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SHEET INDEX CERTIFICATIONS

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PAINT BOOTH FIRE PROTECTIONIOWA DEPARTMENT OF TRANSPORTATION800 LINCOLN WAY, AMES, IA 50010

4162700

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017

I HEREBY CERTIFY THAT THIS ENGINEERING DOCUMENT WAS PREPARED BY ME OR UNDER MY DIRECT PERSONAL SUPERVISION AND THAT I AM A DULY LICENSED PROFESSIONAL ENGINEER UNDER THE LAWS OF THE STATE OF IOWA.

PAGES, SHEETS OR DIVISIONS COVERED BY THIS SEAL:

Printed or typed name

Signature Date

License Number

My license renewal date is

Douglas A. Sullivan

15589

12/31/2018

MECHANICAL ENGINEER

BUILDING AND GROUNDS

REPAIR SHOP GENERAL

G000 COVER SHEET

FIRE PROTECTION

FP101 FIRE PROTECTION PLANS - CARPENTERS SHOP

FP102 FIRE PROTECTION PLANS - REPAIR SHOP

FP103 FIRE PROTECTION SPECIFICATIONS

PROJECT LOCATION

CARPENTERS SHOP

COVERAGE AREA

ANTICIPATED LOCATION OF CONTROL PANEL AND DRY CHEMICAL STORAGE CYLINDERS. COORDINATE FINAL LOCATION WITH OWNER AND MANUFACTURER'S REQUIREMENTS

SLIDING DOOR

PHOTO ORIENTATION

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BUILDING AND GROUNDS REPAIR SHOP

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NORTH

1/2" = 1'-0"5AFIRE PROTECTION PLAN - CARPENTERS SHOP

3'

PROVIDE A DRY CHEMICAL FIRE PROTECTION SYSTEM TO SERVE THE CARPENTERS SHOP AS DESCRIBED IN THE PROJECT SPECIFICATIONS ON SHEET FP103. SYSTEM SHALL BE PRE ENGINEERED BASED ON THE APPLICATION DESCRIBED ON THIS SHEET. ALL OTHER INFORMATION REQUIRED FOR COMPLETE DESIGN OF DRY CHEMICAL SYSTEM BY THE MANUFACTURER SHALL BE FIELD VERIFIED BY THE CONTRACTOR. COORDINATE FINAL LOCATION OF STORAGE TANKS, CONTROL PANEL, REMOTE MANUAL RELEASE STATION, AND ALARM ENUNCIATION DEVICES WITH OWNER. PATCH AND SEAL ALL PENETRATIONS.

APPLICATION DESCRIPTION:

THE SPRAY OPERATION IN THE CARPENTERS SHOP TAKES PLACE IN THE OPEN BOOTH INDICATED ABOVE. A HANDHELD SPRAY GUN IS USED TO APPLY PAINT TO MISCELLANEOUS PARTS. A MAXIMUM OF ONE SPRAY GUN IS OPERATED AT ANY ONE TIME WITH A MAXIMUM SPRAY CAPACITY OF 0.6 GALLONS PER HOUR. THE VOC CONTENT OF ANY PAINT OR SOLVENT USED DOES NOT EXCEED 10.0 POUNDS PER GALLON. THE SINGLE HAP CONTENT OF ANY PAINT OR SOLVENT USED DOES NOT EXCEED 7.2 POUNDS PER GALLON.

PRODUCT DESCRIPTION OF TYPICAL PAINTS, STAINS AND SOLVENTS STORED AND USED IN ROOM:

VENDOR PRODUCT NAME

PRODUCTDESCRIPTION

VOC CONTENTLBS/GAL

SINGLE HAP,LBS/GAL

TOTAL HAP CONTENTLBS/GAL

DIAMOND VOGEL

DIAMOND VOGEL

DIAMOND VOGEL

DIAMOND VOGEL

DIAMOND VOGEL

DIAMOND VOGEL

SUNNYSIDE

DIAMOND VOGEL

COTE ALL

XYLOL

VARNISH

OM (WIPING)

SUPER QUICK SANDING SEALER

N-9102

ALLPRO PAINT THINNER

GUN CLEANER

ENAMEL PAINT

N-3023

INTERIOR QUICK DRY SEMI-GLOSS

STAIN

SEALER

LAQUER THINNER

THINNER

THINNER

3.75

7.75

4.65

4.59

4.63

6.90

6.52

5.03

0.00

7.18

0.00

0.00

0.00

2.44

2.40

4.40

0.00

7.25

0.00

0.00

0.00

2.44

2.40

4.40

FIGURE 1: LOOKING SOUTH

CARPENTERS SHOP

ABBREVIATION LEGEND:

HAP: HAZARDOUS AIR POLLUTANTVOC: VOLATILE ORGANIC COMPOUND

EQUIPMENT DESCRIPTION:

BINKS SPRAY GUN MODEL 7GRACO SPRAY GUN MODEL FX 3000

FLASH POINT FLAMMABILITY CLASSIFICATION

102 °F

78° F

44 °F

108 °F

57 °F

27 °F

107 °F

1 °F

CLASS II

CLASS 1C

CLASS 1B

CLASS II

CLASS 1B

CLASS 1B

CLASS II

CLASS IB

VAPOR DENSITY TO AIR

HEAVIER

HEAVIER

HEAVIER

HEAVIER

HEAVIER

HEAVIER

HEAVIER

HEAVIER

PAINT BOOTH

COVERAGE AREA

ANTICIPATED LOCATION OF CONTROL PANEL AND DRY CHEMICAL STORAGE CYLINDERS. COORDINATE FINAL LOCATION WITH OWNER AND MANUFACTURER'S REQUIREMENTS

PHOTO ORIENTATION

PHOTO ORIENTATION

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3'

PROVIDE A DRY CHEMICAL FIRE PROTECTION SYSTEM TO SERVE THE REPAIR SHOP VEHICLE PAINT BOOTH AS DESCRIBED IN THE PROJECT SPECIFICATIONS. SYSTEM SHALL BE PRE ENGINEERED BASED ON THE APPLICATION DESCRIBED ON THIS SHEET. ALL OTHER INFORMATION REQUIRED FOR COMPLETE DESIGN OF DRY CHEMICAL SYSTEM BY THE MANUFACTURER SHALL BE FIELD VERIFIED BY THE CONTRACTOR. COORDINATE FINAL LOCATION OF STORAGE TANKS, CONTROL PANEL, REMOTE MANUAL RELEASE STATION, AND ALARM ENUNCIATION DEVICES WITH OWNER. PATCH AND SEAL ALL PENETRATIONS.

APPLICATION DESCRIPTION:

THE REPAIR SHOP PAINT BOOTH OPERATION IS TYPICAL OF AN AUTOMOTIVE PAINT BOOTH. THE BOOTH IS A CROSSFLOW DESIGN TAKING AIR IN ON THE SHOP SIDES THROUGH INTAKE FILTERS SHOWN IN FIGURE 3 ABOVE. THE AIR IS THEN FILTERED AGAIN AT THE EXHAUST INTAKE LOCATIONS SHOWN IN FIGURE 2 AND EXHAUSTED THROUGH THE SIDEWALL TO THE SOUTH.

PRODUCT DESCRIPTION:

DUPONT IMRON 3.5 HG HIGH GLOSS ALIPHATIC POLYURETHANE ENAMEL

EQUIPMENT DESCRIPTION:

DEVILBLISS FINISHLINE FLG4GRACO RAZER

EXHAUST INTAKE FILTRATION

INTAKE AIR FILTRATION

FIGURE 2: LOOKING NORTH

PAINT BOOTH

FIGURE 3: LOOKING SOUTH

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GENERAL

1. SECTION INCLUDESA. Fire suppression system.B. Cylinder and valve assembly.C. Manual release stationD. Control equipmentE. Distribution systemF. Pipe and piping specialtiesG. Miscellaneous equipment.H. System maintenance after closeout.

2. REFERENCE STANDARDSA. ASME B16.3 - Malleable Iron Threaded Fittings: Classes 150 and 300; 2011.B. ASME B31.1 - Power Piping; 2014.C. ASME B40.100 - Pressure Gauges and Gauge Attachments; 2013.D. ASTM A53/A53M - Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless; 2012.E. ASTM A106/A106M - Standard Specification for Seamless Carbon Steel Pipe for High-Temperature Service; 2014.F. ASTM A135/A135M - Standard Specification for Electric-Resistance-Welded Steel Pipe; 2009 (Reapproved 2014).G. ASTM A234/A234M - Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and High

Temperature Service; 2015.H. AWS D1.1/D1.1M - Structural Welding Code - Steel; 2015.I. NFPA 17 - Standard for Dry Chemical Extinguishing Systems; 2013.J. NFPA 33 - Standard for Spray Application Using Flammable or Combustible Materials; 2011.K. NFPA 34 - Standard for Dipping, Coating, and Printing Processes Using Flammable or Combustible Liquids; 2015.L. NFPA 70 - National Electrical Code; Most Recent Edition Adopted by Authority Having Jurisdiction, Including All Applicable

Amendments and Supplements.M. NFPA 72 - National Fire Alarm and Signaling Code; 2016.N. UL (DIR) - Online Certifications Directory; current listings at database.ul.com.O. UL 393 - Indicating Pressure Gauges for Fire-Protection Service; Current Edition, Including All Revisions.P. UL 404 - Gauges, Indicating Pressure, for Compressed Gas Service; Current Edition, Including All Revisions.

3. SUBMITTALSA. Product Data: To bear stamp of approval of Authority Having Jurisdiction. Provide for each piece of equipment comprising the

system including valves, pressure gages, detectors, release devices, actuators, thermostats, discharge nozzles, manual controls, alarm devices, annunciators, extinguishing agent containers, manifolds, and control panel.

B. Shop Drawings: To bear stamp of approval of Authority Having Jurisdiction. Indicate detailed layout of system, including piping and location of each component. Include control diagrams, wiring diagrams, and written sequence of operation.

4. QUALITY ASSURANCEA. Designer Qualifications: Design system under direct supervision of a Professional Engineer or NICET Level III Technician

experienced in design of this Work and licensed at the State in which the Project is located.B. Manufacturer Qualifications: Company specializing in manufacturing the products specified in this section with minimum three years

documented experience.

PRODUCTS

1. MANUFACTURERSA. System components other than pipe, piping specialties, conduit, wiring, and wiring devices:

a. Kidde Fire Systemsb. Ansul

B. Controls and Control Panel:a. Kidde Fire Systemsb. Ansul

C. Alarm and Detection Systems:a. Kidde Fire Systemsb. Ansul

2. FIRE SUPPRESSION SYSTEMA. Provide a pre-engineered modular type, fixed pipe, automatic dry chemical fire suppression system for the hazard including work

area, plenums, all exhaust ventilation pits, and all associated ductwork requiring protection.B. System to consist of manufacturer's dry chemical storage cylinders, actuation hardware, and distribution nozzles attached to the pipe

network.C. System to comply with NFPA 17, NFPA 33, and NFPA 34 including extinguishing agent.

3. CYLINDER AND VALVE ASSEMBLYA. Provide steel cylinder and valve assemblies of the type and size required by the manufacturer for dry chemical storage.B. Specialties to consist of valves and pressure gages, including reliable and safe means of minimizing accidental discharge.C. Furnish pressurized assembly with the capability of being stored and operated at the following temperature ranges:

a. Automotive Paint Booth Applications: 0 degrees F (Minus 17 degrees C) to 120 degrees F (49 degrees C).D. Provide listed bracketing for the vertical mounting of the cylinder securely to the intended mounting surface.E. Furnish manufacturer's high-pressure nitrogen tubing when control system is mounted to a dry cylinder and in all cases where

actuation delay is employed.4. MANUAL RELEASE STATION

A. Provide as a means of manually actuating the system from a remote location.B. Surface housing fitted with un-tensioned pull-to-trip that locks in position after allowing the control system to activate the cylinder and

valve assembly, for mounting on electrical outlet box; addressable using manufacturer's standard monitor module.C. Functions:

a. Activate all audible and visual alarms.b. Override any abort station or time delay function.c. Activate all release and shutdown functions normally triggered by detectors or alarm system.

D. Identification:a. Provide engraved label for each manual release station indicating area protected and that actuation will cause discharge of fire

extinguishing agent.b. Provide manufacturer's label directly on faceplate.

5. CONTROL EQUIPMENTA. Provide control equipment capable of automatic and manual discharge of the dry chemical agent from all extinguishing valve

assemblies, including automatic shutdown of the heat source or fuel and electrical power to all protected areas upon system activation.

B. Furnish fully enclosed, integral control head and actuator for each cylinder valve assembly without exposed means for actuation.a. Control Head: Equip with micro-switch contacts for audible alarm and equipment shutdown.

C. All cylinders protecting one hazard area must be connected for simultaneous discharge by all methods of alarm actuation.D. Activate control head automatically by electrical and mechanical means.

a. Provide listed, rate-compensated thermostat fire detectors conforming to NFPA 17, with rating suitable to their expected exposure temperature, capable of detecting and indicating heat, flame, smoke, combustible vapors, or an abnormal condition in the hazard that is likely to produce a fire.

b. Electrical Activation:• Activate electric solenoid by tested and listed system control panel.• Provide supervision for all detection and releasing circuits.• Furnish listed, rate-compensated thermostat fire detectors conforming to NFPA 17, with rating suitable to their expected

exposure temperature, capable of detecting and indicating heat, flame, smoke, combustible vapors, or an abnormal condition in the hazard that is likely to produce a fire.

• Provide secondary, reserve power supply in accordance with NFPA 17, Chapter 9.6.1c. Mechanical Activation:

• Activate system control head by manufacturer supplied fire detectors incorporating mechanical thermo-bulb link systems requiring no outside power source for operation.

• Provide thermo-bulb links with rating suitable to their expected exposure temperature.6. DISTRIBUTION SYSTEM

A. Discharge Nozzles:a. Total-flooding type for enclosed spaces.b. Identification: Permanently marked with manufacturer's identification system identifying nozzle type and listing.

B. Flow Restrictors: Designed and supplied by the extinguishing system manufacturer to restrict flow of dry chemical through the in-line distribution piping to ensure the appropriate quantity of agent is delivered to each nozzle in the distribution system.

C. Nozzle Caps: All nozzles shall be installed with nozzle caps to prevent foreign matter from entering the orifice of the discharge nozzle (s).

7. PIPE AND PIPING SPECIALTIESA. Pipe: all pipe shall be Schedule 40 black iron, galvanized, chrome plated or stainless steel pipe in accordance with NFPA 17. All pipe

ends shall be thoroughly reamed after cutting, and all oil, chips, and debris shall be completely removed prior to nozzle installation.a. Size: All system pipe fittings shall be sized and configured in accordance with manufacturer's recommendations.b. Fittings: ASME B16.3 malleable iron class 300 for sizes 2 inch (50 mm) and smaller, or ASTM A234/A234M, wrought steel

welding type fittings.c. Joints: Threaded, AWS D1.1/D1.1M welded, or grooved and shouldered pipe end couplings. No joint sealant shall be used in

the discharge piping. Exception: TEFLON tape may be used.B. Straps: All system discharge pipe shall be securely fastened by means of UL Listed pipe hangers and/or pipe straps.C. Union: A union shall be installed in the discharge piping conveniently close to the tank valve to permit disconnection for inspection

and service.D. Escutcheons: Chrome plated pressed or stamped brass, one-piece or split pattern, minimum 2 inches (50 mm) larger than opening.E. Gages:

a. ASME B40.100, UL 393, UL 404 3-1/2 inch diameter cast aluminum case, phosphor bronze bourdon tube, rotary brass movement, brass socket, front re-calibration adjustment, black figures on white background, 1 percent mid-scale accuracy, scale calibrated in psi.

8. MISCELLANEOUS EQUIPMENTA. Alarm Bells: 24 volts, with supervision of circuit wiring, of modular design, red baked enamel finish, with minimum sound level of 84

dba at 10 feet (3 m), for mounting on 4 inch (100 mm) electrical outlet box.B. Alarm Horns: 24 volts, with supervision of circuit wiring, with minimum sound level of 90 dba at 10 feet (3 m), for mounting on 4 inch

(100 mm) electrical outlet box.C. Strobe Beacon: Manufacturer's standard design, 24 volts, with system identification on strobe lens.

EXECUTION

1. EXAMINATIONA. Verify that open, enclosed, and protected areas requiring total dry chemical flooding enable required application and

concentration to be built up and maintained for the required time to ensure fire is extinguished2. INSTALLATION

A. Install in accordance with the Authority Having Jurisdiction, Fire Marshal, Owner's fire insurance underwriter, and manufacturer's instructions including following NFPA Standards:a. NFPA 17 and NFPA 33 for the extinguishing system.b. NFPA 70 for electrical connections

B. Agent Distribution Pipinga. Ream pipe and tube ends, remove burrs and bevel plain end ferrous pipe.b. Remove scale dirt on inside and outside before assembly.c. blow out pipe before nozzles or discharge devices are installed.d. Route piping in orderly manner, concealed, plumb and parallel to building structure, and maintain gradient.e. Install piping to conserve building space and not interfere with use of space and other work.f. Securely support piping in accordance with ASME B31.1 with allowance for fire extinguishing agent thrust forces, and

thermal expansion and contraction.C. Manufactured Equipment for Field Installation:

a. Cylinder and valve assembly with listed mounting bracket.b. discharge nozzlesc. Actuation Systems Installation

• Mount housed control systems where indicated on the drawings.• Install the system valve actuators, cylinders, and nitrogen actuation tubing.• Mechanical Actuation: Install fusible links and cabling.• Electrical Actuation: Install heat detection in accordance with NFPA 72.• Mechanical/electrical Actuation

1. Install fusible links, cabling, heat detectors, and UL (DIR) listed fire control panel2. Locate thermo-bulb in accordance with manufacturer's instructions and as acceptable to the authority

having jurisdiction.• Install remote manual release pull station.• Mount electrical actuator within control system housing.• Attach, mount, and wire all micro-switches

d. Penetrations• At hazard area walls pack space between pipe, pipe sleeve or surface penetration with mineral fiber with

elastomer caulk to depth of 1/2 inch• Provide scutcheon where exposed piping passes through walls, floors, ceilings.• Seal pipe penetration for fire separations.

3. MAINTENANCEA. Conduct inspections at six months and 12 months from Date of Substantial Completion to verify proper operation of

system, check agent container weight and pressure, and a thorough check of controls, detection and alarm systems.B. Remedy of al deficiencies shall be included at no extra cost to owner except for replacement of agent due to discharge

under normal use or damage due to abuse.C. Submit documents certifying satisfactory system conditions and include manufacturer's certification of acceptance of

inspector's qualifications.