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    SHEET 2 - TRANSMISSION CONTROLS

    SPL_K3

    SPL_K2 SPL_D6

    SPL_D11

    SPL_D7

    SPL_D15

    4848

    4949

    5050

    3434

    4444

    45

    68

    67

    66

    60

    65

    64

    63

    61

    58

    57

    59

    54

    53

    52

    50

    48

    47

    45

    44

    43

    40

    38

    37

    36

    35

    34

    33

    31

    30

    29

    28

    27

    26

    25

    24

    23

    2241

    88

    99

    1111

    77

    14

    131315

    121214

    151513

    292912

    10

    282810

    3131

    55

    9

    8

    7

    6

    5

    4

    3

    2

    1

    2222

    21

    2020

    1919

    1818

    1717

    1616

    21

    1011

    1416

    42

    3

    19

    49

    46

    62

    4

    17

    39

    51

    55

    32

    10

    56

    9

    21

    20

    18

    16

    15

    14

    13

    12

    11

    8

    7

    6

    5

    2

    1

    45

    13F13M

    50G_G Bk-0.8

    25T_BLU-0.8

    19A_HOr-0.8

    SHEET 1 - 219F GROUNDCAB

    SHEET 1 - 13M CAB- PEDESTAL

    SHEET 3 - 72 (52)

    50G_EBk-0.5

    50G_F R-0.5

    CABMAINHARNESS

    PEDESTALHARNESS

    25W_ALU-0.8

    25W_ALU-0.8

    25Z_ALU-0.8

    25Z_ALU-0.8

    25Y_ALU-0.8

    50G_DBk-0.8

    25F_ALU-0.8

    25F_ALU-0.8

    25R_ALU-0.8

    25R_ALU-0.8

    25WLU-0.825WLU-0.8

    25Z LU-0.825Z LU-0.8

    25YLU-0.825YLU-0.8

    50G_ABk-0.8

    25F LU-0.825F LU-0.825RLU-0.825RLU-0.8

    50G_BBk-0.5

    50G_CR-0.5

    70

    183A

    A

    A

    A

    B

    B

    B

    B

    C

    C

    C

    C

    D

    D

    D

    D

    4

    19A_AOr-1.0 AABB

    35R_AY-

    0_JBBk-1SHEET 4 - SPL_J1

    BB

    ENGINEHARNESS

    HOODHARNESS

    128M128F

    19A_T Or-0.8

    25Y_CLU-0.8

    20M22

    11

    19A_UOr-0.8

    1

    2

    2

    2

    22

    2

    2

    2

    2

    2

    3

    3

    3

    33

    3

    1

    3

    3

    3

    3

    1

    11

    9

    10

    9

    4

    4

    4

    4

    11

    5

    5

    5

    5

    66

    6

    6

    6

    6

    9

    9

    9

    9

    1

    44

    86

    85

    8787

    3030

    87A87a

    85

    86

    8

    8

    8

    8

    55

    8

    8

    8

    8

    7

    7

    7

    7

    88

    7

    7

    7

    7

    10

    10

    10

    10

    77

    10

    3

    55 5

    5

    66 6

    2

    11 1

    6

    22 2

    4

    44 4

    1

    33 3

    0_DAKBk-1.049_NS-1.0 SHEET 5 - 36F (65)

    SHEET 5 - 36F (65)

    38F

    19A_ROr-0.8

    25G_ALU-0.825G_BLU-0.8

    25G_BLU-0.8

    41F

    118F

    19A_L Or-0.8

    19A_NOr-0.8

    19A_SOr-0.8

    SHEET 1 - 18F FUSEBLOCK

    SHEET 3 - 13F CABPEDESTAL

    0_DAM Bk-1.04 9_ Q S - 1. 0 S H EE T 5 - 44 F (7 8 )

    SHEET 5 - 44F (78)

    25HLU-0.8

    25HLU-0.8

    19A_Q Or-0.8

    0_DAVBk-0.8

    19A_POr-0.8

    35A_DY-0.8

    35CY-0.8

    19HOr-1.0

    0_DAWBk-1.049_RS-1.0

    52P_AW-0.8

    19T_AOr-0.8

    0_DDBk-0.8

    19T_BOr-0.825T_DLU-0.8

    19A_K Or-0.8 19A_K Or-0.8

    50H_AY-0.550L_BG-0.550L_CG-0.5 50L_AG-0.5

    0_DQ Bk-0.80_DPBk-0.8

    25Y_BLU-0.8

    0_DAPBk-1.049_G S-0.8

    0_DAEBk-1.0

    0_DWBk-0.8

    49_L S-0.8

    49_T S-1.0

    35A_EY-0.8

    35A_EY-0.8

    35R_CY-0.8

    35R_DY-0.835A_F Y-0.8

    SHEET 1 - 221F GROUNDCAB

    SHEET 1 - 18F FUSEBLOCK

    SHEET 1 - 18F FUSEBLOCK

    SHEET 4 - 42F (110)

    SHEET 4 - 42F (110)

    SHEET 4 - 42F (110)

    SHEET 3 - 55F (58)

    SHEET 1 - 18F FUSEBLOCK

    SHEET 5 - 50F (79)

    SHEET 1 - 18F FUSEBLOCKSHEET 1 - SPL_D18

    SHEET 3 - 13F CAB PEDESTAL

    SHEET 3 - 13F CABPEDESTAL

    SHEET 1 - 221F GROUNDCABSHEET 1 - 221F GROUNDCAB

    SHEET 4 - 42F (110)SHEET 4 - SPL_D8

    SHEET5 - SPL_D13

    SHEET 5 - 45F (84)

    SHEET 5 - 45F (84)

    SHEET 4 - 21F CABREAR

    108F

    37D_AP-0.837D_AP-0.8

    37EP-0.837EP-0.8

    53F

    AA209M209F

    197F197M

    FNRHARNESS

    CABMAINHARNESS

    26N_BLU-0.8

    26N_BLU-0.8

    26R_BLU-0.8

    26R_BLU-0.8

    26F_BLU-0.8

    26F_BLU-0.8

    19A_COr-0.8

    19A_COr-0.819A_EOr-0.8

    19A_EOr-0.8

    19A_F Or-0.8

    19A_BOr-0.8

    19A_DOr-0.8

       1   9   A_

       D

       O  r  -   0 .   8

    32J_BY-0.8

    32J_BY-0.8

    32J_AY-0.8

    32J_CY-0.8

    32J_CY-0.8

    199F

    198

    26ELU-0.8

    26ELU-0.8

    26JLU-0.8

    26F_ALU-0.826R_ALU-0.8

    26N_ALU-0.8

    SPL_D12

    35CY-0.8

    SPL_D5

    25S_CLU-0.825S_ALU-0.825S_ALU-0.825S_BLU-0.8

    19F19F

    RIDECONTROL RELAYSINK

    TURBINESPEEDSIGNALINTERMEDIATESPEEDSPEEDSENSORGROUNDENGINESPEEDSIGNALTORQUECONVERTEROUTPUT TEMPERATURESENDERTEMPERATURE/FILTERRETURNOUTPUT SPEEDSIGNALOUTPUT SPEEDSENSORGROUNDTRANSMISSIONFILTERMAINTENANCESWITCH

    TRANSMISSIONSOLENOIDVALVEY6TRANSMISSIONSOLENOIDVALVEY5

    TRANSMISSIONSOLENOIDVALVEY3TRANSMISSIONSOLENOIDVALVEY2TRANSMISSIONSOLENOIDVALVEY1

    TRANSMISSIONSOLENOIDVALVEY4

    VALVEBODYTEMPERATURESENDER

    19F TECM 19F TECMDIAGNOSTICTECM GROUNDDIAGNOSTICTECM GROUNDTRANSMISSIONENABLELAMPSIGNALNONE

    ADM6 TORQUESIGNAL

    NONE

    NONE

    NONE

    NONE

    NONENONE

    NONE

    NONE

    NONE

    NONE

    NONE

    NONE

    NONE

    NONE

    NONE

    NONE

    NONE

    NONE

    NONE

    NONE

    NONE

    BACKUPALARM PULL-DOWNRIDECONTROL SWITCHEDPOWERVPS2

    OUTPUT SWITCHEDPOWERVPS1OUTPUT SWITCHEDPOWERVPS1

    DIAGNOSTICSIGNAL

    DIAGNOSTICSIGNALFNRFORWARDSIGNALPARKING BRAKERELAYOUTTRANSMISSIONKICKDOWNSIGNALTIMEDELAYFUSED POWER

    CONTROLLERAREANETWORKHCONTROLLERAREANETWORKLCONTROLLERAREANETWORKL

    TRANSMISSIONAUTO SIGNALFNRREVERSESIGNALTRANSMISSIONENABLESIGNAL

    FORWARDSIGNALFNRNEUTRAL SIGNALCABSWITCHEDPOWER

    1ST AND4TH GEARSIGNALREVERSESIGNAL3RDAND4TH GEARSIGNALDECLUTCHSWITCHNEUTRAL SIGNALTIMEDELAYFUSED POWER

    561032559

    5139174

    624649193

    4241

    11

    A

    A

    1

    1

    1

    1 1

    1

    1

    1

    1

    22

    B

    B

    2

    2

    2

    2 2

    2

    2

    2

    2

    53

    C

    C

    3

    3

    3

    3 3

    3

    3

    3

    3

    64

    D

    D

    4

    4

    4

    4

    4

    4

    4

    4

    75861171281391410151116121813201421152216232425262728293031333435363738404344454748505253545758596061636465666768

    TRANSMISSIONHARNESS

    CABMAINHARNESS

    22F22M

    25K_ALU-0.825L_ALU-0.825M_ALU-0.825N_ALU-0.825P_ALU-0.825J_ALU-0.8

    25B_ALU-0.8

    0_DM Bk-0.825C_ALU-0.8

    25A_ALU-0.8

    25D_ALU-0.819A_M Or-0.8

       1   9   A_

       M    O

      r  -   0 .   8

    36G_AP-1.036R_EP-0.8

    36T_AP-0.832F_AY-0.80_DNBk-0.8

    25KLU-0.825L LU-0.825M LU-0.825NLU-0.825PLU-0.825J LU-0.825SLU-0.8

    19AOr-1.0

    36R_AP-1.0

    0_HDBk-1.0

    25BW-0.8

    25AW-0.8

    25CW-0.8

    25DLU-1.00_HEBk-1.0

    102

    TRANSMISSIONSOLENOIDVALVEY1TRANSMISSIONSOLENOIDVALVEY2

    THIRDANDFOURTHGEAR SIGNAL

    FORWARDSIGNAL

    TRANSMISSIONSOLENOIDVALVEY3

    FIRST ANDFOURTHGEARSIGNAL

    REVERSESIGNAL

    TRANSMISSIONSOLENOIDVALVEY4

    TRANSMISSIONKICKDOWNSIGNAL

    NEUTRAL SIGNAL

    TRANSMISSIONSOLENOIDVALVEY5TRANSMISSIONSOLENOIDVALVEY6

    102 TRANSMISSIONCONTROL

    183 TRANSMISSIONSHIFTER

    70 TRANSMISSIONSHIFTER

    CLUTCHNUMBER

    FORWARD

    FORWARD

    FORWARD

    REVERSE

    REVERSE

    REVERSE

    NEUTRAL

    NEUTRAL

    NEUTRAL

    NONE MODULATEDANDCURRENT CONTROLLED

     INDICATESHIGH(24 VOLTS)

     INDICATESHIGH(24 VOLTS)

    NONENONENONENONENONENONE

    NONE

    TRANSMISSIONCONTROL POWER

    OUTPUT SWITCHEDPOWERVPSIVALVEBODYTEMPERATURESIGNALVALVEBODYTEMPERATURERETURN

    NOTE1

    BkGU

    RYKS

    K4KRK1K3KVK2

    SINGLEAXISCONTROLLERJOYSTICKCONTROLLER

    F

    N

    R

    PKYN

    25KLU-0.825L LU-0.825M LU-0.825NLU-0.825PLU-0.825J LU-0.825SLU-0.8

    36T P-0.836T P-0.836R_C P-0.8 32F Y-1.0

    36G P-1.0

    LOCATEDNEARTECMCONNECTOR19F

    LOCATEDNEARINSTRUMENTCLUSTERCONNECTOR76

    SPL_H2

    32F Y-1.0

    19AOr-1.0

    36R_AP-1.0

    36G P-1.0

    25BW-0.8

    25AW-0.8

    25CW-0.8

    25DLU-1.00_HEBk-1.0

    SPL_H1

    1

    11

    12

    22

    2

    2

    2

    1

    2

    2

    2

    1

    2

    33

    1

    1

    2

    1

    1

    1

    2

    1

    142

    3521 ohms at 20°C(68°F)

    Normally ClosedOpens at 24.1 bar (3

    31510 OHMS

    36R_BP-1.0

    36R_DP-1.0

    100

    101

    95

    96

    0_HF Bk-0.8

    0_HG Bk-0.8

    0_HHBk-0.8

    26

    27

    28

    2828

    2727

    1M1F

    FRONT CHASSISHARNESS

    CABMAIN

    HARNESS

    25G LU-1.0

    58H_BW-0.8 SHEET 5 - 50F (79)

    25

    30

    29

    31

    40

    40

    32

    39

    41

    42

    37

    34

    36

    38

    35

    33

    NOTESCIRCUIT LEGENDWIRE IDENTIFICATION

    Bk = BL ACKDU= DARKBL UEG = G R EE NK = P IN KLG= LIGHT GREEN

    LU = LIGHT BLUEN = B R OW NOr = ORANGEP = PURPL E(VIOLET )R = R ED

    S = G RAYT = TA NU = B LUEW = W H IT EY = Y E L LO W

    SHOWSPOWER- MASTERDISCONNECT SWITCHINON POSITION

    SHOWSPOWER- KEYSWITCH INON POSITION

    23F_AW-2.01.WIRENUMBER2.WIRE COLORSYMBOL3.WIRE SIZE(mm²) TYPICAL 1 32

    1. 209M and 209F disconnected when backup alarm disable switch is installed (TUV road approved machines only).2. Resistorspart of ground wire assembly.3. 64M and 64F connected for North American machines, opposite side steady ON. 64M and 64F disconnected for European 4. 217F and 217M disconnected when engine shutdown relay specialfeature is installed.5. Replace jumper with rollback pressure switch for XT chassis with ride controlonly.

    ELECTRICAL SCHEMATIC721D Z-BAR, 721D XR, and 721D XT WHEEL LOADERS

    Additionalcopies of this Hydraulic and ElectricalSc hematic can be ordered throughTechnicalPublications Distribution System

    COMPONENTS

    1. Batteries2. Master Disconnect Switch

    3. Electronic DieselControl(EDC) 74. Alternator5. Starter Motor6. Starting Relay7. Crank ControlRelay8. Filters Heaters Relay9. Water Separator Heater

    10. FuelFilter Heater11. Grid Heater Relay12. Grid Heater

    13. Throttle Pedal14. Engine ControlRelay -Number 6

    15. NeutralStart Relay - Number 816. Ignition Switch17. Ignition Relay - Number 118. Ignition Relay- Number 219. Accessory Relay - Number 320. Voltmeter Relay - Number 1221. Time Delay Module22. Diagnostic Switch23. MSSRelay - Number 1624. Relay Socket - Number 11

    25. Output Speed Sensor26. Engine Speed Sensor

    27. Intermediate Speed Sensor28. Turbine Speed Sensor29. Filter Maintenance Switch30. Torque Converter Output Temperature Sender31. Transmission Solenoid Valve and Temperature Sensors32. Transmission Electronic ControlModule33. Transmission Shifter34. Diagnostic Connector35. Transmission Kick-down Switch36. Transmission Auto Switch

    37. Declutch Switch38. Brake Declutch Pressure Switch

    39. Transmission Enable Switch40. FNRSwitch41. Backup Alarm Relay - Number 742. Backup Alarm Disable Switch

    (TUVroad approved machines only)43. Backup Alarm44. Brake Warning Pressure Switch45. Coolant LevelSender46. FuelLevelSender47. Hydraulic OilTemperature Sender

    48. Hydraulic Filter Restriction Switch49. Engine Coolant Temperature Sender

    50. Air Filter Restriction Switch51. Program Reset Switch52. Parking Brake Switch53. Instrument Cluster54. Pilot ControlSwitch55. Up/Down Count Switch56. Engine OilPressure Switch57. Pilot ControlRelay - Number 1058. Parking Brake Relay - Number 959. Parking Brake Solenoid

    60. Pilot Pressure Solenoid61. Water Separator Sensor

    62. Fan Reversing Switch (Option)63. Fan Reversing Solenoid (Option)64. Redundant Brake Pressure Switches65. Detent Switch66. Bucket ControlValve Electromagnetic Detents67. Return-To-Travel/Float Switch68. Return-To-Dig Proximity Switch69. Height Control/Return-To-TravelProximity Switch70. Rollback Pressure Switch (Option)71. Float Solenoid

    72. Secondary Steering Module (Option)73. Secondary Steering Pressure Switch (Option)

    74. Secondary Steering Motor (Option)75. Secondary Steering Solenoid (Option)76. Pin Engage Switch (Option)77. Pin Engage Solenoid (Option)78. Ride ControlSwitch79. Ride ControlRelay - Number 480. Ride ControlSolenoid81. Front Wiper Motor82. Front Wiper and Washer Switch83. Front Washer Pump Motor

    84. Rear Wiper and Washer Switch85. Rear Washer Pump Motor

    86. Rear Wiper Motor87. Horn Relay - Number 588. Horn89. Seat Compressor and Switch (Option)90. Blower Switch91. Blower Motor Speed Resistors with ThermalFuse92. Blower Motor93. Air Conditioning LowPressure Switch94. Air Conditioning High Pressure Switch95. Thermostat Switch

    96. Compressor Clutch Lockout Relay - Number 1497. Compressor Clutch

    98. Hood Switch99. Hood Up Relay - Number 17

    100. Hood Down Relay - Number 18101. Hood Motor102. Cigar Lighter (Option)103. Power Converter - 24 volts to 12 volts (Option)104. Power Outlet (Option)105. Remote Radio or 24 Volt Radio (Option)106. 12 Volt Radio (Option)107. Radio Power Converter - 24 volts to 12 volts (Option)

    108. Left Speaker (Option)109. Right Speaker (Option)

    110. Beacon Switch (Option)111. Rotating Beacon (Option)112. Brake Lamp Pressure Switch113. Brake Lamps Relay - Number 15114. Hazard Switch115. Turn Signal, Hi/LowBeam, and Horn Switch116. Flasher Module117. Left-Hand Rear Combination Lamp118. Right-Hand Rear Combination Lamp119. Left-Hand Front Combination Lamp

    120. Right-Hand Front C121. Left-Hand Rear Wo

    122. Right-Hand Rear W123. Left-Hand Front Wo124. Right-Hand Front W125. Five Position Rotary126. High/LowBeam Re127. License Plate Lamp128. Dome Lamp129. Courtesy Lamp

    1.SPLICE IDENTIFICATION2.CIRCUIT CROSSING (NOT CONNECTED)3.CIRCUIT CONNECTED4.WIRE IDENTIFICATION5.MALE CONNECTOR

    6.FEMALE CONNECTOR7.CONNECTORIDENTIFICATION8.HARNESS IDENTIFICATION9.INDICATESPARTIAL CONNECTOR

    10.CIRCUIT I DENTIFICATION

    11.SCHEMATICSHEET NUMBERFOR CIRCUIT CONTINUATION12.CONNECTIONPOINT ONSCHEMATIC13.COMPONENT NUMBER(IF ASSIGNED)14.COMPONENT NUMBER15.INDICATESINTERNALLYGROUNDEDCOMPONENT

    54

    AA

    BB

    SPL_G2

    XXXX XXXX XXXXXXXX

    93M93F

    21C_CW-1.00_GABk-2.0

    RD+

    +

    14_BLG-0.8

    21M

    1 1

    2 2

    21F

    SHEET 6 - 253F (54)

    1

    2 3

    4 5 6

    78

    9

    10

    11 12 1 3

    14

    15

    ACTUATOR SYMBOLS

    1.LEVER RELEASED2.LEVER ACTUATED3.LIQUID LEVEL FLOAT4.PRESSURE5.HAND OPERATED6.TEMPERATURE7.COIL8.VARIABLE RESISTOR9.RESISTOR

    10.DIODE11.LIGHT EMITTING DIODE

    12A.MOMENTARYCONTACT12B.MAINTAINEDCONTACT

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    A

    B

    M

    T

    P

    V

    FUSE AND CIRCUIT BREAKERCONTACT SYMBOLSHOUSINGS

    1.FUSE2. CIRCUIT BREAKER,

    AUTOMATICRESET3. CIRCUIT BREAKER,

    MANUAL RESET

    1.SINGLEPOLE,SINGLETHROW

    2.SINGLEPOLE,DOUBLETHROW

    3.DOUBLEPOLE,SINGLETHROW

    4.DOUBLEPOLE,DOUBLETHROW

    1. VACUUM SWITCH2. PRESSURESWITCH3. TEMPERATURESWITCH4.MOTOR5.LAMP

    1

    11

    222

    333

    44

    5

    A 2 A 1

    22E_AW-0.8 SHEET 1 - 65 (23)

    35R_BY-1.02424

    22M22F

    TRANSMISSIONHARNESS

    CABMAINHARNESS

    35R_EY-1.044

    132F132M

    ENGINEHARNESS

    TRANSMISSIONHARNESS

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    SHEET 3 - INSTRUMENT CLUSTER

    76

    40

    39 40 40

    38 43 43

    37 68 68

    36 2 2

    35 25 25

    34 39 3939

    33 53 53

    32 38 38

    31 36 36

    30 35 35

    29 26 26

    28 54 54

    27 32 32

    26 31 31

    25 30 30

    24 28 28

    23 23 23

    22 22 22

    21 21 21

    20 20 20

    19 19 19

    18 18 18

    17 17 17

    16 16 16

    15 15 15

    14 14 14

    13 13 13

    12 12 12

    11 11 11

    10 10 10

    9 9 9

    8 8 8

    7 7 7

    6 6 6

    5 5 5

    4 4

    1

    30

    2

    23

    4

    1

    30

    2

    23

    3 3 3

    2

    1

    1 1

    12345678910111213141516171819202122232425262728293031323334353637383940

    76 INSTRUMENT CLUSTER

    NONE

    NONE

    AIRCONDITIONING TELLTALEPARKING BRAKESIGNALANALOG GROUNDHYDRAULICFILTERRESTRICTIONSWITCHSIGNALAIRFILTERRESTRICTIONSWITCHSIGNALSECONDARYSTEERING LOWPRESSURESIGNALCOOLANT LEVEL SIGNALLOWBRAKEPRESSUREWARNINGINSTRUMENT CLUSTERFUSEDDELAYEDPOWERCLUSTERMAINFUSED POWER

    WORKLAMPTELLTALESIGNALBEACONTELLTALE

    HIGHBEAM TELLTALELEFT TURNSIGNALRIGHT TURNSIGNALENGINECOOLANT TEMPERATURESIGNALFUEL LEVEL SIGNALHYDRAULICOIL TEMPERATURESIGNALCONTROLLERAREANETWORKT

    CONTROLLERAREANETWORKTCONTROLLERAREANETWORKHCONTROLLERAREANETWORKL

    ENGINEOIL PRESSURESIGNAL

    NONE

    NONE

    SIGNAL GROUNDSIGNAL GROUNDSIGNAL GROUNDPILOT CONTROL SIGNALBRAKELAMPSIGNAL

    PARKING BRAKESIGNALPILOT LOCKOUT SIGNALREDUNDANT BRAKESWITCHSIGNALDOWNCOUNT SIGNALUPCOUNT SIGNALRESET SIGNALPROGRAM SIGNALENGINESHUTDOWNSIGNAL

    19S_BOr-0.8

    19S_BOr-0.8

    33UY-0.8

    37PP-0.8

    37PP-0.8

    33R_EY-0.823C W-0.8 23C W-0.8

    37R_BP-0.8

    37R_BP-0.8

    52CW-0.837UP-0.8

    37UP-0.8

    50L G-0.537DP-0.8

    37DP-0.8

    50HY-0.5

    31L Y-0.8

    31L Y-0.8

    33R_EY-0.8

    50T Bk-0.8 0_KM Bk-0.8

    0_KM Bk-0.8

    50H Y-0.5 0_KR Bk-0.850L G-0.5 53C W-0.852C W-0.8 44_G T-0.8

    50T Bk-0.8

    0_KQ Bk-0.8 19C Or-0.8

    19COr-0.8

    0_KQ Bk-0.80_KE Bk-0.8 19A_G Or-0.8

    19A_G Or-0.8

    0_KDBk-0.8

    0_KDBk-0.8

    0_KEBk-0.8SPL_K1

    19V_AOr-0.819V_AOr-0.8

    33P_B Y-0.8 33P_B Y-0.831D_BY-0.8 31D_BY-0.835X_F Y-0.8 35X_F Y-0.831F_C Y-0.8 31F_C Y-0.831H_BY-0.8 31H_BY-0.80_KP Bk-0.8 0_KP Bk-0.8

    61R_G Or-0.8 61R_G Or-0.8

    42R_A Y-0.8 42R_A Y-0.846_B K-0.8 46_B K-0.8

    18C_C Or-0.8 18C_C Or-0.845L_F N-0.8 45L_F N-0.845R_F N-0.8 45R_F N-0.836C_C P-0.8 36C_C P-0.836F_B P-0.8 36F_B P-0.836H_B P-0.8 36H_B P-0.8

    36P_C P-0.8 36P_C P-0.8

    44_G T-0.8 37R_AP-0.8

    37R_AP-0.8

    53C W-0.8 19S_A Or-0.8

    19S_AOr-0.8

    13F13MPEDESTALHARNESS

    CABMAINHARNESS

    49_BS-0.8

    0_KHBk-0.8

    19A_HOr-0.8

    1A_BR-1.0

    SHEET 4 - 71 (114)

    SHEET 4 - 71 (114)

    SHEET 2 - 70 (33)

    SHEET 1 - 69 (16)

    0_KKBk-0.8

    0_KKBk-0.8

    0_KJ Bk-0.8

    0_KJ Bk-0.8

    49_DS-0.8

    49_DS-0.8

    49_CS-0.8

    49_CS-0.8

    33UY-0.8

    2

    2

    2

    2

    2

    2

    2

    2

    3

    3

    3

    3

    3

    3

    3

    1

    5

    9

    4

    1

    1

    1

    1

    10

    9

    5

    6

    4

    4

    5

    10

    10

    3

    4

    6

    5

    9

    88

    8

    8

    8

    8

    8

    8

    9

    6

    6

    77

    7

    7

    7

    7

    7

    7

    10

    1

    37

    72

    75

    0_KL Bk-0.8

    0_KL Bk-0.8

    49_ES-0.8

    49_ES-0.8

    74

    19VOr-0.8

    35X_EY-0.831F_BY-0.8

    SHEET 1 - 18F FUSEBLOCK

    SHEET 5 - 22F CABTRANSMISSION

    33P_AY-0.831D_AY-0.8

    31H_AY-0.80_DAUBk-0.8

    61R_F Or-0.8 SHEET 5 - SPL_D1

    42R_CDU-0.8 SHEET 4 - 32F (125)4 6 _A K - 0. 8 S H EE T 4 - 23 F C A B RO O F

    18C_BOr-0.845L_EN-0.845R_CN-0.8

    SHEET 1 - 18F FUSEBLOCKSHEET 4 - SPL_D10SHEET 4 - SPL_D20

    36F_AP-0.836H_AP-0.8

    23C_AW-0.8 SHEET 1 - 57F (24)

    50H_AY-0.550L_AG-0.552C_AW-0.8

    52C_AW-0.8

    33R_DY-0.8

    SHEET 2 - 19F (32)SHEET 2 - SPL_D5

    SHEET 4 - SPL_D944_F T-0.8

    37R_CP-0.8

    0_DACBk-0.80_DL Bk-0.8

    0_DABBk-0.8SHEET 1 - 222F CABGROUND

    SHEET 1 - 63M (21)19SOr-0.8 SHEET 1 - 18F FUSEBLOCK

    1 9 C_ C O r- 0. 8 S H EE T 5 - SP L _D 2 419A_SOr-0.8

    36C_BP-0.8

    36P_BP-0.8

    SHEET 2 - SPL_D15

    A

    A

    A

    A

    A

    A

    A

    A

    A

    A

    A

    A

    A

    A

    B

    B

    B

    B

    B

    B

    B

    B

    B

    B

    B

    B

    B

    B

    86

    86

    86

    86

    87

    87

    87

    87

    87a

    87a

    87A

    87A

    85

    85

    85

    85

    30

    30

    30

    30

    275M

    138

    3521 ohms at 20°C(68°F)

    1363521 ohms at 20°C(68°F)

    Normally OpenClosesat 2.8 bar (40 psi)

    NormallyOpenClosesat 62 bar (900 psi)

    NormallyOpenClosesat 62 bar (900 psi)

    104274F

    157

    89M

    29.9 ohms at 20°C(68°F) Joystick27.4 ohms at 20°C(68°F) Single Axis

    0_BEBk-1.036CP-1.0

    0_HWBk-1.0

    56F

    53C_AW-0.8

    53C_AW-0.8

    53P_AW-0.853P_BW-0.8

    19C_EOr-1.0

    19C_EOr-1.0

    19C_DOr-1.0

    19D_AOr-1.0

    0_DBBk-0.8

    SHEET 1 - 18F FUSEBLOCK

    SHEET 1 - 18F FUSEBLOCK

    SHEET 1 - 219F GROUNDCAB

    SHEET 5 - 36F (65)

    55F

    52P_AW-0.8 SHEET 2 - 19F (26)

    19D_BOr-1.052P_BW-0.8

    0_HVBk-1.0

    170

    31HY-1.031DY-1.0

    SPL_H4

    SPL_H586

    33R_AY-1.0

    33R_BY-1.0

    0_HL Bk-1.0

    0_HM Bk-1.0

    0_HJBk-1.0SHEET 1 - 160 CABGROUND

    31D_CY-0.80_VAY-0.8

    33R_CY-1.0

    36HP-1.0

    36HP-1.0

    2 2 M2 2 FTRANSMISSION

    HARNESSCABMAINHARNESS

    31H_AY-0.8

    33R_DY-0.836H_AP-0.831D_AY-0.8

    148

    NormallyClosedOpens at 0.69 bar (10 psi)

    ENGINEGROUND

    240 OHM RESISTORBLACKWIRE(NOTE2)

    91 OHM RESISTORYELLOWWIRE

    (NOTE2)

    56

    23

    29

    22

    28

    16

    6

    30

    23

    29

    22

    28

    16

    6

    3036P_BP-0.835W_BP-0.8

    0_DL BK-0.80_DAUBK-0.836C_BP-0.831F_BY-0.836F_AP-0.8

    2 1 M2 1 FCABMAINHARNESS

    ENGINEHARNESS

    36PP-1.0

    0_BF BK-0.80_BG BK-0.836CP-1.031F Y-1.036F P-1.035W_AP-0.8

    2 2 0_BHBK-0.80_DABBK-0.8

    46

    33 to 240 ohms

    141

    171

    1

    S

    NCNO

    C

    G

    53

    45

    48

    22 11

    40.3 ohms at 20°C(68°F)

    87

    0_AT Bk-1.0 52PW-1.0

    59

    47

    64

    64

    58

    60

    57

    49

    11

    22

    Normally OpenCloses at − 0.06 bar (−0.928 psi)

    117

    31F Y-1.0 0_BDBk-1.0

    50

    52

    51

    55

    54

    NOTESCIRCUIT LEGENDWIRE IDENTIFICATION

    Bk = BL ACKDU= DARKBL UEG = G R EE NK = P IN KLG= LIGHT GREEN

    LU = LIGHT BLUEN = B R OW NOr = ORANGEP = PURPL E(VIOLET )R = R ED

    S = G RAYT = TA NU = B LUEW = W H IT EY = Y E LL OW

    SHOWSPOWER- MASTERDISCONNECT SWITCHIN ONPOSITION

    SHOWSPOWER- KEYSWITCH INON POSITION

    23F_AW-2.01.WIRE NUMBER2.WIRE COLORSYMBOL3.WIRE SIZE(mm²) TYPICAL 1 32

    ELECTRICAL SCHEMATIC721D Z-BAR, 721D XR, and 721D XT WHEEL LOADERS

    Additionalcopies of this Hydraulic and Electrical Schematic can be ordered throughTechnicalPublications Distribution System

    COMPONENTS

    1.SPLICE IDENTIFICATION2.CIRCUIT CROSSING (NOT CONNECTED)3.CIRCUIT CONNECTED4.WIRE IDENTIFICATION5.MALE CONNECTOR

    6.FEMALE CONNECTOR7.CONNECTORIDENTIFICATION8.HARNESS IDENTIFICATION9.INDICATESPARTIAL CONNECTOR

    10.CIRCUIT IDENTIFICATION

    11.SCHEMATICSHEET NUMBERFOR CIRCUIT CONTINUATION12.CONNECTIONPOINT ONSCHEMATIC13.COMPONENT NUMBER(IF ASSIGNED)14.COMPONENT NUMBER15.INDICATESINTERNALLYGROUNDEDCOMPONENT

    54

    AA

    BB

    SPL_G2

    XXXX XXXX XXXXXXXX93M 93F

    21C_CW-1.00_GABk-2.0

    RD+

    +

    14_BLG-0.8

    21M

    1 1

    2 2

    21F

    SHEET 6 - 253F (54)

    1

    2 3

    4 5 6

    7

    8

    9

    10

    11 12 13

    14

    15

    ACTUATOR SYMBOLS

    1.LEVER RELEASED2.LEVER ACTUATED3.LIQUID LEVEL FLOAT4.PRESSURE5.HAND OPERATED6.TEMPERATURE7.COIL8.VARIABLE RESISTOR9.RESISTOR

    10.DIODE11.LIGHT EMITTING DIODE

    12A.MOMENTARYCONTACT12B.MAINTAINEDCONTACT

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    A

    B

    M

    T

    P

    V

    FUSE AND CIRCUIT BREAKERCONTACT SYMBOLSHOUSINGS

    1.FUSE2. CIRCUIT BREAKER,

    AUTOMATICRESET3. CIRCUIT BREAKER,

    MANUAL RESET

    1.SINGLEPOLE,SINGLETHROW

    2.SINGLEPOLE,DOUBLETHROW

    3.DOUBLEPOLE,SINGLETHROW

    4.DOUBLEPOLE,DOUBLETHROW

    1. VACUUM SWITCH2. PRESSURESWITCH3. TEMPERATURESWITCH4.MOTOR5.LAMP

    1

    11

    222

    333

    44

    5

    A 2 A 1

    1. 209M and 209F disconnected when backup alarm disable switch is installed (TUV road approved machines only).2. Resistorspart of ground wire assembly.3. 64M and 64F connected for North American machines, opposite side steady ON. 64M and 64F disconnected for European 4. 217F and 217M disconnected when engine shutdown relay specialfeature is installed.5. Replace jumper with rollback pressure switch for XT chassis with ride controlonly.

    1. Batteries2. Master Disconnect Switch

    3. Electronic DieselControl(EDC) 74. Alternator5. Starter Motor6. Starting Relay7. Crank ControlRelay8. Filters Heaters Relay9. Water Separator Heater

    10. FuelFilter Heater11. Grid Heater Relay12. Grid Heater

    13. Throttle Pedal14. Engine ControlRelay -Number 6

    15. NeutralStart Relay - Number 816. Ignition Switch17. Ignition Relay - Number 118. Ignition Relay- Number 219. Accessory Relay - Number 320. Voltmeter Relay - Number 1221. Time Delay Module22. Diagnostic Switch23. MSSRelay - Number 1624. Relay Socket - Number 11

    25. Output Speed Sensor26. Engine Speed Sensor

    27. Intermediate Speed Sensor28. Turbine Speed Sensor29. Filter Maintenance Switch30. Torque Converter Output Temperature Sender31. Transmission Solenoid Valve and Temperature Sensors32. Transmission Electronic ControlModule33. Transmission Shifter34. Diagnostic Connector35. Transmission Kick-down Switch36. Transmission Auto Switch

    37. Declutch Switch38. Brake Declutch Pressure Switch

    39. Transmission Enable Switch40. FNRSwitch41. Backup Alarm Relay - Number 742. Backup Alarm Disable Switch

    (TUVroad approved machines only)43. Backup Alarm44. Brake Warning Pressure Switch45. Coolant LevelSender46. FuelLevelSender47. Hydraulic OilTemperature Sender

    48. Hydraulic Filter Restriction Switch49. Engine Coolant Temperature Sender

    50. Air Filter Restriction Switch51. Program Reset Switch52. Parking Brake Switch53. Instrument Cluster54. Pilot ControlSwitch55. Up/Down Count Switch56. Engine OilPressure Switch57. Pilot ControlRelay - Number 1058. Parking Brake Relay - Number 959. Parking Brake Solenoid

    60. Pilot Pressure Solenoid61. Water Separator Sensor

    62. Fan Reversing Switch (Option)63. Fan Reversing Solenoid (Option)64. Redundant Brake Pressure Switches65. Detent Switch66. Bucket ControlValve Electromagnetic Detents67. Return-To-Travel/Float Switch68. Return-To-Dig Proximity Switch69. Height Control/Return-To-TravelProximity Switch70. Rollback Pressure Switch (Option)71. Float Solenoid

    72. Secondary Steering Module (Option)73. Secondary Steering Pressure Switch (Option)

    74. Secondary Steering Motor (Option)75. Secondary Steering Solenoid (Option)76. Pin Engage Switch (Option)77. Pin Engage Solenoid (Option)78. Ride ControlSwitch79. Ride ControlRelay - Number 480. Ride ControlSolenoid81. Front Wiper Motor82. Front Wiper and Washer Switch83. Front Washer Pump Motor

    84. Rear Wiper and Washer Switch85. Rear Washer Pump Motor

    86. Rear Wiper Motor87. Horn Relay - Number 588. Horn89. Seat Compressor and Switch (Option)90. Blower Switch91. Blower Motor Speed Resistors with ThermalFuse92. Blower Motor93. Air Conditioning LowPressure Switch94. Air Conditioning High Pressure Switch95. Thermostat Switch

    96. Compressor Clutch Lockout Relay - Number 1497. Compressor Clutch

    98. Hood Switch99. Hood Up Relay - Number 17

    100. Hood Down Relay - Number 18101. Hood Motor102. Cigar Lighter (Option)103. Power Converter - 24 volts to 12 volts (Option)104. Power Outlet (Option)105. Remote Radio or 24 Volt Radio (Option)106. 12 Volt Radio (Option)107. Radio Power Converter - 24 volts to 12 volts (Option)

    108. Left Speaker (Option)109. Right Speaker (Option)

    110. Beacon Switch (Option)111. Rotating Beacon (Option)112. Brake Lamp Pressure Switch113. Brake Lamps Relay - Number 15114. Hazard Switch115. Turn Signal, Hi/LowBeam, and Horn Switch116. Flasher Module117. Left-Hand Rear Combination Lamp118. Right-Hand Rear Combination Lamp119. Left-Hand Front Combination Lamp

    120. Right-Hand Front C121. Left-Hand Rear Wo

    122. Right-Hand Rear W123. Left-Hand Front Wo124. Right-Hand Front W125. Five Position Rotary126. High/LowBeam Re127. License Plate Lamp128. Dome Lamp129. Courtesy Lamp

    SHEET 1 - 163 ENGINEGROUNDSSHEET 1 - 163 ENGINEGROUNDSSHEET 1 - 163 ENGINEGROUNDS

    123

    9 WATERSE

    WATERSEPASWITCHPOWWATERINDIC

    3

    2

    1

    18J_F Or-0.8 SHEET 1 - SPL_ 84

    0_BABk-1.0 SHEET 1 - 177 ENGINEGROUNDS

    0_BKBK-1.0

    35W_AP-0.818J_F Or-0.80_BNBK-0.8

    SPL_B1

    35W_BP-0.8

    1 1

    2 2

    Normally ClosedOpens at 110.32 bar (1600 psi)

    88

    0_ASBk-1.033PY-1.0

    44

    0_AUBk-1.0 SHEET 1 - 145 GROUNDCAB

    4

    26

    24

    4

    26

    2452P_BW-0.833P_AY-0.8

    1 F 1 M

    CABMAINHARNESS

    FRONT CHASISHARNESS

    52PW-1.033PY-1.0

    COOLANTHARNESS

    TRANSMISSIONHARNESS

    SHEET 1 - 132M TRANSMISSIONENGINE0_HCBk-1.0

    SPL_H3

    35W_CP-0.8

    A AB

    B

    35W_CP-0.80_KAP-0.8

    SHEET 4 - 71 (114)

    WATERINFUELINDICATOR

    SPL_A4

  • 8/17/2019 721D

    4/6

    SHEET 4 - LIGHTING

    D

    EE

    HH

    D

    B

    DD

    GG

    B

    H

    CC

    FF

    H

    E

    BB

    E

    C

    AA

    C

    23M

    24F

    23F

    24M

    CABMAIN

    HARNESS

    CABMAIN

    HARNESS

    CABROOFHARNESS

    CABROOFHARNESS

    49_T S-1.0

    49_AS-0.8

       4   9

    _   A   S  -   0 .   8

    0_DAPBk-1.00_DAWBk-1.0

    49_RS-1.0

    49_BS-0.8

    19XOr-1.046_CK-1.0

    2

    2

    2

    2

    3

    3

    3

    3

    1

    10

    4

    1

    5

    5

    6

    4

    8

    8

    8

    8

    7

    7

    7

    7

    10

    6

    9

    9

    42F

    71

    B

    AAAA

    1

    CBB

    A

    B

    AAAA

    1

    CBB

    A

    A

    BCC 

    B

    C

    A

    B

    33

    33

    1 11 1

    CC

    B

    C

    168

    32F

    86

    125 127

    34F33F25F

    64F64M

    84F

    SHEET 2 - 118F (42)

    SHEET 2 - 118F (42)

    SHEET 2 - 199F (39)

    SHEET 2 - 199F (39)

    SHEET 1 - 18F FUSEBLOCK

    46_AK-0.8SHEET 3 - 13F CAB PEDESTAL0_DUBk-1.0

    0_MABk-1.0

    SHEET 1 - 206F CABFLOORWELDSTUD

    SHEET 5 - 82M (

    46_CK-1.0

    49_SS-1.0

    49_SS-1.049_F S-0.8

       4   9

    _   F   S  -   0 .   8

    42R_BDU-0.8

    42R_BDU-0.8

    42C_ADU-1.0

    0_DT Bk-1.0

    0_DSBk-1.0

    0_DRBk-1.0

    19U_AOr-1.0SHEET 1 - 18F FUSEBLOCK

    SHEET 1 - 223F GROUNDCAB

    SHEET 1 - 223F GROUNDCAB

    SHEET 1 - 223F GROUNDCAB

    0_MDBk-1.046_DK-1.042R_F DU-1.0

    42C_DDU-1.0

    0_MG Bk-1.0

    0_MKBk-1.0

    0_MNBk-0.8

    19U_DOr-1.0

    SPL_M3

    SPL_M5

    SPL_M2

    SPL_M1

    SPL_M4

    SPL_M6

    2

    1

    42R_EDU-1.0

    42R_DDU-1.0

    0_MCBk-1.0

    0_MF Bk-1.0

    0_MEBk-1.0

    46_DK-1.0

    0_MHBk-1.0

    0_MJ Bk-1.0

    42C_BDU-1.0

    42C_CDU-1.0

    0_ML Bk-0.849_VS-0.8

    49_VS-0.8

    0_MM Bk-0.8

    0_MBBk-0.819U_DOr-1.0

    TL ILHD F4 F1 F3 F2 B2B1 B3

    1 1 12 2 23 3 34 4 4

    5 5 5

    SPL_D8

    18AOr-2.0 SHEET 1 - 18F FUSE BLOCK

    42R_CDU-0.8 SHEET 3 - 13F CABPEDESTAL

    41T_AK-1.0 SHEET 1 - 18F FUSE BLOCK

    SHEET 1 - 18F FUSE BLOCK19Z Or-1.0

    49_KS-1.0

    42C_ADU-1.0

    SHEET 5 - 39F (67)

       4   1   T

    _   B   K  -   1 .   0

       4   9

    _   J   S  -   0 .   8

       4   1   T

    _   B   K  -   1 .   0

       4   1   J_   B   K  -   2 .   0

    1_DSR-3.0 SHEET 1 - 224F POWERCAB

    49_US-0.8

    49_G S-0.8

    SHEET 5 - 210F (62)

    SHEET 2 - 199F (39)

    66

    66

    6 66 6

    44

    44

    2 22 2

    22

    22

    3 33 3

    55

    55

    4 44 4

    11

    11

    5 55 5

    HIGH

    BEAM

    HIGH

    BEAM

    STOP STOP

    POSITIONPOSITION

    REVERSE REVERSE

    LOW

    BEAM

    LOW

    BEAM

    TAIL TAIL

    TURNTURN

    TURN TURN

    0_AG Bk-1.00_AL Bk-1.0 SHEET 5 - SPL_A1 SHEET 5 - SPL_A1

    16

    1010

    66

    66

    16

    3

    41

    41

    3

    1

    1212

    69

    69

    1

    15

    42

    42

    15

    14

    99

    55

    55

    14

    5

    88

    70

    70

    5

    6

    55

    51

    51

    6

    7

    77

    67

    67

    65

    65

    7

    1M1F

    CABMAINHARNESS

    FRONTCHASSISHARNESS

    18BOr-1.018B_AOr-0.8

    18E_AOr-0.8

    18F_EOr-0.818D_AOr-0.8

    18C_AOr-0.818G_G Or-0.8

    45L_CN-0.8

    18F Or-1.018DOr-1.0

    18COr-1.018G Or-1.018EOr-1.045RN-1.045R_DN-0.8

    45L N-1.0

    8686

    8585

    87A87a

    87

    CC

    87

    30

    AA

    30

    128M128FENGINE

    HARNESSHOODHARNESS

    35A_DY-08

    0_BAG Bk-1.018G_BOr-1.0

    35A_CK-1.018F_AOr-1.018G_AOr-1.0

    45L_AN-1.044_CT-1.0

    45R_AN-1.0

    18F_DOr-0.8

    0_JABk-1.0

    18G_F Or-0.8

    45L_BN-0.844_DT-0.8

    45R_BN-0.8

    SHEET 1 - 18F FUSE BLOCKSHEET 1 - 18F FUSE BLOCKSHEET 1 - 18F FUSE BLOCK

    SHEET 1 - 18F FUSE BLOCKSHEET 1 - 18F FUSE BLOCKSHEET 1 - 18F FUSE BLOCK

    45N_AN-0.8

    SPL_D14

    SPL_D20

    SPL_D10

    12

    11

    10

    9

    8

    7

    6

    5

    4

    3

    2

    1

    RIGHT-HANDTURNSWITCHPOWERLEFT-HANDTURNSWITCHPOWER

    NONENONE

    HAZARDSWITCHPOWERFLASHEROPPSIDE CONTROL

    RIGHT-HANDTURNSIGNALLEFT-HANDTURNSIGNAL

    62M FLASHERMODULEFLASHERMODULEPOWERFLASHEROPPSIDE CONTROL

    FLASHERMODULEGROUNDFLASHERMODULEGROUND

    123456789

    101112

    62M

    45N_BN-0.8

    45N_AN-0.8

    45H_AN-0.8

       4   5   H

    _   A   N  -   0 .   8

    45A_AN-0.8

       4   5   A

    _   A   N  -   0 .   8

    45B_AN-0.8

       4   5   B

    _   A   N  -   0 .   8

    45L_DN-0.845R_EN-0.8

    0_DAQ Bk-0.80_DANBk-0.8

       1_

       D   U   R  -   1 .   0

    1_DUR-1.0

    0_DAT Bk-0.8 SHEET 1 - 220F GROUNDCAB

    0_DASBk-0.8 SHEET 1 - 63M (21)

    45L_EN-0.8SHEET 3 - 13F CABPEDESTALSHEET 3 - 13F CABPEDESTAL

    45R_CN-0.8

    SHEET 1 - 162ENGINEGROUND

    35A_AK-1.018F_AOr-1.0

    45L_AN-1.044_AT-1.0

       4   4

    _   B   T  -   1 .   0

       1   8   G

    _   A   O  r  -

       1 .   0

       3   5   A

    _   B   K  -   1 .   0

       0_

       B   T   B   k  -   1

     .   0

       4   5   R

    _   A   N  -   1 .   0

    SPL_B8

    SPL_B9

    SHEET 1 - 162 ENGINEGROUND

    35A_CK-1.0

    18G_AOr-1.0

    SHEET 2 - 53F (41)SHEET 1 - 18F FUSEBLOCKSHEET 1 - 18F FUSEBLOCK

    18G_EOr-1.00_JCBk-1.0

    SPL_J1

    0_JBBk-1.0 SHEET 2 - 174 (43)

    SHEET 1 - 166 ENGINEGROUND

    204F

    59F

    1_DWR-1.0

       1_

       D   W

        R  -   1 .   0

    44_ET-0.8

    0_DABk-0.80_DKBk-0.8

    SHEET 1 - 220F CABGROUNDSHEET 5 - 203F (96)

    SPL_D944_F T-0.8 SHEET 3 - 13F CAB PEDESTAL

    S H EE T 1 - SP L _D 1 7 1 _ DJ R - 3. 0

    211F

    212F

    FLASHERCIRCUITBREAKERB12.5 AMPERES

    1_DVR-1.0SPL_D19

    3 3

    4 4

    1 1

    8 8

    6 6

    56b

    56a

    56

    30

    S

    41L_AK-2.041HK-2.041J_AK-2.01_DER-3.064D_AOr-0.8

       6   4   D

    _   A   O  r  -

       0 .   8

    SHEET 1 - 18F FUSEBLOCKSHEET 1 - 18F FUSEBLOCK

    SHEET 1 - SPL_D16

    0_KHBk-0.8SHEET 3 - 37 (54)SHEET 3 - 37 (54)

    45HN-0.8

       4   5   H   N  -   0 .   8

    1_KAR-1.0

       1_

       K   A   R  -   1 .   0

    13M

    13F

    PEDESTAL HARNESS

    CABMAINHARNESS

    19B_AOr-0.8 SHEET 1 - 18F FUSEBLOCK

    64C_AOr-0.8

    0_DXBk-0.8

    SHEET 5 - 51F (87)

    SHEET 1 - 220F GROUNDCAB

       1_

       D   T   R  -   1 .   0

    H

    R

    L

    186

    187

    66

    67

    68

    185

    184

    A

    B

    1

    1

    11

    1

    1

    1

    1

    5

    2

    31

    45

    0_KG Bk-0.8

       0_

       K   G   B   k  -   0

     .   8

    64DOr-0.8

       6   4   D   O  r  -

       0 .   8

    0_KF Bk-0.8

    45AN-0.8

       4   5   A   N  -   0 .   8

    19BOr-0.8

       1   9   B   O  r  -

       0 .   8

    45BN-0.8

       4   5   B   N  -   0 .   8

    64COr-0.8

       6   4   C   O  r  -

       0 .   8

    NOTE3

    2 ONON ONON

    ON ON

    ON ONON ON

    ON

    345

    1 OFF OFF OFF OFF

    OFF OFF OFFOFF

    OFF

    SWITCHPOSITION

    POSITIONANDTAIL

    ILLUMINATIONDRIVE FLOOD

    LAMPS

    21F21M

    ENGINEHARNESS

    CABMAINHARNESS

    126

    110

    114

    115

    127

    113

    117 118

    116

    11

    22 159

    NormallyOpenClosesat 4.1 bar (60 psi)

    112

    119

    125

    120

    NOTESCIRCUIT LEGENDWIRE IDENTIFICATION

    Bk = BL ACKDU= DARKBL UEG = G R EE NK = P IN KLG= LIGHT GREEN

    LU = LIGHT BLUEN = B R OW NOr = ORANGEP = PURPL E(VIOLET )R = R ED

    S = G RAYT = TA NU = B LUEW = W H IT EY = Y E LL OW

    SHOWSPOWER- MASTERDISCONNECT SWITCHIN ONPOSITION

    SHOWSPOWER- KEYSWITCH INON POSITION

    23F_AW-2.01.WIRE NUMBER2.WIRE COLORSYMBOL3.WIRE SIZE(mm²) TYPICAL 1 32

    ELECTRICAL SCHEMATIC721D Z-BAR, 721D XR, and 721D XT WHEEL LOADERS

    Additionalcopies of this Hydraulic and Electrical Schematic can be ordered throughTechnicalPublications Distribution System

    COMPONENTS

    1.SPLICE IDENTIFICATION2.CIRCUIT CROSSING (NOT CONNECTED)3.CIRCUIT CONNECTED4.WIRE IDENTIFICATION5.MALE CONNECTOR

    6.FEMALECONNECTOR7.CONNECTORIDENTIFICATION8.HARNESS IDENTIFICATION9.INDICATESPARTIAL CONNECTOR

    10.CIRCUIT IDENTIFICATION

    11.SCHEMATICSHEET NUMBERFOR CIRCUIT CONTINUATION12.CONNECTIONPOINT ONSCHEMATIC13.COMPONENT NUMBER(IF ASSIGNED)14.COMPONENT NUMBER15.INDICATESINTERNALLYGROUNDEDCOMPONENT

    54

    AA

    BB

    SPL_G2

    XXXX XXXX XXXXXXXX93M 93F

    21C_CW-1.00_GABk-2.0

    RD+

    +

    14_BLG-0.8

    21M

    1 1

    2 2

    21F

    SHEET 6 - 253F (54)

    1

    2 3

    4 5 6

    7

    8

    9

    10

    11 12 13

    14

    15

    ACTUATOR SYMBOLS

    1.LEVER RELEASED2.LEVER ACTUATED3.LIQUID LEVEL FLOAT4.PRESSURE5.HAND OPERATED6.TEMPERATURE7.COIL8.VARIABLE RESISTOR9.RESISTOR

    10.DIODE11.LIGHT EMITTING DIODE

    12A.MOMENTARYCONTACT12B.MAINTAINEDCONTACT

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    A

    B

    M

    T

    P

    V

    FUSE AND CIRCUIT BREAKERCONTACT SYMBOLSHOUSINGS

    1.FUSE2. CIRCUIT BREAKER,

    AUTOMATICRESET3. CIRCUIT BREAKER,

    MANUAL RESET

    1.SINGLEPOLE,SINGLETHROW

    2.SINGLEPOLE,DOUBLETHROW

    3.DOUBLEPOLE,SINGLETHROW

    4.DOUBLEPOLE,DOUBLETHROW

    1. VACUUM SWITCH2. PRESSURESWITCH3. TEMPERATURESWITCH4.MOTOR5.LAMP

    1

    11

    222

    333

    44

    5

    A 2 A 1

    1. 209M and 209F disconnected when backup alarm disable switch is installed (TUV road approved machines only).2. Resistorspart of ground wire assembly.3. 64M and 64F connected for North American machines, opposite side steady ON. 64M and 64F disconnected for European 4. 217F and 217M disconnected when engine shutdown relay specialfeature is installed.5. Replace jumper with rollback pressure switch for XT chassis with ride controlonly.

    1. Batteries2. Master Disconnect Switch

    3. Electronic DieselControl(EDC) 74. Alternator5. Starter Motor6. Starting Relay7. Crank ControlRelay8. Filters Heaters Relay9. Water Separator Heater

    10. FuelFilter Heater11. Grid Heater Relay12. Grid Heater

    13. Throttle Pedal14. Engine ControlRelay -Number 6

    15. NeutralStart Relay - Number 816. Ignition Switch17. Ignition Relay - Number 118. Ignition Relay- Number 219. Accessory Relay - Number 320. Voltmeter Relay - Number 1221. Time Delay Module22. Diagnostic Switch23. MSSRelay - Number 1624. Relay Socket - Number 11

    25. Output Speed Sensor26. Engine Speed Sensor

    27. Intermediate Speed Sensor28. Turbine Speed Sensor29. Filter Maintenance Switch30. Torque Converter Output Temperature Sender31. Transmission Solenoid Valve and Temperature Sensors32. Transmission Electronic ControlModule33. Transmission Shifter34. Diagnostic Connector35. Transmission Kick-down Switch36. Transmission Auto Switch

    37. Declutch Switch38. Brake Declutch Pressure Switch

    39. Transmission Enable Switch40. FNRSwitch41. Backup Alarm Relay - Number 742. Backup Alarm Disable Switch

    (TUVroad approved machines only)43. Backup Alarm44. Brake Warning Pressure Switch45. Coolant LevelSender46. FuelLevelSender47. Hydraulic OilTemperature Sender

    48. Hydraulic Filter Restriction Switch49. Engine Coolant Temperature Sender

    50. Air Filter Restriction Switch51. Program Reset Switch52. Parking Brake Switch53. Instrument Cluster54. Pilot ControlSwitch55. Up/Down Count Switch56. Engine OilPressure Switch57. Pilot ControlRelay - Number 1058. Parking Brake Relay - Number 959. Parking Brake Solenoid

    60. Pilot Pressure Solenoid61. Water Separator Sensor

    62. Fan Reversing Switch (Option)63. Fan Reversing Solenoid (Option)64. Redundant Brake Pressure Switches65. Detent Switch66. Bucket ControlValve Electromagnetic Detents67. Return-To-Travel/Float Switch68. Return-To-Dig Proximity Switch69. Height Control/Return-To-TravelProximity Switch70. Rollback Pressure Switch (Option)71. Float Solenoid

    72. Secondary Steering Module (Option)73. Secondary Steering Pressure Switch (Option)

    74. Secondary Steering Motor (Option)75. Secondary Steering Solenoid (Option)76. Pin Engage Switch (Option)77. Pin Engage Solenoid (Option)78. Ride ControlSwitch79. Ride ControlRelay - Number 480. Ride ControlSolenoid81. Front Wiper Motor82. Front Wiper and Washer Switch83. Front Washer Pump Motor

    84. Rear Wiper and Washer Switch85. Rear Washer Pump Motor

    86. Rear Wiper Motor87. Horn Relay - Number 588. Horn89. Seat Compressor and Switch (Option)90. Blower Switch91. Blower Motor Speed Resistors with ThermalFuse92. Blower Motor93. Air Conditioning LowPressure Switch94. Air Conditioning High Pressure Switch95. Thermostat Switch

    96. Compressor Clutch Lockout Relay - Number 1497. Compressor Clutch

    98. Hood Switch99. Hood Up Relay - Number 17

    100. Hood Down Relay - Number 18101. Hood Motor102. Cigar Lighter (Option)103. Power Converter - 24 volts to 12 volts (Option)104. Power Outlet (Option)105. Remote Radio or 24 Volt Radio (Option)106. 12 Volt Radio (Option)107. Radio Power Converter - 24 volts to 12 volts (Option)

    108. Left Speaker (Option)109. Right Speaker (Option)

    110. Beacon Switch (Option)111. Rotating Beacon (Option)112. Brake Lamp Pressure Switch113. Brake Lamps Relay - Number 15114. Hazard Switch115. Turn Signal, Hi/LowBeam, and Horn Switch116. Flasher Module117. Left-Hand Rear Combination Lamp118. Right-Hand Rear Combination Lamp119. Left-Hand Front Combination Lamp

    120. Right-Hand Front C121. Left-Hand Rear Wo

    122. Right-Hand Rear W123. Left-Hand Front Wo124. Right-Hand Front W125. Five Position Rotary126. High/LowBeam Re127. License Plate Lamp128. Dome Lamp129. Courtesy Lamp

    1_DRR-0.844A_BT-0.8

       1_

       A   A   R  -   1 .   0

    22

    23

    2223

       4   4   T  -   1

     .   0

    1F

    1MFRONT CHASSISHARNESS

    CABMAINHARNESS

       0_

       B   R   B   k  -   1

     .   0

    0_KAP-0.8 SHEET 3 - 14M

    18G_BOr-1.0   2525

    22F22M

    TRANSMISSIONHARNESS

    CABMAINHARNESS

    33

    132M132F

    ENGINEHARNESS

    TRANSMISSIONHARNESS

    18G_C Or-1.0 18G_D Or-0.8 SHEET 1 - 18F FUSEBLOCK

  • 8/17/2019 721D

    5/6

  • 8/17/2019 721D

    6/6

    HYDRAULIC SCHEMATIC721D Z-BAR, 721D XR, and 721D XT WHEEL

    Additionalcopies of this Hydraulic and ElectricalSchematic can be orTechnicalPublications Distribution System.The Part Number is

    HYDRAULICSYMBOLS

    RESTRICTOR

    CHECKVALVE

    LINECONNECTION

    CROSSING LINES

    PRESSURE

    PILOT PRESSURE

    LOADSENSE

    RETURN

    COMPONENT

    36

    32

    8

    9

    33

    24

    29

    30

    27

    28

    23

    2131

    15

    11

    41

    12

    37

    18

    17

    19

    12

    37

    39

    14

    13

    6

    25

    1

    34

    35

    40 40 40

    22

    NOTESCOMPONENTS

    UNLOCK

    LOCK

    A T

    MX

    X2

    Y

    MA

    X1 X Z1 Y

    A B

    P T

    XY

    XYXY

    XZ

    XZXZ

    B1

    B2

    B3

    290 BAR(4206 PSI)

    290 BAR(4206 PSI)

    290 BAR(4206 PSI)

    293 BAR(4250 PSI)

    290 BAR(4206 PSI)

    8-11 BAR(116-159 PSI)

    220 BAR(3190 PSI)

    30 BAR(435 PSI)

    R

    L

    T

    P

    LS

    XT MODELS

    Z-BARand XR MODELS

    Z-BARandXRMODELS

    B4

    B3

    A4

    A3

    B2

    A2

    B1

    P

    T

    A1

    PP

    P

    240.3 BAR(3481 PSI)

    T

    LS EF CF

    M

    FR2

    FR1

    X1X3B

    S L2 L1

    NTS2DS1

    BR2

    BR1

    BR3

    S3 S1 DS2

    P

    SOLENOIDVALVE

    SEQUENCEVALVE

    RELIEFVALVE

    LOGICVALVE

    NOTE1

    TP11

    TP10

    TP6

    TP7

    TP3

    TP2

    TP5

    TP1

    TP9

    NOTE3

    NOTE2

    98.3 BAR(1425 PSI)

    M1

    M1

    M2

    M2 IN

    IN

    TANK

    TANK

    XT MODELS

    A4

    B4

    A3

    B3

    A4

    A3

    LS

    A2

    B2

    A2

    B1

    A1

    A1

    PST

    P

    MPTMT1

    B1

    A1

    A2

    B2

    B4

    S2 S1

    41. DIAGNOSTICPANEL CONSISTSOF:  TP1 LOADERPRESSURE  TP2 LOADERPUMPLOAD SENSEPRESSURE  TP3 STEERING PUMPLOAD SENSEPRESSURE

      TP4 NOT USED TP5 STEERING PUMPPRESSURE TP6 FRONT BRAKESACCUMULATORPRESSURE  TP7 REARBRAKESACCUMULATORPRESSURE  TP8 NOT USED TP9 PILOT PRESSURE TP10 FRONT AXLEBRAKEPRESSURE TP11 REAR AXLEBRAKEPRESSURE TP12 NOT USED

    1.CHECKANDRELIEF VALVESNOT USEDWITHFANREVERSER.

    2.

    3.

    XT MODELS- 183 BAR(2654 PSI)

    Z-BARMODELS - 290 BAR(4206 PSI)

    XT MODELSONLY

    1. RIDECONTROL VALVE(OPTION)2. RIDECONTROL ACCUMULATOR(OPTION)

    PRECHARGE:14.5 BAR(250 PSI)CAPACITY:3.78 LITRES(231 CUIN.)

    3. RIDECONTROL ACCUMULATORBLEEDERVALVE4. LIFT CYLINDERS

    BORE:120.5 MM (4.75 IN)ROD:76.2 MM (3.0 IN)STROKE:828.1 MM (32.6 IN)

    5. BUCKET CYLINDER(Z-BARMODELS)BORE:146 MM (5.75 IN)ROD:76.20 MM (3.00 IN)STROKE:629.40 MM (24.8 IN)

    5. BUCKET CYLINDER(XT MODELS)BORE:108.00 MM (4.25 IN)ROD:57.20 MM (2.25 IN)STROKE:1016.40 MM (40.0 IN)

    6. STEERING CONTROL VALVEDISPLACEMENT:985 CC/REV(60 CUIN./REV)

    7. STEERING CYLINDERS(2)BORE:76.2 MM (3.00 IN)ROD:44.5 MM (1.75 IN)STROKE:484.9 MM (19.10 IN)

    8. AUXILIARYSTEERING MOTORANDPUMP(OPTION- NORTHAMERICANMODELS)DISPLACEMENT:11 CC/REV(0.671 CUIN./REV)

      10.AUXILIARY STEERING PRESSURESWITCH2.4 BAR(35 PSI) CLOSING SETPOINT

    11. BRAKEDECLUTCHPRESSURE SWITCH  OPENSAT 24 3.5

    9. AUXILIARYSTEERING VLCPRIORITYVALVE(OPTION- NORTHAMERICANMODELS)RELIEF PRESSURE:240.3 BAR(3481 PSI)

     ± BAR(35 0 ±50 PSI)

    12. BRAKEACCUMULATORS(2)PRECHARGE:55 +2 −1 BAR(800 +30 15 PSI)CAPACITY:3.5 LITRE(214 CUIN.)

    13. BRAKEVALVEAND ACCUMULATORCHARGING VALVECUT-IN:157 +10 BAR(2277 +145 PSI)CUT-OUT:193 ±3 BAR (2800 ± 43 PSI)

    14. BRAKEWARNING PRESSURESWITCH128 BAR(1856 PSI) RISING103 BAR(1494 PSI) FALLING

    15. BRAKELIGHT PRESSURESWITCH4.1 BAR(60 PSI)

    16. NOT USED17.REARBRAKECYLINDERS

    MODULATIONPRESSURE: 79.5 BAR(1153 1 PSI)18. FRONT BRAKECYLINDERS

    MODULATIONPRESSURE:19. PARKING BRAKECYLINDER20. LOADSENSESHUTTLEVALVE

    ±3.5 ±5

    79.5 ±3.5 BAR(1153 ±51 PSI)

    21.FANDRIVEMOTOR-22. FANREVERSING VALVE(OPTION)

    RELIEF SETTING:98.3 BAR(1425 PSI)23. FANRELIEF VALVE(STANDARD)

    24. BRAKEHYDRAULICPUMPDISPLACEMENT:23 CC/REV(1.4 CUIN./REV)

    25. COUPLERLOCKING VALVE(OPTION)26.27. HYDRAULICPUMP- CONSISTSOF

    STEERING PUMP(FRONT) (CLOSEST TO TRANSMISSION)DISPLACEMENT:63 CC/REV(3.84 CUIN./REV)CUTOFF:280 BAR(4061 PSI)DELTA:35 BAR (508 PSI)

    DISPLACEMENT:23 CC/REV(1.40 CUIN./REV)

    RELIEF SETTING:98.3 BAR(1425PSI)

    COUPLERLOCKING CYLINDERS(2) (OPTION)STEERING PUMPAND LOADERPUMP

      LOADERPUMP(REAR) DISPLACEMENT:45 CC/REV(2.75 CUIN./REV)

    CUTOFF:200 BAR(2900 PSI)DELTA:22 BAR (319 PSI)

    28. HYDRAULICFILTERASSEMBLYBYPASSVALVE:3.4 BAR(50 PSI)WARNING SWITCH:2.7 BAR (40 PSI)

    29. HYDRAULICRESERVOIR

    OIL CAPACITY:68.5 LITRES(18 U.S.GALLONS)30. HYDRAULICRESERVOIRBREATHER

    20 MICRONBREATHER31. HYDRAULICCOOLER(OPTION)32. PILOT PRESSUREACCUMULATOR

    PRECHARGE:13.8 BAR(200 PSI)CAPACITY:0.75 LITRE(45.8 CU IN.)

    33. STEERING VLEPRIORITYVALVE

    34. RIDECONTROL DISABLESWITCH CLOSES AT 24±3.5 BAR(350±50 PSI)

    TOTAL VOLUME:192.8 LITRES(51 U.S.GALLONS)

     RELIEF PRESSURE:218 BAR(3162 PSI)

    35. CONTROLLERWITHTWO SPOOL LOADERVALVE  TWO LEVERORJOYSTICKCONTROLLER

    35. CONTROLLERWITHTHREE SPOOL LOADERVALVE

      JOYSTICKWITHTWO LEVERCONTROLLER

    (OPTION- NORTHAMERICANMODELS)

    39. PARKING BRAKEACCUMULATORPRECHARGE:97 BAR(1407 PSI)CAPACITY:0.16 LITRE(9.8 CU IN.)

    100 MESHSTRAINER(3)

      THREELEVEROR JOYSTICKWITHONELEVER CONTROLLER35. CONTROLLERWITHFOUR SPOOL LOADERVALVE

    36. LOADERCONTROL VALVETWO SPOOL (STANDARD)THREESPOOL (OPTION)FOURSPOOL (OPTION)

    37. REDUNDANT BRAKEPRESSURESWITCH (2)CLOSESAT 62 BAR(900 PSI)

    38. AUXILIARYSTEERING LOADSENSESOLENOIDVALVE

    40.

    38

    10

    98.3 BAR(1425 PSI)

    20.7 BAR(300 PSI)

    193BAR(2800 PSI)

    20

    FR2

    FR1

    X4 X2B

    S L4 L3

    218 BAR(3162 PSI)

    T P

    LS EF CF

    LOADERREAR

     PUMP( )

    STEERINGFRONT

    PUMP( )