560 Rev E Manual_10-14

Model 560 Table Top

Semi-Automatic Tamp-Down Label Applicator

DIVISION OF BOOTH MANUFACTURING COMPANY

3101 Industrial Avenue Two, Fort Pierce, Florida 34946 Toll Free 1-800-634-5376 ~ 772-465-4441

Fax 772-465-5177

MODEL 560 OWNERS MANUAL

2

Thank you for purchasing an Auto Labe Pressure Sensitive Labeling System. Auto Labe has over 40 years of experience in labeling equipment manufacturing. We are committed to providing our customers with efficient, reliable, top quality labeling systems for todays highly competitive business climate. Please take the time to review the information in this manual prior to putting your new system into service. If you have questions or need assistance setting up your equipment, contact your Auto Labe representative or call us directly. We will be happy to be of service.

Thank you for choosing Auto Labe.


3

Table of Contents

List of Figures .................................................................................................................................4

Warranty Agreement ......................................................................................................................5

Warranty Registration ....................................................................................................................6

Parts Return Policy .........................................................................................................................7

INTRODUCTION ..................................................................................................................................................... 8

Specifications ......................................................................................................................................................... 9

Operational Sequence Description ................................................................................................ 10

PART ONE 560 BASE UNIT ................................................................................................................................. 11

Section One Component Identification ....................................................................................... 11 1.1 Base Unit External Components .............................................................................................................. 11 1.2 Base Unit Internal Components .............................................................................................................. 14

Section Two Setup ..................................................................................................................... 16 2.1 Unpacking and Initial Setup ..................................................................................................................... 16 2.2 Set Up of Model 560 ................................................................................................................................ 19

Section Three Optional Configurations ....................................................................................... 25 3.1 Gear Reduction ........................................................................................................................................ 25 3.2 Brake Installation ..................................................................................................................................... 25 3.3 240 Volt AC Export Version ..................................................................................................................... 25

Section Four General Troubleshooting ........................................................................................ 26

Section Five Recommended Spare Parts ..................................................................................... 27 5.1 Model 560 Recommended Spare Parts Standard System ...................................................................... 27

Section Six Assembly Drawings ................................................................................................... 28 6.1 Contents .................................................................................................................................................. 28 6.2 Assembly Drawings.................................................................................................................................. 29 6.3 Optional Configuration Assembly Drawings ............................................................................................ 45

PART TWO MODEL 280 LABEL APPLIER ............................................................................................................. 50

Section One Component Identification ....................................................................................... 51 1.1 Operational Sequence (560) .................................................................................................................... 52

Section Two Setting up the Applier ............................................................................................. 53 2.1 Adjusting the Star Wheel ......................................................................................................................... 53 2.2 Calibrating the Optional Label Sensor ..................................................................................................... 54

Section Three Maintenance ........................................................................................................ 55 3.1 Lubrication ............................................................................................................................................... 55 3.2 Cleaning ................................................................................................................................................... 55 3.3 Star Wheel Maintenance ......................................................................................................................... 56

Section Four General Troubleshooting ........................................................................................ 57 4.1 Nothing works ......................................................................................................................................... 57 4.2 Have power and motor runs, but applier does not operate ................................................................... 57 4.3 More than one label dispenses at a time ................................................................................................ 58 4.4 Take up wheel does not rewind waste web ............................................................................................ 58

Section Five Assembly Drawings ................................................................................................. 59


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5.1 Contents .................................................................................................................................................. 59 5.2 Assembly Drawings.................................................................................................................................. 60

List of Figures

Figure 1, Model 560 ....................................................................................................................................................... 8 Figure 2, Dimensions ..................................................................................................................................................... 9 Figure 3, External Components View 1 ........................................................................................................................ 11 Figure 4, External Components View 2 ........................................................................................................................ 12 Figure 5, Operator Controls ......................................................................................................................................... 13 Figure 6, Internal Components (Top View) .................................................................................................................. 14 Figure 7, Throttle Valves .............................................................................................................................................. 15 Figure 8, Feed Wheel Installation ................................................................................................................................ 16 Figure 9, Air Filter Installation ..................................................................................................................................... 17 Figure 10, Air Line and Electrical Connections ............................................................................................................. 18 Figure 11, Webbing the System ................................................................................................................................... 19 Figure 12, Web Alignment ........................................................................................................................................... 20 Figure 13, Label on Tamp Head ................................................................................................................................... 21 Figure 14, Flow Control Valves .................................................................................................................................... 22 Figure 15, Thruster Position Adjustments ................................................................................................................... 23 Figure 16, Tamp Head Position .................................................................................................................................... 24 Figure 17, Model 280 Label Applier ............................................................................................................................. 50 Figure 18, External Component Identification View 1 .............................................................................................. 51 Figure 19, External Component Identification View 2 .............................................................................................. 51 Figure 20, Internal Component Identification ............................................................................................................. 52 Figure 21, Star Wheel Adjustment............................................................................................................................... 53 Figure 22, Label Sensor ................................................................................................................................................ 54 Figure 23, Star Wheel Maintenance ............................................................................................................................ 56


5

Warranty Agreement

WARRANTY

Auto Labe, a Division of Booth Manufacturing (SELLER), manufacturer of Auto Labe

equipment, warrants that the products sold by it are free of defects in material and workmanship

under normal use and service for six months from the date of delivery to the original purchaser

(BUYER). SELLER'S obligation under this warranty shall be limited to the repair or exchange

of any part or parts that prove to be defective under the normal use and service, provided that (a)

the BUYER has not sold the equipment and (b) the equipment has not been abused, improperly

operated, or used in an abnormal manner.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES

EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY

AND THE WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE,

PRODUCTIVENESS OR USE. THE BUYER ACKNOWLEDGES THAT THERE ARE NO

WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF.

The remedies provided to the BUYER in the express warranty set forth in the first paragraph

above are available only to the original purchaser of Auto Labe equipment and are in lieu of and

in limitation upon any direct, special and/or consequential damages which might be suffered by

the BUYER or any other persons as a result of or in connection with said equipment.

If Auto Labe equipment is sold hereunder to a distributor and used by such distributor at any

time as a demonstration model, then for the purposes of this warranty, such distributor shall be

considered the "original purchaser." If the equipment sold hereunder to a distributor is not

operated in any manner by the distributor, then the purchasing customer of such distributor shall

be considered the "original purchaser" for the purposes of the warranty provisions hereunder,

PROVIDED that such purchasing customer or its authorized representative acknowledges the

terms of the SELLER'S warranty hereunder by signing and returning to the SELLER the

warranty letter provided by the SELLER.


6

Warranty Registration

Original Purchaser: __________________________________________

Address: __________________________________________

__________________________________________

Machine Serial Number(s): __________________________________________

Date Received: __________________________________________

I have read and understand the warranty described in the Owners Manual.

____________________________________ _____________________ Signature/Title Date

Return to:

Booth Manufacturing Company

3101 Industrial Avenue Two,

Fort Pierce, Florida 34946 U.S.A.


7

Parts Return Policy

We guarantee that all products are free of defects in material and workmanship. Defective parts may be returned for

a replacement. If an item was damaged during shipment, immediately contact us and we will send you proper

instructions on how to file a claim.

There is a 20% restocking fee for all standard parts.

No Returns or Refunds after 30 days of date of sale.

NO RETURNS OR REFUNDS ON ANY OF THE FOLLOWING:

ELECTRICAL COMPONENTS

CUSTOMIZED PARTS

ALL RETURNS REQUIRE THE FOLLOWING:

DATE OF PURCHASE

DETAILED REASON FOR RETURN

ORIGINAL PACKAGING

PURCHASER NAME, ADDRESS, PHONE NUMBER, E-MAIL ADDRESS AND PURCHASE ORDER NUMBER

RETURN PROCEDURE:

Call Auto Labe customer service at: 800-634-5376, Option 2

After receiving the above information we will provide you with a RETURN MERCHANDISE AUTHORIZATION

NUMBER (RMA). Once you receive your RMA you MUST mark the Outside of the SHIPPING CONTAINER or

PACKAGE containing the returned item with the RMA Number.

If there is no RMA found on the returned item, a 50% restocking fee will be charged.

REFUNDS AND FINANCIAL ADJUSTMENTS:

All FINANCIAL Adjustments including REFUNDS can take up to 30 Business Days for Processing.

Authorized returns must have the above-required information. Once processed, a detail of the transaction will be

sent by e-mail.

WARRANTY PARTS:

If the returned item is under warranty, you will be billed for the replacement item and your account will be credited

once the returned item has been received and inspected.


8

INTRODUCTION The Auto Labe Model 560 is a rugged and dependable, cost-effective semi-automatic labeling machine designed to easily Tamp labels on flat and slightly curved product containers. The unit is simple to operate and is a much quicker and more precise alternative to hand labeling. The standard unit employs Auto Labes proven Model 280 Label Applier integrated with an electro-pneumatically operated Tamp mechanism. The unit is operated via foot switch and is small and lightweight enough for tabletop use. Products are manually loaded one at a time, labeled and then removed. The versatile Model 560 can be adapted with custom Product Fixtures to accommodate tapered and irregularly shaped containers. The unit can label a broad spectrum of products ranging from small cosmetic containers to large plastic jugs.

This manual is in two parts. Part One covers the Model 560 Base Unit, and Part Two covers the Model 280 Label Applier.

Figure 1, Model 560


9

Specifications

Figure 2, Dimensions

Weight: Approx. 62lbs/28kg Electrical requirements: 120VAC 60Hz 1.5Amps (Max) Pneumatic Requirements: 50Psig @ 3CFM (Max) Label Specifications: Standard 5 Web Width 12 O.D. Roll with 3 Core Pressure Sensitive Die Cut

The Model 560 Semi-Automatic Tamp Label Applicator is comprised of two main components: - The 560 Base Unit, which includes the pneumatic components, a Product Fixture to

hold the product, along with a Tamp Assembly. - The Model 280 Label Applier, which dispenses the label out onto the Tamp Head.

Note: Though the system is comprised of two units, when assembled, the system is designated the Model 560.


10

Operational Sequence Description

The unit is powered by 115 Volt AC power. An Optional 240 Volt AC Export Version is available. Compressed air is applied to the system for operating the pneumatic components. Power is applied by depressing the red pushbutton switch located on the front panel of the Model 280 Applier. When energized, the Applier will automatically advance one label to ensure a label is ready on the Tamp Head to apply to the product. The product to be labeled is placed in the Product Fixture. The Product Fixture is usually a custom mold or set of adjustable brackets for anchoring a specific product in the correct position for labeling. The Foot Switch is depressed which signals the Tamp Solenoid Valve in the Model 560 Base to activate. This causes compressed air to be applied to the Thruster air cylinder, which causes the Thruster to extend lowering the Tamp Head to the product and transferring the label. The Thruster will remain extended for a preset time duration as set by the Tamp Head Dwell adjustment. This adjustment controls the Dwell Timer in the Base Unit. When the Dwell Timer expires, the Tamp Solenoid Valve is deactivated and the air in the Thruster air cylinder is reversed causing the Thruster to retract. This raises the Tamp Head. When the Thruster fully retracts, the Tamp Switch (Hall Effect Switch in the 240VAC version) is activated. The Tamp Switch signals the Model 280 Applier to advance a label. At the same time, the Air Assist Solenoid Valve is activated and a stream of air exits the holes in the Air Assist Tube located below the Stripper Plate. This stream of air aids in transitioning the new label from the Stripper Plate to the Tamp Head. An array of holes through the Tamp Head transfer vacuum to capture the label after it is dispensed. When the label has advanced, the leading edge of the next label triggers the Star Wheel Label Sensor signaling the completion of dispensing one label. The Star Wheel Label Sensor outputs a signal telling the Applier its job is complete. The Applier stops advancing the web and the power to the Air Assist Solenoid Valve is removed stopping the stream of air. The cycle is complete with a fresh label waiting on the Tamp Head for the next product.


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PART ONE 560 BASE UNIT

Section One Component Identification

1.1 Base Unit External Components

Figure 3, External Components View 1

Tamp Cylinder Assembly This is a pneumatically operated device that holds the Tamp Head and transports the label from the Applier to the Product. Product Fixture Holds the product and enables repetitive placement of the label on the product in the same location each time. It can be comprised of an adjustable bracket or a moveable molded fixture. The Product Fixture is fastened to the Base Unit table.

Foot Switch The operator initiates the labeling sequence by depressing the Foot Switch.


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Figure 4, External Components View 2

Tamp Home Switch Consists of a Plunger switch operated by the Thruster when it retracts. This tells the unit the Tamp Head has returned to the Home position and initiates the Applier to feed a label onto the Tamp Head. Tamp Head Assembly The component that receives the dispensed label from the Applier and places it on the product. The label is held on to the head by vacuum transmitted via an array of tiny holes in the head. The contact surface may be made of foam rubber or Delrin. Vacuum Line Fitting A air fitting that connects a section of clear flexible tubing that transmits the vacuum from the Vacuum Generator to the Tamp Head Assembly. Air Assist Tube- A small pipe with a series of aligned holes from which compressed air exits to aid in transferring the dispensed label onto the Tamp Head.


13

Figure 5, Operator Controls

Air Pressure Gauge Pressure gauge for monitoring the output pressure of the regulator. Pressure Regulator Control Device used to adjust the operating air pressure of the system. Tamp Dwell Control Operator control for adjusting the length of time the Tamp Cylinder remains in the down or extended position before it returns to the retracted or Home position. Label Advance Pushbutton Switch Small pushbutton switch that causes the Applier to advance a label. This is used during setup adjustments and to ensure a label is on the Tamp Head before labeling a product. Webbing Diagram - Small sticker displays how to thread labels through the label applicator.


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1.2 Base Unit Internal Components

Figure 6, Internal Components (Top View)

DC Relay The Foot Switch activates the DC Relay to initiate the labeling sequence. AC Relay When the DC Relay is activated it activates the AC Relay to pass AC voltage to the Tamp Solenoid Valve and the Dwell Timer. Dwell Timer The Dwell Timer activates the Tamp Solenoid Valve for a preset time as determined by the Dwell Timer Control Potentiometer. Tamp Solenoid Valve This AC operated solenoid valve (12VDC in the 240V version) controls the pressurized air going to the Thruster. It controls the Thruster operation. Air Assist Solenoid Valve This AC operated solenoid valve (12VDC in the 240V version) controls airflow to the Air Assist Tube. It is activated by AC power from the Applier every time the Applier is advancing a label. Terminal Strip Interconnects the various electrical components and the Base Unit with the Applier. Vacuum Generator Receives supplied pressurized air and creates a vacuum which is transferred via flexible tubing to the Tamp Head to hold the dispensed label in place on the head. A throttle valve accessible from beneath the Base Unit permits the operator to adjust for the correct amount of vacuum for operation.

VACUUM

GENERATOR

DWELL

TIMER

AIR ASSIT SOLENOID

VALVE

TAMP SOLENOID

VALVE

AC

RELAY

DC

RELAY

TERMINAL

STRIP


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Figure 7, Throttle Valves

Vacuum Throttle Valve The Vacuum Throttle Valve permits the operator to adjust the vacuum going to the Tamp Head Assembly. The valve controls the volume of supplied pressurized air to the Vacuum Generator. Air Assist Throttle Valve The Air Assist Throttle Valve permits the operator to adjust the air flow from the Air Assist Tube. The valve controls the volume of supplied pressurized air to the Air Assist Solenoid Valve. Main Air Supply Fittings The two Main Air Supply Fittings provide connection points for supplied pressurized air to the unit. In addition, the fittings can output pressurized air for ancillary equipment such as Auto Labe's Hot Stamp Imprinter.


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Section Two Setup

2.1 Unpacking and Initial Setup

1. Unpack the unit from the shipping container. Inspect the unit and report any shipping damage or missing items to Auto Labe or your distributor immediately.

2. Inventory the package contents. At a minimum, the shipping container should have: a. Model 560 b. Feed Wheel Assembly c. Foot Switch Assembly

In addition the Model 550 should include: d. Air Filter Assembly e. 10 Supply Air Hose f. 3 Connection Hose with Fitting g. *Custom Tamp Head Assembly h. *Custom Product Fixture

Note: A Tamp Head and Product Fixture will be attached to the Model 560. Additional Tamp Heads and Product Fixtures may also be in the shipping container depending on if additional products were setup for the machine to run. Some Tamp Heads and Product Fixtures are designed to be capable of running more than one product. The Thruster will have one of the Lock Collars adjusted to keep the Thruster in the up or Home position during shipping. Loosen the Allen screw on the Lock Collar, slide it up to align it with the Lock Collar on the opposite side of the Thruster.

3. Install the Feed Wheel Assembly by inserting two -20 socket head cap screws with lock washers as shown in the following Figure.

Figure 8, Feed Wheel Installation


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Figure 9, Air Filter Installation

Caution: Do not apply primary AC power or System Air to the unit until all connections have been properly made and checked.

4. Install the Air Filter Assembly using one #10 socket head cap screw with lock and flat washers as shown in the above Figure.


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Figure 10, Air Line and Electrical Connections

5. Connect the 3 connection air hose between the air filter output and the rear panel air fitting on the base unit as shown in the above Figure. Note: Both air fittings on the rear panel of the base unit will work. The second fitting is to supply air to optional equipment such as a Hot Stamp Imprinter.

6. Connect the main air supply hose to the air filter input fitting. 7. Connect the Air Assist Power Pigtail connector cable from the base unit into the 4-Pin

connector on the rear panel of the Model 280 Applier. 8. Connect the Applier Activate Pigtail connector cable from the base unit into the 6-Pin

connector on the rear panel of the Model 280 Applier. 9. Locate the unit on a flat level surface for operation.

Initial Setup is complete

FOOT SWITCH CONNECTION

AIR ASSIST CONNECTION

(4-PIN)

APPLIER ACTIVATE

CONNECTION (6-PIN)

AIR SUPPLY FITTING

CONNECTION

HOT STAMP IMPRINTER

CONNECTION OPTION (5-PIN)


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2.2 Set Up of Model 560

1. Plug the applier power cord into a 110/115 VAC, 60 HZ power source. (240 VAC, 50HZ for the export version)

2. Connect the unit to a clean, dry air supply with a minimum pressure of 50 PSIG at 2

cubic feet per minute. Set initial air pressure to 40 PSIG.

3. Plug the Foot Switch into the 2-pin connector on the rear of the base unit.

Figure 11, Webbing the System

4. Install a roll of labels onto the Feed Wheel Assembly and web the machine as shown in the above Figure. Note: Make sure not to cover the Air Assist Tube with the web. Run the web above the tube directly under the Stripper Plate. Check to ensure the web travel is aligned vertically from the Feed Wheel Assembly through the web path to the Rewind Spool. Adjust the Web Guides and Web Tensioner. Check the position of the label web with respect to the Star Wheel Label Detector. Ensure the center of the label is properly aligned with the center of the Tamp Head. If not properly aligned, the label will dispense and not fully cover the Tamp Head allowing vacuum holes to be


20

uncovered.

Figure 12, Web Alignment

5. Energize the Applier. A label will be fed out onto the Tamp Head. Remove the label from the Tamp Head and press the Label Advance switch to feed a new label onto the head. Check the label position on the Tamp Head. The label should cover the vacuum holes in the Tamp Head. It should not be wrinkled or hang excessively over the trailing edge of the Tamp Head. It should smoothly transition onto the head.

- The combination of vacuum and Air Assist pressure must be adjusted properly for good label transition to the Tamp Head. Adjust the Vacuum Throttle Valve (see Figure 7) for the minimum amount of vacuum necessary to securely hold the label on the head. Excessive vacuum can cause the label to stop too soon not allowing it to get out far enough on the head.

- Adjust the Air Assist Throttle Valve for the minimum amount of air necessary to transition the label from the Stripper Plate to the head. Note: The direction of airflow from the Air Assist Tube is at approximately a 45-degree angle towards the bottom of the label. Minor adjustments to this angle can correct label transition problems in conjunction with vacuum and Air Assist pressure adjustments.

WEB

TENSIONER

WEB

GUIDES

VERTICALLY

STRAIGHT


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Figure 13, Label on Tamp Head

6. The Product Fixture is designed to hold the product in the correct position for labeling. It is typically custom manufactured for a specific product. When the product is placed in the Product Fixture, it should be properly positioned with respect to the label on the Tamp Head. When the Tamp Head is lowered onto the product the label is placed correctly on the product. Product Fixtures vary considerably but normally have screws that fasten them to the unit which allow adjusting their position front to back and side to side. This aids in getting proper label placement. Once repetitive and consistent label placement is achieved on the Tamp Head, the product position is adjusted via the Product Fixture Adjustment to ensure the Tamp Head delivers the label to the desired location on the product. In doing so, the Thruster Flow Control valves and Tamp Dwell potentiometer may require adjustment.


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Figure 14, Flow Control Valves

7. The Flow Control Valves are located at the top and bottom portion of the Tamp Cylinder. Each valve has an adjustment that throttles airflow to one side of the piston inside the cylinder. They control the thrust force and speed individually in the extend and retract directions. This, in conjunction with the Pressure Regulator setting, determines the speed and force of Tamp Cylinder operation. Note: Typical Pressure Regulator setting is between 40 and 50 PSIG.

8. The Tamp Dwell setting controls the time duration the Tamp Solenoid Valve is set to

cause the Thruster to extend. This should be adjusted to adequately press the label on the product and then retract. If adjusted for too short a time duration, the Tamp Head may not contact the product before the Thruster retracts. Too long a duration will slow overall labeling speed unnecessarily.


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Figure 15, Thruster Position Adjustments

9. The Tamp Heads position relative to the dispensing edge of the Stripper Plate is critical for proper operation. The Tamp Head must be parallel with the Stripper Plate. (See following diagram) Also, the Tamp Head is typically positioned about 1/16 to 1/8-inch horizontally away and 1/32 to 1/16-inch vertically below the level of the Stripper Plate. The fasteners that hold the cylinder to the frame are located in slotted openings that permit adjusting for these parameters. Use a level (with the system on a level surface) to aid in ensuring the Tamp Head is parallel to the Stripper Plate. The Tamp Cylinder must be in the fully raised or Home position before adjusting.


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Figure 16, Tamp Head Position

TAMP HEAD

TAMP HEAD & STRIPPER PLATE PARALLEL

STRIPPER PLATE

(FRONT VIEW)

TAMP HEAD

STRIPPER PLATE

(SIDE VIEW)

WEB DIRECTION


25

Section Three Optional Configurations

3.1 Gear Reduction

With some applications, especially dealing with small labels, better results are obtained by slowing the speed of the Applier down. This is accomplished by changing the Motor Drive Sprocket to a smaller size. When reducing the size of the Drive Sprocket, the Chain Tensioner Sprocket size is increased to take up the resulting slack in the chain. Assembly drawings for this configuration can be found in Section 6.3.

3.2 Brake Installation

When an application demands an even greater level of precision, an electric brake may be added for quicker stopping of the Applier. This involves changing to a longer Drive Roller Shaft and installing an electric brake on the end of the shaft. When the Applier is stopped the electric brake stops the shaft quicker than de-energizing the motor due to coasting. Assembly drawings for this configuration can be found in Section 6.3.

Note: The Gear Reduction Configuration is always part of the Brake Installation Configuration but many applications may have the Gear Reduction Configuration without the Brake. Though these Options affect the Applier, the drawings are part of the 560 drawings because they are only associated with the Appliers use in the Model 560.

3.3 240 Volt AC Export Version

Auto Labe produces an export version of the Model 560 that operates on 240 Volts AC power at 50 Hz. This unit differs from the standard unit in several key aspects electrically but functionally operates identically. Physically it is almost indistinguishable from the standard unit. This version is primarily built for export to other countries. Both the base unit and applier are modified to support being powered by 240 VAC 50 HZ power. Wiring diagrams for the export version can be found in Part 1 Section 6.3, Optional Configuration Assembly Drawings.


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Section Four General Troubleshooting

1. Tamp Head wont go down. a. Is Model 560 plugged into wall outlet? b. Is the Applier main power switch pushed in and illuminated? c. Is the Foot Switch plugged into the rear of the Model 560? d. Are the lock collars on the two Thruster shafts positioned properly? e. Is the Tamp Dwell potentiometer turned up high enough? f. Has the two-pin connector for the Tamp solenoid valve come loose? g. Are the Thruster flow control valves open enough? 2. Tamp Head wont come up. a. Is system air plugged into the rear of the 560? b. Is the Pressure Regulator turned up high enough? (Min 40 PSIG) c. Has the Thruster Shaft unscrewed from the Tamp Head Assembly? (Thruster goes up and down while the Tamp Head stays down) e. Are the Thruster flow control valves open enough? 3. Label does not advance consistently out to the Tamp Head a. Is Tamp Head height adjusted properly? b. When webbing the 280 did you go over the Feed Wheel backlash arm? c. Is Air Assist Tube blowing too much air? d. Is Vacuum set too high? e. Is there adhesive build up on Tamp Head? f. Is the Star Wheel adjusted correctly on the 280? 4. Label jams into Tamp Head a. Is Tamp Head height adjusted properly? b. Is Tamp Home Sswitch adjusted too low? c. Is Tamp Head in good working order? Has it delaminated or is it deformed? 5. 560 works, Tamp head goes up and down, but label wont advance a. Is Tamp Home Switch adjusted too high? b. Is Tamp Home Switch in good working order? c. Is 560 Base Unit plugged into 280? 6. Continuous Label Feed

a. Check Model 280 Applier section troubleshooting. (Star Wheel Adjustment)


27

Section Five Recommended Spare Parts

5.1 Model 560 Recommended Spare Parts Standard System

PART # QTY. DESCRIPTION

103005 1 Relay 110003 1 Timer, Tamp Dwell 114004 1 Potentiometer, Tamp Dwell 112008 1 Switch, Manual Label Advance 112026 1 Switch, Label Advance, Automatic 136000 1 Pressure Gauge 402001 1 Pressure Regulator 801740 1 Solenoid Valve Assembly 138009 1 Vacuum Generator

700111 1 Clutch Pad 700024 1 Star Wheel 112018 1 Bulb 118001 2 Fuse 305164 2 Set Screw, Nylon Tip 305016 2 E-Clip, 3/8" 308000 1 Dowel Pin, 1/8" x 1/2" 212004 2 Guide Collar, 5/8" 212002 2 Guide Collar, 1-1/4" 206005 1 O-Ring 204029 1 Spring, Feed Wheel 800576 100 1 Power Module 112001 1 Switch, Star Wheel 700012 1 Drive Roller 204012 1 Spring, Star Wheel Arm 408015 1 ft. Tape, .005 UHMW, 2" wide 700109 1 Drive Sprocket 800096 1 Motor Assembly 700117 2 Label Support Guide 800012 1 Lower Idler Roller 700081 1 Rewind Spool Clip 103064 1 Relay, 24VDC 103005 1 Relay, 115V 112023 1 Switch, Push Button 305059 2 Set Screw 315029 3 Bearing, Flanged 315053 1 Bearing 218007 1.4 ft. Drive Chain 315024 1 Bearing 800105 1 Rewind Clutch Sprocket Assy. 800093 1 Chain Tension Sprocket Assy. 305035 2 Set Screw


28

Section Six Assembly Drawings

6.1 Contents

DESCRIPTION DRAWING NUMBER Final Assembly 900055 Electronics Mounting Plate 800964 Frame Assembly 800213 Pneumatics Assembly 800969 Solenoid Valve Assembly (Tamp) 801740 560 Pigtail Connection 800214 Intermittent Air Supply Line Cord (Air Assist) 800216 Tamp Switch Assembly 802461 Air Assist Assembly 801070 0560 Base Assembly 800218 Tamp Cylinder Assembly 802833 Wiring Diagram 790045 Pneumatic Diagram 790091 Foot Switch Assembly 802163 Air Supply Filter Assembly 801984

OPTIONAL CONFIGURATIONS

Gear Reduction Motor Assembly 802240 Gear Reduction Chain Tensioner Assembly 801060 Brake Installation Assembly 802244 240 VAC 50HZ Base Schematic (Export Version) 790085 Model 280 Applier Schematic (Export Version) 790026


29

6.2 Assembly Drawings

900055, Final Assembly

BB

AA

4

4

3

3

2

2

1

1

2/3/2014D_SHOWERMAN

DATE

B

560

SEE PARTS LIST

DESC

D_SHOWERMAN 2/3/2014

MODEL 560 FINAL ASSEMBLY

E1OF1900055

SIZE

DRAWING #

MATERIAL

SHEET REV

3101 INDUSTRIAL AVE TWO, FT. PIERCE, FL 34946

AUTO LABE / AUTO PAK

DATE

DETAILED BY

MODEL

DRAWN BY

.XXXX = .0001.XXX = .005.XX = .01

DIMENSIONAL:

21

ANGULAR:

"641

FRACTIONAL:

FLAT .005 / FT

.005 / FTTIR

.005CONCENTRIC

(EXCEPT AS NOTED)

TOLERANCES

AGREEMENT TO THE ABOVEOF THIS DRAWING WILL BE CONSTRUED AS ANOR INDIRECTLY TO AUTO LABE / AUTO PAK. ACCEPTANCEMANNER THAT MAY CONSTITUTE A DETRIMENT DIRECTLYPART OR IN WHOLE. IT IS NOT TO BE USED IN ANYIS NOT TO BE REPRODUCED, COPIED, OR LOANED, INAUTO LABE / AUTO PAK WITH THE AGREEMENT THAT ITDESIGN, IS THE PROPERTY OF AND IS SUBMITTED BYNOTICE - THIS DRAWING, INCLUDING THE PRINCIPLE OF

BYDESCRIPTIONDATEE.C.N. NO.REV

DSDRAWN IN INVENTOR.03FEB20142701C

10 1 802163 FOOT SWITCH ASSEMBLY

9 1 801984 AIR SUPPLY FILTER ASSY.

8 8 300290 BUTTON HEAD No. 4 - 40 - 5/16

7 1 700098 TOP COVER

6 1 801070 AIR ASSIST ASSEMBLY

5 2 306003 WASHER No. 10 - wide - Type B

4 2 306002 LOCK WASHER No.10

3 2 300052 SHCS #10-32 x 0.625 LG

2 1 802974 MAIN BODY ASSEMBLY

1 1 800218 BASE ASSEMBLY

ITEM QTY PART NO. DESCRIPTION

PARTS LIST

7

2

1

10

6

95 4 3

1

8

8

7

2

INSTALL

BRAKE AND/OR REDUCTION GEAR8022441

GALLON CONVERSION KIT8030621

FEED WHEEL ASSY W/18" DISK8024941

DESCRIPTIONPART NO.QTY

OPTIONAL COMPONENTS (NOT SHOWN)

5 4 3

CHANGED ITEM #3 FROM 10-24 TO 10-32 THREAD.28FEB20142720D

D

E 2745 25APR2014 REPLACED 800187 WITH 802163 IN BOM CP

E

E


30

800964, Electronics Mounting Plate


31

800213, Frame Assembly

BB

AA

4

4

3

3

2

2

1

1

1/30/2014D_SHOWERMAN

DATE

B

560

SEE PARTS LIST

DESC

D_SHOWERMAN1/30/2014

FRAME ASSEMBLY

F1OF1800213

SIZE

DRAWING #

MATERIAL

SHEET REV



DATE

DETAILED BY

MODEL

DRAWN BY

.XXXX = .0001.XXX = .005.XX = .01

DIMENSIONAL:

21

ANGULAR:

"641

FRACTIONAL:

FLAT .005 / FT

.005 / FTTIR

.005CONCENTRIC

(EXCEPT AS NOTED)

TOLERANCES



DSDRAWN IN INVENTOR.30JAN20142701E

1REQD800218NEXT ASSY

SCREWS WITHOUT LOCK WASHERSUSE 606008 (RED LOCTITE #271) ON?

*29 4 300013 FLATHEAD, #10-24 X .75LG

*28 2 701860 SPACER, MOUNTING BAR

27 4 300109 SHCS #6-32 x 0.375 LG

26 1 706012 SILKSCREEN, TOP GAUGE MOUNT

25 2 300106 BUTTON HEAD No. 6 - 32 - 5/16

24 2 124014 CABLE TIE MOUNT


22 1 300023 SHCS #10-32 x 1.5 LG

21 4 300010 SHCS #10-24 x 0.5 LG

20 1 700309 BASE LEG

19 5 206008 RUBBER FOOT

18 2 800212 MOUNTING BKT ASSY, TAMP CYL MTG BAR

17 4 300246 FLATHEAD #10-24 X 1.25 LG

16 2 701873 SPACER, MOUNTING BAR, EXTD

15 1 800211 MOUNTING BAR ASSY, TAMP CYL

14 8 300082 SHCS 1/4-20 x 0.5 LG

13 2 700355 EXTENSION ARM, TAMP CYL MTG BAR

12 4 300000 FLATHEAD #10-24 X 1 LG

11 2 700352 PLATE, UPRIGHT

10 8 300011 FLATHEAD #10-24 X 0.625 LG

9 2 700354 PLATE, SIDE PANEL

8 1 800206 REAR PANEL ASSEMBLY

7 4 300086 SHCS 1/4-20 x 0.625 LG

6 1 700333 PLATE, MOLD ADJUSTMENT

5 15 306004 FLAT WASHER 1/4 - narrow - Type A

4 15 306006 LOCK WASHER 1/4

3 3 300066 SHCS 1/4-20 x 0.875 LG

2 1 700332 PLATE, MOLD MOUNTING

1 1 700328 PLATE, FRONT PANEL


PARTS LIST

1

25 24

26

9

6

5 4 7

15

16

18

13

11

9

8

232119

12

10

10

2

543547

6

27

8

1 2524

26

5 4 14

17 17

12

1010

265414

1111

13 13

1718

16

15

8

547

6

2

* OPTIONAL: REPLACES ITEMS #16 & #17 WHEN SPECIFIED.

9

9

20

232219

SEE NOTE

INSTALLED.FASTENERS UNTIL FINAL ASSY WHEN 280DO NOT LOCTITE RIGHT SIDE UPRIGHT?

NOTES:

SEE NOTE

11

13

F

F

F 2745 29APR2014 GRAPHICS CHANGED CP


32

800969, Pneumatics Assembly


33

801740, Solenoid Valve Assembly (Tamp)


34

800664, Intermittent Air Valve Assembly (Air Assist)


35

800214, 560 Pigtail Connection


36

800216, Intermittent Air Supply Line Cord (Air Assist)


37

802461, Tamp Switch Assembly


38

801070, Air Assist Assembly

1

1

2

2

3

3

4

4

A A

B B

NOTICE - THIS DRAWING, INCLUDING THE PRINCIPLE OFDESIGN, IS THE PROPERTY OF AND IS SUBMITTED BYAUTO LABE / AUTO PAK WITH THE AGREEMENT THAT ITIS NOT TO BE REPRODUCED, COPIED, OR LOANED, INPART OR IN WHOLE. IT IS NOT TO BE USED IN ANYMANNER THAT MAY CONSTITUTE A DETRIMENT DIRECTLYOR INDIRECTLY TO AUTO LABE / AUTO PAK. ACCEPTANCEOF THIS DRAWING WILL BE CONSTRUED AS ANAGREEMENT TO THE ABOVE

TOLERANCES(EXCEPT AS NOTED)

CONCENTRIC .005

TIR .005 / FTFLAT .005 / FT

FRACTIONAL: 164"

ANGULAR: 12

DIMENSIONAL:.XX = .01

.XXX = .005.XXXX = .0001

DRAWN BY

MODEL

DETAILED BY

DATE

AUTO LABE / AUTO PAK3101 INDUSTRIAL AVE TWO, FT. PIERCE, FL 34946

REVSHEET

MATERIAL

DRAWING #

SIZE

801070 1 OF 1 C

AIR ASSIST ASSEMBLY

9/20/2012D. SHOWERMAN

DESC

SEE PARTS LIST

560

B

DATE

D. SHOWERMAN9/20/2012

REV E.C.N. NO. DATE DESCRIPTION BY

C 2456 20SEP2012 DRAWN INTO INVENTOR. DS

NEXT ASSY 800218 REQD 1

PARTS LIST

DESCRIPTIONPART NUMBERQTYITEM

BAR, AIR ASSIST TUBE MTG70035011

TUBE, AIR ASSIST70034912

FITTING, MALE 1/4Tx10-32 QD21409913

SHCS #6-32 x 0.5 LG30014514

LOCK WASHER No.630601915

BLOCK, PHOTOEYE MTG70011616

LOCK WASHER 1/430600617

FLAT WASHER 1/4 - narrow - Type B30609818

SHCS 1/4-20 x 0.75 LG30006419

FLATHEAD #10-24 X 0.5 LG3000072101

6

10

2

4

5

7 8 9

3

ITEM #10 USED TOATTACH ASSEMBLYTO STRIPPER PLATE.


39

800218, 0560 Base Assembly

BB

AA

4

4

3

3

2

2

1

1

2/3/2014D_SHOWERMAN

DATE

B

560

SEE PARTS LIST

DESC


BASE ASSEMBLY

K1OF1800218

SIZE

DRAWING #

MATERIAL

SHEET REV



DATE

DETAILED BY

MODEL

DRAWN BY

.XXXX = .0001.XXX = .005.XX = .01

DIMENSIONAL:

21

ANGULAR:

"641

FRACTIONAL:

FLAT .005 / FT

.005 / FTTIR

.005CONCENTRIC

(EXCEPT AS NOTED)

TOLERANCES



DSDRAWN IN INVENTOR.03FEB20142701J

*26 10 124036 CABLE TIE

*25 2 FT 600003 TUBING, 1/4"OD X 3/16"ID POLY

*24 14 FT 600000 TUBING, 1/4"OD X 1/8"ID CLEAR

23 1 306017 FLAT WASHER No. 6 - narrow - Type B

22 1 300142 BUTTON HEAD No. 6 - 32 - 1/4

21 1 306003 WASHER No. 10 - wide - Type B

20 1 300043 BUTTON HEAD No. 10 - 32 - 3/8


18 2 306006 LOCK WASHER 1/4

17 2 300064 SHCS 1/4-20 x 0.75 LG

16 1 802833 TAMP CYLINDER ASSEMBLY

15 1 802461 TAMP SWITCH ASSEMBLY

14 1 800214 PIGTAIL ASSEMBLY

13 1 800216 CORD, AIR ASSIST VALVE

12 1 200010 KNOB, BLACK PLASTIC

11 1 134010 DIAL PLATE

10 1 214098 FITTING, SWIVEL ELBOW

9 1 136000 PRESSURE GAUGE, 0-100 PSI

8 2 300133 SHCS #6-32 x 1.25 LG

7 1 801740 TAMP VALVE ASSEMBLY

6 1 800969 PNEUMATICS ASSEMBLY

5 4 304017 HEX NUT 6 - 32


3 4 300147 BUTTON HEAD No. 6 - 32 - 5/8

2 1 800213 FRAME ASSEMBLY

1 1 800964 PLATE ASSEMBLY, ELECTRONICS MTG


PARTS LIST

2

2

2

10910

9111

15

16

13

14

13

14

15

7

7

19 18 17

12

12

3

4 5

3

4

5

A

ASECTION A-A

10

7

2120

2322

DIAGRAM FOR AIR LINE LENGTHS AND LOCATIONS.

* NOT SHOWN. REFER TO DWG 790091 PNEUMATIC

ELECTRICAL CONNECTIONS.REFER TO DWG 790045 WIRING DIAGRAM FOR

1

6

13

14

16

16

191817



AIR FITTINGS AND TAMP HEADSUSE 606010 (PURPLE LOCTITE #545) ON?

K 2745 29APR2014 GRAPHICS CHANGED CP

K

K


40

802833, Tamp Cylinder Assembly

BB

AA

4

4

3

3

2

2

1

1



CONCENTRIC .005


FRACTIONAL: 164"

ANGULAR: 12


.XXX = .005.XXXX = .0001

DRAWN BY

MODEL

DETAILED BY

DATE


REVSHEET

MATERIAL

DRAWING #

SIZE

802833 1 OF 1 A

TAMP CYLINDER ASSEMBLY


DESC

SEE PARTS LIST

560

B

DATE



A 2701 06FEB2014 DRAWN IN INVENTOR. DS


? USE 606008 (RED LOCTITE #271) ONSCREWS WITHOUT LOCK WASHERS

? USE 606010 (PURPLE LOCTITE #545) ONAIR FITTINGS AND TAMP HEADS

PARTS LIST

DESCRIPTIONPART NO.QTYITEM

THRUSTER, 3/4"BORE X 4"STROKE40003911

VALVE - FLOW CONTROL20702922

LOCK COLLAR, 1-1/8"OD X .5"ID70236123

CLUTCH PAD70221364

BASE PLATE, THRUSTER70149815

BLOCK, SPACER70158616

BLOCK, SPACER70185817

SWITCH ACTUATOR70185918

SHCS #10-32 x 0.5 LG30004829

SHCS #8-32 x 0.5 LG300189810

BUTTON HEAD No. 10 - 32 - 1/4300039111

SADDLE, TAMP HEAD DOVETAIL701679112

BALL PLUNGER204036113

BASE, DOVETAIL701678114

O-RING .234ID x .139W206030115

FITTING, SWIVEL ELBOW214098116

1

2

3

4

2

5

9

10

610

11

8

7

13

16

15

14GENERIC TAMP HEAD ASSEMBLYSHOWN FOR ILLUSTRATIVE PURPOSES.

2

1

2

44

7 16

8

12 14

12

10

34


41

790045, Wiring Diagram


42

790091, Pneumatic Diagram


43

802163, Foot Switch Assembly


44

801984, Air Supply Filter Assembly

1

1

2

2

3

3

4

4

A A

B B



CONCENTRIC .005


FRACTIONAL: 164"

ANGULAR: 12


.XXX = .005.XXXX = .0001

DRAWN BY

MODEL

DETAILED BY

DATE


REVSHEET

MATERIAL

DRAWING #

SIZE

801984 1 OF 1 C

AIR SUPPLY FILTER ASSY.

8/1/2013D_SHOWERMAN

DESC

SEE PARTS LIST

550, 560

B

DATE



C 2597 01AUG2013 DRAWN IN INVENTOR. DS

900053 1 900055 1

PARTS LIST


STANDARD FILTER ASSEMBLY80099111

AIR SUPPLY LINE ASSY.80019912

AIR SUPPLY TUBING ASSY.80095113

SHCS #10-24 x 0.625 LG30001214

LOCK WASHER No.1030600215

1

2

34 5


45

6.3 Optional Configuration Assembly Drawings

802240, Gear Reduction Motor Assembly


46

801060, Gear Reduction Chain Tensioner Assembly


47

802244, Brake Installation Assembly


48

790085, 240 VAC 50 HZ Base Schematic (Export Version)


49

790026, Model 280 Applier 240 VAC Wiring Harness Schematic (Export Version)


50

PART TWO MODEL 280 LABEL APPLIER

Figure 17, Model 280 Label Applier


51

Section One Component Identification

Figure 18, External Component Identification View 1

Figure 19, External Component Identification View 2


52

Figure 20, Internal Component Identification

1.1 Operational Sequence (560)

When the foot pedal switch is depressed, the Base Unit will send a dispense label signal to the 280 Applier via the Pigtail (6-pin) connection on the rear panel of the Model 280. This signal is routed to the Power Module Board in the 280. The Power Module Board sends a signal to the Relay that then energizes and applies AC power to the motor assembly. The motor assembly drives the Drive Roller and Rewind Spool via chain and sprocket interface. The label web is moved through the Applier. When a label has been dispensed, the Star Wheel detects the leading edge of the next label and rotates. As it rotates, it activates a roller switch signaling the Power Module Board. The Power Module Board removes the energizing signal to the Relay de-energizing it and removing AC power from the motor. Web movement stops and the labeling sequence is complete. The cycle will repeat the next time the foot switch is depressed.


53

Section Two Setting up the Applier

The following procedure assumes the setup of the Labeler as described in Part One, Section Two of this document has been completed.

2.1 Adjusting the Star Wheel

There are two adjustments associated with the star wheel. The adjustment, which determines where the edge of the label is on the stripper plate, is preset at the factory. Should this need to be changed, loosen the two #10-24 socket head cap screws that secure the label sensing assembly to the side of the applier. Move the bracket forward or back to achieve the desired label "end" location. Secure the screws and check the "star wheel switch" adjustment. The star wheel switch adjustment is made to make the star wheel actuates the roller switch that signals the applier to shut off. To make this adjustment, loosen the three screws attaching the star wheel cover and remove the cover. There are two #8-32 socket head cap screws that attach the star wheel assembly to the mounting bracket. Loosen both screws. Manually pull the web over the star wheel by removing it from the rewind spool assembly and drive roller and pull it straight back. Observe the star wheel. It should rotate when it reaches the beginning of a new label, causing the arm it is mounted on to move up and down. This movement should cause the roller switch to click on, then off. Adjust the assembly to achieve this result and re-tighten the two cap screws. Test the applier after re-webbing it.

Figure 21, Star Wheel Adjustment


54

2.2 Calibrating the Optional Label Sensor

Figure 22, Label Sensor

The optional label sensor utilized on most applications is the photoelectric label sensor illustrated above. Calibration of the sensor is done using the following AutosetTM feature: Calibration Procedure:

1. Align the sensor over the gap between the labels on the web. 2. Push the button marked NORMAL to auto calibrate (Autoset) the

sensor. Once calibrated, the green Autoset light should be lit continuously while the red output light should be lit when the sensor is over the gap between labels. If the sensor is located several labels from the stripper plate, removing a label to calibrate may cause two labels to be dispensed. On rare occasions, when the light is unable to penetrate the label liner, both the red and green indicators will blink four times indicating that the sensor is unable to detect the label. Whenever a different label is used, the Label Sensor should be calibrated. If the Sensor is not properly adjusted, multiple labels may be dispensed.

If the sensor cannot be adjusted to accomplish the above, check the sensor to determine if a piece of label is stuck in the sensor and that the web passes correctly through the sensors slot. A ratchet handle locks the sensor and its bracket in place. Properly aligned on the Stripper Plate, the label should be back from the Stripper Plates edge no more than the gap between labels. Ideally, the labels leading edge should be at the edge of the Stripper Plate or flagged (extend pass the edge) up to 1/8 inch. When the sensor and sensor bracket are properly aligned, the web and labels should pass freely through the sensor without rubbing hard against any surface. Several problems may occur if the web and labels rub against the side of the sensor.

1. Labels may strip off the liner and remain in the sensor, blocking detection of the web without a label.

2. The web may tear. 3. Excessive drag may interfere with the operation of the motor.


55

Section Three Maintenance

3.1 Lubrication

All bearings and bushings on the Applier are permanently lubricated. Once every six months

(more often if needed) the applier should be disconnected from its power source and the top

cover removed. The chain should be lightly lubricated with a chain lubricant.

Should the applier make a squeaking sound when operating, it is most likely caused by the

Rewind Spool Slip Clutch. Pull the clutch pad back away from the disc and apply one or two

drops of lightweight machine oil.

Replace the top cover before reconnecting the machine to its power source.

3.2 Cleaning

The amount of cleaning required depends on the environment it is used in, and the type of label stock used. Excess label adhesive squeezes out from between the labels and the liner. This adhesive will sometimes build up on surfaces and mechanical parts of the applier. When this occurs, clean the machine with mineral spirits. Isopropyl alcohol is a suitable substitute for mineral spirits. Shop towels dampened with mineral spirits can be used to remove dirt and debris on the outside of the machine. Always disconnect power from the machine before cleaning. Never submerge or spray water or solvents on the applier.

Particular attention should be paid to periodic cleaning of the star wheel, drive roller, idler roller,

and all surfaces that come in contact with the label or web. Never use sharp tools to remove

stray labels from roller surfaces as the potential damage can cause a deterioration in machine

performance.

Clean the O-Ring on the Feed Wheel with soapy water or denatured alcohol only. Any other

cleaning agent will cause damage to the O-Ring.

Check the condition of the UHMW of Mylar tape used to reduce friction between the label web

and the stripper plate. Replace this tape if worn or damaged.

Keeping the applier clean and free from adhesive build up will extend its life.


56

3.3 Star Wheel Maintenance

When the star wheel becomes dirty with adhesive or dirt build-up, it might fail to catch the

leading edge of the label. This can result in multiple labels being dispensed due to it not

signaling the machine to stop. To clean, loosen the three screws located on the cover of the

switch plate assembly and remove cover. Remove spring from pin on star wheel arm and pull

arm off shaft. Clean with mineral spirits. Next, oil lightly, making sure wheel turns freely, and

replace.

Figure 23, Star Wheel Maintenance


57

Section Four General Troubleshooting

4.1 Nothing works

1. Is the applier plugged into a 115 VAC - 60 HZ outlet?

If YES, go to #2.

If NO, plug applier into appropriate outlet.

2. Does the red pushbutton illuminate when depressed?

If YES, go to #3.

If NO, (a) check the fuse. Replace if blown. If it blows again after replacing, contact the factory

or a service representative.

(b) Check the light in the red power button by popping off

the red "bezel" of the switch and inspect the bulb. If the

bulb is bad replace it. If it still does not illuminate, contact

the factory or a service representative.

NOTE: TURN OFF MACHINE AND DISCONNECT POWER BEFORE PROCEEDING. REMOVE TOP

COVER.

3. Are all electrical connectors in place and secure?

If YES, go to # 4.

If NO, connect and secure any loose connections, replace cover

and try applier.

4. Are any wires frayed, chaffed, or broken?

If YES, repair or replace damaged wire. Replace cover and try applier.

If NO, contact manufacturer or a service representative for further assistance.

4.2 Have power and motor runs, but applier does not operate

1. Is something covering or blocking the photo electric eye?

If YES, remove obstruction. (Label may have stuck to the lens of the photo eye).

If NO, go to #2.

NOTE: TURN OFF MACHINE AND DISCONNECT POWER BEFORE PROCEEDING. REMOVE TOP

COVER.

2. Is the power module securely pressed into its socket?

If YES, go to #3.

If NO, press the power module firmly into its socket. Replace the

cover and try the applier.

3. Is the chain correctly on the sprockets and tensioned properly?

If YES, go to #4.

If NO, correct deficiency, replace the cover and try the applier.

4. Are all set screws in the sprockets directly over the "flats" on the

shaft, and tight?

If YES, go to #5.

If NO, correct deficiency, replace the cover and try the applier.

5. Are the setscrews in the drive roller directly over the flats on

the drive shaft tight?


58

If YES, contact manufacturer or a service representative.

If NO, secure the set screws directly over the flats on the drive

shaft, replace cover and try applier.

4.3 More than one label dispenses at a time

1. Is the applier properly webbed with a portion of the labels passing between the

star wheel and the stripper plate?

If YES, go to #2.

If NO, web the machine as described in Section 2.2 Installing

The Labels. Insure that the label passes between the star wheel

and the stripper plate.

2. Is the star wheel adjusted properly?

If YES, contact the manufacturer or a service representative.

If NO, adjust the star wheel as described in Section 2.4

Adjusting The Star Wheel.

4.4 Take up wheel does not rewind waste web

1. Is the setscrew in the take up wheel tightened directly over the flat on the take up wheel shaft?

If YES, go to #2.

If NO, tighten the setscrew directly over the flat on the take up

wheel shaft.

NOTE: DISCONNECT POWER BEFORE CONTINUING. REMOVE TOP COVER.

2. Is the clutch pad in place?

If YES, go to #3.

If NO, replace clutch pad as may be required. Replace cover and

try applier.

3. Is the setscrew in the clutch disc tightened?

If YES, go to #4.

If NO, tighten setscrew directly over the flat on the take up

wheel shaft. Replace cover and try applier.

4. Is there sufficient tension on the spring that presses the clutch pad to the disc?

If YES, contact the manufacturer or a service representative.

If NO, adjust the tension on the take up wheel clutch as described in the "Adjustments" section of

this manual. Replace

cover and try applier.


59

Section Five Assembly Drawings

5.1 Contents

DESCRIPTION DRAWING NUMBER

Standard Feed Wheel Assembly 802339 Extra-wide Feed Wheel Assembly 802448 Break-away Feed Wheel Assembly 802488 Rewind Spool Assembly) 800305 X-Wide Rewind Spool Assembly 800324 Base Plate Assembly 800099 Inboard Side Panel Assembly 800094 Front Panel Assembly 800102 Rear Panel Assembly 800829 Pinch Roller Tension Assembly 800108 Main Body Subassembly 800107 Chain Tensioner Assembly 801041 Label Sensing Assembly 800097 Wire Harness Assembly 800103-100 Main Harness Schematic 800103-300 Label Sensor Assembly (Option) 900238 Main Body Assembly Sht 1 of 2 802974 Main Body Assembly Sht 2 of 2 802974


60

5.2 Assembly Drawings

802339, Standard Feed Wheel Assembly


61

802448, Extra-Wide Feed Wheel Assembly


62

802488, Break-away Feed Wheel Assembly


63

802489, Extra-Wide Break-away Feed Wheel Assembly


64

800305, Rewind Spool Assembly


65

800324, X-Wide Rewind Spool Assembly (Option)


66

800099, Base Plate Assembly

BB

AA

4

4

3

3

2

2

1

1


DATE

B

280

SEE PARTS LIST

DESC


BASE PLATE ASSEMBLY

E1OF1800099

SIZE

DRAWING #

MATERIAL

SHEET REV



DATE

DETAILED BY

MODEL

DRAWN BY

.XXXX = .0001.XXX = .005.XX = .01

DIMENSIONAL:

21

ANGULAR:

"641

FRACTIONAL:

FLAT .005 / FT

.005 / FTTIR

.005CONCENTRIC

(EXCEPT AS NOTED)

TOLERANCES



DSDRAWN IN INVENTOR.25JUL20132555D




11 1 300002 SHCS #10-24 x 0.25 LG

10 3 124014 CABLE TIE MOUNT

9 1 103064 RELAY, 8 PIN 24VDC

8 2 300193 BUTTON HEAD No. 8 - 32 - 5/8

7 1 103004 RELAY BASE

6 2 300194 SHCS #8-32 x 0.625 LG

5 1 800100 BEARING SUPPORT ASSEMBLY


3 5 300178 BUTTON HEAD No. 8 - 32 - 1/4

2 1 800659 TRANSFORMER ASSEMBLY

1 1 700095 BASE PLATE


PARTS LIST

1

310

4 3

8

7

9 5310

1211

310

3

4

10

3

1

5

6

11

12

4 8

7

9

46

10

5

9

1

2

2

2

E 2788 06OCT2014 ITEM #9 CHANGED TO 24VDC RELAY. DS

EE

E

E


67

800094, Inboard Side Panel Assembly

BB

AA

4

4

3

3

2

2

1

1


DATE

B

280

SEE PARTS LIST

DESC


INBOARD SIDE PANEL ASSEMBLY

E2OF1800094

SIZE

DRAWING #

MATERIAL

SHEET REV



DATE

DETAILED BY

MODEL

DRAWN BY

.XXXX = .0001.XXX = .005.XX = .01

DIMENSIONAL:

21

ANGULAR:

"641

FRACTIONAL:

FLAT .005 / FT

.005 / FTTIR

.005CONCENTRIC

(EXCEPT AS NOTED)

TOLERANCES



DSDRAWN IN INVENTOR.23JUL20132555E


25 1 800108 PINCH ROLLER ASSEMBLY

24 2 300085 FLATHEAD 1/4-20 X 0.5 LG

23 1 702077 CORNER BRACE

22 2 300010 SHCS #10-24 x 0.5 LG

21 1 800097 LABEL SENSING ASSEMBLY

20 2 212004 SPRING COLLAR

19 1 700680 IDLER ROLLER, WIDE

18 2 305016 E-CLIP 3/8"

17 2 306006 LOCK WASHER 1/4

16 2 304002 HEX NUT 1/4 - 20

15 1 700119 SHAFT, LONG PINCH ROLL

14 1 304048 HEX NUT 10 - 24

13 1 300013 FLATHEAD #10-24 X 0.75 LG

12 1 801041 CHAIN TENSIONER ASSEMBLY

11 3 300031 FLATHEAD #10-32 X 2.25 LG

10 1 800096 DRIVE MOTOR ASSEMBLY

9 3 700112 SPACER, MOTOR MOUNTING

8 4 306003 WASHER, #10 FLAT X .050 THK


6 2 300012 SHCS #10-24 x 0.625 LG

5 1 700101 STRIPPER PLATE

4 1 210005 GROMMET, 3/16"ID X 1/2"OD 5/16"HOLE

3 1 315029 BEARING - FLANGED 3/8" ID

2 1 315053 BEARING, DOUBLE SHIELDED 3/8 ID

1 1 700096 SIDE PANEL, INBOARD

ITE QT PART NO. DESCRIPTION

PARTS LIST

5

10

24

24

3

211

14 13

15

20

19

18

25

12

1

23

9

8722

876

4

18

PRESSED BEARINGSUSE 606009 (GREEN LOCTITE #609) ON?


THROUGH GROMMET ON SIDE PANEL.INSTALLED UNTIL CABLE INSERTEDCONNECTOR FOR STARWHEEL HARNESS NOT

21

21

ASSEMBLY.USED #800095 CHAIN TENSIONERNOTE: MACHINES BUILT PRIOR TO 03/12/02?


68

800102, Front Panel Assembly

BB

AA

4

4

3

3

2

2

1

1


DATE

B

280

SEE PARTS LIST

DESC


FRONT PANEL ASSEMBLY

C1OF1800102

SIZE

DRAWING #

MATERIAL

SHEET REV



DATE

DETAILED BY

MODEL

DRAWN BY

.XXXX = .0001.XXX = .005.XX = .01

DIMENSIONAL:

21

ANGULAR:

"641

FRACTIONAL:

FLAT .005 / FT

.005 / FTTIR

.005CONCENTRIC

(EXCEPT AS NOTED)

TOLERANCES



DSDRAWN IN INVENTOR.31JUL20132555C


9 1 305166 STANDOFF, 6-32 X 1/2"LG

8 1 702082 RETENTION CLIP

7 1 800576-100 CIRCUIT BOARD, POWER MODULE

6 2 304017 HEX NUT 6 - 32


4 1 800103-100 MAIN WIRING HARNESS

3 1 700064 RUBBER BACKING

2 1 112023 SWITCH, PUSHBUTTON

1 1 706010 SILKSCREEN, FRONT PANEL


PARTS LIST

7

3

2

6 5

8

9

1

1

2

2

4

4

7

NOTE: WIRING HARNESS NOT SHOWN.


69

800829, Rear Panel Assembly


70

800108, Pinch Roller Assembly

1

1

2

2

3

3

4

4

A A

B B



CONCENTRIC .005


FRACTIONAL: 164"

ANGULAR: 12


.XXX = .005.XXXX = .0001

DRAWN BY

MODEL

DETAILED BY

DATE


REVSHEET

MATERIAL

DRAWING #

SIZE

800108 1 OF 1 B

PINCH ROLLER ASSEMBLY


DESC

SEE PARTS LIST

280

B

DATE



B 2555 17JUL2013 DRAWN IN INVENTOR. DS


? USE 606008 (RED LOCTITE #271) ONSCREWS WITHOUT LOCK WASHERS

PARTS LIST


SHAFT, LONG PINCH ROLL70011911

LINK, PINCH ROLLER SHAFT70012222

BAR, SPACER70012013

FLATHEAD #10-32 X 0.75 LG30005324

MOUNTING BLOCK70012115

ROLL PIN, 3/16" X 2" LG30804116

SHCS #10-32 x 0.625 LG30005217

STAR WASHER No. 10. Carbon Steel30600118

SHAFT, SHORT PINCH ROLLER70011819

LOWER IDLER ROLLER ASSEMBLY800012110

.385ID .75OD .062TH NYLON306054211

E-CLIP 3/8"305016412

STUD, THREADED700123113

COMPRESSION SPRING204027114

NUT, NYLOCK, 10-32304051115

WASHER No. 10 - narrow - Type B306000116

112

2

5

615

14

13

121210

10

2

5

4

9

1

7 8

15 16

14

3

3

11

11 1110

4

6

16

136


71

800107, Main Body Subassembly

BB

AA

4

4

3

3

2

2

1

1


DATE

B

280

SEE PARTS LIST

DESC


MAIN BODY SUBASSEMBLY

J1OF1800107

SIZE

DRAWING #

MATERIAL

SHEET REV



DATE

DETAILED BY

MODEL

DRAWN BY

.XXXX = .0001.XXX = .005.XX = .01

DIMENSIONAL:

21

ANGULAR:

"641

FRACTIONAL:

FLAT .005 / FT

.005 / FTTIR

.005CONCENTRIC

(EXCEPT AS NOTED)

TOLERANCES



DSDRAWN IN INVENTOR. CHANGED NAME & REVISED BOM.30JUL20132555J

*10 1 700019 SWITCH COVER, RIGHT HAND

9 2 305038 SET SCREW, 10-32 X 3/8"

8 1 700012 DRIVE ROLLER, 3 INCH

7 1 212011 COLLAR - 3/8"

6 2 305035 SET SCREW, 10-32 X 1/8"

5 1 700109 DRIVE SPROCKET

4 1 700103 DRIVE SHAFT

3 4 300194 SHCS #8-32 x 0.625 LG

2 1 800094 INBOARD SIDE PANEL ASSEMBLY

1 1 800099 BASE PLATE ASSEMBLY


PARTS LIST

INBOARD SIDE PANEL ASSY

W/LABEL SENSOR

8029951*11

1

3

2

47

6

5

6

5 74

9

8

*10

*10

5


* ITEM #11, NOT SHOWN, REPLACES ITEM #2 WHEN LABEL SENSOR IS SPECIFIED. ITEM #10 NOT USED WHEN ITEM #11 IS USED.


72

801041, Chain Tensioner Assembly

BB

AA

4

4

3

3

2

2

1

1


DATE

B

280

SEE PARTS LIST

DESC


CHAIN TENSIONER ASSEMBLY

D1OF1801041

SIZE

DRAWING #

MATERIAL

SHEET REV



DATE

DETAILED BY

MODEL

DRAWN BY

.XXXX = .0001.XXX = .005.XX = .01

DIMENSIONAL:

21

ANGULAR:

"641

FRACTIONAL:

FLAT .005 / FT

.005 / FTTIR

.005CONCENTRIC

(EXCEPT AS NOTED)

TOLERANCES



DSDRAWN IN INVENTOR.23JUL20132555D




8 1 306006 LOCK WASHER 1/4

7 1 302038 SHOULDER BOLT, 1/4" DIA X 3/8"LG

6 1 302034 SHOULDER BOLT, 1/4" DIA X 5/8"LG

5 1 800093 SPROCKET ASSEMBLY, CHAIN TENSIONER

4 1 304023 HEX NUT 8 - 32

3 1 305162 FLAT SS 8-32 UNC-32 X 0.5

2 1 702494 TENSION ARM BRACKET

1 1 702493 TENSION ARM, MODIFIED

ITEM QTY PART NUMBER DESCRIPTION

PARTS LIST

1

2

3

4

7

8

9

5

6

3

4

1

6

5

987

4

3

21

5

2


73

800097, Label Sensing Assembly

BB

AA

4

4

3

3

2

2

1

1


DATE

B

280

SEE PARTS LIST

DESC


LABEL SENSING ASSEMBLY

C1OF1800097

SIZE

DRAWING #

MATERIAL

SHEET REV



DATE

DETAILED BY

MODEL

DRAWN BY

.XXXX = .0001.XXX = .005.XX = .01

DIMENSIONAL:

21

ANGULAR:

"641

FRACTIONAL:

FLAT .005 / FT

.005 / FTTIR

.005CONCENTRIC

(EXCEPT AS NOTED)

TOLERANCES

AGREEMENT TO THE ABOVE

OF THIS DRAWING WILL BE CONSTRUED AS ANOR INDIRECTLY TO AUTO LABE / AUTO PAK. ACCEPTANCEMANNER THAT MAY CONSTITUTE A DETRIMENT DIRECTLY

PART OR IN WHOLE. IT IS NOT TO BE USED IN ANYIS NOT TO BE REPRODUCED, COPIED, OR LOANED, INAUTO LABE / AUTO PAK WITH THE AGREEMENT THAT ITDESIGN, IS THE PROPERTY OF AND IS SUBMITTED BYNOTICE - THIS DRAWING, INCLUDING THE PRINCIPLE OF


DSDRAWN IN INVENTOR.18JUL20132555C


21 1 124037 CABLE TIE

20 1 800089 STARWHEEL HARNESS ASSEMBLY

19 3 300142 BUTTON HEAD No. 6 - 32 - 1/4

18 1 800363 LABEL TENSIONER ASSEMBLY 2.57"L

17 1 300187 FLATHEAD #8-32 X 0.5 LG

16 1 700195 IDLER ARM RELEASE BAR 5"

15 1 300104 SHCS #6-32 x 0.25 LG

14 1 204012 SPRING, EXTENSION

13 1 800017 STAR WHEEL ARM ASSEMBLY, RIGHT HAND

12 1 700023 SHAFT, STAR WHEEL PIVOT ARM

11 2 306015 STAR WASHER No. 4. Carbon Steel

10 2 300126 BUTTON HEAD No. 4 - 40 - 3/4

9 1 112001 SWITCH, ROLLER

8 2 305002 SPACER, NYLON .115x.25x.12LG

7 1 306023 FLAT WASHER No. 8 - narrow - Type B


5 1 210002 GROMMET, 1/4"ID X 1/2"OD

4 2 304023 HEX NUT 8 - 32

3 2 300194 SHCS #8-32 x 0.625 LG

2 1 700047 SWITCH PLATE

1 1 700102 SWITCH PLATE MTG BRACKET


PARTS LIST

20

17

16

1

12

4

763

19

2

3

9

10

8

13

18

11

13

2

1

5

4

13

14

14

15

18

2120

9

11

10

16

18

4

2011 10

8

WIRE#1 BLACK

WIRE#2 GREEN

WIRE#3 RED

PIN OUTSTARWHEEL HARNESS

1

2 3

MODEL 280 BOX.UNTIL HARNESS CABLE ROUTED INSIDEDO NOT INSTALL MOLEX CONNECTOR?


6


74

800103-100, Wire Harness Assembly

C

NEXT ASSY

NOTICE - THIS DRAWING, INCLUDING THEPRINCIPLE OF DESIGN, IS THE PROPERTYOF AND IS SUBMITTED BY AUTO LABE/AUTO PAK WITH THE AGREEMENT THATIT IS NOT TO BE REPRODUCED, COPIED,OR LOANED, IN PART OR IN WHOLE. ITIS NOT TO BE USED IN ANY MANNERTHAT MAY CONSTITU

Documents

560 Rev E Manual_10-14