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Overcoming vibration through careful tool design, micro geometry & coating
Micro Marvel ENGLISH
Reinforced neck design for better stabilityPerforms high precision roughing and finishing without deflection.
Reduced neck diameter to avoid heelingImproves preformance in off center contour milling applications
Multiple neck lengths per diameter.
Corner RadiusFor more precise finishing and superior corner protection.Available geometries: Square End (SE) Corner Radius (CR) Ball Nose (BN)
TiSiN CoatingTough PVD coating for superior wear and
chipping resistance, prolonging tool life and enabling higher speeds and feeds
+
45º r bn
2 flute high positive rake design
Inceased metal removal rates & improves productivity
Micro GeometryUnique geometry for superior surface smoothness
MICRO CARBIDE ENDMILLS
Case Study Micro Endmill Series
Sutton Tools range of micro endmills represents world's latest technologies to provide increases in both performance and tool life. The key to successful long-reach or depth machining is to minimise or eliminate the vibration produced in the cutting action. Vibration can be detrimental to the tool life of the endmill and lead to poor surface finish. This problem is typically solved by adjusting the cutting conditions to suit the material group, or by improving the machining conditions such as tool holding or clamping. Sutton Tools micro endmill range overcomes vibration, through careful tool design, micro geometry & coating, without the need to sacrifice productivity & tool life.
Tool Design
+Positive rake angle removes material by slicing through the material rather than by scraping, which in turn reduces the power needed to penetrate the workpiece.
Micro geometry – unique edge geometry for superior surface finish. Hairline margin creates a wiper edge effect, which produces 60-70% better surface smoothness than standard tools.
Neck reduction – to avoid heeling. Improves performance in off-centre contour milling applications.
Reinforced neck design for stability.
Multiple neck length per diameter
CoatingTiSiN is an extremely wear-resistant, multilayer coating for high speed and high efficiency machining in minimum or zero lubrication. This tough PVD coating increases wear resistance and performance up to 62HRC.
Profile Ranges 1. Square End (SE) 2. Corner Radius (CR) 3. Ball Nose (BN)
Case Study - Tool Load comparison – Sutton Tools Vs Competitor
WorkpieceMaterial: NIMAX (Chemical Compostion
of C:0.1 Mn:2.5 Cr:3.0 Ni:1.0)Hardness: 44 HRC
ToolCatalogue Code Sutton Tools E582
Coating TiSiN
Cutting Conditions
Cutting Speed 15,000RPMFeed Rate 1,300mm/min
Axial Depth of Cut (Ap) 0.05mmRadial Depth of Cut (Pƒ) 0.05mm
Velocity (Vc) 189m/minFeed per Tooth (Fz) 0.043mm/z
Material Removal Rate (Q) 0.003cm3/min
(N)600
0
Sutton Competitor
Stress
Concentration
reduced by
more than
20%
Comparison of Stress ConcentrationTool Sutton Tools E580 VS. Competitor
Machine Coolant Size
Makino S33 external flood 2mm
Material S55C Carbon SteelVc 18m/minn 3000RPM (18m/min)
Fz 0.05mm/toothVf 300 mm/min (0.05mm/z)Z 2 flutes
Ae 0.15mmAp 3mm
Application Example – E582 4mm ballnose
3
www.sutton.com.au
- For precision milling of cavities- Suitable for materials up to 35-62 HRC- TiSiN for longer tool life
Catalogue Code E580Discount Group B0210
Material VHM
Surface Finish TiSiN
Application N
Geometry R40
Shank Form (DIN 6535) HA
Shank Tolerance h6
Size Ref. d1 * l1 l2 l3 d2 d3 z Item #
Endmills Carbide, Micro, 2 Flute, Long Reach
3
0021 0.2 50 0.2 0.5 4 0.16 2 E580 0021
0022 50 0.2 1 4 0.16 2 E580 0022
0023 50 0.2 1.5 4 0.16 2 E580 0023
0041 0.4 50 0.4 2 4 0.37 2 E580 0041
0042 50 0.4 4 4 0.37 2 E580 0042
0051 0.5 50 0.7 2 4 0.45 2 E580 0051
0052 50 0.7 4 4 0.45 2 E580 0052
0053 50 0.7 6 4 0.45 2 E580 0053
0061 0.6 50 0.9 4 4 0.55 2 E580 0061
0062 50 0.9 8 4 0.55 2 E580 0062
0081 0.8 50 1.2 4 4 0.75 2 E580 0081
0082 50 1.2 6 4 0.75 2 E580 0082
0083 50 1.2 8 4 0.75 2 E580 0083
0101 1 50 1.5 6 4 0.95 2 E580 0101
0102 50 1.5 8 4 0.95 2 E580 0102
0103 50 1.5 10 4 0.95 2 E580 0103
0104 50 1.5 12 4 0.95 2 E580 0104
0105 50 1.5 16 4 0.95 2 E580 0105
0121 1.2 50 1.8 6 4 1.15 2 E580 0121
0122 50 1.8 10 4 1.15 2 E580 0122
0123 50 1.8 12 4 1.15 2 E580 0123
0151 1.5 50 2.3 6 4 1.45 2 E580 0151
0152 50 2.3 8 4 1.45 2 E580 0152
0153 50 2.3 12 4 1.45 2 E580 0153
0154 50 2.3 16 4 1.45 2 E580 0154
0155 60 2.3 20 4 1.45 2 E580 0155
0201 2 50 3.0 6 4 1.95 2 E580 0201
0202 50 3.0 8 4 1.95 2 E580 0202
0203 50 3.0 10 4 1.95 2 E580 0203
0204 50 3.0 12 4 1.95 2 E580 0204
0205 50 3.0 16 4 1.95 2 E580 0205
0206 60 3.0 20 4 1.95 2 E580 0206
0207 75 3.0 25 4 1.95 2 E580 0207
0251 2.5 50 3.7 8 4 2.40 2 E580 0251
0252 50 3.7 12 4 2.40 2 E580 0252
0301 3 60 4.5 16 6 2.85 2 E580 0301
0302 60 4.5 20 6 2.85 2 E580 0302
0303 75 4.5 25 6 2.85 2 E580 0303
4
www.sutton.com.au
0021 0.2 50 0.3 0.5 4 0.16 2 0.02 E581 0021
0022 50 0.3 1 4 0.16 2 0.02 E581 0022
0023 50 0.3 1.5 4 0.16 2 0.02 E581 0023
0041 0.4 50 0.6 2 4 0.37 2 0.03 E581 0041
0042 50 0.6 4 4 0.37 2 0.03 E581 0042
0051 0.5 50 0.7 2 4 0.45 2 0.05 E581 0051
0052 50 0.7 4 4 0.45 2 0.05 E581 0052
0053 50 0.7 6 4 0.45 2 0.05 E581 0053
0061 0.6 50 0.9 4 4 0.55 2 0.05 E581 0061
0062 50 0.9 8 4 0.55 2 0.05 E581 0062
0081 0.8 50 1.2 6 4 0.75 2 0.08 E581 0081
0082 50 1.2 6 4 0.75 2 0.08 E581 0082
0083 50 1.2 8 4 0.75 2 0.08 E581 0083
0101 1 50 1.5 6 4 0.95 2 0.1 E581 0101
0102 50 1.5 8 4 0.95 2 0.1 E581 0102
0103 50 1.5 10 4 0.95 2 0.1 E581 0103
0104 50 1.5 12 4 0.95 2 0.1 E581 0104
0105 50 1.5 16 4 0.95 2 0.1 E581 0105
0121 1.2 50 1.8 6 4 1.15 2 0.1 E581 0121
0122 50 1.8 10 4 1.15 2 0.1 E581 0122
0123 50 1.8 12 4 1.15 2 0.1 E581 0123
0151 1.5 50 2.3 6 4 1.45 2 0.15 E581 0151
0152 50 2.3 8 4 1.45 2 0.15 E581 0152
0153 50 2.3 12 4 1.45 2 0.15 E581 0153
0154 50 2.3 16 4 1.45 2 0.15 E581 0154
0155 60 2.3 20 4 1.45 2 0.15 E581 0155
0201 2 50 3.0 6 4 1.95 2 0.2 E581 0201
0202 50 3.0 8 4 1.95 2 0.2 E581 0202
0203 50 3.0 10 4 1.95 2 0.2 E581 0203
0204 50 3.0 12 4 1.95 2 0.2 E581 0204
0205 50 3.0 16 4 1.95 2 0.2 E581 0205
0206 60 3.0 20 4 1.95 2 0.2 E581 0206
0207 75 3.0 25 4 1.95 2 0.2 E581 0207
0251 2.5 50 3.7 8 4 2.40 2 0.3 E581 0251
0252 50 3.7 12 4 2.40 2 0.3 E581 0252
0301 3 60 4.5 16 6 2.95 2 0.3 E581 0301
0302 60 4.5 20 6 2.95 2 0.3 E581 0302
0303 75 4.5 25 6 2.95 2 0.3 E581 0303
Catalogue Code E581Discount Group B0210
Material VHM
Surface Finish TiSiN
Application N
Geometry R40
Shank Form (DIN 6535) HA
Shank Tolerance h6
Size Ref. d1 * l1 l2 l3 d2 d3 z rad Item #
- For precision milling of cavities- Suitable for materials up to 35-62 HRC- TiSiN for longer tool life
Endmills Carbide, Micro, 2 Flute, Corner Rad
3
r
5
www.sutton.com.au
- For profile & contour milling in long reach applications- Suitable for materials up to 35-62 HRC- TiSiN for longer tool life
0021 0.2 50 0.2 0.5 4 0.15 2 E582 0021
0022 50 0.2 1 4 0.15 2 E582 0022
0023 50 0.2 1.5 4 0.15 2 E582 0023
0041 0.4 50 0.4 2 4 0.35 2 E582 0041
0042 50 0.4 4 4 0.35 2 E582 0042
0051 0.5 50 0.4 2 4 0.45 2 E582 0051
0052 50 0.4 6 4 0.45 2 E582 0052
0061 0.6 50 0.5 2 4 0.55 2 E582 0061
0062 50 0.5 4 4 0.55 2 E582 0062
0063 50 0.5 6 4 0.55 2 E582 0063
0064 0.6 50 0.5 8 4 0.55 2 E582 0064
0081 0.8 50 0.6 4 4 0.75 2 E582 0081
0082 50 0.6 8 4 0.75 2 E582 0082
0083 50 0.6 10 4 0.75 2 E582 0083
0101 1 50 0.8 4 4 0.95 2 E582 0101
0102 50 0.8 6 4 0.95 2 E582 0102
0103 50 0.8 8 4 0.95 2 E582 0103
0104 50 0.8 10 4 0.95 2 E582 0104
0105 50 0.8 12 4 0.95 2 E582 0105
0106 50 0.8 14 4 0.95 2 E582 0106
0107 60 0.8 20 4 0.95 2 E582 0107
0121 1.2 50 1.0 8 4 1.15 2 E582 0121
0123 50 1.0 10 4 1.15 2 E582 0123
0122 50 1.0 12 4 1.15 2 E582 0122
0151 1.5 50 1.2 8 4 1.45 2 E582 0151
0152 50 1.2 12 4 1.45 2 E582 0152
0153 50 1.2 16 4 1.45 2 E582 0153
0154 50 1.2 18 4 1.45 2 E582 0154
0201 2 50 1.6 6 4 1.95 2 E582 0201
0202 50 1.6 8 4 1.95 2 E582 0202
0203 50 1.6 12 4 1.95 2 E582 0203
0204 50 1.6 16 4 1.95 2 E582 0204
0205 60 1.6 20 4 1.95 2 E582 0205
0206 75 1.6 30 4 1.95 2 E582 0206
0301 3 50 2.4 10 6 2.85 2 E582 0301
0302 60 2.4 16 6 2.85 2 E582 0302
0303 75 2.4 25 6 2.85 2 E582 0303
0304 75 2.4 30 6 2.85 2 E582 0304
Catalogue Code E582Discount Group B0210
Material VHM
Surface Finish TiSiN
Application N
Geometry R30
Shank Form (DIN 6535) HA
Shank Tolerance h6
Size Ref. d1 * l1 l2 l3 d2 d3 z Item #
Endmills Carbide, Micro, Ballnose, 2 Flute, Long Reach
6
www.sutton.com.au
Appl
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ools
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E580 E581 ApAe
7
www.sutton.com.au
Dept
h of
Cut
Mild
Ste
els,
Car
bon
Stee
ls
(Up
to 1
600
N/M
m²)
– M
15, M
18, M
22, M
25Ca
st Ir
on S
S400
, Nod
ular
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, Mal
leab
le
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– M
10, M
11, M
12, M
13, M
14Al
loy
Stee
ls, T
ools
Ste
els
M17
, M19
, M21
, M23
, M24
Stai
nles
s St
eel
M16
, M20
Hard
ened
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els
M
26Ha
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ed S
teel
s
M28
, M33
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LEGE
NDØ
=
nom
inal
tool
dia
met
er (m
m)
n =
Spi
ndel
spe
ed (R
PM
-1)
v c
= C
uttin
g sp
eed
(m/m
in)
F z
= F
eed
rate
per
toot
h (m
m/t
ooth
)v f
=
Feed
rate
(mm
/min
)a p
=
Cut
ting
dept
h (m
m)
a e
= C
uttin
g w
idth
(mm
)
E582
AeAp
4999
8047
7_03
14
9311963
594996
Sutton Tools Pty Ltd ABN 12 004 175 731
Australia (Head Office) T +61 3 9280 0800 F +61 3 9464 0015 378 Settlement Road, Thomastown 3074, Victoria Australia Customer Service: T 1800 335 350 F 1800 333 127 E [email protected] Special Sales: T 1800 035 010 F 1800 804 084 E [email protected]
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