5/20/2018 41.Water Cum Foam Monitor-Trailer Mounted
1/3
1.0
1.1 Monitor Base FlangesVisual, Physical & Chemical
analysisMajor
Visual, Physical &
Chem. Analysis
100% &
1 / Heat
Approved drawing &
Approved data sheet
Approved draw
Approved Sp
1.2 Self Induction NozzleVisual, Physical & Chemical
analysisMajor
Visual, Physical &
Chem. Analysis
100% &
1 / Heat
Approved drawing &
Approved data sheet
Approved draw
Approved Sp
1.3 Swivel jointVisual, Physical & Chemical
analysisMajor
Visual, Physical &
Chem. Analysis
100% &
1 / Heat
Approved drawing &
Approved data sheet
Approved draw
Approved Sp
1.4 Worm GearVisual, Physical & Chemical
analysisMajor
Visual, Physical &
Chem. Analysis
100% &
1 / Heat
Approved drawing &
Approved data sheet
Approved draw
Approved Sp
1.4 M.S ChannelVisual, Physical & Chemical
analysis
MajorVisual, Physical &
Chem. Analysis
100% &
1 / Heat
Approved drawing &
Approved data sheet
Approved draw
Approved Sp
1.4 Pipes & ElbowsVisual, Physical & Chemical
analysisMajor
Visual, Physical &
Chem. Analysis
100% &
1 / Heat
Approved drawing &
Approved data sheet
Approved draw
Approved Sp
1.4 Male Inst.InletVisual, Physical & Chemical
analysisMajor
Visual, Physical &
Chem. Analysis
100% &
1 / Heat
Approved drawing &
Approved data sheet
Approved draw
Approved Sp
1.4Air Release Valve &
Gate ValveMOC & Pressure Test Major MOC & Pressure
Test
100% &
1 / Heat
Approved drawing &
Approved data sheet
Approved draw
Approved Sp
1.4 Pressure Gauge Visual & Accuracy Major Visual &
Accuracy 100%Approved drawing &
Approved data sheet
Approved draw
Approved Sp
1.5 Foam TankVisual, Physical & Chemical
analysisMajor
Visual, Physical &
Chem. Analysis100%
Approved drawing &
Approved data sheet
Approved draw
Approved Sp
2.0
2.1 Hydro Test / Leakage Test Monitor Body Assembly Testing
Major23 Kg / Cm
2
for 5 min100%
IS-8442 & Approved
data sheet
IS-8442 & App
Procedure
2.2 Dimension CheckFinal assembly Visual &
DimensionMajor Visual & Measurement 100%
IS-8442 & Approved
data sheet
IS-8442 & App
Procedure
3.0
Flow Rate Major Flow Test 100%
Horizontal Water Throw Major Testing 100%
3.2 Functional TestAssembly & Fitness (Horizontal
& Vertical Movement)Major Operation 100%
Approved drawing &
Approved data sheet
Approved draw
Approved Sp
3.3 Dimension CheckComplete assembly Visual &
DimensionMajor Visual & Measurement 100%
Approved drawing &
Approved data sheet
Approved draw
Approved Sp
3.4Surface Preparation &
PaintingVisual & Application Major Visual & Application
100%
Approved drawing &
Approved data sheet
Approved draw
Approved Sp
3.5 Marking Identification / Name Plate MajorIdentification /
Name
Plate 100%Approved drawing &
UL Standards
Approved draw
Approved Sp
3.6
1
2
IS-8442 & App
Procedure
Raw Material Inspection
Performance Test3.1
Inspection Release Note (IRN) or ACRN
In-Process Inspection / Shop Test
Final Inspection
Note's
IS-8442 & Approved
data sheet
STANDARD QUALITY ASSURANCE PLAN for
WATER CUM FOAM MONITOR-TRAILER MOUNTED
TYPE / METHOD OF
CHECKCATEGORY
REFERENCE
DOCUMENTSS.No. ACCEPTANCE N
Project :
Consultant :
STAGE / COMPONENT
OPERATIONCHARACTERISTICS
EXTENT OF
CHECK
Customer : TATA PROJECTS LIMITED
5/20/2018 41.Water Cum Foam Monitor-Trailer Mounted
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STANDARD QUALITY ASSURANCE PLA
WATER CUM FOAM MONITOR-TRAILER MO
TYPE / METHOD OF
CHECKCATEGORY
REFERENCE
DOCUMENTSS.No. A
Project :
Consultant :
STAGE / COMPONENT
OPERATIONCHARACTERISTICS
EXTENT OF
CHECK
Customer : TATA PROJECTS LIMITED
Reviewed by
S. SIVA RAMA KRISHNA
Sr. Engineer - QMD
GSV MANIKYALA RAO
QA Coordinator- QMD Projects
Legend: H= Hold, W= Witness, P= Perform, R= Review of Documents,
IR= Inspection Report, TR= Test Reports, ACRN=
Acceptance-Cum-Release Note, Mfr
MT - Magnetic Testing, TPL = Tata Projects Limited, TPIA = Third
Party Inspection Agency
Prepared by Reviewed by
