-0.8
31L Y-0.8
33R_EY-0.8
50T Bk-0.8 0_KM Bk-0.8
0_KM Bk-0.8
50H Y-0.5 0_KR Bk-0.850L G-0.5 53C W-0.852C W-0.8 44_G T-0.8
50T Bk-0.8
0_KQ Bk-0.8 19C Or-0.8
19COr-0.8
0_KQ Bk-0.80_KE Bk-0.8 19A_G Or-0.8
19A_G Or-0.8
0_KDBk-0.8
0_KDBk-0.8
0_KEBk-0.8SPL_K1
19V_AOr-0.819V_AOr-0.8
33P_B Y-0.8 33P_B Y-0.831D_BY-0.8 31D_BY-0.835X_F Y-0.8 35X_F Y-0.831F_C Y-0.8 31F_C Y-0.831H_BY-0.8 31H_BY-0.80_KP Bk-0.8 0_KP Bk-0.8
61R_G Or-0.8 61R_G Or-0.8
42R_A Y-0.8 42R_A Y-0.846_B K-0.8 46_B K-0.8
18C_C Or-0.8 18C_C Or-0.845L_F N-0.8 45L_F N-0.845R_F N-0.8 45R_F N-0.836C_C P-0.8 36C_C P-0.836F_B P-0.8 36F_B P-0.836H_B P-0.8 36H_B P-0.8
36P_C P-0.8 36P_C P-0.8
44_G T-0.8 37R_AP-0.8
37R_AP-0.8
53C W-0.8 19S_A Or-0.8
19S_AOr-0.8
13F13MPEDESTALHARNESS
CABMAINHARNESS
49_BS-0.8
0_KHBk-0.8
19A_HOr-0.8
1A_BR-1.0
SHEET 4 - 71 (114)
SHEET 4 - 71 (114)
SHEET 2 - 70 (33)
SHEET 1 - 69 (16)
0_KKBk-0.8
0_KKBk-0.8
0_KJ Bk-0.8
0_KJ Bk-0.8
49_DS-0.8
49_DS-0.8
49_CS-0.8
49_CS-0.8
33UY-0.8
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
1
5
9
4
1
1
1
1
10
9
5
6
4
4
5
10
10
3
4
6
5
9
88
8
8
8
8
8
8
9
6
6
77
7
7
7
7
7
7
10
1
37
72
75
0_KL Bk-0.8
0_KL Bk-0.8
49_ES-0.8
49_ES-0.8
74
19VOr-0.8
35X_EY-0.831F_BY-0.8
SHEET 1 - 18F FUSEBLOCK
SHEET 5 - 22F CABTRANSMISSION
33P_AY-0.831D_AY-0.8
31H_AY-0.80_DAUBk-0.8
61R_F Or-0.8 SHEET 5 - SPL_D1
42R_CDU-0.8 SHEET 4 - 32F (125)4 6 _A K - 0. 8 S H EE T 4 - 23 F C A B RO O F
18C_BOr-0.845L_EN-0.845R_CN-0.8
SHEET 1 - 18F FUSEBLOCKSHEET 4 - SPL_D10SHEET 4 - SPL_D20
36F_AP-0.836H_AP-0.8
23C_AW-0.8 SHEET 1 - 57F (24)
50H_AY-0.550L_AG-0.552C_AW-0.8
52C_AW-0.8
33R_DY-0.8
SHEET 2 - 19F (32)SHEET 2 - SPL_D5
SHEET 4 - SPL_D944_F T-0.8
37R_CP-0.8
0_DACBk-0.80_DL Bk-0.8
0_DABBk-0.8SHEET 1 - 222F CABGROUND
SHEET 1 - 63M (21)19SOr-0.8 SHEET 1 - 18F FUSEBLOCK
1 9 C_ C O r- 0. 8 S H EE T 5 - SP L _D 2 419A_SOr-0.8
36C_BP-0.8
36P_BP-0.8
SHEET 2 - SPL_D15
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
B
B
B
B
B
B
B
B
B
B
B
B
B
86
86
86
86
87
87
87
87
87a
87a
87A
87A
85
85
85
85
30
30
30
30
275M
138
3521 ohms at 20°C(68°F)
1363521 ohms at 20°C(68°F)
Normally OpenClosesat 2.8 bar (40 psi)
NormallyOpenClosesat 62 bar (900 psi)
NormallyOpenClosesat 62 bar (900 psi)
104274F
157
89M
29.9 ohms at 20°C(68°F) Joystick27.4 ohms at 20°C(68°F) Single Axis
0_BEBk-1.036CP-1.0
0_HWBk-1.0
56F
53C_AW-0.8
53C_AW-0.8
53P_AW-0.853P_BW-0.8
19C_EOr-1.0
19C_EOr-1.0
19C_DOr-1.0
19D_AOr-1.0
0_DBBk-0.8
SHEET 1 - 18F FUSEBLOCK
SHEET 1 - 18F FUSEBLOCK
SHEET 1 - 219F GROUNDCAB
SHEET 5 - 36F (65)
55F
52P_AW-0.8 SHEET 2 - 19F (26)
19D_BOr-1.052P_BW-0.8
0_HVBk-1.0
170
31HY-1.031DY-1.0
SPL_H4
SPL_H586
33R_AY-1.0
33R_BY-1.0
0_HL Bk-1.0
0_HM Bk-1.0
0_HJBk-1.0SHEET 1 - 160 CABGROUND
31D_CY-0.80_VAY-0.8
33R_CY-1.0
36HP-1.0
36HP-1.0
2 2 M2 2 FTRANSMISSION
HARNESSCABMAINHARNESS
31H_AY-0.8
33R_DY-0.836H_AP-0.831D_AY-0.8
148
NormallyClosedOpens at 0.69 bar (10 psi)
ENGINEGROUND
240 OHM RESISTORBLACKWIRE(NOTE2)
91 OHM RESISTORYELLOWWIRE
(NOTE2)
56
23
29
22
28
16
6
30
23
29
22
28
16
6
3036P_BP-0.835W_BP-0.8
0_DL BK-0.80_DAUBK-0.836C_BP-0.831F_BY-0.836F_AP-0.8
2 1 M2 1 FCABMAINHARNESS
ENGINEHARNESS
36PP-1.0
0_BF BK-0.80_BG BK-0.836CP-1.031F Y-1.036F P-1.035W_AP-0.8
2 2 0_BHBK-0.80_DABBK-0.8
46
33 to 240 ohms
141
171
1
S
NCNO
C
G
53
45
48
22 11
40.3 ohms at 20°C(68°F)
87
0_AT Bk-1.0 52PW-1.0
59
47
64
64
58
60
57
49
11
22
Normally OpenCloses at − 0.06 bar (−0.928 psi)
117
31F Y-1.0 0_BDBk-1.0
50
52
51
55
54
NOTESCIRCUIT LEGENDWIRE IDENTIFICATION
Bk = BL ACKDU= DARKBL UEG = G R EE NK = P IN KLG= LIGHT GREEN
LU = LIGHT BLUEN = B R OW NOr = ORANGEP = PURPL E(VIOLET )R = R ED
S = G RAYT = TA NU = B LUEW = W H IT EY = Y E LL OW
SHOWSPOWER- MASTERDISCONNECT SWITCHIN ONPOSITION
SHOWSPOWER- KEYSWITCH INON POSITION
23F_AW-2.01.WIRE NUMBER2.WIRE COLORSYMBOL3.WIRE SIZE(mm²) TYPICAL 1 32
ELECTRICAL SCHEMATIC721D Z-BAR, 721D XR, and 721D XT WHEEL LOADERS
Additionalcopies of this Hydraulic and Electrical Schematic can be ordered throughTechnicalPublications Distribution System
COMPONENTS
1.SPLICE IDENTIFICATION2.CIRCUIT CROSSING (NOT CONNECTED)3.CIRCUIT CONNECTED4.WIRE IDENTIFICATION5.MALE CONNECTOR
6.FEMALE CONNECTOR7.CONNECTORIDENTIFICATION8.HARNESS IDENTIFICATION9.INDICATESPARTIAL CONNECTOR
10.CIRCUIT IDENTIFICATION
11.SCHEMATICSHEET NUMBERFOR CIRCUIT CONTINUATION12.CONNECTIONPOINT ONSCHEMATIC13.COMPONENT NUMBER(IF ASSIGNED)14.COMPONENT NUMBER15.INDICATESINTERNALLYGROUNDEDCOMPONENT
54
AA
BB
SPL_G2
XXXX XXXX XXXXXXXX93M 93F
21C_CW-1.00_GABk-2.0
RD+
+
−
14_BLG-0.8
21M
1 1
2 2
21F
SHEET 6 - 253F (54)
1
2 3
4 5 6
7
8
9
10
11 12 13
14
15
ACTUATOR SYMBOLS
1.LEVER RELEASED2.LEVER ACTUATED3.LIQUID LEVEL FLOAT4.PRESSURE5.HAND OPERATED6.TEMPERATURE7.COIL8.VARIABLE RESISTOR9.RESISTOR
10.DIODE11.LIGHT EMITTING DIODE
12A.MOMENTARYCONTACT12B.MAINTAINEDCONTACT
1
2
3
4
5
6
7
8
9
10
11
12
A
B
M
T
P
V
FUSE AND CIRCUIT BREAKERCONTACT SYMBOLSHOUSINGS
1.FUSE2. CIRCUIT BREAKER,
AUTOMATICRESET3. CIRCUIT BREAKER,
MANUAL RESET
1.SINGLEPOLE,SINGLETHROW
2.SINGLEPOLE,DOUBLETHROW
3.DOUBLEPOLE,SINGLETHROW
4.DOUBLEPOLE,DOUBLETHROW
1. VACUUM SWITCH2. PRESSURESWITCH3. TEMPERATURESWITCH4.MOTOR5.LAMP
1
11
222
333
44
5
A 2 A 1
1. 209M and 209F disconnected when backup alarm disable switch is installed (TUV road approved machines only).2. Resistorspart of ground wire assembly.3. 64M and 64F connected for North American machines, opposite side steady ON. 64M and 64F disconnected for European 4. 217F and 217M disconnected when engine shutdown relay specialfeature is installed.5. Replace jumper with rollback pressure switch for XT chassis with ride controlonly.
1. Batteries2. Master Disconnect Switch
3. Electronic DieselControl(EDC) 74. Alternator5. Starter Motor6. Starting Relay7. Crank ControlRelay8. Filters Heaters Relay9. Water Separator Heater
10. FuelFilter Heater11. Grid Heater Relay12. Grid Heater
13. Throttle Pedal14. Engine ControlRelay -Number 6
15. NeutralStart Relay - Number 816. Ignition Switch17. Ignition Relay - Number 118. Ignition Relay- Number 219. Accessory Relay - Number 320. Voltmeter Relay - Number 1221. Time Delay Module22. Diagnostic Switch23. MSSRelay - Number 1624. Relay Socket - Number 11
25. Output Speed Sensor26. Engine Speed Sensor
27. Intermediate Speed Sensor28. Turbine Speed Sensor29. Filter Maintenance Switch30. Torque Converter Output Temperature Sender31. Transmission Solenoid Valve and Temperature Sensors32. Transmission Electronic ControlModule33. Transmission Shifter34. Diagnostic Connector35. Transmission Kick-down Switch36. Transmission Auto Switch
37. Declutch Switch38. Brake Declutch Pressure Switch
39. Transmission Enable Switch40. FNRSwitch41. Backup Alarm Relay - Number 742. Backup Alarm Disable Switch
(TUVroad approved machines only)43. Backup Alarm44. Brake Warning Pressure Switch45. Coolant LevelSender46. FuelLevelSender47. Hydraulic OilTemperature Sender
48. Hydraulic Filter Restriction Switch49. Engine Coolant Temperature Sender
50. Air Filter Restriction Switch51. Program Reset Switch52. Parking Brake Switch53. Instrument Cluster54. Pilot ControlSwitch55. Up/Down Count Switch56. Engine OilPressure Switch57. Pilot ControlRelay - Number 1058. Parking Brake Relay - Number 959. Parking Brake Solenoid
60. Pilot Pressure Solenoid61. Water Separator Sensor
62. Fan Reversing Switch (Option)63. Fan Reversing Solenoid (Option)64. Redundant Brake Pressure Switches65. Detent Switch66. Bucket ControlValve Electromagnetic Detents67. Return-To-Travel/Float Switch68. Return-To-Dig Proximity Switch69. Height Control/Return-To-TravelProximity Switch70. Rollback Pressure Switch (Option)71. Float Solenoid
72. Secondary Steering Module (Option)73. Secondary Steering Pressure Switch (Option)
74. Secondary Steering Motor (Option)75. Secondary Steering Solenoid (Option)76. Pin Engage Switch (Option)77. Pin Engage Solenoid (Option)78. Ride ControlSwitch79. Ride ControlRelay - Number 480. Ride ControlSolenoid81. Front Wiper Motor82. Front Wiper and Washer Switch83. Front Washer Pump Motor
84. Rear Wiper and Washer Switch85. Rear Washer Pump Motor
86. Rear Wiper Motor87. Horn Relay - Number 588. Horn89. Seat Compressor and Switch (Option)90. Blower Switch91. Blower Motor Speed Resistors with ThermalFuse92. Blower Motor93. Air Conditioning LowPressure Switch94. Air Conditioning High Pressure Switch95. Thermostat Switch
96. Compressor Clutch Lockout Relay - Number 1497. Compressor Clutch
98. Hood Switch99. Hood Up Relay - Number 17
100. Hood Down Relay - Number 18101. Hood Motor102. Cigar Lighter (Option)103. Power Converter - 24 volts to 12 volts (Option)104. Power Outlet (Option)105. Remote Radio or 24 Volt Radio (Option)106. 12 Volt Radio (Option)107. Radio Power Converter - 24 volts to 12 volts (Option)
108. Left Speaker (Option)109. Right Speaker (Option)
110. Beacon Switch (Option)111. Rotating Beacon (Option)112. Brake Lamp Pressure Switch113. Brake Lamps Relay - Number 15114. Hazard Switch115. Turn Signal, Hi/LowBeam, and Horn Switch116. Flasher Module117. Left-Hand Rear Combination Lamp118. Right-Hand Rear Combination Lamp119. Left-Hand Front Combination Lamp
120. Right-Hand Front C121. Left-Hand Rear Wo
122. Right-Hand Rear W123. Left-Hand Front Wo124. Right-Hand Front W125. Five Position Rotary126. High/LowBeam Re127. License Plate Lamp128. Dome Lamp129. Courtesy Lamp
SHEET 1 - 163 ENGINEGROUNDSSHEET 1 - 163 ENGINEGROUNDSSHEET 1 - 163 ENGINEGROUNDS
123
9 WATERSE
WATERSEPASWITCHPOWWATERINDIC
3
2
1
18J_F Or-0.8 SHEET 1 - SPL_ 84
0_BABk-1.0 SHEET 1 - 177 ENGINEGROUNDS
0_BKBK-1.0
35W_AP-0.818J_F Or-0.80_BNBK-0.8
SPL_B1
35W_BP-0.8
1 1
2 2
Normally ClosedOpens at 110.32 bar (1600 psi)
88
0_ASBk-1.033PY-1.0
44
0_AUBk-1.0 SHEET 1 - 145 GROUNDCAB
4
26
24
4
26
2452P_BW-0.833P_AY-0.8
1 F 1 M
CABMAINHARNESS
FRONT CHASISHARNESS
52PW-1.033PY-1.0
COOLANTHARNESS
TRANSMISSIONHARNESS
SHEET 1 - 132M TRANSMISSIONENGINE0_HCBk-1.0
SPL_H3
35W_CP-0.8
A AB
B
35W_CP-0.80_KAP-0.8
SHEET 4 - 71 (114)
WATERINFUELINDICATOR
SPL_A4
8/17/2019 721D
4/6
SHEET 4 - LIGHTING
D
EE
HH
D
B
DD
GG
B
H
CC
FF
H
E
BB
E
C
AA
C
23M
24F
23F
24M
CABMAIN
HARNESS
CABMAIN
HARNESS
CABROOFHARNESS
CABROOFHARNESS
49_T S-1.0
49_AS-0.8
4 9
_ A S - 0 . 8
0_DAPBk-1.00_DAWBk-1.0
49_RS-1.0
49_BS-0.8
19XOr-1.046_CK-1.0
2
2
2
2
3
3
3
3
1
10
4
1
5
5
6
4
8
8
8
8
7
7
7
7
10
6
9
9
42F
71
B
AAAA
1
CBB
A
B
AAAA
1
CBB
A
A
BCC
B
C
A
B
33
33
1 11 1
CC
B
C
168
32F
86
125 127
34F33F25F
64F64M
84F
SHEET 2 - 118F (42)
SHEET 2 - 118F (42)
SHEET 2 - 199F (39)
SHEET 2 - 199F (39)
SHEET 1 - 18F FUSEBLOCK
46_AK-0.8SHEET 3 - 13F CAB PEDESTAL0_DUBk-1.0
0_MABk-1.0
SHEET 1 - 206F CABFLOORWELDSTUD
SHEET 5 - 82M (
46_CK-1.0
49_SS-1.0
49_SS-1.049_F S-0.8
4 9
_ F S - 0 . 8
42R_BDU-0.8
42R_BDU-0.8
42C_ADU-1.0
0_DT Bk-1.0
0_DSBk-1.0
0_DRBk-1.0
19U_AOr-1.0SHEET 1 - 18F FUSEBLOCK
SHEET 1 - 223F GROUNDCAB
SHEET 1 - 223F GROUNDCAB
SHEET 1 - 223F GROUNDCAB
0_MDBk-1.046_DK-1.042R_F DU-1.0
42C_DDU-1.0
0_MG Bk-1.0
0_MKBk-1.0
0_MNBk-0.8
19U_DOr-1.0
SPL_M3
SPL_M5
SPL_M2
SPL_M1
SPL_M4
SPL_M6
2
1
42R_EDU-1.0
42R_DDU-1.0
0_MCBk-1.0
0_MF Bk-1.0
0_MEBk-1.0
46_DK-1.0
0_MHBk-1.0
0_MJ Bk-1.0
42C_BDU-1.0
42C_CDU-1.0
0_ML Bk-0.849_VS-0.8
49_VS-0.8
0_MM Bk-0.8
0_MBBk-0.819U_DOr-1.0
TL ILHD F4 F1 F3 F2 B2B1 B3
1 1 12 2 23 3 34 4 4
5 5 5
SPL_D8
18AOr-2.0 SHEET 1 - 18F FUSE BLOCK
42R_CDU-0.8 SHEET 3 - 13F CABPEDESTAL
41T_AK-1.0 SHEET 1 - 18F FUSE BLOCK
SHEET 1 - 18F FUSE BLOCK19Z Or-1.0
49_KS-1.0
42C_ADU-1.0
SHEET 5 - 39F (67)
4 1 T
_ B K - 1 . 0
4 9
_ J S - 0 . 8
4 1 T
_ B K - 1 . 0
4 1 J_ B K - 2 . 0
1_DSR-3.0 SHEET 1 - 224F POWERCAB
49_US-0.8
49_G S-0.8
SHEET 5 - 210F (62)
SHEET 2 - 199F (39)
66
66
6 66 6
44
44
2 22 2
22
22
3 33 3
55
55
4 44 4
11
11
5 55 5
HIGH
BEAM
HIGH
BEAM
STOP STOP
POSITIONPOSITION
REVERSE REVERSE
LOW
BEAM
LOW
BEAM
TAIL TAIL
TURNTURN
TURN TURN
0_AG Bk-1.00_AL Bk-1.0 SHEET 5 - SPL_A1 SHEET 5 - SPL_A1
16
1010
66
66
16
3
41
41
3
1
1212
69
69
1
15
42
42
15
14
99
55
55
14
5
88
70
70
5
6
55
51
51
6
7
77
67
67
65
65
7
1M1F
CABMAINHARNESS
FRONTCHASSISHARNESS
18BOr-1.018B_AOr-0.8
18E_AOr-0.8
18F_EOr-0.818D_AOr-0.8
18C_AOr-0.818G_G Or-0.8
45L_CN-0.8
18F Or-1.018DOr-1.0
18COr-1.018G Or-1.018EOr-1.045RN-1.045R_DN-0.8
45L N-1.0
8686
8585
87A87a
87
CC
87
30
AA
30
128M128FENGINE
HARNESSHOODHARNESS
35A_DY-08
0_BAG Bk-1.018G_BOr-1.0
35A_CK-1.018F_AOr-1.018G_AOr-1.0
45L_AN-1.044_CT-1.0
45R_AN-1.0
18F_DOr-0.8
0_JABk-1.0
18G_F Or-0.8
45L_BN-0.844_DT-0.8
45R_BN-0.8
SHEET 1 - 18F FUSE BLOCKSHEET 1 - 18F FUSE BLOCKSHEET 1 - 18F FUSE BLOCK
SHEET 1 - 18F FUSE BLOCKSHEET 1 - 18F FUSE BLOCKSHEET 1 - 18F FUSE BLOCK
45N_AN-0.8
SPL_D14
SPL_D20
SPL_D10
12
11
10
9
8
7
6
5
4
3
2
1
RIGHT-HANDTURNSWITCHPOWERLEFT-HANDTURNSWITCHPOWER
NONENONE
HAZARDSWITCHPOWERFLASHEROPPSIDE CONTROL
RIGHT-HANDTURNSIGNALLEFT-HANDTURNSIGNAL
62M FLASHERMODULEFLASHERMODULEPOWERFLASHEROPPSIDE CONTROL
FLASHERMODULEGROUNDFLASHERMODULEGROUND
123456789
101112
62M
45N_BN-0.8
45N_AN-0.8
45H_AN-0.8
4 5 H
_ A N - 0 . 8
45A_AN-0.8
4 5 A
_ A N - 0 . 8
45B_AN-0.8
4 5 B
_ A N - 0 . 8
45L_DN-0.845R_EN-0.8
0_DAQ Bk-0.80_DANBk-0.8
1_
D U R - 1 . 0
1_DUR-1.0
0_DAT Bk-0.8 SHEET 1 - 220F GROUNDCAB
0_DASBk-0.8 SHEET 1 - 63M (21)
45L_EN-0.8SHEET 3 - 13F CABPEDESTALSHEET 3 - 13F CABPEDESTAL
45R_CN-0.8
SHEET 1 - 162ENGINEGROUND
35A_AK-1.018F_AOr-1.0
45L_AN-1.044_AT-1.0
4 4
_ B T - 1 . 0
1 8 G
_ A O r -
1 . 0
3 5 A
_ B K - 1 . 0
0_
B T B k - 1
. 0
4 5 R
_ A N - 1 . 0
SPL_B8
SPL_B9
SHEET 1 - 162 ENGINEGROUND
35A_CK-1.0
18G_AOr-1.0
SHEET 2 - 53F (41)SHEET 1 - 18F FUSEBLOCKSHEET 1 - 18F FUSEBLOCK
18G_EOr-1.00_JCBk-1.0
SPL_J1
0_JBBk-1.0 SHEET 2 - 174 (43)
SHEET 1 - 166 ENGINEGROUND
204F
59F
1_DWR-1.0
1_
D W
R - 1 . 0
44_ET-0.8
0_DABk-0.80_DKBk-0.8
SHEET 1 - 220F CABGROUNDSHEET 5 - 203F (96)
SPL_D944_F T-0.8 SHEET 3 - 13F CAB PEDESTAL
S H EE T 1 - SP L _D 1 7 1 _ DJ R - 3. 0
211F
212F
FLASHERCIRCUITBREAKERB12.5 AMPERES
1_DVR-1.0SPL_D19
3 3
4 4
1 1
8 8
6 6
56b
56a
56
30
S
41L_AK-2.041HK-2.041J_AK-2.01_DER-3.064D_AOr-0.8
6 4 D
_ A O r -
0 . 8
SHEET 1 - 18F FUSEBLOCKSHEET 1 - 18F FUSEBLOCK
SHEET 1 - SPL_D16
0_KHBk-0.8SHEET 3 - 37 (54)SHEET 3 - 37 (54)
45HN-0.8
4 5 H N - 0 . 8
1_KAR-1.0
1_
K A R - 1 . 0
13M
13F
PEDESTAL HARNESS
CABMAINHARNESS
19B_AOr-0.8 SHEET 1 - 18F FUSEBLOCK
64C_AOr-0.8
0_DXBk-0.8
SHEET 5 - 51F (87)
SHEET 1 - 220F GROUNDCAB
1_
D T R - 1 . 0
H
R
L
186
187
66
67
68
185
184
A
B
1
1
11
1
1
1
1
5
2
31
45
0_KG Bk-0.8
0_
K G B k - 0
. 8
64DOr-0.8
6 4 D O r -
0 . 8
0_KF Bk-0.8
45AN-0.8
4 5 A N - 0 . 8
19BOr-0.8
1 9 B O r -
0 . 8
45BN-0.8
4 5 B N - 0 . 8
64COr-0.8
6 4 C O r -
0 . 8
NOTE3
2 ONON ONON
ON ON
ON ONON ON
ON
345
1 OFF OFF OFF OFF
OFF OFF OFFOFF
OFF
SWITCHPOSITION
POSITIONANDTAIL
ILLUMINATIONDRIVE FLOOD
LAMPS
21F21M
ENGINEHARNESS
CABMAINHARNESS
126
110
114
115
127
113
117 118
116
11
22 159
NormallyOpenClosesat 4.1 bar (60 psi)
112
119
125
120
NOTESCIRCUIT LEGENDWIRE IDENTIFICATION
Bk = BL ACKDU= DARKBL UEG = G R EE NK = P IN KLG= LIGHT GREEN
LU = LIGHT BLUEN = B R OW NOr = ORANGEP = PURPL E(VIOLET )R = R ED
S = G RAYT = TA NU = B LUEW = W H IT EY = Y E LL OW
SHOWSPOWER- MASTERDISCONNECT SWITCHIN ONPOSITION
SHOWSPOWER- KEYSWITCH INON POSITION
23F_AW-2.01.WIRE NUMBER2.WIRE COLORSYMBOL3.WIRE SIZE(mm²) TYPICAL 1 32
ELECTRICAL SCHEMATIC721D Z-BAR, 721D XR, and 721D XT WHEEL LOADERS
Additionalcopies of this Hydraulic and Electrical Schematic can be ordered throughTechnicalPublications Distribution System
COMPONENTS
1.SPLICE IDENTIFICATION2.CIRCUIT CROSSING (NOT CONNECTED)3.CIRCUIT CONNECTED4.WIRE IDENTIFICATION5.MALE CONNECTOR
6.FEMALECONNECTOR7.CONNECTORIDENTIFICATION8.HARNESS IDENTIFICATION9.INDICATESPARTIAL CONNECTOR
10.CIRCUIT IDENTIFICATION
11.SCHEMATICSHEET NUMBERFOR CIRCUIT CONTINUATION12.CONNECTIONPOINT ONSCHEMATIC13.COMPONENT NUMBER(IF ASSIGNED)14.COMPONENT NUMBER15.INDICATESINTERNALLYGROUNDEDCOMPONENT
54
AA
BB
SPL_G2
XXXX XXXX XXXXXXXX93M 93F
21C_CW-1.00_GABk-2.0
RD+
+
−
14_BLG-0.8
21M
1 1
2 2
21F
SHEET 6 - 253F (54)
1
2 3
4 5 6
7
8
9
10
11 12 13
14
15
ACTUATOR SYMBOLS
1.LEVER RELEASED2.LEVER ACTUATED3.LIQUID LEVEL FLOAT4.PRESSURE5.HAND OPERATED6.TEMPERATURE7.COIL8.VARIABLE RESISTOR9.RESISTOR
10.DIODE11.LIGHT EMITTING DIODE
12A.MOMENTARYCONTACT12B.MAINTAINEDCONTACT
1
2
3
4
5
6
7
8
9
10
11
12
A
B
M
T
P
V
FUSE AND CIRCUIT BREAKERCONTACT SYMBOLSHOUSINGS
1.FUSE2. CIRCUIT BREAKER,
AUTOMATICRESET3. CIRCUIT BREAKER,
MANUAL RESET
1.SINGLEPOLE,SINGLETHROW
2.SINGLEPOLE,DOUBLETHROW
3.DOUBLEPOLE,SINGLETHROW
4.DOUBLEPOLE,DOUBLETHROW
1. VACUUM SWITCH2. PRESSURESWITCH3. TEMPERATURESWITCH4.MOTOR5.LAMP
1
11
222
333
44
5
A 2 A 1
1. 209M and 209F disconnected when backup alarm disable switch is installed (TUV road approved machines only).2. Resistorspart of ground wire assembly.3. 64M and 64F connected for North American machines, opposite side steady ON. 64M and 64F disconnected for European 4. 217F and 217M disconnected when engine shutdown relay specialfeature is installed.5. Replace jumper with rollback pressure switch for XT chassis with ride controlonly.
1. Batteries2. Master Disconnect Switch
3. Electronic DieselControl(EDC) 74. Alternator5. Starter Motor6. Starting Relay7. Crank ControlRelay8. Filters Heaters Relay9. Water Separator Heater
10. FuelFilter Heater11. Grid Heater Relay12. Grid Heater
13. Throttle Pedal14. Engine ControlRelay -Number 6
15. NeutralStart Relay - Number 816. Ignition Switch17. Ignition Relay - Number 118. Ignition Relay- Number 219. Accessory Relay - Number 320. Voltmeter Relay - Number 1221. Time Delay Module22. Diagnostic Switch23. MSSRelay - Number 1624. Relay Socket - Number 11
25. Output Speed Sensor26. Engine Speed Sensor
27. Intermediate Speed Sensor28. Turbine Speed Sensor29. Filter Maintenance Switch30. Torque Converter Output Temperature Sender31. Transmission Solenoid Valve and Temperature Sensors32. Transmission Electronic ControlModule33. Transmission Shifter34. Diagnostic Connector35. Transmission Kick-down Switch36. Transmission Auto Switch
37. Declutch Switch38. Brake Declutch Pressure Switch
39. Transmission Enable Switch40. FNRSwitch41. Backup Alarm Relay - Number 742. Backup Alarm Disable Switch
(TUVroad approved machines only)43. Backup Alarm44. Brake Warning Pressure Switch45. Coolant LevelSender46. FuelLevelSender47. Hydraulic OilTemperature Sender
48. Hydraulic Filter Restriction Switch49. Engine Coolant Temperature Sender
50. Air Filter Restriction Switch51. Program Reset Switch52. Parking Brake Switch53. Instrument Cluster54. Pilot ControlSwitch55. Up/Down Count Switch56. Engine OilPressure Switch57. Pilot ControlRelay - Number 1058. Parking Brake Relay - Number 959. Parking Brake Solenoid
60. Pilot Pressure Solenoid61. Water Separator Sensor
62. Fan Reversing Switch (Option)63. Fan Reversing Solenoid (Option)64. Redundant Brake Pressure Switches65. Detent Switch66. Bucket ControlValve Electromagnetic Detents67. Return-To-Travel/Float Switch68. Return-To-Dig Proximity Switch69. Height Control/Return-To-TravelProximity Switch70. Rollback Pressure Switch (Option)71. Float Solenoid
72. Secondary Steering Module (Option)73. Secondary Steering Pressure Switch (Option)
74. Secondary Steering Motor (Option)75. Secondary Steering Solenoid (Option)76. Pin Engage Switch (Option)77. Pin Engage Solenoid (Option)78. Ride ControlSwitch79. Ride ControlRelay - Number 480. Ride ControlSolenoid81. Front Wiper Motor82. Front Wiper and Washer Switch83. Front Washer Pump Motor
84. Rear Wiper and Washer Switch85. Rear Washer Pump Motor
86. Rear Wiper Motor87. Horn Relay - Number 588. Horn89. Seat Compressor and Switch (Option)90. Blower Switch91. Blower Motor Speed Resistors with ThermalFuse92. Blower Motor93. Air Conditioning LowPressure Switch94. Air Conditioning High Pressure Switch95. Thermostat Switch
96. Compressor Clutch Lockout Relay - Number 1497. Compressor Clutch
98. Hood Switch99. Hood Up Relay - Number 17
100. Hood Down Relay - Number 18101. Hood Motor102. Cigar Lighter (Option)103. Power Converter - 24 volts to 12 volts (Option)104. Power Outlet (Option)105. Remote Radio or 24 Volt Radio (Option)106. 12 Volt Radio (Option)107. Radio Power Converter - 24 volts to 12 volts (Option)
108. Left Speaker (Option)109. Right Speaker (Option)
110. Beacon Switch (Option)111. Rotating Beacon (Option)112. Brake Lamp Pressure Switch113. Brake Lamps Relay - Number 15114. Hazard Switch115. Turn Signal, Hi/LowBeam, and Horn Switch116. Flasher Module117. Left-Hand Rear Combination Lamp118. Right-Hand Rear Combination Lamp119. Left-Hand Front Combination Lamp
120. Right-Hand Front C121. Left-Hand Rear Wo
122. Right-Hand Rear W123. Left-Hand Front Wo124. Right-Hand Front W125. Five Position Rotary126. High/LowBeam Re127. License Plate Lamp128. Dome Lamp129. Courtesy Lamp
1_DRR-0.844A_BT-0.8
1_
A A R - 1 . 0
22
23
2223
4 4 T - 1
. 0
1F
1MFRONT CHASSISHARNESS
CABMAINHARNESS
0_
B R B k - 1
. 0
0_KAP-0.8 SHEET 3 - 14M
18G_BOr-1.0 2525
22F22M
TRANSMISSIONHARNESS
CABMAINHARNESS
33
132M132F
ENGINEHARNESS
TRANSMISSIONHARNESS
18G_C Or-1.0 18G_D Or-0.8 SHEET 1 - 18F FUSEBLOCK
8/17/2019 721D
5/6
8/17/2019 721D
6/6
HYDRAULIC SCHEMATIC721D Z-BAR, 721D XR, and 721D XT WHEEL
Additionalcopies of this Hydraulic and ElectricalSchematic can be orTechnicalPublications Distribution System.The Part Number is
HYDRAULICSYMBOLS
RESTRICTOR
CHECKVALVE
LINECONNECTION
CROSSING LINES
PRESSURE
PILOT PRESSURE
LOADSENSE
RETURN
COMPONENT
36
32
8
9
33
24
29
30
27
28
23
2131
15
11
41
12
37
18
17
19
12
37
39
14
13
6
25
1
34
35
40 40 40
22
NOTESCOMPONENTS
UNLOCK
LOCK
A T
MX
X2
Y
MA
X1 X Z1 Y
A B
P T
XY
XYXY
XZ
XZXZ
B1
B2
B3
290 BAR(4206 PSI)
290 BAR(4206 PSI)
290 BAR(4206 PSI)
293 BAR(4250 PSI)
290 BAR(4206 PSI)
8-11 BAR(116-159 PSI)
220 BAR(3190 PSI)
30 BAR(435 PSI)
R
L
T
P
LS
XT MODELS
Z-BARand XR MODELS
Z-BARandXRMODELS
B4
B3
A4
A3
B2
A2
B1
P
T
A1
PP
P
240.3 BAR(3481 PSI)
T
LS EF CF
M
FR2
FR1
X1X3B
S L2 L1
NTS2DS1
BR2
BR1
BR3
S3 S1 DS2
P
SOLENOIDVALVE
SEQUENCEVALVE
RELIEFVALVE
LOGICVALVE
NOTE1
TP11
TP10
TP6
TP7
TP3
TP2
TP5
TP1
TP9
NOTE3
NOTE2
98.3 BAR(1425 PSI)
M1
M1
M2
M2 IN
IN
TANK
TANK
XT MODELS
A4
B4
A3
B3
A4
A3
LS
A2
B2
A2
B1
A1
A1
PST
P
MPTMT1
B1
A1
A2
B2
B4
S2 S1
41. DIAGNOSTICPANEL CONSISTSOF: TP1 LOADERPRESSURE TP2 LOADERPUMPLOAD SENSEPRESSURE TP3 STEERING PUMPLOAD SENSEPRESSURE
TP4 NOT USED TP5 STEERING PUMPPRESSURE TP6 FRONT BRAKESACCUMULATORPRESSURE TP7 REARBRAKESACCUMULATORPRESSURE TP8 NOT USED TP9 PILOT PRESSURE TP10 FRONT AXLEBRAKEPRESSURE TP11 REAR AXLEBRAKEPRESSURE TP12 NOT USED
1.CHECKANDRELIEF VALVESNOT USEDWITHFANREVERSER.
2.
3.
XT MODELS- 183 BAR(2654 PSI)
Z-BARMODELS - 290 BAR(4206 PSI)
XT MODELSONLY
1. RIDECONTROL VALVE(OPTION)2. RIDECONTROL ACCUMULATOR(OPTION)
PRECHARGE:14.5 BAR(250 PSI)CAPACITY:3.78 LITRES(231 CUIN.)
3. RIDECONTROL ACCUMULATORBLEEDERVALVE4. LIFT CYLINDERS
BORE:120.5 MM (4.75 IN)ROD:76.2 MM (3.0 IN)STROKE:828.1 MM (32.6 IN)
5. BUCKET CYLINDER(Z-BARMODELS)BORE:146 MM (5.75 IN)ROD:76.20 MM (3.00 IN)STROKE:629.40 MM (24.8 IN)
5. BUCKET CYLINDER(XT MODELS)BORE:108.00 MM (4.25 IN)ROD:57.20 MM (2.25 IN)STROKE:1016.40 MM (40.0 IN)
6. STEERING CONTROL VALVEDISPLACEMENT:985 CC/REV(60 CUIN./REV)
7. STEERING CYLINDERS(2)BORE:76.2 MM (3.00 IN)ROD:44.5 MM (1.75 IN)STROKE:484.9 MM (19.10 IN)
8. AUXILIARYSTEERING MOTORANDPUMP(OPTION- NORTHAMERICANMODELS)DISPLACEMENT:11 CC/REV(0.671 CUIN./REV)
10.AUXILIARY STEERING PRESSURESWITCH2.4 BAR(35 PSI) CLOSING SETPOINT
11. BRAKEDECLUTCHPRESSURE SWITCH OPENSAT 24 3.5
9. AUXILIARYSTEERING VLCPRIORITYVALVE(OPTION- NORTHAMERICANMODELS)RELIEF PRESSURE:240.3 BAR(3481 PSI)
± BAR(35 0 ±50 PSI)
12. BRAKEACCUMULATORS(2)PRECHARGE:55 +2 −1 BAR(800 +30 15 PSI)CAPACITY:3.5 LITRE(214 CUIN.)
13. BRAKEVALVEAND ACCUMULATORCHARGING VALVECUT-IN:157 +10 BAR(2277 +145 PSI)CUT-OUT:193 ±3 BAR (2800 ± 43 PSI)
14. BRAKEWARNING PRESSURESWITCH128 BAR(1856 PSI) RISING103 BAR(1494 PSI) FALLING
15. BRAKELIGHT PRESSURESWITCH4.1 BAR(60 PSI)
16. NOT USED17.REARBRAKECYLINDERS
MODULATIONPRESSURE: 79.5 BAR(1153 1 PSI)18. FRONT BRAKECYLINDERS
MODULATIONPRESSURE:19. PARKING BRAKECYLINDER20. LOADSENSESHUTTLEVALVE
−
±3.5 ±5
79.5 ±3.5 BAR(1153 ±51 PSI)
21.FANDRIVEMOTOR-22. FANREVERSING VALVE(OPTION)
RELIEF SETTING:98.3 BAR(1425 PSI)23. FANRELIEF VALVE(STANDARD)
24. BRAKEHYDRAULICPUMPDISPLACEMENT:23 CC/REV(1.4 CUIN./REV)
25. COUPLERLOCKING VALVE(OPTION)26.27. HYDRAULICPUMP- CONSISTSOF
STEERING PUMP(FRONT) (CLOSEST TO TRANSMISSION)DISPLACEMENT:63 CC/REV(3.84 CUIN./REV)CUTOFF:280 BAR(4061 PSI)DELTA:35 BAR (508 PSI)
DISPLACEMENT:23 CC/REV(1.40 CUIN./REV)
RELIEF SETTING:98.3 BAR(1425PSI)
COUPLERLOCKING CYLINDERS(2) (OPTION)STEERING PUMPAND LOADERPUMP
LOADERPUMP(REAR) DISPLACEMENT:45 CC/REV(2.75 CUIN./REV)
CUTOFF:200 BAR(2900 PSI)DELTA:22 BAR (319 PSI)
28. HYDRAULICFILTERASSEMBLYBYPASSVALVE:3.4 BAR(50 PSI)WARNING SWITCH:2.7 BAR (40 PSI)
29. HYDRAULICRESERVOIR
OIL CAPACITY:68.5 LITRES(18 U.S.GALLONS)30. HYDRAULICRESERVOIRBREATHER
20 MICRONBREATHER31. HYDRAULICCOOLER(OPTION)32. PILOT PRESSUREACCUMULATOR
PRECHARGE:13.8 BAR(200 PSI)CAPACITY:0.75 LITRE(45.8 CU IN.)
33. STEERING VLEPRIORITYVALVE
34. RIDECONTROL DISABLESWITCH CLOSES AT 24±3.5 BAR(350±50 PSI)
TOTAL VOLUME:192.8 LITRES(51 U.S.GALLONS)
RELIEF PRESSURE:218 BAR(3162 PSI)
35. CONTROLLERWITHTWO SPOOL LOADERVALVE TWO LEVERORJOYSTICKCONTROLLER
35. CONTROLLERWITHTHREE SPOOL LOADERVALVE
JOYSTICKWITHTWO LEVERCONTROLLER
(OPTION- NORTHAMERICANMODELS)
39. PARKING BRAKEACCUMULATORPRECHARGE:97 BAR(1407 PSI)CAPACITY:0.16 LITRE(9.8 CU IN.)
100 MESHSTRAINER(3)
THREELEVEROR JOYSTICKWITHONELEVER CONTROLLER35. CONTROLLERWITHFOUR SPOOL LOADERVALVE
36. LOADERCONTROL VALVETWO SPOOL (STANDARD)THREESPOOL (OPTION)FOURSPOOL (OPTION)
37. REDUNDANT BRAKEPRESSURESWITCH (2)CLOSESAT 62 BAR(900 PSI)
38. AUXILIARYSTEERING LOADSENSESOLENOIDVALVE
40.
38
10
98.3 BAR(1425 PSI)
20.7 BAR(300 PSI)
193BAR(2800 PSI)
20
FR2
FR1
X4 X2B
S L4 L3
218 BAR(3162 PSI)
T P
LS EF CF
LOADERREAR
PUMP( )
STEERINGFRONT
PUMP( )