50PCH-PCV_INSTALLATION-STARTUP-SERVICE_50pc-3si.pdf

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  • Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Catalog No. 04-53500094-01 Printed in U.S.A. Form 50PC-3SI Pg 1 3-11 Replaces: 50PC-2SI

    Installation, Start-Up, andService Instructions

    CONTENTSPage

    SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . .1,2GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22Step 1 Check Jobsite . . . . . . . . . . . . . . . . . . . . . . . . 2Step 2 Check Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 STORAGE PROTECTION INSPECT UNITStep 3 Locate Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 FIELD CONVERSION OF DISCHARGE AIRStep 4 Mount the Unit . . . . . . . . . . . . . . . . . . . . . . . . . 8 HORIZONTAL UNITS VERTICAL UNITSStep 5 Check Duct System . . . . . . . . . . . . . . . . . . . . 8 SOUND ATTENUATION EXISTING DUCT SYSTEMStep 6 Install Condensate Drain . . . . . . . . . . . . . . . 8 HORIZONTAL UNITS VERTICAL UNITS VENTINGStep 7 Pipe Connections . . . . . . . . . . . . . . . . . . . . . . 9 WATER LOOP APPLICATIONS GROUND LOOP APPLICATIONS INSTALLATION OF SUPPLY AND RETURN HOSE

    KITStep 8 Wire Field Power Supply . . . . . . . . . . . . . . 10 POWER CONNECTION SUPPLY VOLTAGE 208-VOLT OPERATION 460-VOLT OPERATIONStep 9 Wire Field Controls . . . . . . . . . . . . . . . . . . . . 20 THERMOSTAT CONNECTIONS WATER FREEZE PROTECTION AIR COIL FREEZE PROTECTION ACCESSORY CONNECTIONS WATER SOLENOID VALVES WSHP OPEN WIRINGPRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22,23System Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22PSC Blower Speed Selection . . . . . . . . . . . . . . . . . . 22FIELD SELECTABLE INPUTS . . . . . . . . . . . . . . . .24,25Complete C Control Jumper Settings. . . . . . . . . . . 24Complete C Control DIP Switches . . . . . . . . . . . . . . 24Deluxe D Control Jumper Settings . . . . . . . . . . . . . 24Deluxe D Control DIP Switches . . . . . . . . . . . . . . . . 24Deluxe D Control Accessory Relay

    Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Water Valve (Slow Opening) . . . . . . . . . . . . . . . . . . . 25Outside Air Damper (OAD) . . . . . . . . . . . . . . . . . . . . 25START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-33Operating Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Scroll Compressor Rotation. . . . . . . . . . . . . . . . . . . . . 26Unit Start-Up Cooling Mode . . . . . . . . . . . . . . . . . . . . . 26

    PageUnit Start-Up Heating Mode . . . . . . . . . . . . . . . . . . . . . 30Unit Start-Up with WSHP Open Controls . . . . . . . . 30Flow Regulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Antifreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Cooling Tower/Boiler Systems . . . . . . . . . . . . . . . . . . 32OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-36Power Up Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Units with Aquazone Complete C Control . . . . . . . 33Units with Aquazone Deluxe D Control . . . . . . . . . . 33Units with WSHP Open Multiple Protocol. . . . . . . . 33COMPLETE C AND DELUXE D BOARD

    SYSTEM TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-38Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36WSHP Open Test Mode. . . . . . . . . . . . . . . . . . . . . . . . . . 36Retry Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Aquazone Deluxe D Control LED Indicators . . . . . 37SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-40Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Water Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Condensate Drain Pans . . . . . . . . . . . . . . . . . . . . . . . . . 38Refrigerant System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Fan Motors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Condensate Drain Cleaning . . . . . . . . . . . . . . . . . . . . . 38Air Coil Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Condenser Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Checking System Charge . . . . . . . . . . . . . . . . . . . . . . . 39Refrigerant Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Air Coil Fan Motor Removal . . . . . . . . . . . . . . . . . . . . . 40Replacing the WSHP Open Controllers

    Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . 40-42Thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Control Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40WSHP Open Controller . . . . . . . . . . . . . . . . . . . . . . . . . . 40APPENDIX A WSHP OPEN SCREEN

    CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . 43-4850PCH,PCV START-UP CHECKLIST . . . . . CL-1, CL-2

    SAFETY CONSIDERATIONSInstallation and servicing of air-conditioning equipment can

    be hazardous due to system pressure and electrical compo-nents. Only trained and qualified service personnel shouldinstall, repair, or service air-conditioning equipment.

    Untrained personnel can perform basic maintenance func-tions of cleaning coils and filters and replacing filters. All otheroperations should be performed by trained service personnel.When working on air-conditioning equipment, observeprecautions in the literature, tags and labels attached to the unit,and other safety precautions that may apply.

    IMPORTANT: Read the entire instruction manual beforestarting installation.

    AQUAZONE50PCH,PCV006-060

    Compact High-Efficiency Water Source Heat Pumpswith PURON Refrigerant (R-410A)

  • 2Improper installation, adjustment, alteration, service, mainte-nance, or use can cause explosion, fire, electrical shock or otherconditions which may cause personal injury or property dam-age. Consult a qualified installer, service agency, or your distrib-utor or branch for information or assistance. The qualified in-staller or agency must use factory-authorized kits or accessorieswhen modifying this product. Refer to the individual instruc-tions packaged with the kits or accessories when installing.

    Follow all safety codes. Wear safety glasses and workgloves. Use quenching cloth for brazing operations. Have fireextinguisher available. Read these instructions thoroughly andfollow all warnings or cautions attached to the unit. Consultlocal building codes and the National Electrical Code (NEC)for special installation requirements.

    Understand the signal words DANGER, WARNING,and CAUTION. DANGER identifies the most serious hazardswhich will result in severe personal injury or death. WARN-ING signifies hazards that could result in personal injury ordeath. CAUTION is used to identify unsafe practices, whichwould result in minor personal injury or product and propertydamage.

    Recognize safety information. This is the safety-alertsymbol ( ). When you see this symbol on the unit and ininstructions or manuals, be alert to the potential for personalinjury.

    GENERALThis Installation and Start-Up Instructions literature is for

    Aquazone water source heat pump systems.Water source heat pumps (WSHPs) are single-package hori-

    zontally and vertically mounted units with electronic controlsdesigned for year-round cooling and heating. AquazoneWSHPs are available in the following unit configurations: PCH standard efficiency with horizontal airflow and

    right, left or back discharge PCV standard efficiency with vertical airflow and top

    discharge

    INSTALLATIONStep 1 Check Jobsite Installation, operation andmaintenance instructions are provided with each unit. Beforeunit start-up, read all manuals and become familiar with theunit and its operation. Thoroughly check out the system beforeoperation. Complete the inspections and instructions listedbelow to prepare a unit for installation. See Table 1 for unitphysical data.HORIZONTAL UNITS (50PCH) Horizontal units aredesigned for indoor installation only. Be sure to allow adequatespace around the unit for servicing. See Fig. 1 for overall unitdimensions. Refer to Fig. 2 for an illustration of a typical hori-zontal installation.VERTICAL UNITS (50PCV) Vertical units are designedfor indoor installations. While vertical units are typically

    installed in a floor-level closet or a small mechanical room,the unit access guidelines for these units are very similar tothose described for horizontal units. See Fig. 3 for overall di-mensions. Refer to Fig. 4 for an example of a typical verticalinstallation.

    Step 2 Check Unit Upon receipt of shipment atthe jobsite, carefully check the shipment against the bill oflading. Make sure all units have been received. Inspect the car-ton or crating of each unit, and inspect each unit for damage.Ensure the shipping company makes proper notation of anyshortages or damage on all copies of the freight bill. Concealeddamage not discovered during unloading must be reported tothe shipping company within 15 days of receipt of shipment.NOTE: It is the responsibility of the purchaser to file allnecessary claims with the shipping company.

    1. Verify unit is correct model for entering water tempera-ture of job.

    2. Be sure that the location chosen for unit installation pro-vides ambient temperatures maintained above freezing.Well water applications are especially susceptible tofreezing.

    3. Be sure the installation location is isolated from sleepingareas, private offices and other acoustically sensitivespaces.NOTE: A sound control accessory package may be usedto help eliminate sound in sensitive spaces.

    4. Check local codes to be sure a secondary drain pan is notrequired under the unit.

    5. Be sure unit is mounted at a height sufficient to providean adequate slope of the condensate lines. If an appropri-ate slope cannot be achieved, a field-supplied condensatepump may be required.

    6. Provide sufficient space for duct connection.7. Provide adequate clearance for filter replacement and

    drain pan cleaning. Do not allow piping, conduit, etc. toblock filter access.

    8. Provide sufficient access to allow maintenance andservicing of the fan and fan motor, compressor and coils.Removal of the entire unit from the closet should not benecessary.

    9. Provide an unobstructed path to the unit within the closetor mechanical room. Space should be sufficient to allowremoval of unit if necessary.

    10. Provide ready access to water valves and fittings, andscrewdriver access to unit side panels, discharge collar,and all electrical connections.

    11. Where access to side panels is limited, pre-removal of thecontrol box side mounting screws may be necessary forfuture servicing.

    STORAGE If the equipment is not needed immediately atthe jobsite, it should be left in its shipping carton and stored in aclean, dry area of the building or in a warehouse. Units must bestored in an upright position at all times. If carton stacking isnecessary, stack units a maximum of 3 high. Do not removeany equipment from its shipping package until it is needed forinstallation.PROTECTION Once the units are properly positioned onthe jobsite, cover them with either a shipping carton, vinyl film,

    WARNINGElectrical shock can cause personal injury or death. Beforeinstalling or servicing system, always turn off main powerto system. There may be more than one disconnect switch.Turn off accessory heater power if applicable.

    IMPORTANT: The installation of water source heat pumpunits and all associated components, parts, and accessorieswhich make up the installation shall be in accordance withthe regulations of ALL authorities having jurisdiction andMUST conform to all applicable codes. It is the responsi-bility of the installing contractor to determine and complywith ALL applicable codes and regulations.

    CAUTIONTo avoid equipment damage, do not use these units as asource of heating or cooling during the constructionprocess. The mechanical components and filters used inthese units quickly become clogged with constructiondirt and debris which may cause system damage.

  • 3or an equivalent protective covering. Cap open ends of pipesstored on the jobsite. This precaution is especially important inareas where painting, plastering, or spraying of fireproof mate-rial, etc. is not yet complete. Foreign material that accumulateswithin the units can prevent proper start-up and necessitatecostly clean-up operations.

    Before installing any of the system components, be sure toexamine each pipe, fitting, and valve, and remove any dirt orforeign material found in or on these components.

    INSPECT UNIT To prepare the unit for installation, com-plete the procedures listed below:

    1. Compare the electrical data on the unit nameplate withordering and shipping information to verify that thecorrect unit has been shipped.

    2. Verify that the unit is the correct model for the enteringwater temperature of the job.

    3. Do not remove the packaging until the unit is ready forinstallation.

    4. Verify that the refrigerant tubing is free of kinks or dents,and that it does not touch other unit components.

    5. Inspect all electrical connections. Be sure connections areclean and tight at the terminals.

    6. Loosen compressor bolts until the compressor rides freelyon springs. Remove shipping restraints.

    7. Remove the four 1/4 in. shipping bolts from compressorsupport plate (two bolts on each side) to maximize vibra-tion and sound alternation.

    8. Remove any blower support cardboard from inlet of theblower.

    9. Locate and verify any accessory kit located in compressorsection.

    10. Remove any access panel screws that may be difficult toremove once unit is installed.

    Table 1 Physical Data 50PCH,PCV Units

    LEGEND *Front is located at control box end.NOTES:

    1. All units have grommet compressor mountings, and 1/2-in. and3/4-in. electrical knockouts.

    2. Maximum water working pressure is 500 psig.

    CAUTIONDO NOT store or install units in corrosive environments orin locations subject to temperature or humidity extremes(e.g., attics, garages, rooftops, etc.). Corrosive conditionsand high temperature or humidity can significantly reduceperformance, reliability, and service life. Always moveunits in an upright position. Tilting units on their sides maycause equipment damage.

    CAUTIONFailure to remove shipping brackets from spring-mountedcompressors will cause excessive noise and could causecomponent failure due to added vibration.

    50PCH,PCV UNIT 006 009 012 015 018 024 030 036 042 048 060COMPRESSOR (1 each) Rotary ScrollREFRIGERANT TYPE R-410A

    Factory Charge (oz) 17 18.5 23 32 43 43 47 50 70 74 82FAN MOTOR AND BLOWER

    Fan Motor Type/Speeds PSC/3Fan Motor (hp) 1/25 1/10 1/10 1/6 1/6 1/4 3/4 1/2 3/4 3/4 1Blower Wheel Size (Dia x W) (in.) 5 x 5 6 x 5 8 x 7 9 x 7 9 x 8 10 x 10 11 x 10

    COAX VOLUME (gal.) 0.123 0.143 0.167 0.286 0.450 0.286 0.323 0.323 0.890 0.738 0.939WATER CONNECTION SIZE FPT (in.) 1/2 3/4 1HORIZONTAL

    Air Coil Dimensions (H x W)(in.) 10 x 15 16 x 22 20 x 25 20 x 35Standard Filter - (Qty)1 in. Throwaway (1) 10 x 18 (1) 16 x 25 (1) 18 x 25

    (1) 20 x 28 or(2) 20 x 14

    (1) 20 x 24,(1) 20 x 14

    Weight (lb)Operating 103 105 114 153 158 174 182 203 218 263 278Packaged 113 115 124 158 163 179 187 209 224 270 285

    Corner Weight (lb)*Left-Front 37 38 42 53 55 62 67 75 81 98 103Right-Front 24 24 26 36 37 40 41 47 50 60 64Left-Back 23 23 25 34 35 39 40 44 48 58 61Right-Back 19 20 21 30 31 33 34 37 39 47 75

    VERTICALAir Coil Dimensions (H x W)(in.) 10 x 15 20 x 17.25 24 x 17.75 24 x 28.25Standard Filter - (Qty)1 in. Throwaway (1) 10 x 18 (1) 20 x 20 (1) 24 x 24

    (1) 14 x 24,(1) 18 x 24

    Weight (lb)Operating 103 105 114 153 158 189 197 203 218 263 278Packaged 113 115 124 158 163 194 202 209 224 270 285

    FPT Female Pipe ThreadPSC Permanent Split Capacitor

  • 4F

    RIGHT RETURN STRAIGHT DISCHARGEFRONT

    L N

    O

    M

    RIGHT RETURN

    FRONT

    LEFT/STRAIGHTDISCHARGE

    CSP

    BACKDISCHARGE

    CONDENSATE3 / 4" FPT

    3.3"[83.8 MM]

    0.7"[17.8 MM]

    FRONT-VIEW

    E D

    KJ 2

    1

    1.1 [27.9 MM]

    A

    CAP

    BSP

    RIGHT RETURN RIGHT VIEW -AIR COIL OPENING

    AIR COIL

    C

    TS

    B

    R

    Q

    FRONT

    L

    N O

    M

    LEFT RETURN STRAIGHT DISCHARGEFRONT

    BSP

    LEFT RETURN RIGHT RETURN

    AIR COIL

    CSP

    FRONT

    LEFT RETURN LEFT VIEW -AIR COIL OPENING

    1.75 [44.5 MM]

    C

    T

    R

    QS

    B

    UNIT HANGER DETAIL

    U

    VFR

    ONT

    WMODEL U V W

    015-030 43.1 [109.5] 22.2 [56.4] 18.0 [45.7]036-042 47.1 [119.6] 22.2 [56.4] 18.0 [45.7]048-060 54.1 [137.4] 26.2 [66.5] 22.0 [55.9]

    RIGHT RETURN BACK DISCHARGEA

    AIR

    CO

    IL S

    IDE

    C

    PN

    O

    M

    CSP

    BSP

    2 FT [610 MM] SERVICEACCESS

    FRONT

    LEFT RETURN

    0.7" [17.8 MM]

    3.3"[83.8 MM]

    CSP

    CONDENSATE3 / 4" FPT

    2 FT [610 MM] SERVICEACCESS

    AIR

    CO

    IL S

    IDE

    M

    A

    C

    LEFT RETURN BACK DISCHARGE

    NO

    P

    BSPBLOWEROUTLET

    BLOWEROUTLET

    BLOWEROUTLET

    BLOWEROUTLET

    OPTIONAL 2 FT[610 MM]SERVICEACCESS

    OPTIONAL 2 FT[610 MM]SERVICEACCESS

    G

    H

    006-012 34.1 [86.6] 21.1 [53.6] 18.9 [42.9]

    NOTE: BLOWER SERVICE PANEL REQUIRES 2 FT SERVICE ACCESS

    POWER SUPPLY3 / 4" [19.1 MM] KNOCKOUT1 / 2"

    [12.7 MM]KNOCKOUT

    LOW VOLTAGE1 / 2" [12.7 MM]KNOCKOUT

    3RIGHT/STRAIGHT

    DISCHARGE

    BACKDISCHARGENOTE: CHOOSE EITHER

    BACK OR STRAIGHT DISCHARGE NOTE: CHOOSE EITHERBACK OR STRAIGHT DISCHARGE

    50PCH006-060 UNITS

    NOTES:1. While clear access to all removable panels is not required, installer should

    take care to comply with all building codes and allow adequate clearancefor future field service.

    2. Horizontal units shipped with filter bracket only. This bracket should beremoved for return duct connection.

    3. Discharge flange and hanger brackets are factory installed.4. Condensate is 3/4-in. (19.1 mm) FPT copper.5. Blower service panel requires 2 ft (610 mm) service access.6. Blower service access is through back panel on left or right discharge units

    or through panel opposite air coil on back discharge units.

    50PCHUNITSIZE

    OVERALL CABINET WATERCONNECTIONS ELECTRICAL KNOCKOUTSDISCHARGE CONNECTIONS

    DUCT FLANGE( 0.10 in., 2.5 mm)

    RETURN CONNECTIONUSING RETURN AIR

    OPENING

    AWidth

    BDepth

    CHeight

    1 2 3 4Size(IPT)

    H1/2-in.

    J1/2-in.

    K3/4-in. L

    MSupplyHeight

    NSupplyWidth

    O PQ

    ReturnDepth

    RReturnHeight

    S TLoop In Loop OutD E F G LowVoltage

    LowVoltage

    PowerSupply

    006-012

    in. 19.1 34.1 11.1 9.6 1.1 1.5 1.1 1/2 8.1 5.1 2.1 0.8 8.9 6.7 8.2 1.3 16.1 9.8 1.1 0.6cm 48.5 86.6 28.2 24.3 2.7 3.8 2.7 1.3 20.6 13.0 5.4 1.9 22.7 17.0 13.3 3.3 41.0 25.0 2.7 1.5

    015 in. 20.1 43.1 17.0 15.1 1.4 3.2 1.41/2 12.1 9.1 6.1 2.6 13.3 9.9 4.1 1.3 23.0 15.0 1.1 1.0

    cm 51.1 109.5 43.2 38.4 3.4 8.1 3.5 1.3 30.8 23.2 15.6 6.6 33.8 25.1 10.5 3.3 58.4 38.1 2.8 2.5

    018 in. 20.1 43.1 17.0 15.1 1.4 4.1 1.41/2 12.1 9.1 6.1 2.6 13.3 9.9 4.1 1.3 23.0 15.0 1.1 1.0

    cm 51.1 109.5 43.2 38.4 3.4 10.4 3.5 1.3 30.8 23.2 15.6 6.6 33.8 25.1 10.5 3.3 58.4 38.1 2.8 2.5

    024 in. 20.1 43.1 18.3 15.1 1.4 4.4 1.43/4 12.1 9.1 6.1 2.6 13.3 9.9 4.1 1.3 23.0 16.3 1.1 1.0

    cm 51.1 109.5 46.5 38.4 3.4 11.3 3.5 1.9 30.8 23.2 15.6 6.6 33.8 25.1 10.5 3.3 58.4 41.4 2.8 2.5

    030 in. 20.1 43.1 18.3 15.1 1.4 3.1 1.43/4 12.1 9.1 6.1 2.6 13.3 9.9 4.1 1.3 23.0 16.3 1.1 1.0

    cm 51.1 109.5 46.5 38.4 3.4 7.8 3.5 1.9 30.8 23.2 15.6 6.6 33.8 25.1 10.5 3.3 58.4 41.4 2.8 2.5

    036 in. 20.1 47.1 21.0 15.1 1.4 5.3 1.43/4 16.1 13.1 10.1 2.5 16.1 11.0 3.0 2.5 25.9 19.0 1.1 1.0

    cm 51.1 119.6 53.3 38.4 3.4 13.4 3.5 1.9 41.0 33.3 25.7 6.3 40.9 27.9 7.7 6.4 65.8 48.3 2.8 2.5

    042 in. 20.1 47.1 21.0 15.1 1.4 4.4 1.43/4 16.1 13.1 10.1 2.5 16.1 11.0 3.0 2.5 25.9 19.0 1.1 1.0

    cm 51.1 119.6 53.3 38.4 3.4 11.3 3.5 1.9 41.0 33.3 25.7 6.3 40.9 27.9 7.7 6.4 65.8 48.3 2.8 2.5

    048 in. 24.1 54.1 21.0 15.1 1.4 4.4 1.4 1 16.1 13.1 10.1 3.7 16.1 13.7 4.1 1.3 35.9 19.0 1.1 1.0cm 61.2 137.4 53.3 38.4 3.4 11.1 3.5 2.5 41.0 33.3 25.7 9.5 41.0 34.8 10.3 3.2 91.2 48.3 2.8 2.5

    060 in. 24.1 54.1 21.0 15.1 1.4 3.8 1.4 1 16.1 13.1 10.1 1.7 18.1 13.7 4.1 1.3 35.9 19.0 1.1 1.0cm 61.2 137.4 53.3 38.4 3.4 9.7 3.5 2.5 41.0 33.3 25.7 4.4 46.0 34.8 10.3 3.2 91.2 48.3 2.8 2.5

    Fig. 1 50PCH Unit Dimensions

    a50-8695

    LEGENDBSP Blower Service PanelCAP Control Access PanelCSP Compressor Service PanelFPT Female Pipe Thread

  • 5AccessoryElectric Heat(if applicable)

    Filter Access

    Return Loop

    Supply Loop

    Water OutWater In

    Integral hanger support-pre-attached in factory

    Field-supplied transition tominimize pressure loss

    3/8" threaded rods(by others)

    Return Air(Ductworknot shown)

    ThermostatWiring

    Power Wiring Balancing Valve (Fieldinstalled and calibratedaccessory)

    Accessorystainless steelbraid hosewith integralJ swivel

    3/8" ThreadedRod (by others)

    Supply Air

    Insulated supply duct withat least one 90 degree elbowto reduce air noise(field supplied)

    FlexibleConnection

    Vibration Isolator(white compressor end

    and red blower end)

    Washer(by others)

    Double Hex Nuts(by others)

    Unit Power

    Unit PowerDisconnect

    Unit Hanger

    Low Pressure Drop WaterControl Valve (optional) or(field-installed accessory)

    Ball Valve Accessory with optionalintegral P/T plug (typical for supplyand return piping)

    Water OutWater In

    Fig. 2 Typical Installation 50PCH Units

    UNIT HANGER ISOLATION DETAIL

    a50-7842ef

  • 6ACCESS PANELS

    TOP VIEW-LEFT RETURN

    U

    RS ISOMETRICVIEW

    LEFT RETURN LEFT VIEW- AIR COIL OPENING

    T

    CPOWER SUPPLY3/4" [19.1 MM] HV

    KNOCKOUTLOW VOLTAGE

    1/2" [12.7 MM] LVKNOCKOUT

    LOW VOLTAGE1/2" [12.7 MM] LV

    KNOCKOUT

    CONDENSATE3/4" FPT

    FRONT-VIEW

    K

    1.00 [25.4 MM]

    F

    J HD

    L

    AIR COIL

    FIELD INSTALLEDDISCHARGE FLANGE

    FRONTBACK

    U

    R S

    T

    C

    BACKFRONT

    RIGHT RETURN RIGHT VIEW- AIR COIL OPENING

    BSP

    CAP

    STANDARD FILTER BRACKET

    ASP

    AIR COILFR

    ONT OPTIONAL

    2 FT [610 MM]SERVICEACCESSLEFT RTN(RIGHT RTNOPPOSITE

    SIDE)

    NB

    P

    AO

    M

    2 FT [610 MM]SERVICE

    3

    2

    1

    E

    I

    G

    TOP VIEW-RIGHT RETURN

    FRONT

    P N

    O

    Q

    TOP VIEW-FRONT RETURN

    P N

    O

    Q

    CSP

    CAP

    CSPCSP

    CSP

    AIR COIL

    AIR COIL SIDE

    BSP

    AIR COIL AND FRONT SIDE

    AIR COIL SIDE

    50PCV006-060 UNITS

    NOTES:1. Shaded areas are recommended service areas. Installer should take care to comply with

    all building codes and allow adequate clearance for future field service.2. Front and side access is preferred for service access. However, all components may be

    serviced from the front access panel if side access is not available except on 50PCV009-030 with front return.

    3. Discharge flange is field installed.4. Condensate is 3/4 in. (19.1 mm) FPT.5. Units shipped with filter rails. These rails should be removed for return duct connection.

    See WSHP Accessory Price Page for accessory air filter frame with duct collar.

    50PCVUNITSIZE

    OVERALL CABINET WATER CONNECTIONS ELECTRICAL KNOCKOUTSDISCHARGE CONNECTIONDUCT FLANGE INSTALLED

    (0.10 in., 2.5 mm)RETURN CONNECTION

    USING RETURN AIR OPENING

    AWidth

    BDepth

    CHeight

    1 2 3Size(IPT)

    J1/2-in.

    (1.3 cm)K

    1/2-in.(1.3 cm)

    L3/4-in.

    (1.3 cm) M NO

    SupplyWidth

    PSupplyDepth

    Q RS

    ReturnDepth

    TReturnHeight

    UD E F G H I LowVoltage

    LowVoltage

    PowerSupplyLoop In Loop Out

    006-012

    in. 19.1 19.1 22.0 1.4 1.6 9.5 1.6 6.1 1.6 1/2 2.9 5.9 8.9 8.9 5.1 9.0 9.0 5.5 2.1 16.2 9.9 0.7cm 48.5 48.5 55.9 3.6 4.1 24.1 4.3 15.6 4.1 1.3 7.3 14.9 22.5 22.7 12.9 22.9 22.9 14.0 5.3 41.1 25.1 1.9

    015 in. 21.5 21.5 39.0 1.9 1.4 13.8 1.4 8.1 1.41/2 4.1 7.1 10.1 6.4 3.8 14.0 14.0 5.3 2.3 18.3 20.9 0.7

    cm 54.6 54.6 99.1 4.8 3.6 35.1 3.6 20.6 3.6 1.3 10.5 18.1 25.7 16.1 9.5 35.6 35.6 13.6 5.8 46.5 53.1 1.9

    018 in. 21.5 21.5 39.0 1.9 1.4 12.9 1.4 8.1 1.41/2 4.1 7.1 10.1 6.4 3.8 14.0 14.0 5.3 2.3 18.3 20.9 0.7

    cm 54.6 54.6 99.1 4.8 3.6 32.8 3.6 20.6 3.6 1.3 10.5 18.1 25.7 16.1 9.5 35.6 35.6 13.6 5.8 46.5 53.1 1.9

    024 in. 21.5 21.5 40.0 1.9 1.4 13.8 1.4 8.1 1.43/4 4.1 7.1 10.1 6.4 3.8 14.0 14.0 5.3 2.3 18.3 20.9 0.7

    cm 54.6 54.6 101.6 4.8 3.6 35.1 3.6 20.6 3.6 1.9 10.5 18.1 25.7 16.1 9.5 35.6 35.6 13.6 5.8 46.5 53.1 1.9

    030 in. 21.5 21.5 40.0 1.9 1.4 15.2 1.4 8.1 1.43/4 4.1 7.1 10.1 6.4 3.8 14.0 14.0 5.3 2.3 18.3 20.9 0.7

    cm 54.6 54.6 101.6 4.8 3.6 38.6 3.6 20.6 3.6 1.9 10.5 18.1 25.7 16.1 9.5 35.6 35.6 13.6 5.8 46.5 53.1 1.9

    036 in. 21.5 26.0 45.0 1.9 1.4 15.7 1.4 8.1 1.43/4 4.1 7.1 10.1 6.4 3.8 14.0 14.0 5.1 2.3 22.8 23.9 0.7

    cm 54.6 66.0 114.3 4.8 3.6 39.9 3.6 20.6 3.6 1.9 10.5 18.1 25.7 16.1 9.5 35.6 35.6 13.1 5.8 57.9 60.7 1.9

    042 in. 21.5 26.0 45.0 1.9 1.4 16.6 1.4 8.1 1.43/4 4.1 7.1 10.1 6.4 3.8 14.0 14.0 5.1 2.3 22.8 23.9 0.7

    cm 54.6 66.0 114.3 4.8 3.6 42.0 3.6 20.6 3.6 1.9 10.5 18.1 25.7 16.1 9.5 35.6 35.6 13.1 5.8 57.9 60.7 1.9

    048 in. 24.0 32.5 46.0 1.9 1.4 16.6 1.4 8.1 1.4 1 4.1 7.1 10.1 6.9 7.3 16.0 18.0 5.1 2.3 29.3 22.5 0.7cm 61.0 82.6 116.8 4.8 3.6 42.2 3.6 20.6 3.6 2.5 10.5 18.1 25.7 17.4 18.4 40.6 45.7 13.1 5.8 74.4 57.0 1.9

    060 in. 24.0 32.5 46.0 1.9 1.4 16.7 1.4 8.1 1.4 1 4.1 7.1 10.1 6.9 7.3 16.0 18.0 5.1 2.3 29.3 22.5 0.7cm 61.0 82.6 116.8 4.8 3.6 42.4 3.6 20.6 3.6 2.5 10.5 18.1 25.7 17.4 18.4 40.6 45.7 13.1 5.8 74.4 57.0 1.9

    Fig. 3 50PCV Unit Dimensions

    LEGENDASP Alternate Service PanelBSP Blower Service PanelCAP Control Access PanelCSP Compressor Service PanelFPT Female Pipe ThreadHV High VoltageLV Low Voltage

    a50-8696

  • 7Step 3 Locate Unit The following guidelinesshould be considered when choosing a location for a WSHP: Units are for indoor use only. Locate in areas where ambient temperatures are between

    40 F and 100 F and relative humidity is no greater than75%.

    Provide sufficient space for water, electrical and ductconnections.

    Locate unit in an area that allows easy access andremoval of filter and access panels.

    Allow enough space for service personnel to performmaintenance.

    Return air must be able to freely enter the space if unitneeds to be installed in a confined area such as a closet.

    Install the unit on a piece of rubber, neoprene or othermounting pad material for sound isolation. The padshould be at least 3/8 in. [10 mm] to 1/2 in. [13 mm] inthickness. Extend the pad beyond all four edges of theunit.

    Provide adequate clearance for filter replacement anddrain pan cleaning. Do not block filter access with pip-ing, conduit or other materials. Refer to Fig. 1 and 3 fordimensional data.

    Provide access for fan and fan motor maintenance andfor servicing the compressor and coils without removingthe unit.

    Provide an unobstructed path to the unit within the closetor mechanical room. Space should be sufficient to allowremoval of the unit, if necessary.

    In limited side access installations, pre-removal of thecontrol box side mounting screws will allow control boxremoval for future servicing.

    Provide access to water valves and fittings and screw-driver access to the unit side panels, discharge collar andall electrical connections.NOTE: Correct placement of the horizontal unit can play animportant part in minimizing sound problems. Since duct-work is normally applied to these units, the unit can beplaced so that the principal sound emission is outside the oc-cupied space in sound-critical applications. A fire dampermay be required by the local code if a fire wall is penetrated.

    FIELD CONVERSION OF DISCHARGE AIR The dis-charge air of the 50PCH horizontal units can be converted

    between side and back discharge in the field. The conversionprocess is the same for right and left return configurations. SeeFig. 5 and 6.NOTE: It is not possible to convert return air between left orright return models in the field due to refrigerant pipingchanges.Preparation The unit should be on the ground in a well litarea for conversion. Hung units should be taken down toground level before converting.

    ReturnAir

    Power

    ThermostatWiring

    CompressorAccess Panel

    Balancing Valve (field installed and calibrated accessory)Field-suppliedstainless steel

    braid hosewith integral J swivel

    Low Pressure Drop Water

    Control Valve (optional) (field-installed accessory)

    Ball Valve with optional integral P/T plug (typical for supply and return piping)

    WaterOut

    WaterIn

    BuildingLoop

    Supply Air

    FlexibleConnection

    NOTE: Ball valve with integral pressure temperature plug recommended.

    Fig. 4 Typical Vertical Installation of 50PCV Unit

    a50-6803ef

    Return Air

    Remove Screws

    Return Air

    Rotate

    Move to Side

    Side Discharge

    Return Air

    Discharge Air

    Drain

    Back Discharge

    Replace Screws

    WaterConnection End

    WaterConnection End

    WaterConnection End

    Fig. 5 Conversion Left Return,Side Discharge to Back Discharge

    WaterConnection End

    SupplyDuct

    Return Air

    WaterConnection End

    Drain

    Return Air

    Discharge Air

    Side Discharge

    Back Discharge

    Fig. 6 Conversion Right Return,Side Discharge to Back Discharge

    a50-6257ef

  • 8Side to Back Discharge Conversion1. Remove screws to free the top and discharge panels. See

    Fig. 5.2. Remove the access panel and set aside.3. Lift the discharge panel from side of unit and rotate it to

    back using care not to damage blower wiring.4. Check blower wire routing and connections for undue

    tension or contact with sheet metal edges. Re-route ifnecessary.

    5. Check refrigerant tubing for contact with other compo-nents. Adjust if necessary.

    6. Reinstall top panel using screws set aside in Step 1.NOTE: Location for some screws at bottom of discharge panelmay have to be changed.

    7. Manually spin fan wheel to check for obstructions.Adjust for any obstruction found.

    8. Replace access panel.Back to Side Discharge Conversion Follow instructionsabove for Side to Back Discharge Conversion, noting thepanels would be reversed.

    Step 4 Mount the UnitHORIZONTAL UNITS (50PCH) Horizontal units should bemounted using the factory-installed hangers. Proper attachmentof hanging rods to building structure is critical for safety. SeeFig. 2 and 7. Rod attachments must be able to support theweight of the unit. See Table 1 for unit operating weights.

    VERTICAL UNITS (50PCV) Vertical units are available inleft or right return air configurations. See Fig. 3. Mount the uniton a vibration absorption pad slightly larger than the entire baseto minimize vibration transmission. It is not necessary to mountthe unit on the floor. See Fig. 8.

    NOTE: Some codes require the use of a secondary drain panunder vertical units. Check local codes for more information.

    Step 5 Check Duct System Size the duct sys-tem to handle the design airflow quietly.NOTE: Depending on the unit, the fan wheel may have a ship-ping support installed at the factory. This must be removedbefore operating unit. SOUND ATTENUATION To eliminate the transfer ofvibration to the duct system, a flexible connector is recom-mended for both discharge and return air duct connections onmetal duct systems. The supply and return plenums should in-clude internal duct liner of fiberglass or be made of duct boardconstruction to maximize sound attenuation of the blower.Installing the WSHP unit to uninsulated ductwork in an uncon-ditioned space is not recommended since it will sweat andadversely affect the units performance.

    To reduce air noise, at least one 90-degree elbow could beincluded in the supply and return air ducts, provided systemperformance is not adversely impacted. The blower speed canalso be changed in the field to reduce air noise or excessive air-flow, provided system performance is not adversely impacted.EXISTING DUCT SYSTEM If the unit is connected toexisting ductwork, consider the following: Verify that the existing ducts have the proper capacity to

    handle the unit airflow. If the ductwork is too small,install larger ductwork.

    Check existing ductwork for leaks and repair asnecessary.

    NOTE: Local codes may require ventilation air to enter thespace for proper indoor air quality. Hard-duct ventilation maybe required for the ventilating air supply. If hard ducted venti-lation is not required, be sure that a proper air path is providedfor ventilation air to unit to meet ventilation requirement of thespace.

    Step 6 Install Condensate DrainHORIZONTAL UNITS (50PCH) Slope the unit towardthe drain at a 1/4 in. drop at drain end. See Fig. 9. If it is not pos-sible to meet the required pitch, install a condensate pump atthe unit to pump condensate to building drain.

    Horizontal units are not internally trapped, therefore an ex-ternal trap is necessary. Install each unit with its own individualtrap and means to flush or blow out the condensate drain line.Do not install units with a common trap or vent. For typicalcondensate connections see Fig. 10.NOTE: Never use a pipe size smaller than the connection.VERTICAL UNITS (50PCV) Each unit uses a condensatehose inside all cabinets as a trapping loop, therefore an externaltrap is not necessary and should not be used. See Fig. 11.

    Fig. 7 Horizontal Hanger Bracket(Factory Installed)

    COMPRESSORSECTION

    AIR HANDLERSECTION

    a50-8489

    VibrationAbsorptionPad

    Fig. 8 50PCV Unit Mounted withVibration Absorption Pad

    a50-6259ef

    Fig. 9 Horizontal Unit Pitch

    1/4 Pitch forDrainage

    Drain Connection

    Pitch TowardDrain

    a50-6260ef

  • 9Each unit must be installed with its own individual vent andmeans to flush or blow out the condensate drain line. Do not in-stall units with a common trap or vent.VENTING Install a vent in the condensate line of anyapplication that may allow dirt or air to collect in the line. Con-sider the following: Always install a vent where an application requires a

    long horizontal run. Always install a vent where large units are working

    against higher external static pressure and to allowproper drainage for multiple units connected to the samecondensate main.

    Be sure to support the line where anticipated sagging fromthe condensate or when double trapping may occur.

    If condensate pump is present on unit, be sure drain con-nections have a check valve to prevent back flow of con-densate into other units.

    Step 7 Pipe Connections Depending on theapplication, there are 3 types of WSHP piping systems tochoose from: water loop, ground-water and ground loop. Referto Piping Section of Carrier System Design Manual for addi-tional information.

    All WSHP units use low temperature soldered female pipethread fittings for water connections to prevent annealing andout-of-round leak problems which are typically associated withhigh temperature brazed connections. Refer to Table 1 for con-nection sizes. When making piping connections, consider thefollowing: Use a backup wrench when making screw connections to

    unit to prevent internal damage to piping.

    Insulation may be required on piping to avoid condensa-tion in the case where fluid in loop piping operates attemperatures below dew point of adjacent air.

    Piping systems that contain steel pipes or fittings maybe subject to galvanic corrosion. Dielectric fittings maybe used to isolate the steel parts of the system to avoidgalvanic corrosion.

    WATER LOOP APPLICATIONS Water loop applicationsusually include a number of units plumbed to a common pip-ing system. Maintenance to any of these units can introduce airinto the piping system. Therefore, air elimination equipmentcomprises a major portion of the mechanical room plumbing.

    The flow rate is usually set between 2.25 and 3 gpm per tonof cooling capacity. For proper maintenance and servicing,pressure-temperature (P/T) ports are necessary for temperatureand flow verification.

    In addition to complying with any applicable codes, consid-er the following for system piping: Piping systems using water temperatures below 50 F

    require 1/2-in. closed cell insulation on all piping surfacesto eliminate condensation.

    Avoid all plastic to metal threaded fittings due to thepotential to leak. Use a flange fitted substitute.

    Teflon tape thread sealant is recommended to minimizeinternal fouling of the heat exchanger.

    Use backup wrench. Do not overtighten connections. Route piping to avoid service access areas to unit. Flush the piping system prior to operation to remove dirt

    and foreign materials from the system.GROUND-LOOP APPLICATIONS Temperatures be-tween 25 and 110 F and a cooling capacity of 2.25 to 3 gpm offlow per ton is recommended. In addition to complying withany applicable codes, consider the following for system piping: Limit piping materials to only polyethylene fusion in the

    buried sections of the loop. Do not use galvanized or steel fittings at any time due to

    corrosion. Avoid all plastic to metal threaded fittings due to the poten-

    tial to leak. Use a flange fitted substitute. Do not overtighten connections. Route piping to avoid service access areas to unit. Use pressure-temperature (P/T) plugs to measure flow of

    pressure drop.INSTALLATION OF SUPPLY AND RETURN HOSEKIT Follow these piping guidelines.

    1. Install a drain valve at the base of each supply and returnriser to facilitate system flushing.

    2. Install shutoff/balancing valves and unions at each unit topermit unit removal for servicing.

    3. Place strainers at the inlet of each system circulatingpump.

    4. Select the proper hose length to allow slack between con-nection points. Hoses may vary in length by +2% to 4%under pressure.

    5. Refer to Table 2. Do not exceed the minimum bend radiusfor the hose selected. Exceeding the minimum bend radi-us may cause the hose to collapse, which reduces waterflow rate. Install an angle adapter to avoid sharp bendsin the hose when the radius falls below the requiredminimum.NOTE: Piping must comply with all applicable codes.

    Table 2 Metal Hose Minimum Bend Radii

    NOTE: Trap should be deep enough to offset maximum unit staticdifference. A 4-in. trap is recommended.

    Fig. 10 Trap Condensate Drain

    a50-6261tf

    AlternateCondensateLocation

    Vent

    1/4 per footslope to drain

    3/4 Copper FPT/PVC

    WaterConnections

    1/2

    1/2

    3/4 PVC

    NOTE: Unit does not need to be sloped toward drain.

    Fig. 11 Vertical Condensate Connection

    a50-6262ef

    HOSE DIAMETER (in.) MINIMUM BEND RADII (in.)1/2 21/23/4 41 51/2

  • 10

    Insulation is not required on loop water piping except wherethe piping runs through unheated areas or outside the buildingor when the loop water temperature is below the minimum ex-pected dew point of the pipe ambient. Insulation is required ifloop water temperature drops below the dew point.

    Pipe joint compound is not necessary when Teflon* thread-ed tape is pre-applied to hose assemblies or when flared-endconnections are used. If pipe joint compound is preferred, usecompound only in small amounts on the male pipe threads ofthe fitting adapters. Prevent sealant from reaching the flaredsurfaces of the joint.NOTE: When anti-freeze is used in the loop, assure that it iscompatible with Teflon tape or pipe joint compound employed.

    Maximum allowable torque for brass fittings is 30 ft-lb. If atorque wrench is not available, tighten finger-tight plus onequarter turn. Tighten steel fittings as necessary.

    Optional pressure-rated hose assemblies designed specifi-cally for use with Carrier units are available. Similar hoses canbe obtained from alternate suppliers. Supply and return hosesare fitted with swivel-joint fittings at one end to prevent kink-ing during installation.

    Refer to Fig. 12 for an illustration of a supply/return hosekit. Male adapters secure hose assemblies to the unit and risers.Install hose assemblies properly and check them regularly toavoid system failure and reduced service life.

    Step 8 Wire Field Power Supply

    All field installed wiring, including the electrical ground,MUST comply with the National Electrical Code (NEC) aswell as applicable local codes. In addition, all field wiring mustconform to the Class II temperature limitations described in theNEC.

    Refer to unit wiring diagrams Fig. 13-20 for a schematic ofthe field connections, which must be made by the installing (orelectrical) contractor. Refer to Table 3 for fuse sizes.

    Consult the unit wiring diagram located on the inside of thecompressor access panel to ensure proper electrical hookup.The installing (or electrical) contractor must make the fieldconnections when using field-supplied disconnect.

    Operating voltage must be the same voltage and phase asshown in Table 3.

    Make all final electrical connections with a length of flexi-ble conduit to minimize vibration and sound transmission tothe building.POWER CONNECTION Make line voltage connectionby connecting the incoming line voltage wires to the L sideof the CC terminal as shown in Fig. 21. See Table 3 for cor-rect wire and maximum overcurrent protection sizing.SUPPLY VOLTAGE Operating voltage to unit must bewithin voltage range indicated on unit nameplate.

    On 3-phase units, voltages under load between phases mustbe balanced within 2%. Use the following formula to deter-mine the percentage voltage imbalance:% Voltage Imbalance

    Example: Supply voltage is 460-3-60.AB = 452 voltsBC = 464 voltsAC = 455 volts

    Determine maximum deviation from average voltage:(AB) 457 452 = 5 v(BC) 464 457 = 7 v(AC) 457 455 = 2 vMaximum deviation is 7 v.Determine percent voltage imbalance.

    This amount of phase imbalance is satisfactory as it isbelow the maximum allowable 2%.

    Operation on improper line voltage or excessive phaseimbalance constitutes abuse and may cause damage to electri-cal components.NOTE: If more than 2% voltage imbalance is present, contactyour local electric utility.208-VOLT OPERATION All 208-230 volt units are factorywired for 208 volts. The transformers may be switched to230-volt operation by switching the red (208 volt) wire withthe orange (230 volt) wire at the L1 terminal.460-VOLT OPERATION Units using 460-v and internalsecondary pump will require a neutral wire from the supplyside in order to feed accessory with 265-v.

    IMPORTANT: Do not bend or kink supply lines or hoses.

    CAUTIONBackup wrench is required when tightening water connec-tions to prevent water line damage. Failure to use a backupwrench could result in equipment damage.

    WARNINGTo avoid possible injury or death due to electrical shock,open the power supply disconnect switch and secure it inan open position during installation.

    CAUTIONUse only copper conductors for field-installed electricalwiring. Unit terminals are not designed to accept othertypes of conductors. Failure to follow this safety precautioncould lead to equipment damage.

    Rib Crimped

    Length(2 ft Length Standard)

    SwivelBrassFitting

    BrassFitting

    MPT

    Fig. 12 Supply/Return Hose Kit

    A50-7734

    = 100 x max voltage deviation from average voltageaverage voltage

    Average Voltage = 452 + 464 + 4553

    = 13713= 457

    % Voltage Imbalance = 100 x 7457= 1.53%

    *Registered trademark of E. I. du Pont de Nemours and Company.

  • 11

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    ES:

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    mpr

    ess

    or th

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    ly.2.

    All w

    iring

    to th

    e u

    nit

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    st co

    mpl

    y wi

    th N

    EC a

    nd

    loca

    l cod

    es.

    3.Tr

    ans

    form

    er

    is w

    ired

    to 20

    8-v

    RED

    lead

    fo

    r 20

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    60 u

    nits

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    r 23

    0-3-

    60,

    switc

    h R

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    nd

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    and

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    ad. T

    ran

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    r is

    ene

    rgy

    limitin

    g or

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    e ci

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    t bre

    ake

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    the

    rmis

    tor

    prov

    ides

    fre

    eze

    pr

    ote

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    n fo

    r w

    ate

    r. W

    hen

    usi

    ng a

    nti-

    free

    ze s

    olut

    ion

    s, cu

    t JW

    3 jum

    per.

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    efer

    to m

    icro

    proc

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    r co

    ntro

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    erm

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    stru

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    to th

    e un

    it. W

    ire Y

    fro

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    erm

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    at to

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    whe

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    ized

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    erm

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    at w

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    ass

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    no

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    ith m

    oto

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    d w

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    -v a

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    how

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    ello

    w s

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    .8.

    Blow

    er

    mot

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    ory

    wire

    d fo

    r m

    edi

    um

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    eeds

    . Fo

    r a

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    two

    des

    ired

    spee

    d ta

    ps.

    a50-

    8491

    Fig.

    14

    50

    PCH,

    PCV

    Units

    with

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    elu

    xe

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    trolle

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    hree

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    se (2

    08/2

    30 V

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    Del

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    D

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    l

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    id C

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    Com

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    ion

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    an

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    inte

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  • 13

    NOT

    ES:

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    mpr

    esso

    r th

    erm

    ally

    pro

    tect

    ed in

    tern

    ally

    .

    2.Al

    l wiri

    ng

    to th

    e un

    it m

    ust

    com

    ply

    with

    N

    EC a

    nd lo

    cal c

    odes

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    3.Tr

    an

    sfo

    rme

    r is

    wire

    d to

    460

    -v B

    LK/R

    ED le

    ad fo

    r 46

    0-3-

    60 u

    nits

    or 5

    75-v

    GRY

    lea

    d fo

    r 57

    5-3-

    60 u

    nits

    . Tr

    ans

    form

    er

    is e

    ne

    rgy

    limiti

    ng

    or m

    ay h

    ave

    circ

    uit

    bre

    ake

    r.4.

    FP1

    ther

    mis

    tor

    prov

    ides

    lo

    w t

    empe

    ratu

    re p

    rote

    ctio

    n fo

    r w

    ate

    r. W

    hen

    usi

    ng a

    ntifr

    ee

    ze s

    olu

    tion

    s, cu

    t JW

    3 jum

    per.

    5.R

    efe

    r to

    m

    icro

    pro

    cess

    or c

    ont

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    , or t

    herm

    ost

    at in

    sta

    llatio

    n in

    stru

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    ns

    for

    wiri

    ng to

    the

    unit.

    W

    ire

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    m th

    erm

    ost

    at to

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    D

    elux

    e D

    whe

    n m

    otor

    ized

    valve

    is n

    ot u

    sed.

    Th

    erm

    ost

    at w

    irin

    g m

    ust

    be

    Cl

    ass

    1a

    nd

    volta

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    ting

    equ

    al t

    o or

    gre

    ate

    r th

    an u

    nit

    supp

    ly vo

    ltage

    . H

    eat/c

    ool

    the

    rmo

    sta

    ts n

    ot c

    ompa

    tible

    with

    mot

    oriz

    ed

    wa

    ter

    valve

    .

    6.24

    -v a

    larm

    sig

    na

    l sho

    wn

    . Fo

    r dr

    y al

    arm

    co

    nta

    ct, c

    ut J

    W4

    jumpe

    r an

    d dr

    yco

    nta

    ct w

    ill be

    ava

    ilabl

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    etw

    ee

    n A

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    nd

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    7.Tr

    an

    sform

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    nda

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    roun

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    gr

    ee

    n w

    ire w

    ith y

    ello

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    tripe

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    m

    Cte

    rmin

    al to

    co

    ntro

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    Blow

    er m

    oto

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    fact

    ory

    wire

    d fo

    r m

    ediu

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    bina

    tion

    of s

    peed

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    tach

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    ck w

    ire to

    the

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    er

    of th

    e tw

    ode

    sired

    spe

    ed ta

    ps a

    t the

    mot

    or. At

    tach

    the

    blu

    e w

    ire to

    the

    low

    er

    of t

    hetw

    o de

    sire

    d sp

    eed

    taps

    .

    9.Bl

    ower

    mo

    tor

    is fa

    cto

    ry w

    ired

    for

    high

    and

    low

    spe

    eds.

    N

    o ot

    her

    com

    bi-

    na

    tion

    of s

    pee

    ds is

    ava

    ilabl

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    .Th

    e 46

    0-v

    un

    its usi

    ng

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    tern

    al s

    eco

    ndar

    y pu

    mp

    will

    requ

    ire a

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    lw

    ire fr

    om

    the

    supp

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    de in

    or

    der t

    o fe

    ed

    the

    acce

    sso

    ry w

    ith 2

    65-v.

    a50-

    8492

    Fig.

    15

    5

    0PCH

    ,PCV

    Uni

    ts w

    ith D

    elux

    e D

    Con

    trolle

    r, Th

    ree-

    Phas

    e (46

    0 V)

    Del

    uxe

    D

    LEG

    END

    Rel

    ay/C

    onta

    ctor

    Coi

    l

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    en

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    n

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    ptio

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    ion

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    irin

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  • 14

    Fig.

    16

    50

    PCH,

    PCV

    Units

    with

    Co

    mpl

    ete

    C an

    d LO

    N C

    ontro

    ller

    (460

    V)

    Co

    mp

    lete

    C

    a50-

    8493

    LEG

    END

    AL

    Al

    arm

    Rel

    ay C

    onta

    cts

    BM

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    otor

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    C

    Blow

    er M

    otor

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    BR

    Bl

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    elay

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    Circ

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    reak

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    CC

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    pres

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    ate

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    2

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    empe

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    rote

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    ir Co

    ilH

    P

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    ess

    ure

    Swi

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    HPW

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    re W

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    tch

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    Fiel

    d Se

    lect

    ion

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    LOC

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    Sw

    itch

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    Lo

    cal O

    pera

    ting

    Netw

    ork

    MV

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    oto

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    oto

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    nd S

    witc

    hN

    EC

    Nat

    ion

    al E

    lect

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    e*O

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    al B

    lock

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    R

    ever

    sing

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    ve So

    leno

    idTR

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    nsf

    orm

    er

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    w Vo

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    ted

    Circ

    uit T

    race

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    ion

    al W

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    elay

    /Con

    tact

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    .

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    e Sw

    itch

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    h Pr

    essu

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    itch

    Splic

    e Ca

    pCi

    rcui

    t Bre

    ake

    r

    NOT

    ES:

    1.Co

    mpr

    ess

    or

    an

    d bl

    owe

    r m

    oto

    r th

    erm

    ally

    pro

    tect

    ed

    inte

    rna

    lly.

    2.Al

    l wiri

    ng

    to th

    e u

    nit

    mu

    st c

    ompl

    y w

    ith N

    EC a

    nd lo

    cal c

    ode

    s.3.

    Tra

    nsf

    orm

    er is

    wire

    d to

    46

    0 v

    BLK/

    RED

    lead

    for

    460-

    3-60

    u

    nits

    . Tr

    an

    s-fo

    rme

    r is

    ene

    rgy

    limiti

    ng o

    r m

    ay h

    ave

    ci

    rcui

    t bre

    ake

    r.4.

    FP1

    ther

    mis

    tor

    prov

    ides

    lo

    w t

    em

    pera

    ture

    pro

    tect

    ion

    for

    wat

    er. W

    hen

    usi

    ng

    antif

    ree

    ze s

    olut

    ion

    s, cu

    t JW

    3 jum

    per.

    5.R

    efe

    r to

    m

    icro

    pro

    cess

    or

    con

    trol,

    LON,

    o

    r th

    erm

    ost

    at

    inst

    alla

    tion

    inst

    ruct

    ion

    s fo

    r w

    irin

    g to

    th

    e u

    nit.

    Wire

    N

    01 f

    rom

    LO

    N to

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    -pl

    ete

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    hen

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    oto

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    n

    ot u

    sed.

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    w v

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    iring

    mu

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    Cl

    ass

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    nd

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