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MKH1313 – Industrial Hygiene
Dr. AA, 2010
Chemical Hazards
2
Chemicals
• Can be in solid, liquid or gaseous form
• Can be combined to form a compound
• Chemical are a fact of life – All living things are built upon chemicals
– In fact we depend on chemicals in our life
– Air, clothing food etc
• Health & safety Risk – The physical form of chemicals.
• One maybe harmless in solid form but toxic or flammable in vapour state etc
– The way chemicals are used - ROE
– Dose
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MKH1313 – Industrial Hygiene
Dr. AA, 2010
3
Chemical Hazards
• There is no such thing as ARMLESS
CHEMICALS
• There is a safe way of using and
handling chemicals
4
CHEMICAL HAZARD
Health Effects – Metil Isocyanate, Bhopal, India
– Hexane incident, Prai, Penang
Fire and Explosion – Flixborough Explosion, England, PEMEX tank Farm,
Mexico
– Bright Sparklers, Sg. Buloh
– Fire in Tg Langsat Tank Farm
Environmental Impact – Chernobyl, Ukraine
– Thinning of ozone layer due to CFC
– Pulau Pangkor toxic dumping
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MKH1313 – Industrial Hygiene
Dr. AA, 2010
Video: Dealing with Chemicals
Chemical Exposures – Routes of Entry
• Inhalation - Lungs
– Breathe 20,000 – 25,000 Times Per Day
– At Rest – Inhale 10,000 to 14,000 Liters of Air Per Day
• Absorption – Skin
• Ingestion – Digestive Tract
• Injection – Typically Through Sharps
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MKH1313 – Industrial Hygiene
Dr. AA, 2010
Types of Chemical Exposures
• Acute – Short Term
• Chronic – Over a Long Period of Time
• Chemical Exposures May or May Not Result in Adverse Impact, Dependingon the Amount of the Exposure (i.e.,the Dose)
• Environmental pollution – Spills and leaks, air contamination
• Fire and Explosion
Legislation
• CPL1997
• USECHH2000 – Risk Assessment: CHRA,
– Control Measure: Engineering control, LEV,PPE
– Chemical Management: Chemical register,disposal
– Chemical monitoring, Health Surveillance
• FMA Regulations – FMA Reg 11 – Lead
– FMA Reg 12 – Asbestos
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MKH1313 – Industrial Hygiene
Dr. AA, 2010
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Content of USECHH 2000
•Part I – Preliminary
• Part II – Identification of Chemical Hazardous to Health
• Part III – Permissible Exposure Limit 000
• Part IV - Assessment of Risk to Health
• Part V - Action to Control Exposure)
• Part VI: Labelling and Relabelling
• Part VII - Information, Instruction and Training
• Part VIII - Monitoring of Exposure at the Place of Work
• Part IX - Health Surveillance
• Part X: Medical Removal Protection• Part XI: Warning Sign
• Part XII: Record Keeping
ClassificationPart A – Physicochemical Criteria
• Explosive
• Oxidising
• Extremely Flammable
• Highly Flammable
• Flammable
10
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Dr. AA, 2010
Classification of Chemical Hazardous to
Health Based on Health Effect
Very Toxic
Toxic
Corrosive
Harmful
Irritant
Carcinogenic
– Category 1,2,3
Mutagenic
– Category 1,2,3
Terratogenic
–Category 1,2
11
Chemical Safety Data Sheet
• CSDS is a form with data regarding the
properties of a particular substance
• Also known as material safety data
sheet (MSDS)
• Must be supplied by the supplier of materials
• Can also be obtained from many
sources including over the internet
12
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OBJECTIVE OF CSDS
CSDS assists the user in• understanding recommended safety
measures and its rationale
• understanding the effect of noncompliance to recommended safetymeasures
• identifying the effect of over exposure
• formulation of strategies for safeutilisation of chemicals
Mandatory Information
(1) Identiti produk kimia dan butiran tentang pembekal ;
(2) Kandungan bahan yang jelas mengenalpasti
bahan kimia berbahaya;
(3) Pengenalpastian bahaya;
(4) Langkah-langkah pertolongan cemas;
(5) Langkah-langkah pemadaman kebakaran;(6) Langkah-langkah menghadapi pelepasan tidak
sengaja;
(7) Pengendalian dan penyimpanan
14
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Dr. AA, 2010
Mandatory Information
(8) Kawalan pendedahan dan perlindungan diri;
(9) Sifat fizik dan kimia;
(10) Kestabilan dan kereaktifan;
(11) Maklumat toksikologi;
(l2) Maklumat ekologi;
(13) Maklumat pelupusan;
(14) Maklumat pengangkutan; dan
(15) Tarikh penyediaan Risalah Data Keselamatan
Kimia
15
Asbestos
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Dr. AA, 2010
•Asbestos – generic name for magnesiumsilicate that naturally exists.
• Two groups: Serpentine and amphibole
• Mineralogy
– Fibrous silicates.
– Thin crystalline fibres.
– Split longitudinally.
• Characteristics – Heat Resistant
– High stress and flexibility properties
– Good insulator
Asbestos
ASBESTOS
SERPENTINE
CHRYSOTILE (White Asbestos)
Mg3Si2O5(OH)4
AMPHIBOLE
CROCIDOLITE (Blue Asbestos)
AMOSITE (Brown Asbestos)
ACTINOLITE
ANTOPHYLLITE
TREMOLITE
A0or1B2C5T8O22(OH,F,Cl)2
A=K,Na; B=Fe,Mn,Mg,Ca; C=Al,Cr,Ti,Fe,Mg; T=Si,Al,Cr,Fe,Ti
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Type of Asbestos
Chrisotile
Chrosidolite
Amosite
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Dr. AA, 2010
Chrysotile
(White Asbestos)
• Chrysotile fibers are curly
• Chrysotile is more flexible. uses as joint compound,
mud and texture coat, vinyl floor tiles, roofing tars,
fire proofing etc
• Chrysotile, has been used more than any other type
and accounts for about 95% of the asbestos found in
buildings in America
• Chrysotile, has been banned in dozens of countries
and is allowed in the USA and Europe in limitedcircumstances.
Amosite (Brown Asbestos)
• CAS No. 12172-73-5,
• is a trade name for the amphiboles
commonly from Africa
• One formula given for amosite is
Fe7Si8O22(OH)2.
• It is found most frequently as a fire
retardant in thermal insulation products
and ceiling tiles.
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MKH1313 – Industrial Hygiene
Dr. AA, 2010
Crosidolite (Blue Asbestos)
• CAS No. 12001-28-4
• found primarily in southern Africa and
Australia
• One formula given for crocidolite is
Na2Fe2+3Fe3+
2Si8O22(OH)2
• Commonly occurs as soft friable fibers
Examples of Application
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MKH1313 – Industrial Hygiene
Dr. AA, 2010
Examples of Application
Examples of Application
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Exposure
Inhalation
- Fibre: type, size, dosage
- duration of exposure
- biological reaction of respiratory
system
Ingestion - minor
Health Hazards
• Due to: – (i) fibrous nature
– (ii) durability in lung (durability blue > brown> white.)
• Health Effects
– Lung• Asbestosis
• Lung Cancer
• Mesothelioma
• pneumonia
– Other systems• Cancer - gaster, kidney
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MKH1313 – Industrial Hygiene
Dr. AA, 2010
Health Effect of Asbestos
Asbestosis
• Asbestosis is a breathing disordercaused by inhaling asbestos fibers – chronic inflammatory of parenchymal tissue
– scarring of lungs
– reduced lung function
–can cause death
– high concentration and time.
• Symptoms – Shortness of breath
– Respiratory failure (advanced case)
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MKH1313 – Industrial Hygiene
Dr. AA, 2010
Pleural Plaques
• This is the least harmful form of asbestos condition,
not fatal
• It is thickening of pleura
• Plaques are marks on the lining of the lung which are
visible on x-ray
• In many cases you will not be aware that you have
them union or seek advice from a solicitor
experienced in asbestos litigation
Mesothelioma• cancer that occurs in the thin layer of cells lining the
body’s internal organs, known as the mesothelium.
• There are three recognized types of mesothelioma. – Pleural mesothelioma is the most common form of the disease,
accounting for roughly 70% of cases, and occurs in the lining of the lung known as the pleura.
– Peritoneal mesothelioma occurs in the lining of the abdominalcavity, known as the peritoneum
– pericardial mesothelioma originates in the pericardium, which
lines the heart.• rare, most associated with asbestos
• invariably fatal
• associated with low exposures as well
• latency 15-50 years
• blue and brown most potent.
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MKH1313 – Industrial Hygiene
Dr. AA, 2010
Lung Cancer
•Lung Cancer ( Bronchial carcinoma ) – mainly associated with high exposures to asbestos
– all types of asbestos
– smoking greatly increases risk.
• Smoking and asbestos will increase thechances to get lung cancer 50 times or more
• The most common asbestos cancers are foundin present or ex-smokers who haveoccupational exposure to asbestos.
Legislation
• USECHH 2000- Allowable exposure limit, risk assessment, medical
surveillance, control measure
• FMD Asbestos Process Regulation,1986 – PEL 1 f/ml. of air
– Exhaust equipment.
– Protective equipment.( clothing/resp)
– Medical examinations. ( at least 2 yrs )
– Monitoring-personal ( < 3 mthly )
– Training.
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MKH1313 – Industrial Hygiene
Dr. AA, 2010
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LEAD
Usage of Lead
• Lead is used in building construction,
lead-acid batteries, bullets, weights, and
is part of solder, pewter, fusible alloys
and radiation shields.
•Like mercury, another heavy metal, leadis a potent neurotoxin that accumulates in
soft tissues and bone over time.
• Lead poisoning was documented in
ancient Rome, Greece, and China.
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MKH1313 – Industrial Hygiene
Dr. AA, 2010
Characteristics
1. Inorganic Lead- used as metal, alloy
and chemical additives
2. Organic Lead- Used as additive to
petrol for internal combustion
engine
Exposure
• Inhalation – Particle size, dose, Duration and frequency of exposure – When lead is inhaled, about 30%-50% of the particles will reach the
lungs, depending on the size of the particle. – Large particles land in the upper respiratory tract where they get
trapped by the mucous lining and are moved out by thecilia. Unfortunately, the mucous is often swallowed, allowing theselarge particles to then go into the digestive system.
– Smaller particles can reach deeper in the lungs and from there beabsorbed into the bloodstream. The small particles created as a
fume will reach the blood if they are inhaled. Once lead is in theblood, some of it moves into soft tissues (organs such as the brainand kidneys).
• Ingestion – Lack of personal hygiene, careless with work procedure, Smoking
at work – an adult will absorb 10-15% of the lead in the digestive system,
while children and pregnant women can absorb up to 50%. Peoplewill absorb more lead if they are fasting or if their diet is lacking iniron or calcium.
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Dr. AA, 2010
How Long Does Lead Stay in the
Body?
• Lead stays in the body for different periods of time, dependingon where it is.
• Half of the lead in the blood will be excreted in 25 days (this iscalled the "half-life").
• In soft tissues, it takes 40 days for half of the lead to beexcreted.
• In bones and teeth it takes much longer, up to 10 years orlonger.
• Since lead is stored in the body, a person can get poisoned from exposure to just small amounts of lead over a long periodof time (chronic exposure).
• You do not need to get exposed to just large doses of lead to
be poisoned (acute exposure).• It can take months or years for the body to get rid of lead. Aperson will continue to be exposed to lead internally even afterthe actual exposure to lead stops.
40
Health Effect
• Lead is a poisonous metal that can damagenervous connections (especially in youngchildren) and cause blood and braindisorders.
• Common Effects – Anaemia –
Reproduction System – infertility, miscarriage – Kidney failure – Blood: Hypertension – Nervous System – behavioral abnormality,
numbness, slowness, intense irratibility – Bones
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MKH1313 – Industrial Hygiene
Dr. AA, 2010
Symptoms
• The symptoms of leadexposure aren’t always easyto spot. A person suffering from lead poisoning might just seem to have the flu orsimple fatigue.
• Early symptoms may include: – Loss of appetite
– Metallic taste in mouth
–Constipation
– Muscle and joint pain
– Stomach cramps
PEL
• If there is any chance you will be exposed to lead on the job,your employer is required to make an initial exposureassessment. Air samples representing an entire shift arecollected in each work area, and then analyzed to determine theconcentration of lead particles in the air.
• The Permissible Exposure Limit (PEL) for lead is set by theDepartment of Occupational Safety and Health (DOSH). ThePEL for lead is 50 micrograms per cubic meter of air, over an
eight-hour period.
• Action level of 30 micrograms of lead per cubic meter of air (30ug/m3), averaged over an 8-hour workday has beenproposed. The action level triggers several requirements of thestandard such as exposure monitoring, medical surveillance,and training.
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MKH1313 – Industrial Hygiene
Dr. AA, 2010
Legislation
• Peraturan-Peraturan Kilang dan Jentera(Timah Hitam) 1984 – PEL, exposure monitoring, medical
surveillance, control measure
• Peraturan-Peraturan Keselamatan danKesihatan Pekerjaan (Penggunaan danStandard Pendedahan Bahan KimiaBerbahaya Kepada Kesihatan) 2000
– PEL, exposure monitoring, medicalsurveillance, control measure, riskassessment
44
ORGANIC SOLVENT
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Dr. AA, 2010
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Organic Solvents
• Organic solvents are chemicals in liquid formwith capability to dissolve organic matters that are insoluble in water.
• Organic solvent has low boiling point, volatileand flammable at room temperature
• It is also typically fat soluble, usually clear andcolorless and many have a characteristic odor.
• Exposure
– Skin absorption
– Inhalation
46
Health Effect
• Many solvents can lead to a sudden loss of consciousness if inhaled in large amounts – Other narcosis effect on brain include dizziness, nausea,
sleepiness
• Some solvents are toxic to bone marrow, kidney, liver,and nevous system
• Allergy to eye, nose, throat and lung• Dermatitis.
• Benzene can cause cancer (leukemia)• Methanol can cause internal damage to the eyes,
including permanent blindness.• Ethanol (grain alcohol) is a widely used and abused
psychoactive drug.• Diethyl ether, chloroform, and many other solvents (e.g.
from gasoline or glues) are used recreationally in gluesniffing, often with harmful long term health effects likeneurotoxicity or cancer.
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Legislation
• Peraturan-Peraturan Keselamatandan Kesihatan Pekerjaan(Penggunaan dan StandardPendedahan Bahan Kimia BerbahayaKepada Kesihatan) 2000 – PEL, exposure monitoring, medical
surveillance, control measure, riskassessment
48
PESTICIDE
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Pesticides
• Pesticide is a substance or mixture of substances used to kill a pest.
• A pesticide may be a chemical substance,biological agent (such as a virus or bacteria),antimicrobial, disinfectant or device usedagainst any pest.
• Pests include insects, plant pathogens, weeds,molluscs, birds, mammals, fish, nematodes(roundworms) and microbes that competewith humans for food, destroy property,spread or are a vector for disease or cause anuisance.
Types of Pesticides
• There are multiple ways of classifying pesticides.
• Algicides or Algaecides for the control of algae
• Avicides for the control of birds
• Bactericides for the control of bacteria
• Fungicides for the control of fungi and oomycetes
• Herbicides for the control of weeds
• Insecticides for the control of insects - these can be Ovicides(substances that kill eggs), Larvicides (substances that killlarvae) or Adulticides (substances that kill adult insects)
• Miticides or Acaricides for the control of mites
• Molluscicides for the control of slugs and snails
• Nematicides for the control of nematodes
• Rodenticides for the control of rodents
• Virucides for the control of viruses (e.g. H5N1)
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MKH1313 – Industrial Hygiene
Dr. AA, 2010
PESTICIDES
COMMON CHEMICAL GROUPS
• Organo chlorines DDT, dieldrin, heptachlor
• Organo phosphate Malathion
• Carbamates propoxur, methiocarb
• Synth. pyrethroids permethrin, cypermethrin
• Bipyridilium Paraquat, diquat
• Phenoxyacetates 2,4-D & 2,4,5-T
• Triazine simazine
•Organic mercuric compound
Routes of exposure
• Oral
– uncommon
– mostly accidental
• Dermal
–Liquids, some powders & gases – leads to systemic poisoning
• Inhalation
– gases, vapours, droplets & dusts
– reaches tissues via bloodstream
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MKH1313 – Industrial Hygiene
Dr. AA, 2010
• Varies among the pesticides families :abdominal pain, dizziness, headaches,nausea, vomiting, as well as skin and eyeproblems.
• Vast majority of acute poisoning – Organophosphate and Carbamates
• Diagnosis of acute poisoning : – Sign & Symptoms
–Temporal relationship to known exposure
– Evidence of poisoning in other workers / family
Acute Health Effects
Chronic Health Effects
• Respiratory problems, memory disorders, depression,neurological deficits,
• Dermatologic – 1/3 of pesticides reported diseases
– Skin irritant to skin sensitizer
• Cancer
– Human carcinogen- controversies – Epidermiology studies & animal experiment
• Reproductive – Not recognised as human teratogen
– miscarriages, and birth defects.
– Reported cases are available and animal studies
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MKH1313 – Industrial Hygiene
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HEALTH EFFECTS
Organochlorines eg DDT
• Exposure all three routes
• Slowly excreted
• Accumulate in body
• Affect nervous system
• Symptoms: – Excitement,anxiety,twitching,convulsion &
death.• Most now controlled or banned
HEALTH EFFECTSOrganophosphate eg Malathion
• Widely used- WW II
• Individually vary widely in toxicity
• Do not accumulate in body
• Affects nervous system ( cholinesterase )
• Symptoms :
– Weakness, vomiting, cold sweating,
abdominal cramps, twitching, convulsions
& death
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HEALTH EFFECTS
Carbamates
• Similar to organo-phosphates
• Effects wear off quicker
HEALTH EFFECTSPyrethrin & Synthetic Pyrethroids
• Increasingly popular
• Pyrethrum - partially refine extract of Chrysanthemum
• Seldom causes serious harm
•Symptoms: – Acute : Not known
– Chronic : Allergic contact dermatitisFacial pains, skin rash, reddening, somecause convulsions.
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HEALTH EFFECTS
Bipyrilidium Compound
• Important members, Paraquat, diquat • Paraquat medically most important • Contact to skin,eyes & respiratory tract
– Irritations of skin, crack & discoloration of fingernails,conjunctivitis, sorethroat
• Ingestion
– Early Oral & abdo pain, nausea, vomiting & diarrhea
– Later Liver injury, renal injury
–Late Pulmonary fibrosis
• Lethal if relatively small quantityswallowed - addition of emetic
Classification based on Toxicity
CLASS TOXICITY COLOR CODE
IA Very high toxicity andhazardous
BLACK
IB High Toxicity RED
II Moderate YELLOW
III Low Toxicity BLUE
IV Very Low Toxicity WHITE
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MINERAL DUSTS
MINERAL DUSTS
• Definition
– 25 listed in regulations.
– Includes silica, limestone, kaolin clay.
– Silica most significant.
• Silica (silicon dioxide)
– Quartz (majority of uses).
– Crystobalite.
– Trydimite.
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Dust Hazard
• Health Hazard – Irritant dust hazards: Even the larger dust particles that don’t get to the
lungs can cause problems. Dust in the nose and in the tubes leading toyour lungs can irritate them causing rhinitis or bronchitis.
– Irrespirable dust hazards : If too much dust enters the lungs. It canoverwhelm the lungs own defenses. Dust particles and dust containingmacrophages can collect in the lung tissues and damage them.
• Explosion Hazard
– Organic dust ( e.g : Flour, grain ,wood dust), coal dust ,metal dust andsulphur dust can be explosions hazards. If a dense cloud of any of thesedust form, or if layers of these dust accumulate, then one spark ( oreven a hot surface) can ignite it.
– These conditions can occur in handling and storage equipment, so it
important for all possible sources of ignition to be removed and kept away from these areas ( e.g. welding, slipping belts, sources of staticelectricity). Electricity equipment in these areas should be ‘Dust ignitionproof rated’
Method of Exposure
Inhalation
• Risks depend on: – type of mineral dust
– Size of mineral dust
– Duration of exposure
– Intensity of mineral dust in breathing zone
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Health Effect -Pneumoconiosis
• Pneumoconiosis is an occupational lung disease caused by the inhalation of dust
• Lung fibrosis caused by mineral dust inhalation.
• Fibrosis is the formation or development of excess fibrous connective tissue in an organ ortissue as a reparative or reactive process, as
opposed to a formation of fibrous tissue as anormal constituent of an organ or tissue.
• fibrosis can stiffen the lungs, restrict airflow, andultimately interfere with the lung's normal exchangeof oxygen and carbon dioxide.
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Health Effect - Lung Cancer
• Lung cancer is a disease of uncontrolled cell growth intissues of the lung.
• This growth may lead to metastasis, which is invasion of adjacent tissue and infiltration beyond the lungs.
• The vast majority of primary lung cancers arecarcinomas of the lung, derived from epithelial cells.
• Lung cancer, the most common cause of cancer-relateddeath in men and the second most common in women(after breast cancer), is responsible for 1.3 milliondeaths worldwide annually.
• The most common symptoms are shortness of breath,
coughing (including coughing up blood), and weight loss.
Lung Cancer : Symptoms
• Symptoms that suggest lung cancer include:[
– dyspnea (shortness of breath)
– hemoptysis (coughing up blood)
– chronic coughing or change in regular coughing pattern
– wheezing
– chest pain or pain in the abdomen
– cachexia (weight loss), fatigue, and loss of appetite
– dysphonia (hoarse voice)
–clubbing of the fingernails (uncommon)
– dysphagia (difficulty swallowing).
• If the cancer grows in the airway, it may obstruct airflow, causingbreathing difficulties. This can lead to accumulation of secretionsbehind the blockage, predisposing the patient to pneumonia.
• Many lung cancers have a rich blood supply. The surface of the cancermay be fragile, leading to bleeding from the cancer into the airway. Thisblood may subsequently be coughed up.
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Health Effect -
Tuberculosis
• Tuberculosis or TB deadly infectious disease caused by
mycobacteria, mainly Mycobacterium tuberculosis
• usually attacks lungs (as pulmonary TB) but can also affect the
central nervous system, the lymphatic system, the circulatory
system, the genitourinary system, the gastrointestinal system,bones, joints, and even the skin.
• The classic symptoms of tuberculosis are a chronic cough with blood-tinged
sputum, fever, night sweats, and weight loss. Infection of other organs causes a
wide range of symptoms.
Pneumoconiosis and its agent
Agent Common Name
Silica Crystal Silicosis
Coal dust “Coal miners’ pneumokoniosis
Iron oxide Siderosis
Tin Oxide Stannosis
Talc Talcosis
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Silicosis
Silicosis is a disabling, nonreversible andsometimes fatal lung disease caused byoverexposure to respirable crystalline silica.
• There are three types of silicosis, dependingupon the airborne concentration of crystallinesilica to which a worker has been exposed:• Chronic silicosis usually occurs after 10 or more
years of overexposure.
• Accelerated silicosis results from higherexposures and develops over 5-10 years.
• Acute silicosis occurs where exposures are thehighest and can cause symptoms to developwithin a few weeks or up to 5 years.
S i l i c o s i s
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Symptoms of silicosis
• Silicosis may remain undetected for years in the earlystages; in fact, a chest X-ray may not reveal anabnormality until after 15 or 20 years of exposure. Thebody's ability to fight infections may be overwhelmed bysilica dust in the lungs, making workers moresusceptible to certain illnesses, such as tuberculosis.As a result, workers may exhibit one or more of the following symptoms:
• shortness of breath following physical exertion• severe cough• fatigue• loss of appetite• chest pains• fever
• A medical examination that includes acomplete work history and a chest X-rayand lung function test is the only sureway to determine if a person hassilicosis.
• Workers who believe they areoverexposed to silica dust should visit adoctor who knows about lung diseases.
• It is recommended that medicalexaminations occur before jobplacement or upon entering a trade, andat least every 3 years thereafter.
How Can Workers Determine If They HaveSilicosis?
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MKH1313 – Industrial Hygiene
Talcosis
• Talcosis is a pulmonary disorder characterized by"restrictive or obstructive disorders of breathing or thetwo in combination".
• It has been related to silicosis resulting from inhalationof talc and silicates, also tied to heroin use.
• Pure talc is a hydrated magnesium silicate, but commercial talcs have varying purities, with the most significant possible impurities consisting of quartz ortremolite (an amphibole asbestos).
• Talc has numerous applications in industry (e.g. rubber,paint, pharmaceutical and cosmetics industry), but it isalso widely used in health and personal care.
Legislation: FMA- Peraturan-PeraturanKilang dan Jentera (Habuk Galian) 1989
• Limits of exposure
• Exposure monitoring
• Medical surveillance
•Control Measure