55D MT R14 - Lift · PDF file55D MT Full Freelift Triple Mast For PIDs 55D-MT-001 Through Present FOR PARTS AND SERVICE: TELEPHONE: (888) 946-3330 P ARTS MANUAL. About This Manual

This manual contains standard production ProductIdentification Numbers.

Special Engineered Options not included.

7040 South Highway 11 · Westminster, SC 29693 · Toll Free (888) 946-3330 · (864) 647-1119 · FAX (864) 647-6195

Manual Number:245197 R14

55D MTFull FreeliftTriple Mast

For PIDs 55D-MT-001 Through Present

FOR PARTS AND SERVICE:TELEPHONE: (888) 946-3330

P ARTS MANUAL

About This Manual

Introduction

LIFT-TEK/ ELECAR

CUSTOMER SERVICE

7040 S HWY 11WESTMINSTER, S.C. 29693

TELEPHONE: (888) 946-3330FAX: (864) 647-6195

This manual shows the parts breakdown for the mast product ID numbers. Locatethe product ID number stamped plate on the middle of the left hand side of the outerupright channel. This number must be used when ordering replacement parts forthis product.

Ordering Parts

Customers -Parts and service literature is available through authorized lift truck dealers. To placean order, contact the lift truck dealer of your choice.

Lift Truck Dealers -To order parts and service literature contact:

55D-MT-XYZ

PRODUCT I.D. NUMBER

XXX-XX-XXX

MA2380.epsEXAMPLE

XXX-XX-XXXX

245197 R13 10/03/14 Page 3

ContentsCover ....................................................................................................................................................................... 1Introduction .............................................................................................................................................................. 2Safety Decals .......................................................................................................................................................... 3Main Lift Cylinder - 2000 PSI ................................................................................................................................... 4Free Lift Cylinder - 2000 PSI .................................................................................................................................. 14Outer Upright ......................................................................................................................................................... 24Intermediate Upright .............................................................................................................................................. 28Inner Upright .......................................................................................................................................................... 30Hydraulic Components .......................................................................................................................................... 38Hoist Chains .......................................................................................................................................................... 42Lowering Control Valve .......................................................................................................................................... 44Load Backrest ....................................................................................................................................................... 454 Roller Carriages.................................................................................................................................................. 466 Roller Carriages.................................................................................................................................................. 50Single Function ...................................................................................................................................................... 55Double Function ................................................................................................................................................... 62Recommended Spare Parts List ............................................................................................................................ 71

Safety Decals

Page 4

Main Lift Cylinder - 2000 PSI

MA2550.eps

3

5

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7

8

1

4

2

17

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18

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Page 5


LOW PRESSURE

LOW PRESSURE

LOW PRESSURE

MAIN LIFT CYLINDER

MAIN LIFT CYLINDER

MAIN LIFT CYLINDER

QTY 2 QTY 2 QTY 2

56 581905 81 580846 106 58138757 580547 82 580849 107 58138858 580549 83 580852 108 58139159 580551 84 580855 109 58139260 580554 85 580858 110 58139561 580557 86 580861 111 58139662 580560 87 580864 112 58139763 580563 88 580867 113 58139964 580566 89 580870 114 58140065 580569 90 580873 115 58140266 580572 91 580876 116 58140467 580575 92 580879 117 58140668 580578 93 580882 118 58140869 580581 94 580885 119 58141070 580584 95 580888 120 58141371 580587 96 580891 121 58141672 580590 97 580894 122 58141973 580593 98 580897 123 58142274 580825 99 580900 124 58142675 580828 100 580903 126 ------76 580831 101 580906 128 ------77 580834 102 581379 129 ------78 580837 103 581380 134 ------79 580840 104 58138380 580843 105 581384

OCL (IN)

LPML-5

OCL (IN)

OCL (IN)

OCL - Outer Channel Length

Item # QTY Part # Description Item # QTY Part # Description1 1 N/A Shell Assembly 13 2 4850 Capscrew2 1 N/A Plunger 14 1 559906 Pull-In Wire3 1 3129 Snap Ring 15 1 560492 Piston4 1 -S- Plunger Wiper 16 1 -S- Nylon Ring5 1 558522 Retainer 17 1 -S- Piston Seal6 1 -S- Plunger Seal 18 1 -S- Wear Ring7 1 -S- Backup Ring 19 1 -X- Check Valve8 1 -S- O-Ring 20 1 -X- O-Ring9 1 562427 Fuse Piston 21 1 -X- Washer

10 1 562425 Spring 22 1 -X- Retainer Ring11 1 262426 Spring Guide 23 1 684036 Fitting12 2 622729 Seal

LPML-6

-S- Included in Seal Kit P/N 560352. -X- Included in Check Valve Kit P/N 563904.

For PIDS 55D-MT-001 Through 55D-MT-311

Page 6


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MA0860.eps

StampedCylinder AssemblyPart Number

Page 7

LOW PRESSURE

LOW PRESSURE

LOW PRESSURE

MAIN LIFT CYLINDER

MAIN LIFT CYLINDER

MAIN LIFT CYLINDER

QTY 2 QTY 2 QTY 2

56 581905 81 580846 106 58308357 580547 82 580849 107 58308458 580549 83 580852 108 58308759 580551 84 580855 109 58308860 580554 85 580858 110 58309161 580557 86 580861 111 58309262 580560 87 580864 112 58309363 580563 88 580867 113 58309464 580566 89 580870 114 58309565 580569 90 580873 115 58309666 580572 91 580876 116 58309767 580575 92 580879 117 58309868 580578 93 580882 118 58309969 580581 94 580885 119 58310070 580584 95 580888 120 58310171 580587 96 580891 121 58310272 580590 97 580894 122 58310373 580593 98 580897 123 58310474 580825 99 580900 124 58310575 580828 100 580903 126 ------76 580831 101 583070 128 ------77 580834 102 583075 129 ------78 580837 103 583076 134 ------79 580840 104 58307980 580843 105 583080

OCL (IN)

LPML-1

OCL (IN)

OCL (IN)



LPML-3Item # QTY Part # Description Item # QTY Part # Description

1 1 N/A Shell Assembly 12 1 684036 Fitting2 1 N/A Plunger 13 1 3129 Snap Ring3 1 N/A Spacer 14 1 -S-,-P- Pull Wire4 1 -S- Plunger Wiper 15 1 -P- Piston5 1 562630 Retainer 16 1 -S- Nylon Ring6 1 -S- Plunger Seal 17 1 -S- Piston Seal7 1 -S- Backup Ring 18 1 -S-,-P- Wear Ring8 1 -S- O-Ring 19 1 -X- Check Valve9 1 562851 Fuse Piston 20 1 -X- O-Ring

10 1 562847 Spring 21 1 -X- Washer11 1 562848 Spring Guide 22 1 -X- Retainer Ring

-P- Included in Piston Service Kit P/N 561245.-S- Included in Seal Kit P/N 562591. -X- Included in Check Valve Service Kit P/N 563904.

For PIDS 55D-MT-312 Through Present

Page 8


5

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7

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9

Ret

ract

ed C

ylin

der

Leng

th1

2

MA3075.eps

3

12

13

10

1119

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15

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18

Page 9


HPML-5

OCLHIGH

PRESSURE OCLHIGH

PRESSURE OCLHIGH

PRESSURE

(in)MAIN LIFT CYLINDER



QTY 2 QTY 2 QTY 2

56 581837 81 580759 106 58127057 580839 82 580762 107 58127158 580691 83 580765 108 58127459 580693 84 580768 109 58127560 580696 85 580771 110 58127861 580699 86 580774 111 58127962 580702 87 580777 112 58128063 580705 88 580780 113 58128264 580708 89 580783 114 58128365 580711 90 580786 115 58128566 580714 91 580789 116 58128767 580717 92 580791 117 58128968 580720 93 580794 118 58129169 580723 94 580797 119 58129370 580726 95 580800 120 58129671 580729 96 580803 121 58129972 580732 97 580806 122 58130273 580735 98 580809 123 58130574 580738 99 580812 124 58130875 580741 100 580815 126 -76 580744 101 580818 128 -77 580747 102 581262 129 -78 580750 103 581263 134 -79 580753 104 58126680 580756 105 581267


Item QTY Part # Description Item QTY Part # Description1 1 N/A Shell Assembly 11 1 562426 Spring Guide2 1 N/A Plunger 12 2 622729 Seal3 1 3129 Snap Ring 13 2 4850 Capscrew4 1 -S- Wiper 14 1 559906 Pull Wire5 1 558522 Retainer 15 1 560492 Piston6 1 -S- Rod Seal 16 1 -S- Nylon Ring7 1 -S- Backup Ring 17 1 -S- Piston Seal8 1 -S- O-Ring 18 1 -S-,-P- Wear Ring9 1 562427 Fuse Piston 19 1 684036 Fitting

10 1 562425 Fuse Spring

HPML-6

-S- Included in Seal Kit P/N 562591. -P- Included in Piston Service Kit P/N 561245.


Page 10


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MA0862.eps

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17

18

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HPML-1

OCLHIGH

PRESSURE OCLHIGH

PRESSURE OCLHIGH

PRESSURE




QTY 2 QTY 2 QTY 2

56 581837 81 580759 106 58301757 580839 82 580762 107 58301858 580691 83 580765 108 58302159 580693 84 580768 109 58302260 580696 85 580771 110 58302561 580699 86 580774 111 58302662 580702 87 580777 112 58302763 580705 88 580780 113 58302864 580708 89 580783 114 58302965 580711 90 580786 115 58303066 580714 91 580789 116 58303167 580717 92 580791 117 58303268 580720 93 580794 118 58303369 580723 94 580797 119 58303470 580726 95 580800 120 58303571 580729 96 580803 121 58303672 580732 97 580806 122 58303773 580735 98 580809 123 58303874 580738 99 580812 124 58303975 580741 100 580815 126 58463576 580744 101 583004 128 58383277 580747 102 583009 129 58399378 580750 103 583010 134 58380579 580753 104 58301380 580756 105 583014


HPML-2Item QTY Part # Description Item QTY Part # Description

1 1 N/A Shell Assembly 10 1 562847 Fuse Spring2 1 N/A Plunger 11 1 562848 Spring Guide3 1 N/A Spacer 12 1 -S-,-P- Pull Wire4 1 -S- Wiper 13 1 -P- Piston5 1 562630 Retainer 14 1 -S- Nylon Ring6 1 -S- U-Cup Rod Seal 15 1 -S- Piston Seal7 1 -S- Backup Ring 16 1 -S-,-P- Wear Ring8 1 -S- O-Ring 17 1 611289 Fitting9 1 563782 Fuse Piston 18 1 3129 Snap Ring

-S- Included in Seal Kit P/N 562591. -P- Included in Piston Service Kit P/N 561244.


Page 12


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14 13 3

MA3300.eps

Page 13

Main Lift Cylinder - 2600 PSIFor PIDS 55D-MT-4104 Through Present

HPML-7

OCLHIGH

PRESSURE OCLHIGH

PRESSURE OCLHIGH

PRESSURE

(in)MAIN LIFT CYLINDER (in)

MAIN LIFT CYLINDER (in)

MAIN LIFT CYLINDER

QTY 2 QTY 2 QTY 2

56 1006542 81 1006567 106 100659257 1006543 82 1006568 107 100659358 1006544 83 1006569 108 100659459 1006545 84 1006570 109 100659560 1006546 85 1006571 110 100659661 1006547 86 1006572 111 100659762 1006548 87 1006573 112 100659863 1006549 88 1006574 113 100659964 1006550 89 1006575 114 100660065 1006551 90 1006576 115 100660166 1006552 91 1006577 116 100660267 1006553 92 1006578 117 100660368 1006554 93 1006579 118 100660469 1006555 94 1006580 119 100660570 1006556 95 1006581 120 100660671 1006557 96 1006582 121 100660772 1006558 97 1006583 122 100660873 1006559 98 1006585 123 100660974 1006560 99 1006586 124 100661075 1006561 100 1006587 128 100661176 1006562 101 1006588 129 100661277 1006563 102 100714078 1006564 103 100658979 1006565 104 100659080 1006566 105 1006591


Item QTY Part # Description Item QTY Part # Description1 1 -S-,-R- Backup Ring 10 1 N/A Rod2 1 -N- Cushion Sleeve 11 1 -S-,-R- Rod Seal3 1 -F- Fuse Piston 12 1 N/A Shell Assembly4 1 -S- Nylon Ring 13 1 -F- Spring5 1 -S-,-R- O-Ring 14 1 -F- Spring Guide6 1 N/A Piston 15 1 -S- Wear Ring7 1 -S- Piston Seal 16 1 -S-,-R- Wiper8 1 -R- Retainer 17 1 N/A Wire Ring9 1 -N- Retaining Ring

HPML-8

-N- This is a non-servicable item and connot be replaced - DO NOT REMOVE.-F- Included in Fuse Valve Kit P/N 3110435-R- Included in Retainer Kit P/N 3107009-SUB.-S- Included in Seal Kit P/N 3113129.

Page 14

Free Lift Cylinder - 2000 PSI

4

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9

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13MA0861.eps

1

14

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2

StampedCylinder AssemblyPart Number

Page 15


LOW PRESSURE

LOW PRESSURE

LOW PRESSURE

FREE LIFT CYLINDER

FREE LIFT CYLINDER

FREE LIFT CYLINDER

QTY 1 QTY 1 QTY 1

56 581902 81 580961 106 58119157 580913 82 580963 107 58119358 580915 83 580965 108 58119559 580917 84 580967 109 58119760 580919 85 580969 110 58119961 580921 86 580971 111 58120162 580923 87 580973 112 58120363 580925 88 580975 113 58120564 580927 89 580977 114 58120765 580929 90 580979 115 58120966 580931 91 580981 116 58121167 580933 92 580983 117 58121368 580935 93 580985 118 58121569 580937 94 580987 119 58121770 580939 95 580989 120 58121971 580941 96 580991 121 58122172 580943 97 580993 122 58122373 580945 98 580995 123 58122574 580947 99 580997 124 58122775 580949 100 580999 126 ------76 580951 101 581001 128 ------77 580953 102 581183 129 ------78 580955 103 581185 134 ------79 580957 104 58118780 580959 105 581189


OCL (IN)

LPFL-5

OCL (IN)

OCL (IN)

LPFL-6Item # QTY Part # Description Item # QTY Part # Description

1 1 N/A Shell Assembly 12 1 560465 Spring Guide2 1 N/A Plunger 13 1 769018 Roll Pin3 1 3133 Snap Ring 14 1 -S-,-P- Pull Wire4 1 -S- Plunger Wiper 15 1 -P- Piston5 1 559983 Retainer 16 1 -S-,-P- Nylon Ring6 1 -S- Plunger Seal 17 1 -S-,-P- Piston Seal7 1 -S- Backup Ring 18 1 -X- Check Valve8 1 -S- O-Ring 19 1 -X- O-Ring9 1 -S-,-P- Wear Ring 20 1 -X- Washer

10 1 560470 Fuse Piston 21 1 -X- Retainer Ring11 1 560824 Spring 22 1 642649 Fitting

-P- Included in Piston Kit P/N 561243.-S- Included in Seal Kit P/N 560350. -X- Included in Check Valve Kit P/N 563904.


Page 16


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22

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9

21

MA2333.eps

23

FLOW

Page 17

LOW PRESSURE

LOW PRESSURE

LOW PRESSURE

FREE LIFT CYLINDER

FREE LIFT CYLINDER

FREE LIFT CYLINDER

QTY 1 QTY 1 QTY 1

56 582781 81 582831 106 58288157 582783 82 582833 107 58288358 582785 83 582835 108 58288559 582787 84 582837 109 58288760 582789 85 582839 110 58288961 582791 86 582841 111 58289162 582793 87 582843 112 58289363 582795 88 582845 113 58289564 582797 89 582847 114 58289765 582799 90 582849 115 58289966 582801 91 582851 116 58290167 582803 92 582853 117 58290368 582805 93 582855 118 58290569 582807 94 582857 119 58290770 582809 95 582859 120 58290971 582811 96 582861 121 58291172 582813 97 582863 122 58291373 582815 98 582865 123 58291574 582817 99 582867 124 58291775 582819 100 582869 126 ------76 582821 101 582871 128 ------77 582823 102 582873 129 ------78 582825 103 582875 134 ------79 582827 104 58287780 582829 105 582879

OCL (IN)

LPFL-2

OCL (IN)

OCL (IN)



Item # QTY Part # Description Item # QTY Part # Description1 1 N/A Plunger 13 1 -X- Check Valve2 1 642649 Fitting 14 1 -X- O-Ring3 1 222630 Fuse Piston 15 1 -X- Circlip4 1 264107 Spring Guide 16 1 -X- Washer5 1 -S-,-P- Pull in Wire 17 1 -S-,-P- Wear Ring6 1 769018 Roll Pin 18 1 -S- Nylon Ring7 1 222629 Spring 19 1 -S- Piston Seal8 1 N/A Shell Assembly 20 1 -S- O-Ring9 1 -S- Plunger Wiper 21 1 559983 Retainer

10 1 -S- Plunger Seal 22 1 -S- Backup Ring11 1 -P- Piston 23 1 3133 Snap Ring12 1 N/A Tube

-P- Included in Piston Kit P/N 561243.-S- Included in Seal Kit P/N 560350. -X- Included in Check Valve Kit P/N 1003161.

LPFL-4

For PIDS 55D-MT-312 Through Present

Page 18


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12MA0863.eps

20

21

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Page 19


HIGH PRESSURE

HIGH PRESSURE

HIGH PRESSURE

FREE LIFT CYLINDER

FREE LIFT CYLINDER

FREE LIFT CYLINDER

QTY 1 QTY 1 QTY 1

56 581900 81 580644 106 58111857 580596 82 580646 107 58112058 580598 83 580648 108 58112259 580600 84 580650 109 58112460 580602 85 580652 110 58112661 580604 86 580654 111 58112862 580606 87 580656 112 58113063 580608 88 580658 113 58113264 580610 89 580660 114 58113465 580612 90 580662 115 58113666 580614 91 580664 116 58113867 580616 92 580666 117 58114068 580618 93 580668 118 58114269 580620 94 580670 119 58114470 580622 95 580672 120 58114671 580624 96 580674 121 58114872 580626 97 580676 122 58115073 580628 98 580678 123 58115174 580630 99 580680 124 58108575 580632 100 580682 126 -76 580634 101 581684 128 -77 580636 102 581110 129 -78 580638 103 581112 134 -79 580640 104 58111480 580642 105 581116

OCL (in)

HPFL-3

OCL - Outer channel Length

OCL (in)

OCL (in)

Item QTY Part # Description Item QTY Part # Description1 1 N/A Shell Assembly 12 1 560465 Spring Guide2 1 N/A Plunger 13 1 -X- Washer3 1 -X- Snap Ring 14 1 -S-,-P- Pull Wire4 1 -S- Rod Wiper 15 1 -X- Piston5 1 559982 Retainer 16 1 -S- Backup Ring6 1 -S- Rod Seal 17 1 -S- Piston Seal7 1 -S- Backup Ring 18 1 -X- Check Valve8 1 -S- O-Ring 19 1 -X- O-Ring9 1 -S-,-P- Wear Ring 20 1 642649 Fitting

10 1 560470 Fuse Piston 21 1 3133 Snap Ring11 1 560824 Fuse Spring 22 1 769018 Roll Pin

HPFL-4

-P- Included in Piston Kit P/N 561242.-S- Included in Seal Kit P/N 560349. -X- Included in check valve kit P/N 563904.


Page 20


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12MA0863.eps

20

21

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Page 21

HIGH PRESSURE

HIGH PRESSURE

HIGH PRESSURE

FREE LIFT CYLINDER

FREE LIFT CYLINDER

FREE LIFT CYLINDER

QTY 1 QTY 1 QTY 1

56 582643 81 582694 106 58274457 582646 82 582696 107 58274658 582648 83 582698 108 58274859 582650 84 582700 109 58275060 582652 85 582702 110 58275261 582654 86 582704 111 58275462 582656 87 582706 112 58275663 582658 88 582708 113 58275864 582660 89 582710 114 58276065 582662 90 582712 115 58276266 582664 91 582714 116 58276467 582666 92 582716 117 58276668 582668 93 582718 118 58276869 582670 94 582720 119 58277070 582672 95 582722 120 58277271 582674 96 582724 121 58277472 582676 97 582726 122 58277673 582678 98 582728 123 58277874 582680 99 582730 124 58277975 582682 100 582732 126 58446976 582684 101 582733 128 58383177 582686 102 582736 129 58399278 582688 103 582738 134 58380479 582690 104 58274080 582692 105 582742

OCL (in)

HPFL-1


OCL (in)

OCL (in)


Item QTY Part # Description Item QTY Part # Description1 1 N/A Shell Assembly 12 1 564107 Spring Guide2 1 N/A Plunger 13 1 -X- Washer3 1 -X- Retainer Ring 14 1 -S-,-P- Pull Wire4 1 -S- Rod Wiper 15 1 X Piston5 1 559982 Retainer 16 1 -S- Backup Ring6 1 -S- Rod Seal 17 1 -S- Piston Seal7 1 -S- Backup Ring 18 1 -X- Check Valve8 1 -S- O-Ring 19 1 -X- O-Ring9 1 -S-,-P- Wear Ring 20 1 642649 Fitting

10 1 560470 Fuse Piston 21 1 3133 Snap Ring11 1 564108 Fuse Spring 22 1 769018 Roll Pin

HPFL-2

-P- Included in Piston Kit P/N 561242.-S- Included in Seal Kit P/N 560349. -X- Included in check valve kit P/N 563904.


Page 22

Free Lift Cylinder

MA2977.eps

41718 15

3

2

6

10

217

20

16

19

9

23

13

8

1

14

22

12

5

11

Page 23

Free Lift CylinderFor PIDS 55D-MT-4104 Through Present

HIGH PRESSURE

HIGH PRESSURE

HIGH PRESSURE

FREE LIFT CYLINDER

FREE LIFT CYLINDER

FREE LIFT CYLINDER

QTY 1 QTY 1 QTY 156 1006715 80 1005257 104 100528157 1006716 81 1005258 105 100528258 1006717 82 1005259 106 100528359 1006718 83 1005260 107 100528460 1006719 84 1005261 108 100528161 1006720 85 1005262 109 100528662 1005239 86 1005263 110 100528763 1005240 87 1005264 111 100528864 1005241 88 1005265 112 100528965 1005242 89 1005266 113 100529066 1005243 90 1005267 114 100529167 1005244 91 1005268 115 100672168 1005245 92 1005269 116 100672269 1005246 93 1005270 117 100672370 1005247 94 1005271 118 100672471 1005248 95 1005272 119 100672572 1005249 96 1005273 120 100672673 1005250 97 1005274 121 100672774 1005251 98 1005275 122 100672875 1005252 99 1005276 123 100672976 1005253 100 1005277 124 100673077 1005254 101 1005278 128 100673178 1005255 102 1005279 129 100673279 1005256 103 1005280

OCL (in)


HPFL-7

OCL (in) OCL (in)

HPFL-8Item # QTY Part # Description Item # QTY Part # Description

1 1 -S- Back-Up Ring 13 1 N/A Rod2 1 -X- Check Valve 14 1 -S- Rod Seal3 1 -S-,-X- Circlip 15 1 769018 Roll Pin4 1 564107 Spring Guide 16 1 N/A Shell5 1 3133 Snap Ring 17 1 564108 Spring6 2 -S- Nylon Ring 18 1 3104903 Fuse Piston7 1 -S-,-X- O-Ring 19 1 N/A Stand Tube8 1 -S- O-Ring 20 1 -X- Washer9 1 N/A Piston 21 1 -S- Wear Ring10 1 -S- Piston Seal 22 1 -S- Wiper11 1 611299 Fitting 23 1 -N- Pull-In Wire12 1 3106469 Retainer

-S- Included in Cylinder Service Kit 3106465.-X- Included in Check Valve Kit 563904.-N- This is a non-serviceable item and cannot be replaced - DO NOT REMOVE.

Page 24

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12

1

65

7

8

10

9

MA2335.eps

11

OLD STYLE WEAR PLUG & SHIM

NEW STYLE WEAR PLUG & SHIM

Outer Upright 55D-MT-001 Through 55D-MT-763

Page 25

REF 1 REF 1 REF 1 REF 156 684129 202473 93 683438 20251057 683402 202474 94 683439 20251158 683403 202475 95 683440 20251259 683404 202476 96 683441 20251360 683405 202477 97 683442 20251461 683406 202478 98 683443 20251562 683407 202479 99 683444 20251663 683408 202480 100 683445 20251764 683409 202481 101 683446 20251865 683410 202482 102 687874 20263466 683411 202483 103 688078 20254867 683412 202484 104 688079 20254968 683413 202485 105 688080 20255069 683414 202486 106 688081 20255170 683415 202487 107 688082 20255271 683416 202488 108 687875 20263572 683417 202489 109 688083 20255373 683418 202490 110 688084 20255474 683419 202491 111 688085 20255575 683420 202492 112 688086 20255676 683421 202493 113 688087 20255777 683422 202494 114 688088 20255878 683423 202495 115 687876 20263679 683424 202496 116 688089 20255980 683435 202497 117 688090 20256081 683426 202498 118 688091 20256182 383427 202499 119 688092 20256283 683728 202500 120 688093 20256384 683429 202501 121 688094 20256485 683430 202502 122 687877 20263786 683431 202503 123 688095 20256587 683432 202504 124 688096 20256688 683433 202505 126 - 21200789 683434 202506 128 - 20678990 683435 202507 129 - 20927291 683436 202508 134 - 20679092 683437 202509

OCL (IN)

Replacement OUTER UPRIGHT

* - Part numbers are for reference only. Order part numbers in next column.

OUTER-1OLD

*OUTER UPRIGHT

OLD *OUTER

UPRIGHT

QTY 1QTY 1

OCL (IN)

Replacement OUTER UPRIGHT


Outer Upright 55D-MT-001 Through 55D-MT-763

REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION1 1 ~ Outer Upright 7 4 6508 Cotter Pin2 2 662145 Load Roller 8 2 678661 Chain Anchor3 *16 681881 Load Roller Shim 9 2 6518 Cotter Pin4 ^ 1 238137 Mainlift Cylinder Shim Kit 10 2 200007 Jam Nut5 2 3129 Snap Ring 11 ^ 1 212588 Wear Plug Kit6 2 678667 Chain Pin 12 2 200006 Nut

* Quantity will vary.

OUTER CPG-1

~ - See Outer-1.^ - One kit per mast.

Page 26

Outer Upright 55D-MT-764 Through Present

3

4

12

1

1165

14

10

79

8

MA2334.eps

2

13


NEW STYLE WEAR PLUG & SHIM

Page 27

Outer Upright 55D-MT-764 Through Present

REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION1 1 ~ Outer Upright 8 2 6818 Cotter Pin2 2 662145 Load Roller 9 2 201434 Chain Anchor3 *16 681881 Load Roller Shim 10 2 200007 Jam Nut4 ^ 1 238137 Mainlift Cylinder Shim Kit 11 ^ 1 212588 Wear Plug Kit5 2 3129 Snap Ring 12 2 200006 Nut6 2 678667 Chain Pin 13 2 202396 Bumper (OCL above102")7 4 6508 Cotter Pin 14 2 201895 Clamp (OCL above102")


OUTER CPG-2

~ - See Outer-2.^ - One kit per mast.

OUTER OUTER OUTERUPRIGHT UPRIGHT UPRIGHT

QTY 1 QTY 1 QTY 1REF 1 REF 1 REF 1

56 202473 83 202500 110 20255457 202474 84 202501 111 20255558 202475 85 202502 112 20255659 202476 86 202503 113 20255760 202477 87 202504 114 20255861 202478 88 202505 115 20263662 202479 89 202506 116 20255963 202480 90 202507 117 20256064 202481 91 202508 118 20256165 202482 92 202509 119 20256266 202483 93 202510 120 20256367 202484 94 202511 121 20256468 202485 95 202512 122 20263769 202486 96 202513 123 20256570 202487 97 202514 124 20256671 202488 98 202515 126 21200772 202489 99 202516 128 20678973 202490 100 202517 129 20927274 202491 101 202518 131 26149675 202492 102 202634 132 26532076 202493 103 202548 134 20679077 202494 104 202549 135 25576078 202495 105 202550 153 25422279 202496 106 202551 159 25658380 202497 107 202552 163 25655181 202498 108 202635 177 26062382 202499 109 202553 182 254468

OCL (IN)


OUTER-2

OCL (IN)

OCL (IN)

Page 28

Intermediate Upright 55D-MT-001 Through Present

MA2336.eps

2

5

8

67

1

9

6

43


NEW STYLE WEAR PLUG & SHIM 7

Page 29

REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION1 1 ~ Intermediate Upright 6 *32 631881 Load Roller Shim2 2 683820 M10x1,5x16 Capscrew 7 3 662145 Load Roller3 2 683826 M10 Lockwasher 8 1 683802 Chain Sheave Pin4 1 683799 Chain Sheave Pin 9 ^ 1 212588 Wear Plug Kit5 2 660051 Chain Sheave


INTER CPG-1

~ - See Inter-1.^ - One kit per mast.

INTERMEDIATE UPRIGHT



QTY 1 QTY 1REF 1 REF 1 REF 1

56 684130 83 683473 110 68788657 683447 84 683474 111 68788758 683448 85 683475 112 68788859 683449 86 683476 113 68788960 683450 87 683477 114 68789061 683451 88 683478 115 68789162 683452 89 683479 116 68789263 683453 90 683480 117 68789364 683454 91 683481 118 68789465 683455 92 683482 119 68789566 683456 93 683483 120 68789667 683457 94 683484 121 68789768 683458 95 683485 122 68789869 683459 96 683486 123 68789970 683460 97 683487 124 68790071 683461 98 683488 126 21200872 683462 99 683489 128 20559873 683463 100 683490 129 20927374 683464 101 683491 131 26149775 683465 102 687878 132 26532176 683466 103 687879 134 20487677 683467 104 687880 135 25576178 683468 105 687881 153 25422379 683469 106 687882 159 25658480 683470 107 687883 163 25655281 683471 108 687884 177 26062482 683472 109 687885 182 254469


OCL (IN)

OCL (IN)

INTER-1

QTY 1OCL (IN)

Intermediate Upright 55D-MT-001 Through Present

Page 30

MA2557.eps

1011

12

172

9

10

18

12

14

19

1516

14

19

22

2

36

7

8

9

1

4

5

Inner Upright 55D-MT-001 Through 55D-MT-311

REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION1 1 ~ Inner Upright 11 2 678661 Chain Anchor2 1 208742 FL Cylinder Band Kit 12 4 6518 Cotter Pin3 2 660051 Chain Sheave 13 2 5875 Nut4 2 683796 Chain Guard 14 4 200007 Jam Nut5 1 683795 Crosshead 15 *16 631881 Load Roller Shim6 2 3140 Snap Ring 16 2 662145 Load Roller7 2 683822 M12 Lockwasher 17 2 683832 Insert (High Presseure Only)8 2 683821 M12x1,75x20 Capscrew 18 2 683816 Chain Anchor9 4 676887 Chain Pin 19 4 200006 Nut

10 8 6508 Cotter Pin* Quantity will vary.

INNER CPG-1

~ - See Inner-1.

Page 31

REF 1 REF 1 REF 1 REF 156 684131 200656 93 683528 20069357 683492 200657 94 683529 20069458 683493 200658 95 683530 20069559 683494 200659 96 683531 20069660 683495 200660 97 683532 20069761 683496 200661 98 683533 20069862 683497 200662 99 683534 20069963 683498 200663 100 683535 20070064 683499 200664 101 683536 20070165 683500 200665 102 687901 20070266 683501 200666 103 687902 20070367 683502 200667 104 687903 20070468 683503 200668 105 687904 20070569 683504 200669 106 687905 20070670 683505 200670 107 687906 20070771 683506 200671 108 687907 20070872 683507 200672 109 687908 20070973 683508 200673 110 687909 20071074 683509 200674 111 687910 20071175 683510 200675 112 687911 20071276 683511 200676 113 687912 20071377 683512 200677 114 687913 20071478 683513 200678 115 687931 20071579 683514 200679 116 687932 20071680 683515 200680 117 687933 20071781 683516 200681 118 687934 20071882 683517 200682 119 687935 20071983 683518 200683 120 687936 20072084 683519 200684 121 687937 20072185 683520 200685 122 687938 20072286 683521 200686 123 687939 20072387 683522 200687 124 687940 20072488 683523 200688 126 - -89 683524 200689 128 - -90 683525 200690 129 - -91 683526 200691 134 - -92 683527 200692


OCL (IN)

INNER UPRIGHT

* - Part numbers are for reference only. Order part numbers in next column.

INNER-1

QTY 1QTY 1

OLD *INNER

UPRIGHT

OLD *INNER

UPRIGHTOCL (IN)

INNER UPRIGHT


Page 32


MA2557.eps

1011

12

172

9

10

18

12

14

19

1516

14

19

22

2

36

7

8

9

1

4

5

Page 33

REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION1 1 ~ Inner Upright 11 2 678661 Chain Anchor2 1 208742 FL Cylinder Band Kit 12 4 6518 Cotter Pin3 2 660051 Chain Sheave 13 2 5875 Nut4 2 683796 Chain Guard 14 4 200007 Jam Nut5 1 200424 Crosshead 15 *16 631881 Load Roller Shim6 2 3140 Snap Ring 16 2 662145 Load Roller7 2 683822 M12 Lockwasher 17 2 683832 Insert (High Presseure Only)8 2 683821 M12x1,75x20 Capscrew 18 2 683816 Chain Anchor9 4 676887 Chain Pin 19 4 200006 Nut10 8 6508 Cotter Pin


INNER CPG-2

~ - See Inner-2.

INNER UPRIGHT

INNER UPRIGHT

INNER UPRIGHT


56 200656 81 200681 106 20070657 200657 82 200682 107 20070758 200658 83 200683 108 20070859 200659 84 200684 109 20070960 200660 85 200685 110 20071061 200661 86 200686 111 20071162 200662 87 200687 112 20071263 200663 88 200688 113 20071364 200664 89 200689 114 20071465 200665 90 200690 115 20071566 200666 91 200691 116 20071667 200667 92 200692 117 20071768 200668 93 200693 118 20071869 200669 94 200694 119 20071970 200670 95 200695 120 20072071 200671 96 200696 121 20072172 200672 97 200697 122 20072273 200673 98 200698 123 20072374 200674 99 200699 124 20072475 200675 100 200700 126 -76 200676 101 200701 128 -77 200677 102 200702 129 -78 200678 103 200703 134 -79 200679 104 20070480 200680 105 200705


INNER-2

OCL (IN)

OCL (IN)

OCL (IN)


Page 34

Inner Upright 55D-MT-764 Through 55D-MT1094

10

11

12

2

10

7

12

148

16

9

MA2558.eps

17

15

8

1422

2

6

9

3

5

4

1

Page 35

Inner Upright 55D-MT-764 Through 55D-MT1094

REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION1 1 ~ Inner Upright 10 8 6508 Cotter Pin2 2 208742 FL Cylinder Band Kit 11 2 678661 Chain Anchor3 2 660051 Chain Sheave 12 4 6518 Cotter Pin4 2 3133 Snap Ring 13 2 5875 Nut5 1 209699 Crosshead Kit 14 4 200007 Jam Nut6 2 3140 Snap Ring 15 * 631881 Load Roller Shim7 2 683816 Chain Anchor 16 2 662145 Load Roller8 4 200006 Nut 17 2 683832 Insert (High Presseure Only)9 4 676887 Chain Pin


INNER CPG-3

~ - See Inner-3.

INNER UPRIGHT

INNER UPRIGHT

INNER UPRIGHT


56 200656 81 200681 106 20070657 200657 82 200682 107 20070758 200658 83 200683 108 20070859 200659 84 200684 109 20070960 200660 85 200685 110 20071061 200661 86 200686 111 20071162 200662 87 200687 112 20071263 200663 88 200688 113 20071364 200664 89 200689 114 20071465 200665 90 200690 115 20071566 200666 91 200691 116 20071667 200667 92 200692 117 20071768 200668 93 200693 118 20071869 200669 94 200694 119 20071970 200670 95 200695 120 20072071 200671 96 200696 121 20072172 200672 97 200697 122 20072273 200673 98 200698 123 20072374 200674 99 200699 124 20072475 200675 100 200700 126 -76 200676 101 200701 128 -77 200677 102 200702 129 -78 200678 103 200703 134 -79 200679 104 20070480 200680 105 200705


INNER-3

OCL (IN)

OCL (IN)

OCL (IN)

Page 36

Inner Upright 55D-MT1095 Through Present

MA2559.eps

2 8

14

22

6

9

3

5

1

420

1918

16

15

8

14

12

7

109

17

13

11

10

2

Page 37

REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION1 1 ~ Inner Upright 11 2 678661 Chain Anchor2 2 208742 FL Cylinder Band Kit 12 4 6518 Cotter Pin3 2 660051 Chain Sheave 13 2 5875 Nut4 2 3133 Snap Ring 14 4 200007 Jam Nut5 1 207475 Crosshead Kit 15 * 631881 Load Roller Shim6 2 3140 Snap Ring 16 2 662145 Load Roller7 2 683816 Chain Anchor 17 2 683832 Insert (High Presseure Only)8 4 200006 Nut 18 4 206321 M6x1,0x16 Capscrew9 4 676887 Chain Pin 19 4 206323 M6 Lockwasher10 8 6508 Cotter Pin 20 2 207482 Chain Guard


INNER CPG-4

~ - See Inner-5.

Inner Upright

INNER UPRIGHT

INNER UPRIGHT

INNER UPRIGHT


56 200656 83 200683 110 20071057 200657 84 200684 111 20071158 200658 85 200685 112 20071259 200659 86 200686 113 20071360 200660 87 200687 114 20071461 200661 88 200688 115 20071562 200662 89 200689 116 20071663 200663 90 200690 117 20071764 200664 91 200691 118 20071865 200665 92 200692 119 20071966 200666 93 200693 120 20072067 200667 94 200694 121 20072168 200668 95 200695 122 20072269 200669 96 200696 123 20072370 200670 97 200697 124 20072471 200671 98 200698 126 21200972 200672 99 200699 128 20559973 200673 100 200700 129 20927474 200674 101 200701 131 26149875 200675 102 200702 132 26532276 200676 103 200703 134 20487777 200677 104 200704 135 25576278 200678 105 200705 153 25422479 200679 106 200706 159 25658580 200680 107 200707 163 25653381 200681 108 200708 177 26062582 200682 109 200709 182 254470


INNER-5

OCL (IN)

OCL (IN)

OCL (IN)

55D-MT1095 Through Present

Page 38

Hydraulic Components

These items vary from truck totruck. Contact Lift-Tek Parts Department for specific applications.

MA2554.eps

16

43211

12

5

78 9

10

Page 39

For 55D-MT-001 Through 55D-MT-311


ITEM QTY Part # Description ITEM QTY Part # Description1 1 SEE HYD-1 Free Lift Hose 7 1 683793 Hose Sheave2 2 684649 M10 X 25 Capscrew 8 1 683794 Cap3 4 683826 M10 Lock Washer 9 1 683822 M12 Lockwasher4 1 ~ Lowering Control Valve 10 1 683821 M12 X 20 Capscrew5 2 601377 8 - 8 Fitting 11 2 683823 M10 X 50 Capscrew6 3 683831 Bracket 12 2 605948 8 -8 Fitting

COMMON PARTS

~ - See LCV-1 for specific part numbers.

HYD-2

HYD-1

OCLFREE LIFT

HOSE REF #1

OCLFREE LIFT

HOSE REF #1

OCLFREE LIFT

HOSE REF #1

(in) QTY 1 (in) QTY 1 (in) QTY 156 683537 81 683561 106 68702657 200089 82 683562 107 20011758 200090 83 683563 108 20011859 200091 84 683564 109 20011960 200092 85 200105 110 20012061 200093 86 200106 111 20012162 200094 87 200107 112 20012263 200095 88 200108 113 20012364 200096 89 200109 114 20012465 200097 90 200110 115 20012566 200098 91 200111 116 20016167 200099 92 200112 117 20012668 200100 93 200113 118 20012769 200101 94 200114 119 20012870 200102 95 200115 120 20012971 200103 96 200116 121 20013072 200104 97 683576 122 20013173 683553 98 683577 123 20013274 683554 99 683578 124 20013375 683555 100 683579 126 -76 683556 101 683580 128 -77 683557 102 683581 129 -78 683558 103 687023 134 -79 683559 104 68702480 683560 105 687025


Typical Application - Specific Components will vary

Page 40


MA0657.eps

10

713

89

5

12

1

6

4

3

2

11

14

Page 41


HYD-1-1

OCLFREE LIFT

HOSE REF #1

OCLFREE LIFT

HOSE REF #1

OCLFREE LIFT

HOSE REF #1

(in) QTY 1 (in) QTY 1 (in) QTY 156 683537 83 683563 110 20012057 200089 84 683564 111 20012158 200090 85 200105 112 20012259 200091 86 200106 113 20012360 200092 87 200107 114 20012461 200093 88 200108 115 20012562 200094 89 200109 116 20016163 200095 90 200110 117 20012664 200096 91 200111 118 20012765 200097 92 200112 119 20012866 200098 93 200113 120 20012967 200099 94 200114 121 20013068 200100 95 200115 122 20013169 200101 96 200116 123 20013270 200102 97 683576 124 20013371 200103 98 683577 126 21200572 200104 99 683578 128 20560173 683553 100 683579 129 20927574 683554 101 683580 131 26150075 683555 102 683581 132 26150176 683556 103 687023 134 20487977 683557 104 687024 135 25576378 683558 105 687025 153 25422779 683559 106 687026 159 25658880 683560 107 200117 163 25655681 683561 108 200118 177 26062682 683562 109 200119 182 254473


ITEM QTY Part # Description ITEM QTY Part # Description1 1 SEE HYD-1-1 Free Lift Hose 8 1 683794 Cap2 2 684649 M10 X 25 Capscrew 9 1 683822 M12 Lockwasher3 4 683826 M10 Lock Washer 10 1 683821 M12 X 20 Capscrew4 1 ~ Lowering Control Valve 11 2 683823 M10 X 50 Capscrew5 2 60137 6 - 8 Fitting 12 2 605948 8 -8 Fitting6 3 683831 Bracket 13 *1 631881 Shim7 1 683793 Hose Sheave 14 * ^ Misc. Hydrualic Components

* - Quantity will vary.

COMMON PARTS

~ - See LCV-1 for specific part numbers.

HYD-2-1

^ - Contact Lift-Tek Parts Department for specific part numbers.

Typical Application - Specific Components will vary

For 55D-MT-312 Through Present

Page 42

55D-MT-001 Through 55D-MT-311

CHN-1

MAIN LIFT CHAIN REF #1

FREE LIFT CHAIN REF #2





56 683762 683885 81 683775 678657 106 200088 68377057 683762 683886 82 683776 678657 107 688139 67865858 683763 683886 83 683777 683768 108 688139 67865859 683764 683887 84 683777 683769 109 688140 68377160 683764 683888 85 678659 683769 110 688141 68377261 678656 683888 86 683778 683770 111 688141 68377262 683765 683889 87 683778 678658 112 688142 68377363 683765 678654 88 683779 678658 113 688143 68377464 683766 678654 89 683780 683771 114 688143 68377465 683767 683891 90 683780 683772 115 688144 68377566 683767 683892 91 683781 683772 116 688145 68377667 678657 683892 92 683782 683773 117 688145 68377668 683768 683893 93 683782 683764 118 688146 68377769 683768 678655 94 683783 678656 119 688147 67865970 683769 678655 95 683784 683765 120 688147 67865971 683770 683762 96 683784 683765 121 688176 68377872 683770 683763 97 683785 683766 122 688148 68377973 678658 683763 98 683786 683767 123 688148 68377974 683771 683764 99 683786 673767 124 688149 68378075 683771 678656 100 683787 678657 126 - -76 683772 678656 101 683788 683768 128 - -77 683773 683765 102 683788 678657 129 - -78 683773 683766 103 688136 683738 134 - -79 683774 683766 104 688137 68376980 683775 683767 105 688137 683769

OCL (in)

QTY 2


QTY 2

OCL (in)

QTY 2

OCL (in)

Hoist Chains

MA2339.eps

1

2

SEE CHN-1

Page 43

55D-MT-312 Through Present

CHN-2







56 683762 683886 83 683777 683768 110 688141 68378457 683762 683886 84 683777 683769 111 688141 68378558 683763 683886 85 678659 683769 112 688142 68378559 683764 683887 86 683778 683770 113 688143 68378660 683764 683888 87 683778 678658 114 688143 68378761 678656 683888 88 683779 678658 115 688144 68378762 683765 683889 89 683780 683771 116 688145 68378863 683765 678654 90 683780 683772 117 688145 68813664 683766 678654 91 683781 683772 118 688146 68813665 683767 683891 92 683782 683773 119 688147 68813766 683767 683892 93 683782 678656 120 688147 20141067 678657 683892 94 683783 678656 121 688176 20141068 683768 683893 95 683784 683765 122 688148 68813969 683768 678655 96 683784 683766 123 688148 68814070 683769 678655 97 683785 683766 124 688149 68814071 683770 683762 98 683786 683767 126 688150 68814272 683770 683763 99 683786 678657 128 688152 68814373 678658 683763 100 683787 678657 129 688152 68814474 683771 683764 101 683788 683768 131 688154 68814575 683771 678656 102 683788 683779 132 288155 68814676 683772 678656 103 688136 683779 134 204878 68814777 683773 683765 104 688137 683780 135 201412 68378878 683773 683766 105 688137 683781 153 254226 68817679 683774 683766 106 201410 683781 159 256587 68814980 683775 683767 107 688139 683782 163 256555 68815381 683775 678657 108 688139 683783 177 260647 25658682 683776 678657 109 688140 683783 182 254472 260632


OCL (in)

QTY 2QTY 2

OCL (in)

QTY 2

OCL (in)

Hoist Chains

2

MA0170.eps

1

SEE CHN-2

Page 44

1

3

2

Lowering Control Valve

Item # Qty Part # Description

*200630 2000 PSI Lowering Control Valve, 8 GPM*684812 2000 PSI Lowering Control Valve, 24 GPM*684810 2600 PSI Lowering Control Valve, 17 GPM

2 1 684152 Valve Body

200629 2000 PSI Valve Cartridge, 8 GPM684154 2000 PSI Valve Cartridge, 24 GPM684210 2600 PSI Valve Cartridge, 17 GPM

* - Valve Assembly consists of 1 - Valve Body and 1 - Valve Cartridge.

Valve Assembly

Valve Body

Valve Cartridge

Lowering Control Valve

1

3 1

Page 45

Load Backrest

1

32

Backrest-2.eps

Item # Qty Part # Description209407 *Backrest, 31" x 36"684770 *Backrest, 31" x 48"209408 *Backrest, 31" x 60"684772 *Backrest, 37" x 36"226827 *Backrest, 37" x 40"225390 *Backrest, 37" x 42"684773 *Backrest, 37" x 48"361238 *Backrest, 37" x 52"684774 *Backrest, 37" x 60"245151 *Backrest, 37" x 65"369519 *Backrest, 37" x 72"684775 *Backrest, 41" x 36"684776 *Backrest, 41" x 48"684777 *Backrest, 41" x 60"248948 *Backrest, 46" x 48"684778 *Backrest, 49" x 36"684779 *Backrest, 49" x 48"684780 *Backrest, 49" x 60"231595 *Backrest, 52" x 48"684781 *Backrest, 61" x 36"684782 *Backrest, 61" x 48"684783 *Backrest, 61" x 60"

2 4 200173 Capscrew, M16x2,0x35-8.83 4 684586 Lockwasher, M16

* - Item 1 inlcudes items 2 and 3.

Class II Load Backrests

1 1

Other Backrest sizes are available, contact Lift Technologies for details.

Page 46

4

1

9

67

8

10

MA0442.eps5

1112

23

13

4 Roller Carriages

REF QTY Part # Description REF QTY Part # Description2 ~ 4 684125 Capscrew

683872 37" Cushion Carriage 3 ~ 4 684660 Lockwasher683873 41" Cushion Carriage 4 ~ 4 683819 Thrust Roller Assembly684327 49" Cushion Carriage 5 2 6518 Cotter Pin684328 61" Cushion Carriage 6 2 678667 Chain Pin683876 37" Pneumatic Carriage 7 4 6508 Cotter Pin683877 41" Pneumatic Carriage 8 2 683816 Chain Anchor683878 49" Pneumatic Carriage 9 ~ *16 631881 Load Roller Shim683879 61" Pneumatic Carriage 10 ~ 4 662145 Load Roller

11 2 200007 Jam Nut12 2 200006 Nut13 1 219400 Forkstop Kit

Common Parts

~ - Included in Roller Kit p/n 219485. One kit per mast.

* - Quantity as needed.

CARR-1

Carriage Weldments

1 1

55D MT 4 Roller Carriages

55D-MT-001 Through 55D-MT-311

Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed(Mast PID number needed).

Carriage drawing is for reference only, specific carriage may look different.

Page 47

1

23

4

109

67

8

511

12 MA2342.eps

13



11 2 200007 Jam Nut12 2 200006 Nut13 1 219400 Forkstop Kit

Common Parts



CARR-2

Carriage Weldments

1 1

55D MT 4 Roller Carriage

4 Roller Carriages 55D-MT-312 Through 55D-MT1094 High Pressure

55D-MT-312 Through Present Low Pressure



Page 48


208682 37" Cushion Carriage 3 ~ 4 684660 Lockwasher208683 41" Cushion Carriage 4 ~ 4 683819 Thrust Roller Assembly

5 2 6518 Cotter Pin6 2 678667 Chain Pin

208686 37" Pneumatic Carriage 7 4 6508 Cotter Pin226904 40" Pneumatic Carriage 8 2 683816 Chain Anchor208687 41" Pneumatic Carriage 9 ~ *16 631881 Load Roller Shim

10 ~ 4 662145 Load Roller11 2 200007 Jam Nut12 2 200006 Nut13 1 219400 Forkstop Kit

Common Parts



CARR-3

Carriage Weldments

1 1


55D-MT1095 Through 55D-MT1528

1

23

4

109

67

8

5 1112 MA0337.eps

13

4 Roller Carriages



Page 49

4 Roller Carriages



4

7 6

5 MA0737.eps

21

3

10A11

11

98

12


221805 37" Hi-Vis Cushion Carriage 2 ~ 4 684660 Lockwasher221806 41" Hi-Vis Cushion Carriage 3 ~ 4 683819 Thrust Roller Assembly221807 37" Hi-Vis Pneumatic Carriage 4 2 6518 Cotter Pin230783 39" Hi-Vis Pneumatic Carriage 5 2 200006 Nut, Hex full226937 40" Hi-Vis Pneumatic Carriage 6 2 200007 Nut, Hex Jam221808 41" Hi-Vis Pneumatic Carriage 7 2 678661 Chain Anchor

8 4 6508 Cotter Pin9 2 678667 Pin10 ~ *16 631881 Shim11 ~ 4 662145 Roller Assembly12 1 219400 Forkstop Kit


Common Parts


CARR-4

High Pressure Carriage Weldments

A 1



Page 50

6 Roller Carriages 55D-MT-001 Through 55D-MT-311

23

4

MA0441.eps

1

12

9

67

8

513

14

119

10

15



11 ~ 2 658378 Retainer Plate12 ~ 4 680218 Capscrew 13 2 200007 Jam Nut14 2 200006 Nut15 1 219400 Fork Stop Kit


Common Parts


CARR-5

CARRIAGE WELDMENTS

1 1




Page 51

55D-MT-312 Through 55D-MT1094

6 Roller Carriages

1

23

4 10

67

8

5 1314 MA0375.eps

1112

9

15

16



11 ~ 2 658378 Retainer Plate12 ~ 4 680218 Capscrew 13 2 200007 Jam Nut14 2 200006 Nut15 ~ 2 660050 Load Roller16 1 219400 Fork Stop Kit


Common Parts


CARR-6

CARRIAGE WELDMENTS

1 1




Page 52



6 Roller Carriages


220647 31" Cushion Carriage 3 ~ 4 684660 Lockwasher208690 37" Cushion Carriage 4 ~ 4 683819 Thrust Roller Assembly208691 41" Cushion Carriage 5 2 6518 Cotter Pin280125 46" Cushion Carriage 6 2 678667 Chain Pin208694 49" Cushion Carriage 7 4 6508 Cotter Pin208695 61" Cushion Carriage 8 2 683816 Chain Anchor208698 37" Pneumatic Carriage 9 ~ *24 631881 Load Roller Shim208699 41" Pneumatic Carriage 10 ~ 6 662145 Load Roller208700 49" Pneumatic Carriage 11 ~ 2 658378 Retainer Plate233694 52" Pneumatic Carriage 12 ~ 4 680218 Capscrew 208701 61" Pneumatic Carriage 13 2 200007 Jam Nut

14 2 200006 Nut15 ~ 2 660050 Load Roller16 1 219400 Fork Stop Kit

~ - Included on Roller Kit p/n 219484. One kit per mast.

Common Parts


CARR-7

CARRIAGE WELDMENTS

1 1


1

23

4 10

67

8

513

14 MA2343.eps

1112

9

15

16


Page 53

6 Roller Carriages


MA0738.eps

A

11 12

1011

1413

15

21

3

6

5

4

7

98


REF QTY Part # Description REF QTY Part # Description

1 ~ 4 206174 Capscrew 221809 37" Hi-Vis Cushion Carriage 2 ~ 4 684660 Lockwasher221810 41" Hi-Vis Cushion Carriage 3 ~ 4 683819 Thrust Roller Assembly221811 37" Hi-Vis Pneumatic Carriage 4 2 6518 Cotter Pin221812 41" Hi-Vis Pneumatic Carriage 5 2 200006 Nut, Hex full

6 2 200007 Nut, Hex Jam7 2 678661 Chain Anchor8 4 6508 Cotter Pin9 2 678667 Pin10 ~ *24 631881 Shim11 ~ 4 662145 Roller Assembly12 ~ 2 660050 Roller Assembly13 ~ 4 680218 Capscrew 14 ~ 2 658378 Retainer Plate15 1 219400 Fork Stop Kit

Common Parts

~ - Inluded in Roller Kit p/n 219484. One kit per mast.* - Quantity as needed.

CARR-8

HIGH PRESSURE CARRIAGE WELDMENTS

A 1



Page 54

6 Roller Carriages 55D-MT1529 Through Present

1

10

MA2349.eps

1112

9

15

16

23

4

67

8

513

14

10

REF QTY Part # Description REF QTY Part # Description

2 ~ 4 206174 Capscrew 238284 37" High Pressure Cushion 3 ~ 4 684660 Lockwasher238285 41" High Pressure Cushion 4 ~ 4 683819 Thrust Roller Assembly238286 49" High Pressure Cushion 5 2 6518 Cotter Pin238287 37" High Pressure Pneumatic 6 2 678667 Pin238288 41" High Pressure Pneumatic 7 4 6508 Cotter Pin238289 49" High Pressure Pneumatic 8 2 678661 Chain Anchor

9 ~ *24 631881 Shim10 ~ 4 662145 Roller Assembly11 ~ 2 658378 Retainer Plate12 ~ 4 680218 Capscrew 13 2 200007 Nut, Hex Jam14 2 200006 Nut, Hex full15 ~ 2 660050 Roller Assembly16 1 219400 Fork Stop Kit

Common Parts

~ - Included in Roller Kit p/n 219484. One kit per mast.* - Quantity as needed.

CARR-9

CARRIAGE WELDMENTS

1 1




Page 55

MA3071.eps

5

1

6

54

32

142

34

6

13

1011

7

9

8

12

High Pressure Internal Hose ReevingSingle Function

55D-MT-001 Through 55D-MT-311For illustration purposes only - Use Charts on Page 57 for ordering

Page 56

Low Pressure Internal Hose ReevingFor 55D-MT-312 Through Present

MA3072.eps

5

891

6

54

152

3

142

34

6

12

13

1011

7

16

Note:Both Single and Double Function IHR are Illustrated.Single Function is Installed on the Right Hand Side Only.

High Pressure Internal Hose ReevingFor 55D-MT-312 Through 55D-MT1094

Note:For 55D-MT-001 Through 55D-MT-311High Pressure Units, crosshead conversionkit p/n 209699 must be ordered for newinstallations.

Page 57

SINGLE DOUBLE SINGLE DOUBLE

3549 Layout Drawing 9 2 4 684649 Capscrew, M10x251 2 4 * Hose 10 1 2 2680 Fitting, 6-62 2 4 677267 Hose Sheave 11 1 2 2453 Fitting, 6-63 2 4 684657 Shaft 12 1 2 683919 Bracket4 2 4 683822 Lockwasher, M12 13 1 2 786882 Nut, M105 2 4 684650 Capscrew, M12x60 14 1 2 201669 Washer6 3 6 2375 Fitting, 6-6 15 1 2 206035 Hose guard7 1 2 684658 Bracket 16 4 8 8812 Cap8 1 2 683826 Lockwasher, M10

PART #

* - See Chart Below.~ - For field installations - field kit p/n 206041 is required.

IHR-5

DESCRIPTION

IHR COMMON PARTSCOMMON PARTS GROUP: PART # 206038

QTYREF

PART #

DESCRIPTION REFQTY

IHR KIT IHR KIT IHR KIT IHR KIT IHR KIT IHR KIT

QTY 1 QTY 1 QTY 1 QTY 1 QTY 1 QTY 1

56 688416 3550-2875 688504 3550-2920 80 688440 3550-4650 688528 3550-4700 104 688464 3550-6454 688552 3550-6510

57 688417 3550-2945 688505 3550-2980 81 688441 3550-4725 688529 3550-4775 105 688465 3550-6529 688553 3550-6580

58 688418 3550-3005 688506 3550-3055 82 688442 3550-4800 688530 3550-4850 106 688466 3550-6604 688554 3550-6655

59 688419 3550-3080 688507 3550-3130 83 688443 3550-4875 688531 3550-4925 107 688467 3550-6679 688555 3550-6730

60 688420 3550-3155 688508 3550-3205 84 688444 3550-4950 688532 3550-5000 108 688468 3550-6753 688556 3550-6805

61 688421 3550-3230 688509 3550-3280 85 688445 3550-5025 688533 3550-5075 109 688469 3550-6828 688557 3550-6880

62 688422 3550-3305 688510 3550-3355 86 688446 3550-5100 688534 3550-5150 110 688470 3550-6903 688558 3550-6955

63 688423 3550-3380 688511 3550-3430 87 688447 3550-5175 688535 3550-5225 111 688471 3550-6978 688559 3550-7030

64 688424 3550-3455 688512 3550-3505 88 688448 3550-5250 688536 3550-5300 112 688472 3550-7053 688560 3550-7105

65 688425 3550-3530 688513 3550-3580 89 688449 3550-5340 688537 3550-5385 113 688473 3550-7127 688561 3550-7180

66 688426 3550-3605 688514 3550-3655 90 688450 3550-5407 688538 3550-5460 114 688474 3550-7202 688562 3550-7255

67 688427 3550-3680 688515 3550-3730 91 688451 3550-5482 688539 3550-5535 115 688475 3550-7277 688563 3550-7330

68 688428 3550-3750 688516 3550-3800 92 688452 3550-5557 688540 3550-5610 116 688476 3550-7352 688564 3550-7405

69 688429 3550-3830 688517 3550-3875 93 688453 3550-5632 688541 3550-5685 117 688477 3550-7426 688565 3550-7480

70 688430 3550-3905 688518 3550-3950 94 688454 3550-5706 688542 3550-5760 118 688478 3550-7501 688566 3550-7555

71 688431 3550-3980 688519 3550-4025 95 688455 3550-5781 688543 3550-5835 119 688479 3550-7576 688567 3550-7630

72 688432 3550-4050 688520 3550-4100 96 688456 3550-5856 688544 3550-5910 120 688480 3550-7651 688568 3550-7705

73 688433 3550-4125 688521 3550-4175 97 688457 3550-5931 688545 3550-5985 121 688481 3550-7726 688569 3550-7780

74 688434 3550-4200 688522 3550-4250 98 688458 3550-6006 688546 3550-6055 122 688482 3550-7800 688570 3550-7855

75 688435 3550-4275 688523 3550-4350 99 688459 3550-6080 688547 3550-6135 123 688483 3550-7875 688484 3550-7930

76 688436 3550-4350 688524 3550-4400 100 688460 3550-6155 688548 3550-6210 124 688484 3550-7950 688485 3550-7983

77 688437 3550-4425 688525 3550-4475 101 688461 3550-6230 688549 3550-6285 132 221416 3550-8305

78 688438 3550-4500 688526 3550-4550 102 688462 3550-6305 688550 3550-6355

79 688439 3550-4575 688527 3550-4625 103 688463 3550-6379 688551 3550-6435

OCL

PNEUMATICCUSHION


PNEUMATICPNEUMATIC

OCL

CUSHION CUSHION

IHR-6

HOSE HOSE

HOSE QUANTITY: SINGLE IHR - 2 DOUBLE IHR - 4

HOSE HOSE HOSE HOSE

IHR KIT and HOSE PART NUMBERS

OCL

Low Pressure Internal Hose ReevingFor 55D-MT-312 Through Present

High Pressure Internal Hose ReevingFor 55D-MT-312 Through 55D-MT1094

Page 58



MA0367.eps

2717

26

2225

1011

11

10

20

24

2119

18

23

2627

42 3

5 6

8

15

10

1114

13 7

810

12

1110

98

7

16

1

28

Page 59

Common items.

REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION

2 2 207484 Hose Sheave3 2 207493 Shaft4 2 201669 Washer5 2 683822 Lockwasher, M126 2 206174 Capscrew, M12x1,75x45-8.87 3 2375 Fitting, 6-68 6 684649 Capscrew, M10x1,5x25-8.89 2 683919 Bracket10 9 683826 Lockwasher, M1011 7 787381 Nut, M1012 2 684658 Bracket13 1 2680 Fitting, 6-614 1 2453 Fitting, 6-615 1 207486 Bracket

16 1 673417 Segment17 1 207483 Chain Guard18 2 208681 Capscrew, M10x1,5x45-8.819 1 206320 Capscrew, M10x1,5x65-8.820 2 207481 Guard21 2 207490 Tire22 4 207488 Tire23 1 207478 Chain Guard24 2 208675 Shaft25 4 207489 Shaft26 4 206321 Capscrew, M6x1x16-8.827 4 206323 Lockwasher, M628 2 207495 Clip

Ref: S-4004.



ITEMS LISTED BELOW ARE FOR REPLACEMENT PARTS ORDERING ONLYFOR COMPLETE KITS AND HOSES, ORDER PART NUMBERS LISTED ON PAGE 61.

Page 60


13

B

14

-

MA3073.eps

11

17

15

18

1912

23

2021

227

11

12

11

10

16

15

9

16

34

5

6

1

2

AA

8

25


Notes:1. Items “A” are originally installed on the mast and should be reused.2. Items 1 though 8 can be orderedin kit p/n 215999.

For Single to DoubleIHR conversion usehardware conversion kitp/n 209734. IHR hosesmust be ordered separately.

Page 61


REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION

10066 Layout Drawing 13 1 673417 Segment1 1 215998 IHR Bracket 14 2 207495 IHR Clip2 1 207483 Chain Guard 15 4 786882 Nut, M103 2 215558 IHR Sheave 16 2 681238 Lockwasher, M104 2 210173 Stubshaft, single func. 17 1 207486 Bracket5 2 215556 IHR & Chain Guard 18 1 2453 Bulkhead Union 90 deg6 1 768414 Capscrew, M12x65 long 19 1 2680 Fitting7 1 683822 Lockwasher, M12 20 2 207484 Sheave8 1 205979 Nut, M12 21 2 207493 Shaft9 2 684658 IHR Bracket 22 2 201669 Washer, 0.5ID, 1.5OD10 2 683919 Bracket 23 2 206174 Capscrew, M12x4511 6 684649 Capscrew, Hex head 24 1 208756 Installation Instructions12 3 2375 Fitting, Bulkhead Union 25 2 2645 Cap

HIGH PRESSURE SINGLE IHR COMMON PARTSCOMMON PARTS GROUP: PART # 218478

IHR-1

IHR KIT HOSE IHR KIT HOSE IHR KIT HOSE IHR KIT HOSE IHR KIT HOSE IHR KIT HOSE

QTY 1 QTY 2 QTY 1 QTY 2 QTY 1 QTY 2 QTY 1 QTY 2 QTY 1 QTY 2 QTY 1 QTY 2

56 218575 3550-2945 218576 3550-3005 81 218625 3550-4800 218626 3550-4850 106 218675 3550-6660 218676 3550-6712

57 218577 3550-3025 218578 3550-3070 82 218627 3550-4875 218628 3550-4925 107 218677 3550-6730 218678 3550-6787

58 218579 3550-3095 218580 35503130 83 218629 3550-4950 218630 3550-5000 108 218679 3550-6805 218680 3550-6861

59 218581 3550-3155 218582 3550-3205 84 218631 3550-5025 218632 3550-5075 109 218681 3550-6880 218682 3550-6936

60 218583 3550-3230 218584 3550-3280 85 218633 3550-5100 218634 3550-5150 110 218683 3550-6955 218684 3550-7011

61 218585 3550-3305 218586 3550-3355 86 218635 3550-5175 218636 3550-5225 111 218685 3550-7030 218686 3550-7085

62 218587 3550-3389 218588 3550-3430 87 218637 3550-5250 218638 3550-5300 112 218687 3550-7105 218688 3550-7160

63 218589 3550-3455 218590 3550-3505 88 218639 3550-5325 218640 3550-5375 113 218689 3550-7180 218690 3550-7235

64 218591 3550-3530 218592 3550-3580 89 218641 3550-5400 218642 3550-5450 114 218691 3550-7255 218692 3550-7310

65 218593 3550-3605 218594 3550-3655 90 218643 3550-5466 218644 3550-5516 115 218693 3550-7330 218694 3550-7385

66 218595 3550-3680 218596 3550-3730 91 218645 3550-5535 218646 3550-5590 116 218695 3550-7405 218696 3550-7459

67 218597 3550-3755 218598 3550-3805 92 218647 3550-5610 218648 3550-5665 117 218697 3550-7480 218698 3550-7534

68 218599 3550-3830 218600 3550-3880 93 218649 3550-5685 218650 3550-5740 118 218699 3550-7555 218700 3550-7609

69 218601 3550-3900 218602 3550-3950 94 218651 3550-5760 218652 3550-5815 119 218701 3550-7630 218702 3550-7684

70 218603 3550-3980 218604 3550-4025 95 218653 3550-5835 218654 3550-5889 120 218703 3550-7705 218704 3550-7759

71 218605 3550-4055 218606 3550-4100 96 218655 3550-5910 218656 3550-5964 121 218705 3550-7780 218706 3550-7833

72 218607 3550-4130 218608 3550-4175 97 218657 3550-5985 218658 3550-6039 122 218707 3550-7855 218708 3550-7908

73 218609 3550-4200 218610 3550-4250 98 218659 3550-6060 218660 3550-6114 123 218709 3550-7930 218710 3550-7983

74 218611 3550-4275 218612 3550-4325 99 218661 3550-6135 218662 3550-6189 124 218711 3550-8005 218712 3550-8058

75 218613 3550-4350 218614 3550-4400 100 218663 3550-6210 218664 3550-6263 126 218713 3550-8155 218714 3550-8150

76 218615 3550-4425 218616 3550-4475 101 218665 3550-6285 218666 3550-6338 128 ----- ----- 220456 3550-8283

77 218617 3550-4500 218618 3550-4550 102 218667 3550-6360 218668 3550-6413 129 220813 3550-8305 25867 3550-8358

78 218619 3550-4575 218620 3550-4625 103 218669 3550-6435 218670 3550-6488 131 261503 3550-8455 ----- -----

79 218621 3550-4650 218622 3550-4700 104 218671 3550-6510 218672 3550-6562

80 218623 3550-4725 218624 3550-4775 105 218673 3550-6586 218674 3550-6637


CUSHION

IHR-2

HIGH PRESSURE SINGLE IHR KIT and HOSE PART NUMBERS

OCL

PNEUMATICPNEUMATIC

OCL

CUSHION CUSHION

OCL

PNEUMATIC


Page 62

MA0366.eps

2829

30 531

1110

2522

1727

26

11

10

2021

2419

18

23

2726

3

32 4

5 6

78

9

1011

12

108

16

B

C

8

15

14 10

11 137

13

714


High Pressure Internal Hose ReevingDouble Function

Page 63


ITEMS LISTED BELOW ARE FOR REPLACEMENT PARTS ORDERING ONLYFOR COMPLETE KITS AND HOSES, ORDER PART NUMBERS LISTED ON PAGE 65.

3 2 684657 Shaft4 2 683794 Spacer5 2 683822 Lockwasher, M126 2 202407 Capscrew, M12x1,75x45-8.87 6 2375 Fitting, 6-68 6 684649 Capscrew, M10x1,5x25-8.89 2 683919 Bracket10 9 683826 Lockwasher, M1011 7 787381 Nut, M1012 2 684658 Bracket13 2 2680 Fitting, 6-614 2 2453 Fitting, 6-615 1 207486 Bracket16 1 673417 Segment17 1 207483 Chain Guard

18 2 208681 Capscrew, M10x1,5x45-8.819 1 206320 Capscrew, M10x1,5x65-8.820 2 207481 Guard21 2 207490 Tire22 4 207488 Tire23 1 207478 Chain Guard24 2 208675 Shaft25 4 207489 Shaft26 4 206321 Capscrew, M6x1x16-8-827 4 206323 Lockwasher, M628 2 207493 Shaft29 2 207484 Hose Sheave30 2 207494 Hose Guard31 2 206174 Capscrew, M12x1,5x45-8.832 2 677267 Hose Sheave

Common items.

REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION

Ref: S-4005.


Page 64


MA3074.eps

23

13

19

15

17

15

20

21

1822

1622

721

2425

117

16

15

14

19

18

34

5

6

1

2

AA

8

910

712

11

26

26

2626

B

C


Notes:1. Items “A” are originally installed on the mast and should be reused.

Page 65



S-10067 Layout Drawing 14 2 683919 Bracket1 1 215998 IHR Bracket 15 6 684649 Capscrew, Hex Head2 1 207483 Chain Guard 16 6 2375 Fitting, Bulkhead Union3 2 215558 IHR Sheave 17 1 673417 Segment4 2 210173 Stubshart, Single Func. 18 4 786882 Nut, M105 2 215556 IHR & Chain Guard 19 4 681238 Lockwasher, M106 1 768414 Capscrew, M12x65 long 20 1 207486 Bracket7 4 683622 Lockwasher, M12 21 2 2453 Bulkhead Union, 90 deg8 1 205979 Nut, M12 22 2 2680 Fitting9 2 207493 Shaft 23 2 202407 Capscrew, M12x6010 2 207484 Sheave 24 2 684657 Shaft11 4 201669 Washer, 0.5ID 1.5OD 25 2 677267 IHR Sheave12 2 206174 Capscrew, M12x45 26 4 2645 Nut, #6 cap13 2 684658 IHR Bracket 27 1 208756 Installation Instructions

HIGH PRESSURE DOUBLE IHR COMMON PARTSCOMMON PARTS GROUP: PART # 218479

IHR-3

REF B REF C REF B REF C REF B REF C REF B REF C

QTY 1 QTY 1 QTY 1 QTY 1

56 218714 3550-2945 3550-2801 218715 3550-3005 3550-2851 74 218750 3550-4275 3550-4125 218751 3550-4325 3550-4175

57 218716 3550-3025 3550-2875 218717 3550-3070 3550-2920 75 218752 3550-4350 3550-4200 218753 3550-4400 3550-4250

58 218718 3550-3095 3550-2945 218719 3550-3130 3550-2980 76 218754 3550-4425 3550-4275 218755 3550-4475 3550-4325

59 218720 3550-3155 3550-3005 218721 3550-3205 3550-3055 77 218756 3550-4500 3550-4350 218757 3550-4550 3550-4400

60 218722 3550-3230 3550-3080 218723 3550-3280 3550-3130 78 218758 3550-4575 3550-4425 218759 3550-4625 3550-4475

61 218724 3550-3305 3550-3155 218725 3550-3355 3550-3205 79 218760 3550-4650 3550-4500 218761 3550-4700 3550-4550

62 218726 3550-3389 3550-3230 218727 3550-3430 3550-3280 80 218762 3550-4725 3550-4575 218763 3550-4775 3550-4625

63 218728 3550-3455 3550-3305 218729 3550-3505 3550-3355 81 218764 3550-4800 3550-4650 218765 3550-4850 3550-4700

64 218730 3550-3530 3550-3380 218731 3550-3580 3550-3430 82 218766 3550-4875 3550-4725 218767 3550-4925 3550-4775

65 218732 3550-3605 3550-3455 218733 3550-3655 3550-3505 83 218768 3550-4950 3550-4800 218769 3550-5000 3550-7875

66 218734 3550-3680 3550-3530 218735 3550-3730 3550-3580 84 218770 3550-5025 3550-4875 218771 3550-5075 3550-4925

67 218736 3550-3755 3550-3605 218737 3550-3805 3550-3655 85 218772 3550-5100 3550-4950 218773 3550-5150 3550-5000

68 218738 3550-3830 3550-3680 218739 3550-3880 3550-3730 86 218774 3550-5175 3550-5025 218775 3550-5225 3550-5075

69 218740 3550-3900 3550-3750 218741 3550-3950 3550-3800 87 218776 3550-5250 3550-5100 218777 3550-5300 3550-5150

70 218742 3550-3980 3550-3830 218743 3550-4025 3550-3875 88 218778 3550-5325 3550-5175 218779 3550-5375 3550-5225

71 218744 3550-4055 3550-3905 218745 3550-4100 3550-3950 89 218780 3550-5400 3550-5250 218781 3550-5450 3550-5300

72 218746 3550-4130 3550-3980 218747 3550-4175 3550-4025 90 218782 3550-5466 3550-5316 218783 3550-5516 3550-5366

73 218748 3550-4200 3550-4050 218749 3550-4250 3550-4100 91 218784 3550-5535 3550-5385 218785 3550-5590 3550-5440

IHR-4-1

HOSE

QTY 2

HOSE

PNEUMATIC

HIGH PRESSURE DOUBLE IHR KIT and HOSE PART NUMBERS

OCL (IN)

IHR KIT


OCL (IN)

QTY 2

IHR KIT

QTY 2 QTY 2

CUSHION CUSHION PNEUMATIC

HOSE HOSEIHR KIT IHR KIT


Continued on page 67.

Page 66


MA3074.eps

23

13

19

15

17

15

20

21

1822

1622

721

2425

117

16

15

14

19

18

34

5

6

1

2

AA

8

910

712

11

26

26

2626

B

C


Notes:1. Items “A” are originally installed on the mast and should be reused.

Page 67



S-10067 Layout Drawing 14 2 683919 Bracket1 1 215998 IHR Bracket 15 6 684649 Capscrew, Hex Head2 1 207483 Chain Guard 16 6 2375 Fitting, Bulkhead Union3 2 215558 IHR Sheave 17 1 673417 Segment4 2 210173 Stubshart, Single Func. 18 4 786882 Nut, M105 2 215556 IHR & Chain Guard 19 4 681238 Lockwasher, M106 1 768414 Capscrew, M12x65 long 20 1 207486 Bracket7 4 683622 Lockwasher, M12 21 2 2453 Bulkhead Union, 90 deg8 1 205979 Nut, M12 22 2 2680 Fitting9 2 207493 Shaft 23 2 202407 Capscrew, M12x6010 2 207484 Sheave 24 2 684657 Shaft11 4 201669 Washer, 0.5ID 1.5OD 25 2 677267 IHR Sheave12 2 206174 Capscrew, M12x45 26 4 2645 Nut, #6 cap13 2 684658 IHR Bracket 27 1 208756 Installation Instructions

HIGH PRESSURE DOUBLE IHR COMMON PARTSCOMMON PARTS GROUP: PART # 218479

IHR-3

REF B REF C REF B REF C REF B REF C REF B REF C

QTY 1 QTY 1 QTY 1 QTY 1

92 218786 3550-5610 3550-5460 218787 3550-5665 3550-5515 110 218822 3550-6955 3550-6805 218823 3550-7011 3550-6861

93 218788 3550-5685 3550-5535 218789 3550-5740 3550-5590 111 218824 3550-7030 3550-6880 218825 3550-7085 3550-6936

94 218790 3550-5760 3550-5610 218791 3550-5815 3550-5665 112 218826 3550-7105 3550-6955 218827 3550-7160 3550-7011

95 218792 3550-5835 3550-5685 218793 3550-5889 3550-5740 113 218828 3550-7180 3550-7030 218829 3550-7235 3550-7085

96 218794 3550-5910 3550-5760 218795 3550-5964 3550-5815 114 218830 3550-7255 3550-7105 218831 3550-7310 3550-7160

97 218796 3550-5985 3550-5835 218797 3550-6039 3550-5889 115 218832 3550-7330 3550-7180 218833 3550-7385 3550-7235

98 218798 3550-6060 3550-5910 218799 3550-6114 3550-5964 116 218834 3550-7405 3550-7255 218835 3550-7459 3550-7310

99 218800 3550-6135 3550-5985 218801 3550-6189 3550-6039 117 218836 3550-7480 3550-7330 218837 3550-7534 3550-7385

100 218802 3550-6210 3550-6060 218803 3550-6263 3550-6114 118 218838 3550-7555 3550-7405 218839 3550-7609 3550-7459

101 218804 3550-6285 3550-6135 218805 3550-6338 3550-6188 119 218840 3550-7630 3550-7480 218841 3550-7684 3550-7534

102 218806 3550-6360 3550-6210 218807 3550-6413 3550-6263 120 218842 3550-7705 3550-7555 218843 3550-7759 3550-7609

103 218808 3550-6435 3550-6285 218809 3550-6488 3550-6338 121 218844 3550-7780 3550-7630 218845 3550-7833 3550-7694

104 218810 3550-6510 3550-6360 218811 3550-6562 3550-6412 122 218846 3550-7855 3550-7705 218847 3550-7908 3550-7759

105 218812 3550-6586 3550-6435 218813 3550-6637 3550-6487 123 218848 3550-7930 3550-7780 218849 3550-7983 3550-7833

106 218814 3550-6660 3550-6510 218815 3550-6712 3550-6562 124 218850 3550-8005 3550-7855 218851 3550-8058 3550-7908

107 218816 3550-6730 3550-6586 218817 3550-6787 3550-6637 128 231688 3550-8305 3550-8155 ----- ----- -----

108 218818 3550-6805 3550-6655 218819 3550-6861 3550-6712 134 223015 3550-8755 3550-8605 ----- ----- -----

109 218820 3550-6880 3550-6730 218821 3550-6936 3550-6786

CUSHION

QTY 2


IHR-4-2

HIGH PRESSURE DOUBLE IHR KIT and HOSE PART NUMBERS

OCL (IN)

PNEUMATIC

HOSE

QTY 2

HOSE

QTY 2

IHR KIT IHR KIT IHR KIT IHR KIT

OCL (IN)

CUSHION PNEUMATIC

HOSE HOSE

QTY 2


Page 68

High Pressure Internal Hose ReevingSingle Function - Cold Storage


OCL HOSE PART #(in) CUSHION PNEUMATIC QTY 2 Each

218852 3983-3805

218853 3983-3900

218854 3983-4250

218855 3983-4350

76 219781 237461

218856 3983-4700

218857 3983-4800

82 218858 3983-4775

218859 3983-5150

218860 3983-5250

87 222659 222678

218861 3983-5610

218862 3983-5707

93 245015 245210

218863 3983-6060

218864 3983-6156

218865 3983-6505

218866 3983-6604

108 219669 242701

121 226954 242731

126 224434 224435

128 231273 231274

129 228285 242745

OCL - Outer Channel Length.

86

92

98

104

IHR-5

68

74

80

IHR KIT PART #

NOTE: Refer to page 60 and 61 for common parts and assembly information.

Page 69

High Pressure Internal Hose ReevingDouble Function - Cold Storage


OCL HOSE PART NO.(in) CUSHION PNEUMATIC QTY 2 Each

3983-38053983-36553983-39003983-37503983-42503983-41003983-43503983-42003983-47003983-45503983-48003983-46503983-47753983-46253983-51503983-50003983-52503983-51003983-56103983-54603983-57073983-55573983-60603983-59103983-61563983-60063983-65053983-63553983-66043983-6454

218894

218890

218891

218892

218893

218886

218887

218888

218889

218882

218883

218884

218885

218880

218881

IHR KIT Part #


68

74

80

82

86

92

98

104


Page 70

Extra High Pressure Internal Hose ReevingSingle Function



OCL IHR OCL IHR HOSE(in) KIT P/N P/N (in) KIT P/N P/N

QTY 2 QTY 256 238816 239674 95 238855 23979157 238817 239677 96 238856 23979458 238818 239680 97 238857 23979759 238819 239683 98 238858 23980060 238820 239686 99 238859 23980361 238821 239689 100 238860 23980662 238822 239692 101 238861 23980963 238823 239695 102 238862 23981264 238824 239698 103 238863 23981565 238825 239701 104 238864 23981866 238826 239704 105 238865 23982167 238827 239707 106 238866 23982468 238828 239710 107 238867 23982769 238829 239713 108 238868 23983070 238830 239716 109 238869 23983371 238831 239719 110 238870 23983672 238832 239722 111 238871 23983973 238833 239725 112 238872 23984274 238834 239728 113 238873 23984575 238835 239731 114 238874 23984876 238836 239734 115 238875 23985177 238837 239737 116 238876 23985478 238838 239740 117 238877 23985779 238839 239743 118 238878 23986080 238840 239746 119 238879 23986381 238841 239749 120 238880 23986682 238842 239752 121 238881 23986983 238843 239755 122 238882 23987284 238844 239758 123 238883 23987585 238845 239761 124 238884 23987886 238846 239764 125 238885 23988187 238847 239767 126 238886 23988488 238848 239770 127 238887 23988789 238849 239773 128 238888 23989090 238850 239776 129 238889 23989391 238851 239779 130 238890 23989692 238852 239782 131 238891 23989993 238853 239785 132 238892 23990294 238854 239788


IHR-7HOSE

Page 71

Recommended Spare Parts List

1-5 6-19 20-50MAIN LIFT CYLINDERS

n Main Lift Cylinder Assembly 0 0 1n Seal Kit 2 4 8n Check Valve Kit 2 4 8

FREE LIFT CYLINDERSn Free Lift Cylinder Assembly 0 1 2n Seal Kit 2 4 8n Check Valve Kit 2 4 8

INTERNAL REEVINGn Hose R.H. and L. H. 2 4 8

2375 Fitting 1 2 4215558 IHR Sheave, Single IHR 1 2 4677267 IHR Sheave, Double IHR 2 4 8207484 Sheave, Single IHR 1 2 4209623 Sheave, Double IHR 2 4 8

UPRIGHTS6508 Cotter Pin 8 16 32

201434 Chain Anchor 1 2 4678661 Chain Anchor 1 2 4683816 Chain Anchor 1 2 4200007 Jam Nut 2 2 2200006 Nut 2 2 26518 Cotter Pin 4 8 16

631881 Shim, .03 in. 16 32 64662145 Roller 12 24 48212588 Wear Plug Service Kit 2 4 8

CROSSHEAD660051 Chain Sheave 4 8 163133 Retainer Clip 4 8 16

CARRIAGE AND CHAINSn Free Lift Chains

683819 Carriage Side Thrust Roller 4 8 16n Main Lift Chains 2 4 8

662145 Carriage Roller 4 8 16660050 Roller 8 16 32678661 Chain Anchor 1 2 46518 Cotter Pin 4 8 16

678667 Chain Pin 8 8 166508 Cotter Pin 8 16 32

200007 Jam Nut 2 2 2200006 Nut 2 2 2

n - See specific pages for part numbers.

55D MT MastMASTS SERVICED

PART # DESCRIPTION

Page 72

PAR

TS

OR

DE

RIN

G L

OG

PR

ICE

DE

SC

RIP

TIO

NC

US

TO

ME

R

PA

RT

#P

AR

T #

RE

F #

PA

GE

#S

ER

IAL

NU

MB

ER

PU

RC

HA

SE

O

RD

ER

DA

TE

Manual Change Summary

RR2 - Add Cylinder illustrations.

R3 - Add legacy data.

R4 - Add date, correct PID range on page 39. 01/15/04

R5 - Add new carriage options, add 132” OCL to chart on page 53, add KFI mounting compo-nents To KFI book. 01/21/04

R6 - Add bleed screw and seal to illustration on page 8 and HPML-6 on page 9, add refer-ences to IHR hoses on illustrations on pages 58, 60 and 62, add hoses references toIHR-4-1 and IHR4-1-2, revise page number reference on pages 64, 65 and 66. 01/27/04

R7 - Correct balloon call-out and chart on page 20, 22 & 23, to match, revise QTY of item 2from 2 to 1 on page 26, add item 17 to illustration on page 26, revise fl cyl. band call-outon all inner weldment pages, add carriage roller kit call-out to carriage pages. 02/02/04

R8 - Add hydraulic components. 04/19/04

R9 - 06/09/08Revise Seal kit part number on pages 9 and 11.Update IHR pages (except for pages 54, 55, 58 and 59) to call for lock nuts on thecarriage and rear termination brackets.

R10 - 09/27/10Add 2600 psi freelift cylinders on page 12 and 13.Add 2600 psi mainlift cylinders on page 22 and 23.

R11 - 10/01/10Update notes on cylinder charts.

R12 - 4/27/11Correct PID call out on page 21 and 23.Add weldments pg 27, 29, 37.

R14 - 10/03/14Revise p/n for item 4 on page 25. was - 238107.

Lift -Tek Elecar S.p.A29015 Castel. S. Giovanni (PC)Via G. GalileiItaly

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Parts and ServiceToll Free: (877) 430-6302Direct: (864) 647-6302Fax: (864) 647-7302Email: [email protected]

Documents

55D MT R14 - Lift · PDF file55D MT Full Freelift Triple Mast For PIDs 55D-MT-001 Through Present FOR PARTS AND SERVICE: TELEPHONE: (888) 946-3330 P ARTS MANUAL. About This Manual