400088092A, XLi EDGE SmartGuard Manual · SECTION 2. XLi EDGE Pinspotter - SmartGuard Safety System 400-088-092 Page 3 Rev. Date: 10/2011 0B2.0 Safety 2.1 GENERAL SAFETY GUIDELINES

XLi Pinspotter

SmartGuardTM Safety System Manual

Original Instructions (English)

QubicaAMF Bowling Products, Inc. Performance Equipment Division

8100 AMF Drive Mechanicsville, Virginia 23111

1-866-460-7263 (Domestic) 804.569.1000 (International) Fax 804.730.4390

400-088-092 Revision A Rev. Date: 10/03/2011

Document Number: 088-001-703 REV A

EU DECLARATION OF CONFORMITY IN ACCORDANCE WITH

COUNCIL DIRECTIVES

We hereby declare that the machinery described below complies with the essential machine health and safety requirements of Council Directives 2006/42/EC and the electromagnetic compatibility requirements of Council Directives 2004/108/EC on the approximation of the laws of the Member States.

Conforming Machinery: XLi EDGE Pinspotter with SmartGuard Safety System

Type/Function: Bowling Pinspotter

Model Number: 612-088-105CE11 (Lane Pair) 612-088-106CE11/612-088-107CE11 (Single)

Serial Number(s):

Manufacturer: QubicaAMF Worldwide, LLC 8100 AMF Drive Mechanicsville, Virginia 23111 USA

Authorized Representative:

Ronald Wood EMEA Vice President QubicaAMF BV Hongkong 63 3047BR Rotterdam Netherlands

Conforms with Harmonized Standards:

IEC60204-1:2010, EN61000-6-4:2007, EN55011, EN61000-4-2: 2005, EN61000-4-3:2006, EN61000-4-4:2004, EN61000-4-5:2005: EN61000-4-6:2007, EN61000-4-11:2004, EN61000-4-2:1995+A1:1999+A2:2001

Date of Issue:

Place of Issue: Mechanicsville, Virginia USA

Signed:

Signatory: Ronald Wood

ALL RIGHTS RESERVED

All rights to this manual are the property of QubicaAMF Bowling Products, Inc., including the diagrams, figures, and technical specifications. Reproduction or transmission of any of the material contained in this manual is strictly forbidden without the prior permission of QubicaAMF Bowling Products, Inc. All of the product information contained in this manual was carefully prepared based on the latest information available and, to our knowledge, was believed to be correct at the time of printing. However, this publication could include inaccuracies or typographical errors, and QubicaAMF Bowling Products, Inc. cannot be held responsible for inadvertent errors or omissions that may appear in this document.

TRADEMARK NOTICES

All trademarks and trade names mentioned in this manual are the property of their respective owners. QubicaAMF disclaims any proprietary interest in trademarks and/or trade names other than their own.

DOCUMENT UPDATES

In the interest of continual product and services improvement, QubicaAMF Bowling Products, Inc. reserves the right to revise or update this manual at any time without obligation to notify any person or entity of such revision. The document number and revision date below indicate the edition and issue date of this manual.

Copyright © 2009 & 2011 QubicaAMF Bowling Products, Inc. Document Part No. 400-088-092 Rev. A

Revision Date: 10/03/2011

QubicaAMF BOWLING PRODUCTS, INC. Performance Equipment Division

8100 AMF Drive Mechanicsville, Virginia 23111

XLi EDGE SmartGuardTM Safety Enclosure Supplement Part Number 400-088-092, Revision A Summary of Changes

Change No. ECR No. NEW 11-0322

List of Effective Pages

Page Change No. Effective Date All Original (Rev. A) 10/03/2011

Table of Contents EU Declaration of Conformity Section 1 – Introduction

Purpose .............................................................................................................................. 1

Section 2 – Safety 2.1 General Safety Guidelines and Symbols .................................................................... 3 2.2 Safety Precautions .................................................................................................... 6 2.3 Electrical Isolation Levels and Procedures ................................................................. 7 2.4 Safety Enclosure ........................................................................................................ 9 2.5 Electrical Circuits ..................................................................................................... 10 2.6 Safety System Operation .......................................................................................... 14 2.7 Pinspotter Start-up & Safety System Trip Recovery ................................................ 15 2.8 Maintenance & Testing ............................................................................................. 15

Annual Testing Requirement .............................................................................. 17 2.9 Nameplate Data ........................................................................................................ 19

Section 3 – Drawings and Parts Lists Hardware Identification ..................................................................................................... 21

Center Platform Enclosure Assembly ............................................................................... 22 Screen Enclosure ....................................................................................................... 23 Common Kickback Enclosure ..................................................................................... 24 Ladder and Platform ................................................................................................... 25

Ladder Assembly .................................................................................................. 26 Vertical Ladder Assemblies .................................................................................. 27

Separator Panels ........................................................................................................ 28 Center Platform Kit ..................................................................................................... 29 Rear Enclosure and Guard Assemblies ..................................................................... 30

PBL Enclosure Assembly ..................................................................................... 31 Center Guard & Interlock ...................................................................................... 32

Standard End Enclosure Assembly .................................................................................. 33 Standard End Screen Enclosure ................................................................................ 34 End Posts and Partition .............................................................................................. 35

Narrow End Enclosure Assembly (Configurations) ............................................................. 36 Narrow End Enclosure Assembly ............................................................................... 37

Optional Handrail Assembly ................................................................................. 38 Odd and Even End Kits ........................................................................................ 39

Curtain Wall Access Handrail Assembly .......................................................................... 40 Electrical Assembly .......................................................................................................... 41

Miscellaneous ............................................................................................................. 41 CE Safety Control Box Assembly ............................................................................... 42 Safety E-Stop Box Assembly ...................................................................................... 43 E-Stop Assemblies ..................................................................................................... 44 Mask Light Curtain Assembly ..................................................................................... 45

Mask Light Curtain Finishing Kit ........................................................................... 46 Pit Light EMI Filter ...................................................................................................... 47 Cable and Electrical Component Identification ........................................................... 48 Cable Connections ..................................................................................................... 49

Attachment 1, Light Curtain Infrared Detector Usage Instructions Attachment 2, Safety Relay UE48-2OS Operating Instructions

SECTION 1 . XLi EDGE Pinspotter - SmartGuard Safety System

400-088-092 Page 1 Rev. Date: 10/2011

SmartGuardTM The Most Friendly, Compliant, Pinspotter Safety System! 1.0 Introduction UPurpose This document provides a description of the XLi EDGE SmartGuardTM Pinspotter Safety System as well as an overview of how it works, periodic maintenance and testing requirements, and the steps that must be taken to return a pinspotter pair to operation following a shutdown initiated by the safety system. This system is designed to meet the safety requirements of the European Union’s Machinery Directive, 2006-42-EC. The SmartGuardTM Pinspotter Safety System is designed to provide a safe environment for the bowling center mechanic and patrons given the operational requirements of the equipment, but does not eliminate the need for the operator to follow established and prudent safety practices. No part of the safety system should be deactivated or modified unless done in accordance with specific written instructions provided by the equipment manufacturer or its authorized representative. Figure 1 shows a multilane safety enclosure configuration. Your setup could be different depending on the equipment installed in your center and your building’s layout. A masking unit and curtain wall which are normally part of a complete center installation are not shown. See Section 3 for component identification.

Figure 1


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This Page Intentionally Left Blank


400-088-092 Page 3 Rev. Date: 10/2011

0B2.0 Safety

2.1 GENERAL SAFETY GUIDELINES AND SYMBOLS QubicaAMF has a strong commitment to safety. Proper service and repair are important to the safety of the mechanic as well as the safe, reliable operation of the pinspotters. Please read, understand, and follow all of the recommended safety statements and procedures presented in this manual.

• Remember that safety must remain your first priority at all times.

• Properly trained personnel must be present whenever maintenance is being performed on a pinspotter.

• The doors to the maintenance area must be locked at all times. No unauthorized personnel should be allowed in the pinspotter/maintenance area.

• Do not enter the pit area from the front of the pinspotter or through the pin elevator. Enter the machine using the moveable gate guard.

• Provide extra lighting when working within the hazard area.

• The XLi EDGE QubicaAMF pinspotter performs a series of mechanical and electrical actions during each cycle, and bodily injury or death could result should personnel enter the machine when power is on. When working in a pinspotter, it is recommended that power be turned off on adjacent machines.

• Hearing protection must be worn when working around operating pinspotters.

• Safety goggles and safety shoes are recommended whenever any work is being performed on a pinspotter.

• Wearing loose clothing, jewelry, or long hair is NOT recommended when operating or maintaining the machinery.

• Use a pin hook to clear pin jams if possible. If it is necessary to enter the hazard area, shut down and de-energize the pinspotter before entering.

• The Chassis Controller contains no user-serviceable parts. Repairs to these Safety System components are to be made by qualified safety personnel only.

• Do NOT modify any of the Safety System components.

• Never reset the Safety System when someone is inside the hazard area. Never place the machine into service with any part of the safety enclosure removed.

Additionally, pinspotters have a number of built-in features and components as well as various warning labels that are designed to minimize and warn against the risks associated with this equipment. Heed all warnings and do not defeat the safety features that come with your pinspotters. Some of the warning labels you could observe on the pinspotter are shown on the following pages.


400-088-092 Page 4 Rev. Date: 10/2011

This is the symbol for a general caution. It is often used in conjunction with

other symbols.

This symbol means that the

mechanic should read, understand, and follow the

technical manual before servicing the machine.

This symbol indicates a LOCKOUT/TAGOUT point

for performing maintenance.

This symbol reminds the user to remove main power from

the machine prior to performing maintenance.

This symbol is a prohibition

against operating the equipment with the guards

removed.

This symbol means that the operator should read,

understand, and follow the technical manual before operating the equipment.

This symbol denotes that an entanglement hazard

associated with gears exists.

This symbol denotes that an

entanglement hazard associated with belts and

pulleys exists.

This symbol indicates that eye protection is required.

This symbol indicates that

hearing protection is required.

This symbol warns that an electrical shock hazard

exists within.

This symbol is a prohibition against stepping on the

surface to which the label is affixed.

!


400-088-092 Page 5 Rev. Date: 10/2011

The above symbols may be found displayed in groups similar to those below. It is also important to note that the use of these symbols is not all-inclusive because it is impossible to warn of all the possible hazardous consequences that might result from failure to follow these instructions.


400-088-092 Page 6 Rev. Date: 10/2011

E-Stop Switch (Push/Pull)

Mains Disconnect Switch

Safety Relay Reset Pushbutton

Chassis Logic Power Connection Light Tower

Even Machine Power Connection

Odd Machine Power Connection

Machine Power Circuit Breakers

2.2 SAFETY PRECAUTIONS 1. High peak noise levels in excess of 100 dB(A) can exist directly behind and above the

pinspotters(either from bowling or when cycling pins with the sweep). Hearing protection is required in these areas during pinspotter operation.

2. Lock out and tag out both pinspotters of a lane pair when performing a maintenance or repair activity that requires disassembling or removing any pinspotter component.

3. Follow your center’s established lockout and tagout procedures when performing machine maintenance. A valid lockout, at a minimum, requires that the disconnect switch on the front of the Safety Control E-Stop Box be opened and locked in the open position. This is valid for work on the pinspotters only. If work involves opening UanyU of the electrical boxes, then mains power and logic (auxiliary) power must be locked out at the source.

4. Whenever it is necessary to enter a pinspotter for any reason, place the sweep in the first guard position prior to entering the machine.

5. When entering the hazard area for the purpose of making adjustments, turn off the machine power circuit breakers on the control chassis for both pinspotters of the pair before opening or removing a guard. The hazard area is any area that can be accessed by opening or removing any part of the enclosure, guard, gate, or by passing under or around the masking.

6. Always verify that personnel are out of the hazard area and that all guards are in place before restoring power to the pinspotter and returning it to operation.

7. UNEVERU alter pinspotter safety mechanisms or wiring without written authorization from the manufacturer.

Figure 2, Pinspotter Control Chassis & Safety E-Stop Box


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2.3 ELECTRICAL ISOLATION LEVELS AND PROCEDURES

There are three different levels of electrical isolation depending on the amount of access to the machines required by activity being performed. These levels are:

Major Pinspotter Maintenance Isolation Procedure Level Two isolation Level One Isolation

Major Pinspotter Maintenance Isolation Procedure

This procedure provides the highest level of electrical isolation and provides for full access to the Pinspotter pair. Note that this procedure accommodates two types of activities (access for mechanical maintenance/repair and access for electrical maintenance repair) while attempting to minimize disruption to adjacent pinspotters. This procedure must be followed for any activity that involves removing, replacing, or disassembling parts other than for making machine adjustments.

1. Place the sweep in the Guard position.

2. Place the Machine Power circuit breakers for both pinspotters on the Control Chassis in the OFF position.

3. Open and Lock the Mains Disconnect Switch on the Safety Control E-Stop Box.

Note: If both pinspotters of the pair are being worked on by different technicians, one of the technicians working on each pinspotter must place a lock on the Mains Disconnect Switch. If both pinspotters are being worked on by the same technician, then only one lock is required.

4. Open the Main Power Circuit Breakers at the Mains Distribution Panel.

5. For pinspotter access that requires removing common guards or for removing carpet rollers or carpet belts, perform Steps 1-4 for the adjacent pinspotter.

6. For entry into the Safety Control E-Stop Box for any reason (such as to remove the Control Chassis or to replace fuses), open (lock open if the breaker is capable of being locked open) and tag the Logic Power Breaker for that pinspotter pair in the Electrical Distribution Panel. This breaker could supply Logic Power to more than one pair of pinspotters.

7. Place “Personnel Working on Equipment” signs in a visible location at the front and rear of the pinspotter.


400-088-092 Page 8 Rev. Date: 10/2011

Level Two Isolation

This procedure allows full access to the machine for activities that do not involve removal or disassembly of parts. It is intended for activities such as retrieving pins and clearing pin jams that cannot be reached with a pin hook, reconnecting a spotting finger link, access into the area behind the PBL/LBS Guard to make adjustments, and other minor activities that require access into the protected area.

1. Place the sweep in the guard position.

2. Place the Machine Power circuit breakers for both pinspotters on the Control Chassis in the OFF position.

3. Open the Mains Disconnect Switch on the Safety Control E-Stop Box.

Level One Isolation

This procedure allows minimum access to the pinspotters for activities such as retrieving pins with a pin hook and other activities that do not require bodily entry into the protected area. Access onto the center and end platforms is allowed.

1. Place the sweep in the guard position.

2. Place the Machine Power circuit breaker on the Control Chassis for the affected pinspotter in the OFF position.


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2.4 SAFETY ENCLOSURE

The primary safety boundary (hazard area) around the pinspotters is defined by various guards, panels, and sensors. Much of the enclosure is fixed, but some guards are of a removable design to allow access to the machines for maintenance and adjustment. Any guard that can be opened or removed without the use of tools has a magnetic interlock switch that functions to shut down or prevent starting the associated pair of pinspotters. All safety guards and panels must be in place before resetting the safety system and energizing a pinspotter. The Masking unit is equipped with a light curtain that will also shut down the pinspotter pair if the beam is interrupted. It is positioned to allow a bowling ball to pass under the beam without tripping the unit. There are also emergency stop (E-Stop) switches positioned at the front and rear of the pinspotter pair. One switch is located on the box located just below the control chassis at the rear of the machine pair. Another switch is located at the front of the pinspotter pair between the crossbeams, and a third switch is located at the front end of the walkway that separates pinspotter pairs. Pressing any of these E-Stop pushbuttons will shut down the pair of pinspotters. Each pair of pinspotters has its own independent safety system. When maintenance is required, the following actions must be performed. If any machine disassembly is required (not simply loosening hardware to allow adjustment), a complete lockout and tagout is required.

• Open the main power breakers on the pinspotter chassis for both pinspotters.

• Open and lock out the disconnect switch on the Safety Control E-Stop Box.

• Remove only the guard(s)/enclosure panel(s) required to perform the maintenance.

• Once maintenance is complete, replace all guards and enclosures, reset the E-Stop and light curtain circuitry, and place the breakers on the pinspotter chassis in the ON position.

The different types of guards on a standard pair of pinspotters include: (refer to Figure 3.)

1. Interlocked Pin Elevator Screen Guards 6. Rear Enclosure Panels

2. Ball Lift (PBL) and Light Ball Sensor Guard 7. Common Kickback Enclosure

3. Center Walkway with Screen Enclosure Panels 8. Curtain Wall Access Guard Rails (optional)

4. Interlocked Gate Guards 9. Mask Enclosure and Separator Panels

5. Wide and Narrow End Walkway Enclosures 10. E-Stop, Light Curtain, and Magnetic Switch Safety Circuits Also, there are tread plates and ladders for walkway and pit access.


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Figure 3 2.5 ELECTRICAL CIRCUITS

Safety circuit components contain dual contacts to ensure a single failure will not prevent safety system actuation. While the system will function to shut down the pinspotters, a faulty contact will not be detected until an attempt to reset the safety relay is made following an interlock actuation. If the safety relay will not reset, ensure all of the magnetic interlock switches are properly aligned, the E-Stop switches are pulled out, and the Light Curtain has been reset. Refer to the safety relay’s operating instructions at the back of this manual for more information regarding the relay’s operation. Fuses The Safety System circuitry contains four fuses designed to protect the components and circuitry in the event of a short circuit or component failure. A 1-amp, 5 x 20-mm fuse located in a fuse holder on top of the CE Safety Control Box is used to protect the low voltage DC control power circuitry. Additionally, there are two 10-amp, 10 x 38-mm Class CC fuses and one 3-amp 10 x 38-mm, Class CC fuse located inside the Safety Control E-Stop Box that are used to protect the pinspotter components and logic circuitry. The Class CC fuse holders are equipped with blown fuse indication and can be accessed by turning off power and removing the Safety Control E-Stop Box front cover. When replacing a fuse, USE AN IDENTICALLY SIZED AND RATED FUSE ONLY! Refer to the drawings at the back of this manual for ratings and part numbers.

6

10

4 5

2

3

4

4

5

6

7

9

8

10

10

1


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Magnetic Switches Some of the screen and gate assemblies can be opened or removed without the use of tools to enable the mechanic to perform required maintenance and to allow access to various components. These guards have magnetic interlock switches that detect when a gate has been opened or a guard has been removed and signal the system to shut down or prevent start-up of the associated pinspotters. The following gates and guards contain magnetic interlock switches (quantities are per pair):

• Pin Elevator Screen Guards (2) • Rear Pit Access Gate Guard Assemblies (2) • Front Curtain Wall Gate Assemblies (optional) (2) • PBL/LBS Guard (1)

Emergency Stop (E-Stop) Pushbuttons There are three E-Stop pushbuttons per pinspotter pair that shut down both pinspotters when any of the three E-Stop buttons is pressed. The E-Stop buttons are Push/Pull type and must be pulled out before the system can be reset. Pulling out the E-Stop actuator does not reset the system. The E-Stop pushbuttons are located: 1) On the Safety Control E-Stop Box just below the pinspotter Control Chassis at the rear

of the machines, 2) At the front between the two machines at the crossbeam weldments, and 3) On the front panel above the machines at the end of the center platform walkway.

Safety Control E-Stop Box The Safety Control E-Stop Box (Figure 6, page 13) contains a lockable mains power switch, an E-Stop pushbutton, a blue reset pushbutton, internal fuses, and a series of lights that indicate the status of the various shutdown interlock devices of the associated pinspotter pair. A label (see right) attached to the PBL enclosure below the Safety Control E-Stop Box provides a graphic representation of the interlocks associated with the LEDs on the E-Stop Box. Normally only the power light (green) should be on. If another light is lit, it indicates that an interlock is in an off-normal condition. It is important to note that even if multiple interlocks have been tripped, only one of the 11 interlock LEDs will illuminate at a time on the E-Stop Box. Once the interlock associated with the LED that is illuminated has been reset, the next tripped interlock (if one exists) will be illuminated. The logic order is shown on the following page.

Figure 4, Interlock Identification

and Location


400-088-092 Page 12 Rev. Date: 10/2011

UInterlock ID Number Description Order of Illumination 7 Light Curtain 1

11 Odd Pin Elevator 2 10 Odd Pit Door 3 9 Odd Forward Door (optional) (4) 1 Even Pin Elevator 5 2 Even Pit Door 6 3 Even Forward Door (optional) (7) 4 Rear E-Stop 8 5 Top E-Stop 9 6 Front E-Stop 10 8 PBL/LBS Guard 11

For example, if the light curtain was tripped along with the Front E-Stop, LED #7 will be illuminated (even though the light curtain beam is no longer blocked). Once the light curtain reset pushbutton (located at the front end of the center platform walkway) has been pressed, LED #7 will go out and LED #6 will come on indicating that the Front E-Stop is in a tripped condition. Each pinspotter pair has its own Safety Control E-Stop Box. The resulting output circuit is connected to the CE Safety Control Box located behind the Control Chassis.

CE Safety Control Box The CE Safety Control Box is the hub of the monitoring and safety control circuitry of the associated pinspotter pair. The box contains a power supply, a safety relay, EMI filters, two contactors, a signal relay, fuse and fuse holder, terminal block, and output power connectors. The box receives inputs from the Safety Control E-Stop Box, E-Stop pushbuttons, Light Curtain circuits, and main and logic power supplies. The box supplies main and logic power to the pinspotter Control Chassis. There is a CE Safety Control Box for each pair of pinspotters.

Light Curtain In front of the pinspotters attached to the mask stanchions are a transmitter and a receiver that function to provide a safety system shutdown of the pinspotter pair. The transmitter has infrared LEDs that emit a curtain of light that passes across the lanes between the mask stanchions and is detected by the receiver. If the beam is interrupted, either by unlatching the mask panel frame or by something passing through the beam, a signal is sent to the CE Safety Control Box which then shuts down the pinspotters. There is one transmitter and one receiver per lane pair. The transmitters and receivers are positioned so that a bowling ball can pass along the lane and not cause a shutdown.


400-088-092 Page 13 Rev. Date: 10/2011

3

1

2

4

5

The transmitter and receiver each contain a group of five LEDs that are green when the beam is uninterrupted and are either off or red when the beam is interrupted. When the beam is uninterrupted, all five LEDs should be on (green). However, following a beam interruption, a red LED on the transmitter and receiver will stay on (indicating a trip had occurred) until the reset button (located at the end of the center platform walkway) has been pressed. All five green LEDs should be on when the beam is uninterrupted. If not, the beam needs alignment. There is an alignment tool, 088-200-700, (see Figure 5 at right) that can help simplify alignment. Instructions for using the alignment tool are contained in Attachment 1.

Figure 6, Electrical Components

1. CE Safety Control Box 3. Safety Control E-Stop Box 2. XLi Control Chassis (CE) 4. Handrail E-Stop

5. Light Curtain Transmitter & Receiver

Figure 5, Light Curtain Beam

Alignment Tool


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2.6 SAFETY SYSTEM OPERATION The pinspotter safety system monitors the status of various inputs, such as the E-Stop pushbuttons, removable guard magnetic interlock switches, and the light curtain, and if conditions are acceptable, provides a permissive signal that allows mains power to be applied to the pinspotter chassis. If an unsafe condition is detected, such as a screen guard being removed, the safety controller shuts down the pinspotters by interrupting mains power to the chassis, and as a backup, sends an E-Stop trip signal to the chassis E-Stop monitor. Each pair of pinspotters has its own independent safety system. Some screen guards are removable without the use of tools to allow access for maintenance and adjustment. These guards contain magnetic switches monitored by the safety system relay, UE48-2OS, located within the CE Safety Control Box. The light curtain will also cause a shutdown if the light beam is interrupted by attempting to enter the hazard area by passing under the masking. The safety relay contains logic circuits that combine with safety circuits that have built-in redundancy (dual contacts, relays, etc.) to ensure the system will act to place the pinspotters in a safe condition when necessary. If the problem persists and cannot be reset, repairs must be performed only by qualified safety personnel. Do not attempt to make any modifications to the safety circuitry. Refer to the UE48-2OS operating instructions (see Attachment 2) for more information relating to the safety system relay. Neither pinspotter of the pair can be started unless the red E-Stop buttons have been pulled out, all of the removable screen guards are in place, the light curtain shutdown (if activated) has been reset, and the blue Safety Relay Reset button on the Control E-Stop Box has been pressed. Only after resetting the safety system will it be possible to clear the E-Stop trip on the chassis and restart the pinspotters. All safety system trips will shut down both associated pinspotters.


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2.7 PINSPOTTER START-UP & SAFETY SYSTEM TRIP RECOVERY Initial conditions:

Mains and Auxiliary power is being supplied to the CE Safety Control Box, Odd and Even Mains Power and Logic Power cables from the CE Safety Control Box are plugged into the chassis, and the disconnect switch on the front of the Safety Control E-Stop Box is in the ON position. All breakers and switches on the pinspotter Control Chassis are in the ON position.

To start or restart the pinspotters following a Safety System Trip: 1. Verify that no one is inside the hazard area. 2. Verify that all guards are in place. 3. Verify that LEDs 1 through 11 on the Safety Control E-Stop Box are NOT

illuminated. If any numbered LED is lit, reset the associated interlock device (i.e., pull out the E-Stop pushbutton, close and latch the gate, etc.). If the Light Curtain LED (#7) is lit, verify that the light curtain beam is on and uninterrupted (green LEDs on transmitter and receiver are ON), and then press the BLUE Light Curtain Reset Button on the panel at the front of the center platform walkway. (See section 2.5 for more information about the LEDs on the Safety Control E-Stop Box.)

4. Press the BLUE RESET button on the Safety Control E-Stop Box. The AMBER Safety Relay LED should turn OFF.

5. Press the TRBL CLEAR button on the XLi Chassis keypad. The E-Stop Shutdown condition on the Chassis should clear and pinspotter operation should return to normal.

2.8 MAINTENANCE & TESTING Very little upkeep is required to ensure the system continues to function as it should, but some periodic maintenance and testing is required as specified below. General Maintenance Keep the equipment clean. Periodically wipe down surfaces to keep them free of oil and dust accumulation. Clean areas thoroughly after maintenance. Chassis Removal If any maintenance or repair activity requires removal of the chassis, in addition to unplugging all of the chassis electrical connections, it is necessary to lock out and tag out the pinspotter pair at the mains source because removal of the Safety Control E-Stop Box front panel is required for chassis removal. Refer to the Chassis Manual, 400-088-009, for chassis-related information.


400-088-092 Page 16 Rev. Date: 10/2011

Monthly Verify that all five green LEDs on each of the light curtain transmitters and receivers are ON. If one or more is out or red, align the transmitter and receiver in accordance with the instructions in Attachment 1. Semiannually Verify that all safety enclosure hardware is installed. Tighten any loose hardware or electrical connectors.

Inspect the non-skid tape on the rungs of the pit access ladders and replace as needed.

Inspect the exposed wiring for fraying or damage. Replace as needed. Verify wiring is secured away from any moving parts. Reattach as needed. Verify that the gap between the magnetic switch and the actuating magnet on each of the pit access gates and curtain wall access gates (if installed) is even and is between two and three millimeters (2 - 3mm). The magnetic switches on the pin elevator screen guards are not adjustable. To adjust:

1. Shut down the pinspotter pair.

2. Adjust the mounting plate for the actuating magnet so that it extends to the approximate center of the gap between the gate and the ladder handrail weldment. Tighten the mounting hardware securely.

3. Loosen the mounting hardware on the magnetic switch mounting plate, and adjust it so that the magnetic switch is 2 to 3 millimeters from, and parallel to, the actuating magnet. Tighten the mounting hardware.

4. Operate the gate to ensure that that no components come into contact with each other.

5. Shut and latch the gate. Verify that all of the interlock LEDs (1 through 11) on the Safety Control E-Stop Box are out. Press the blue Safety Relay Reset button on the Safety Control E-Stop Box and verify the amber Safety Relay LED turns off.

The pinspotters can be returned to operation.

Annually Test each pinspotter’s safety shutdown functions in accordance with the Annual Testing Requirement procedure that follows.

Figure 7, Magnetic Switch Adjustment

2 to 3-mm gap

gap between gate and ladder handrail

Magnet Switch


400-088-092 Page 17 Rev. Date: 10/2011

Annual Testing Requirement To ensure continued compliance with the applicable safety directives, it is necessary to perform the following test AT LEAST EVERY 365 DAYS for each pair of pinspotters. It is acceptable to stagger the test in order to accommodate work and equipment availability schedules as long as the 365 day requirement is met separately for each pair of pinspotters. It is the bowling center operator’s responsibility to perform and document these tests. Ensure that no one enters the pinspotter hazard area during testing. During testing, if any component fails to function properly, repairs to the CE Safety Control Box or Pinspotter Chassis are to be made by qualified safety personnel only. For more information, refer to Attachment 2, UE48-2OS Operating Instructions.

1. Power down the associated CE Safety Control Box by placing the switch on the front of the Safety Control E-Stop Box in the OFF position.

2. Power up the CE Safety Control Box by placing the Mains Disconnect switch on the front of the Safety Control E-Stop Box in the ON position.

3. Press the blue Safety Relay Reset button on the Safety Control E-Stop Box. 4. Press the Trouble Clear button on the Chassis keypad and restart the pinspotters.

Testing the Magnetic Interlock Switches

5. Remove or open UoneU of the removable screen guards (rear guard, PBL/LBS, pit access gate [rear], or curtain wall access gate [front - optional]).

6. Verify that the pinspotter pair has shut down, that the chassis display indicates an E-Stop trip, and that the associated interlock LED and amber Safety Relay LED on the Safety Control E-Stop Box have illuminated.

7. Reinstall or close and latch the screen guard/gate. Verify that the associated interlock LED is no longer lit.

8. Press the blue Safety Relay Reset button on the Safety Control E-Stop Box. Verify that the Safety Relay LED is no longer lit.

9. Press the Trouble Clear button on the chassis keypad. The pinspotters should restart.

10. Repeat steps 5 through 9 for each of the remaining removable screen guards of the pinspotter pair.

Testing the E-Stop Switches

!


400-088-092 Page 18 Rev. Date: 10/2011

11. Press one of the red E-Stop pushbuttons. 12. Verify that the pinspotter pair has shut down, that the chassis display indicates an

E-Stop trip, and that the associated interlock LED and amber Safety Relay LED on the Safety Control E-Stop Box have illuminated.

13. Pull the red E-Stop pushbutton out. Verify that the associated interlock LED on the Safety Control E-Stop Box is no longer lit.

14. Press the blue Safety Relay Reset button on the Safety Control E-Stop Box. Verify that Safety Relay LED is no longer lit.

15. Press the Trouble Clear button on the chassis keypad. The pinspotter should restart.

16. Repeat steps 11 through 15 for the remaining two E-Stop pushbuttons.

Testing the Light Curtain 17. Interrupt the light curtain beam by placing the mask latch in the down position. 18. Verify that the pinspotter pair has shut down, that the chassis display indicates an

E-Stop trip, and that the Light Curtain LED (#7) and the amber Safety Relay LED on the Safety Control E-Stop Box have illuminated.

19. Return the mask latch to the up position and secure it. Verify the green LEDs on the light curtain transmitter and receiver come on. A red LED on the transmitter and receiver should also be illuminated. This indicates that the beam had been interrupted and the shutdown function has not been reset.

20. Press the blue Light Curtain Reset Button located at the front end of the center platform walkway. Verify that the Light Curtain LED and the Safety Relay LED on the Safety Control E-Stop Box are no longer lit. The red LEDs on the transmitter and receiver should also turn off.

21. Press the Trouble Clear button on the chassis keypad. The pinspotters should restart.

22. Document the performance of this test in accordance with your center’s procedures.

23. Repeat this entire test for each pinspotter pair.


400-088-092 Page 19 Rev. Date: 10/2011

2.9 NAMEPLATE DATA A nameplate (see below) that provides pertinent information relating to the associated pinspotter pair is located on the panel directly above the Control Chassis.

XLi EDGE 610-088-500


400-088-092 Page 20 Rev. Date 10/2011

DRAWINGS AND

PARTS LISTS


400-088-092 Page 21 Rev. Date 10/2011

Hardware Identification The drawing below identifies the typical hardware usage for the CE Safety Enclosure installation. In most cases on the following pages, hardware is not called out in the exploded view drawings provided for component identification. Hardware kits are available and generally consist of hardware sufficient for the installation of an enclosure on one pair of pinspotters. End enclosure hardware kits are also available.

ULegend FBCS – Frame Bolt Cap Screw BHTCS – Button Head, Torx Drive, Cap Screw HFLN – Hex Flanged Lock Nut HHLB – Hex Head Lag Bolt PHPTS – Pan Head, Phillips Drive, Self Tapping ANCR SL – Anchor, Sleeve Type FW – Flat Washer STV – Stover Locking Nut BO – Black Oxide Finish ZN – Zinc Plate Finish TYA – Type A (screw point)


400-088-092 Page 22 Rev. Date 10/2011

Center Platform Enclosure Assembly (088-200-801)

This assembly is installed between continuous pairs of pinspotters.


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Screen Enclosure Screen Enclosure

Item No. Part Number Description 1 088-200-927 Gate Guard 2 088-200-828 Wide Screen Enclosure 3 088-200-842 Narrow Screen Enclosure 4 088-200-870 Gate Stop 5 784-101-001 Hinge 6 088-200-871 Gate Latch 7 088-200-873 Gate Interlock Plate 8 770-060-250 Magnetic Interlock Switch Assembly 9 088-200-857 Rear Screen Enclosure


400-088-092 Page 24 Rev. Date 10/2011

Common Kickback Enclosure Common Kickback Enclosure

Item No. Part Number Description 1 088-200-854 Common Kickback Enclosure Panel 2 088-200-888 Common Kickback Enclosure Cover 3 088-200-855 Common Kickback Enclosure Angle Bracket 4 088-200-874 Pit Ladder Brace 5 088-200-822 Pit Ladder 6 724-026-012 Non-Skid Tape, 60-Foot Roll


400-088-092 Page 25 Rev. Date 10/2011

Ladder and Platform Ladder and Platform

Item No. Part Number Description 1 088-200-898 Ladder and Handrail Assembly 2 088-200-848 Ladder Handrail Weldment 3 088-200-820 Platform Angle, Odd Side 4 088-200-847 Platform Plank 5 088-200-821 Platform Angle, Even Side 6 088-200-860 Platform Support 7 088-200-863 Platform Brace 8 088-200-929 Common Kickback Center Enclosure Panel 1 9 088-200-930 Common Kickback Center Enclosure Panel 2

10 088-200-931 Common Kickback Center Enclosure Panel 3


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Ladder Assembly Ladder Assembly Part Number: 088-200-898

Item No. Part Number Description 1 088-200-880 Ladder Weldment, Wide 2 088-200-887 Ladder Handrail 3 088-200-884 Ladder Foot, Left 4 088-200-885 Ladder Foot, Right 5 801-749-121 ¼-20 x ¾ Flange Head Bolt 6 947-367-141 3/8 Flat Washer 7 810-564-320 3/8 x 2 Lag Bolt 8 856-149-001 ¼-20 Flanged Lock Nut 9 730-069-640 3/8 x 1-3/4 Anchor


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Vertical Ladder Assemblies (Optional for centers with limited access behind pinspotters)

Vertical Ladder Assemblies Part Numbers: 088-201-100 Wide 088-201-106 Narrow

Item No. Part Number Description 1 088-201-101 Vertical Ladder Weldment, Wide

1A 088-201-107 Vertical Ladder Weldment, Narrow 2 088-201-104 Vertical Ladder Foot 3 801-749-121 ¼-20 x ¾ Flange Head Bolt 4 947-367-141 3/8 Flat Washer 5 810-564-320 3/8 x 2 Lag Bolt 6 856-149-001 ¼-20 Flanged Lock Nut 7 730-069-640 3/8 x 1-3/4 Anchor 8 070-200-700 Vertical Ladder Handrail

8


400-088-092 Page 28 Rev. Date 10/2011

Separator Panels Separator Panels

Item No. Part Number Description 1 088-200-865 Controls Panel 2 088-200-892 Pair Separator Panel 3 088-200-891 Pair Separator Angle Bracket 4 088-200-311 Mask Guard Filler Panel 5 088-200-312 Mask Guard Lane Panel 6 088-200-313 Mask Guard Angle Bracket 7 088-200-854 Common Kickback Enclosure Panel


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Center Platform Kit Center Platform Kit Part Number: 088-201-001

Item No. Part Number Description 1 088-200-856 Common Kickback Rear End Plate 2 088-200-877 Common Kickback Support Weldment 3 081-749-121 Screw, Hex, ¼-20 x ¾, Black 4 801-749-241 Screw, Hex, ¼-20 x 1-1/2, Black 5 856-149-001 Nut, Hex, Flanged, ¼-20,Stover Lock, Black 6 088-200-793 90 Tread Plate Clamp Weldment

This End UP


400-088-092 Page 30 Rev. Date 10/2011

Rear Enclosure and Guard Assemblies

Rear Enclosure and Guard Assemblies (per Pair Kit)

Item No. Part Number Description 1 088-200-785 Upright Brace 2 088-200-780 Upright Frame Weldment 3 088-200-783 Chassis Rear Cover Weldment 4 088-201-006 Center Guard Interlock, ref. only see page 32. 5 088-201-010 Tread Plate 6 088-201-011 Upper Guard 7 088-201-014 Corner Guard 8 088-201-015 Corner Guard Spacer 9 088-201-007 PBL Guard Assembly


400-088-092 Page 31 Rev. Date 10/2011

PBL Enclosure Assembly PBL Enclosure Assembly Part Number: 088-201-007

Item No. Part Number Description 1 088-201-016 PBL Guard Mounting Weldment 2 088-201-018 PBL Guard Weldment 3 088-201-022 PBL Cover Weldment 4 088-200-776 PBL Interlock Bracket 5 088-200-777 PBL Lower Support 6 088-200-778 PBL Guard Retainer 7 088-200-779 PBL Interlock Spacer 8 088-501-144 Handle 9 801-749-081 ¼-20 x ½ Hex Bolt

10 801-749-121 ¼-20 x ¾ Hex Bolt 11 801-757-160 5/16-18 x 1 Hex Bolt 12 818-740-082 10-32 x ½ Hex Washer Head Machine Screw 13 856-149-001 ¼-20 Flanged Lock Nut, Hex 14 856-157-001 5/16-18 Flanged Lock Nut, Hex 15 770-060-250 Magnetic Actuator and Sensor 16 811-427-081 #6-32 x ½ Pin-in-Torx Anti-Tamper Screw


400-088-092 Page 32 Rev. Date 10/2011

Center Guard & Interlock Center Guard & Interlock

Item No. Part Number Description 1 088-001-502 Center Guard Frame with MESH 2 801-548-241 Elevator Bolt, ¼-20 x 1.50 3 844-049-002 ¼-20 Hex Lock Nut, Stover 4 948-753-102 Flat Washer, ¼ SAE 5 719-024-009 Plug, 0.75 x .125 6 838-849-007 ¼-20 Hex Lock Nut, Nylon Insert, Thin 7 088-201-012 Center Guard Interlock Plate #1 8 088-201-013 Center Guard Interlock Plate #2 9 801-749-121 Screw, ¼-20 x ¾ 10 856-149-001 ¼-20 Flanged Lock Nut, Hex 11 821-438-122 Screw, #10 x ¾, Self-Tapping 12 770-060-250 Magnetic Switch Actuator and Sensor Assembly 13 811-427-081 Screw, #6-32 x ½, Tamper Resistant Pin-in-Torx

Reference only. Part of Elevator Assembly


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Standard End Enclosure Assembly (088-200-802)


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Standard End Screen Enclosure Standard End Screen Enclosure

Item No. Part Number Description 1 088-200-927 Gate Weldment 2 088-200-828 Handrail Weldment, Wide 3 088-200-842 Handrail Weldment, Narrow 4 088-200-870 Gate Stop 5 784-101-001 Hinge 6 088-200-871 Gate Latch 7 088-200-873 Gate Interlock Plate 8 770-060-250 Magnetic Interlock Switch Assembly 9 088-200-857 Rear Guard Weldment


400-088-092 Page 35 Rev. Date 10/2011

End Posts and Partition End Posts and Partition

Item No. Part Number Description 1 088-200-977 End Post Weldment 2 088-200-981 End Post Foot Weldment 3 7034-007510-000 ¾-10 Hex Nut 4 810-564-420 3/8 x 2 Hex Lag Bolt 5 947-367-141 Flat Washer, 7/8 x 13/32 x 1/8 6 730-069-640 Anchor, 3/8 x 1-3/4 7 088-200-934 End Shield 8 088-200-918 Rear Side Panel 9 088-501-123 Adjustable Side Skirt

10 088-200-998 Common Kickback End Cover 11 088-201-024 Carpet Roller Cover

10

11


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Narrow End Enclosure Assembly

(088-200-803)

EVEN End Configuration

ODD End Configuration

EVEN End Configuration

ODD End Configuration

Optional Handrail Assembly


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Narrow End Enclosure Assembly Narrow End Enclosure Assembly (see previous pages for common components)

Item No. Part Number Description 1 088-200-899 Narrow Ladder Assembly, Complete 2 088-200-908 Narrow Pit Ladder Brace 3 088-200-902 Narrow Platform Brace Weldment 4 088-200-904 Narrow Platform Support Weldment 5 088-200-909 Splice Plate 6 088-200-915 Rear Narrow Support 7 088-200-911 Front Narrow Support 8 088-200-894 Narrow Plank 9 088-200-895 Narrow Controls Panel

10 835-573-002 ½-13 Hex Jam Nut 11 000-021-787 ½ x 1⅝ x ¼ Flat Washer 12 070-007-509 ½-13 Square Nut 13 070-007-510 ½-13 x 3½ Hex Socket Set Screw 14 000-021-786 Frame Adjustment Bearing Plate 15 853-500-001 Unistrut Nut 16 088-200-998 Common Kickback End Cover 17 088-201-024 Carpet Roller Cover

17

16


400-088-092 Page 38 Rev. Date 10/2011

Optional Handrail Assembly Optional Handrail Assembly Part Number: 088-200-816

Item No. Part Number Description 1 088-200-828 Handrail Weldment, Wide 2 088-200-927 Gate Weldment 3 088-200-870 Gate Stop 4 801-749-241 Screw, Hex, ¼-20 x 1.50 5 856-149-001 Nut, Hex, ¼-20, Stover Lock 6 801-765-281 Screw, Hex, 3/8-16 x 1.75 7 856-165-001 Nut, Hex, 3/8-16, Stover Lock


400-088-092 Page 39 Rev. Date 10/2011

Odd and Even End Kits Odd and Even End Kit Part Number: 088-201-004

Item No. Part Number Description 1 088-200-877 Common Kickback Support Weldment 2 088-200-907 Narrow Rear End Plate 3 088-200-921 Narrow Rear Support Weldment, ODD 4 801-749-121 Screw, Hex, ¼-20 x ¾, Black 5 801-749-241 Screw, Hex, ¼-20 x 1-1/2, Black 6 856-149-001 Nut, Hex, Flanged, ¼-20, Stover Lock, Black 7 801-757-160 Screw, Hex, 5/16-18 x 1, Black 8 856-157-001 Nut, Hex, Flanged, 5/16-18, Stover Lock, Black 9 088-200-925 Narrow Rear Support Weldment, EVEN

10 088-200-449 Mask Light Curtain Finish Kit

This End UP


400-088-092 Page 40 Rev. Date 10/2011

Curtain Wall Access Handrail Assembly (Optional) Curtain Wall Access Handrail Assembly (Optional) Part Number: 088-200-811

Item No. Part Number Description 1 088-200-964 Front Handrail Weldment 2 088-200-797 Front Handrail Gusset, Left 3 088-200-796 Front Handrail Gusset, Right 4 088-200-962 Tread Plate 5 088-200-963 Angle Bracket 6 088-200-986 Center Step Assembly, includes items 4 & 5 7 088-200-988 Curtain Wall Access Cover 8 784-101-001 Hinge 9 088-200-871 Latch

10 770-060-250 Magnetic Interlock Assembly 11 088-200-666 Magnetic Switch Interlock Cable, Odd 12 088-200-671 Magnetic Switch Interlock Cable, Even


400-088-092 Page 41 Rev. Date 10/2011

Electrical Assembly Electrical Assembly

Item No. Part Number Description 1 088-200-627 Electrical Assembly 2 754-010-349 3-Pin Receptacle 3 746-020-341 AC Aux Power Connector

Miscellaneous

Item No. Part Number Description 4 746-024-506 Ethernet Panel Receptacle 5 770-037-068 Ethernet Connector Cover

2

1

CE Safety Control Box

Safety E-Stop Box

3

4

5


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CE Safety Control Box Assembly

CE Safety Control Box Assembly

Item No. Part Number Description 1 755-525-077 Contactor, 4 Pole, 24 VDC 2 770-029-237 EMI Filter 3 788-002-000 Safety Relay 4 088-200-605 Din Rail 5 770-046-236 Power Supply, 24 VDC, 20w 6 760-506-046 Terminal Block End Stop 7 748-720-028 Fuse Holder 8 748-901-111 Fuse, 5 x 20mm, SLO-BLO, 1A 9 088-200-650 Connector Printed Circuit Board

10 088-200-541 MOV Surge Absorber

10


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Safety E-Stop Box Assembly Safety E-Stop Box Assembly

Item No. Part Number Description 1 770-065-235 Mains Disconnect Switch, 6 pole 2 770-065-251 Disconnect Switch Shaft 3 759-518-131 Reset Switch 4 759-506-131 E-Stop Switch, Push / Pull 5 088-200-651 LED Indication Sub-Board 6 751-506-013 Light Pipe 7 751-504-012 Fresnel Lens 8 02-539 Wire Tie Holder 9 748-760-018 Fuse Holder

10 748-501-957 Fuse, Class CC, Time Delay, 3A 11 748-500-458 Fuse, Class CC, Time Delay, 10A 12 051-070-015 Cover Retaining Lanyard

2

9

111

12

1

3

4

6 7 8

5


400-088-092 Page 44 Rev. Date 10/2011

E-Stop Assemblies E-Stop Assemblies

Item No. Part Number Description 1 088-200-643 E-Stop Assembly (complete)

2 & 8 759-506-131 E-Stop Switch, Push / Pull 3 759-518-131 Reset Switch 4 088-000-058 Bracket Assembly 5 088-000-021 Lexan Panel 6 070-004-691 Wireway Support Bracket 7 770-065-257 E-Stop Legend Plate

Top E-Stop Assembly Front E-Stop Assembly


400-088-092 Page 45 Rev. Date 10/2011

Mask Light Curtain Assembly

Mask Light Curtain Assembly Part Number: 088-200-445

Item No. Part Number Description 1 088-200-446 Mask Light Curtain Bracket Weldment 2 088-200-448 Mask Safety Latch 3 088-200-373 Light Curtain Assembly 4 088-200-278 Spacer, .25 X .50 X .19 5 945-520-060 Washer, #4, Flat, Zinc 6 954-003-060 Washer, M3, Internal Lock 7 863-030-080 Screw, M3 X 8, Pan Head 8 948-753-101 Washer, 1/4, Flat, Black Oxide 9 951-148-008 Washer, 1/4, Split, Black

10 808-549-120 Screw, 1/4-20 X 3/4, Button Head, Black 11 810-548-240 Lag Bolt, 1/4 X 1-1/2, Zinc 12 809-849-405 Screw,1/4-20 X 2-1/2, Hex Head, Grade 8 13 844-049-002 Nut, 1/4-20, Stover 14 809-849-125 Screw,1/4-20 X ¾, Hex Head


400-088-092 Page 46 Rev. Date 10/2011

Mask Light Curtain Finishing Kit Mask Light Curtain Finishing Kit Part Number: 088-200-449

Item No. Part Number Description 1 088-200-446 Mask Light Curtain Bracket Weldment 2 945-520-060 Washer, #4, Flat, Zinc 3 954-003-060 Washer, M3, Internal. Lock 4 863-030-080 Screw, M3 X 8, Pan Head 5 948-753-101 Washer, 1/4, Flat, Black Oxide 6 810-548-240 Lag Bolt, 1/4 X 1-1/2, Zinc 7 809-849-405 1/4-20 X 2-1/2, Hex Head, Grade 8 8 844-049-002 Nut, 1/4-20, Stover


400-088-092 Page 47 Rev. Date 10/2011

Pit Light EMI Filter Pit Light EMI Filter, 088-200-295

Item No. Part Number Description 1 088-200-417 Filter Box Assembly 2 770-029-239 EMI Filter 3 088-200-229 Cable Gland 4 088-000-237 Wire Harness, Chassis to EMI Filter 5 088-000-238 Wire Harness, EMI Filter to Pit Light 6 088-000-239 Ground Wire, Cover to Box 7 088-000-241 Ground Wire, FN2 to Box 8 088-000-240 Ground Wire, FN1 to Box 9 843-133-002 Nut, Hex, 8-32, KEPS


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Cab

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nd E

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rical

Com

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ion


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C

able

Con

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ions


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This Page Intentionally Left Blank

LIGHT CURTAIN INFRARED DETECTOR USAGE (QAMF P/N: 088-200-700)

NOTE: Before beginning the alignment of the light curtain sensors, the CE MASK LIGHT CURTAIN ASSEMBLY (088-200-445) and CE MASK LIGHT CURTAIN FINISH KIT (088-200-449) must be installed per the instructions and specifications given in the Installation Manual (400-090-013 section XVI). DIFFERENT BRACKET VERSIONS: The existing CE LC BRKT WELDMENT (088-200-446) revision B is fully functional when mounted on Qubica mask legs unless the mask leg is misaligned more than 3-4 degrees in the horizontal. Correct mask leg alignment for square and plum to the lane. The revised CE LC BRKT WELDMENT (088-200-446) revision C provides greater adjustment, stiffness, and an opening to allow receiver adjustment thru the rear of the bracket using the LIGHT CURTAIN WRENCH 088-200-592 (WRENCH). The existing revision B bracket need not be upgraded to Revision C unless alignment cannot be achieved or the Light Curtain cannot be kept in alignment.

088-200-446 Revision B 088-200-446 Revision C

088-200-592 LIGHT CURTAIN WRENCH

BRACKET ON EARLIER GENERATION MASKS: Because issues have been seen maintaining alignment of the light curtain bracket on mask legs made from wood, the reinforcement kit (088-200-593) should be installed with the 088-200-446 revision C bracket before alignment of the Light Curtain using the detector.

088-200-593 with 088-200-446

INFRARED DETECTOR ASSEMBLY: The Light Curtain IR detector is composed of four lines of Infrared Photodiodes driving green LED Indicators arranged in a cross “+”. The detector is powered by 3 AA batteries (LR6) and has tabs for mounting to the BRACKET. The light curtain will respond to the infrared light transmitted by the light curtain. When a photodiode or the detector is fully in the transmitter beam, the corresponding LED will be fully illuminated; when close to the edge of the transmitter beam the corresponding LED will be proportionately dimmer. NOTE: It is not necessary to turn off all light sources (overhead, Pinspotter, etc.) before beginning alignment but if the detector does not respond as expected during use turn off overhead lights and attempt alignment again.

088-200-700 INFRARED DETECTOR

USE OF THE INFRARED DETECTOR: 1. Begin with the last receiver in the string of continuous lane pairs; Distinguished by being

on the far right from the bowler’s perspective with only a light curtain receiver mounted in the bracket.

2. Align the bracket so that it is vertical. If necessary shims may have to be added behind the bracket so that the bracket is vertical.

3. Position the detector onto the bracket covering the receiver and turn the detector on. Note the indicators on the transmitter will change from all green to a single red indicator indicating that the receiver is blocked, but the transmitter will continue to function.

POSITIONIND DETECTOR BRACKET AND WRENCH

4. If the detector operates erratically it may be necessary to turn off the center overhead

lights and turn off or block off the upstream lights from other Pinspotters.

5. The detector’s LED’s will indicate the position of the transmitter beams. Correct alignment is indicated by equal numbers +/-1 of the detector LEDs being illuminated vertically and horizontally from the center of the cross “+”.

6. Adjust the transmitter of the lane pair on which the detector is mounted and covering the receiver.

a. If the vertical axis is not aligned: i. Loosen the two ¼-20 screws securing the light curtain transmitter bracket to the mask leg.

ii. Adjust angle of the transmitter bracket up or down until the vertical axis is correctly aligned.

iii. Tighten the two ¼-20 screws securing the bracket to the mask leg. b. If the horizontal axis is not aligned:

i. Loosen four M3 screws securing the light curtain transmitter to the bracket.

ii. Adjust the transmitter left or right until the horizontal axis is correctly aligned.

iii. Tighten four M3 screws securing the light curtain transmitter to the bracket.

7. Remove the detector from the bracket covering the receiver and turn the detector off. All indicators on the transmitter and receiver should change color to green.

8. Align the light curtain receiver to the transmitter as follows: a. Loosen the four M3 screws securing the light curtain receiver. b. Insert the wrench thru the opening on the back of the bracket to engage the

receiver. c. Slowly rotate the receiver left until the indicators on the associated transmitter

change color from green to red; note and mark the position of the left side of the wrench on the bracket.

d. Slowly rotate the receiver to the right until the indicators on the associated transmitter change color to green and then red; note and mark the position of the right side of the wrench on the bracket.

e. Slowly rotate the light curtain receiver to a position centered between the two previously marked positions.

f. Secure the light curtain receiver by tightening the four M3 screws. 9. Test the alignment by pushing the mask legs side to side and back and forth. 10. Proceed to the adjacent lane pair; normally the receiver is mounted in the same bracket

as the just previously adjusted transmitter. Repeat steps 3 to 8 until all lane pair’s transmitter/receiver pairs are aligned.

11. If there is a separation such that there is another bracket that only has a receiver installed repeat steps 2 to 8

Documents

400088092A, XLi EDGE SmartGuard Manual · SECTION 2. XLi EDGE Pinspotter - SmartGuard Safety System 400-088-092 Page 3 Rev. Date: 10/2011 0B2.0 Safety 2.1 GENERAL SAFETY GUIDELINES