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5 GAS DIAGNOSTICS What Goes In Must Be Consumed , If Not It Comes Out !. Steve Zack. Agenda. The Theory of 5 Gas Diagnostics with a 5 Gas Analyzer. The Theory Of 5 Gas. The Theory of 5 Gas. Air Contains 77% to 78% Nitrogen , N2 N2 , 2 Elements of N N2 Absorbs Heat In the Atmosphere - PowerPoint PPT Presentation
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5 GAS DIAGNOSTICS
What Goes In Must Be Consumed, If Not It Comes Out!
Steve Zack
204/21/2306/11/97
Agenda
• The Theory of 5 Gas
• Diagnostics with a 5 Gas Analyzer
The Theory Of 5 Gas
The Theory of 5 Gas
• Air Contains 77% to 78% Nitrogen, N2
• N2, 2 Elements of N
• N2 Absorbs Heat– In the Atmosphere– In the Combustion Chamber
• N2 Separates Under Pressure and Temperature
N N
Nitrogen - N2
The Theory of 5 Gas
• Remaining Air Contains 21% Oxygen, O2• O2, 2 Elements of O• O2 is an Oxidizer• Remaining Portions of Air
– Argon, Ar– Helium, He– Hydrocarbons, HC – Etc.
O O
Oxygen - O2
The Theory of 5 Gas
• Intake Valve Opens Exposing Low Pressure
• Injector Sprays Atomized HC
• HC, Gasoline– 1 Element of H - Hydrogen – 1 Element of C - Carbon
• 14.7 Psi Pushes Air and Fuel in
H C
Gasoline - HC
The Hexane Value Gas Analyzers Measure
Atomized
Liquid
GASOLINE FORMULA: 27% AROMATIC (BENZENE C6H6), 12% OLEFINS (CnH2n), 1% BENZENE (C6H6), 305PPM SULFUR (S), 11% MTBE (METHYL TERTIARYBUTYL ETHER), 2% OXYGEN (O)
OO
OO
OO
NN
H C
HCO
O
The Theory of 5 Gas
• Piston Rises in Compression Stroke, Pressure Builds
• The Compounds Will Rub Together
• This Causes Friction of the Elements
• Friction Causes Heat
The Theory of 5 Gas
• Heat Absorbed by the Elements
• O2 Absorbs Heat Separates to O and O
• HC Absorbs Heat Separates to H and C
• O2 and HC Now Vapor
O O
H CPressure and Heat
Now Vapor
The Theory of 5 Gas
• Piston Continues to Rise
• Friction Causes 2300 F
• Pressure has Increased
• N2 Will Absorb Heat at 2300 F
• N2 Will Separate to N and N, Now Vapor
Extreme Heat and Pressure
N N
Now Vapor
OO
OOO
O NN
H C
H C
OO
The Theory of 5 Gas• The Spark Plug Ignites, Pressure Increase
– Voltage is Pressure
• The O Elements Will Oxidize with N, C, and H– 2O Elements to 1C Element = CO2
– 1O Element to 2H Elements = H2O
– XO Elements to 1N Element = NOx
• Oxidation, O Elements Attaching to Other Elements
The Theory of 5 Gas
• Oxidation Creates as the Elements Collide
• All the Combined Appear as
• Oxidation Creates Energy Through Heat
• The Heat Energy Forces the Piston Down
Sparks
Sparks
Fire
H
O
H
C
O
O
N
O
OH
H
N
O
OCO
O
O O
OOON
N
H
C
H
C
O
O
The Theory of 5 Gas
• As Combustion Occurs a Good Running Engine Produces
– H2O - 2 H - Hydrogen Elements and 1 O - Oxygen Element
– CO2 - 1 C - Carbon Element and 2 O - Oxygen Elements
H
O
H
Water - H20
A Product of Combustion
C
O
O
Carbon Dioxide - CO2
A Product of Combustion
Displaces N2 in Atmosphere
The Theory of 5 Gas
• As Result of Driving Conditions Most Engines Will Produce – H2O
– HC - 1 H - Hydrogen Element and 1 C - Carbon Element
– CO - 1 C - Carbon Element and 1 O - Oxygen Element
– O2 - 2 O - Oxygen Elements
– CO2
– NOx - 1 N - Nitrogen Element and Unknown O - Oxygen Elements
The Theory of 5 Gas
• The Catalytic Converter Will Oxidize and Reduce– HC to H2O and CO2– CO to H20 and CO2– NOx to CO2 and H2O and N2
O
O O
OO2 SENSOR READS LEAN, PCM COMMANDS RICH, INCREASING CO
200mv SWITCH <100ms
C
O
H
C
N
OCO CAUSE THE CATALYST TEMPERATURE TO RISE
N
O
HC
C
O
H
C
N
O
HIGH CATALYST TEMPERATURE CAUSES ELEMENTS TO SEPARATE
H
C
N
O
C
O
H
C
N
O
H
C
N
O
O2 FROM CERAMIC SUBSTRATE COMES OUT
OO O O
OH
H C O
NN
O
CO
O COO
OXIDATION AND REDUCTION OCCURS
SO2, SULFUR DIOXIDE, ROTTEN EGG ODOR
SOO
O2 SENSOR READS RICH , PCM COMMANDS LEAN, REPLENISHING CATALYTIC CONVERTOR WITH O2
800mv SWITCH <100ms
Diagnosing 5 Gas
H CHydrocarbons - HC
Unburned Gasoline - HC
Toxicant
Diagnosing 5 Gas - HC
• Causes– Rich
– Contaminated Crankcase
– Lean
– Secondary Ignition• Spark Plugs
• Plug Wires
• Cap & Rotor
– Primary Ignition• Coil
• Low Primary Current
– Base Timing
• Causes– Preignition
– Charging System
– EGR
– Cooling System
– Engine Problems• Valves
• Rings
– Cam Timing
– Carbon• Intake Valve Throat
C O
Carbon Monoxide - CO
A Byproduct of Combustion
Colorless, Odorless, Toxicant
Diagnosing 5 Gas - CO• Causes
– Rich• MAP or MAF• TPS• IAC Closed• Injector Spray• Air Cleaner
– Evaporative Purge System– Contaminated Oil– Charging System– Engine Problems– Cam Timing– Base Timing
• Retarded
O OOxygen - O2
Unburned Oxygen - O2
Diagnosing 5 Gas - O2• Causes
– Lean• IAC Open• Vacuum Leak• Injector Spray• Fuel Volume
– Secondary Ignition– Primary Ignition– Base Timing– Preignition– Charging System– Cooling System– Engine Problems– Exhaust Valve– Carbon – Exhaust Leak
• Dilution
N O NO
O
+ = NOx
NO + NO2 = NOx
A Product of Combustion
NOx
Oxides of Nitrogen
Brown Color, Toxicant
Nitrogen Dioxide
Colorless, Odorless, Toxicant
Nitrogen Oxide
Diagnosing 5 Gas - NOx• Causes
– Lean
– Base Timing• Advanced
– Preignition
– EGR• EGR Flow
– Cooling System• Pump Vanes• Thermostat• Fan & Fan Belts• Coolant Level & Quality• Jacket Corrosion
– Cam Timing
– Exhaust Valve
– Carbon• Cylinder & Piston
Summary
Summary• NOx HC CO O2 CO2
• Rich L H H L L• Contaminated Oil L H H L L• Lean H H L H L• Secondary Ignition L H L H L • Primary Ignition L H L H L• Base Timing H H L H L• Preignition H H L H L• Charging System L H H H L• EGR H H L L L• Cooling System H H L H L• Engine Problems L H H H L• Cam Timing H H H L L• Exhaust Valve H H L H L• Carbon H H L H L• Exhaust Leak L L L H L• Test at 1000 RPM, Engine at Operating Temperature, H - High, L - Low
Fuel, OBD
Ignition
OBD
Mechanical
Summary
• NOx < 150 PPM to 300 PPM Max
• HC < 100 PPM Max
• CO < 0.5 % Max
• O2 < 0.5 % Max
• CO2 > 12 % to 15 % Min• Test at 1000 RPM, Engine at Operating Temperature
• Testing After the Catalytic Converter
10:1 14.3:1 15.1:1 18:1
14.7:1Stoichiometric
RICH O2 PCM Input O2 PCM Input LEAN
600mv O2 300mv O2 PCM Command PCM Command
Low IPW High IPW
600 PPM
500 PPM
400 PPM
300 PPM
200 PPM
100 PPM
0 PPM
15%14%13%12%11%10% 9% 8% 7% 6% 5% 4% 3% 2% 1% 0%
CO2
NOx
O2
HC
CO