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    HAZARD U AREACLASSIFICATIONDS/EN 60079-10-1 & UK

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    BACKGROUND DS/EN 60079-10-1

    rec ve ore o e rec ve o s ore

    Danish Regulations (BEK 1480 + Guideline to that)

    Norway: PSA Facilities Regulation (Guideline) points towards IEC

    61872-7 which points towards IEC/EN 60079-10-1-

    Classify for flammable gasses, vapours and mists

    Flammability: Dependent on flash point and design/service

    temperature

    Probability for fire/explosion:

    P(Release) x P(Ignition)

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    AREA CLASSIFICATION ZONING

    EN 60079-10-1 / IP 15

    Zone 0: The part of a hazardous area in which aflammable atmosphere is continuously present orpresent for long periods

    Zone 1: That part of a hazardous area in which aflammable atmosphere is likely to occur in normal

    Zone 2: That part of a hazardous area in which aflammable atmos here is not likel to occur in normaloperation, and if it occurs, it will only exist for a shortperiod

    Non-hazardous: areas that do not fall into any ofthe above (IS NOT SAFE AREA)

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    HAZARDOUS AREA CLASSIFICATION

    GRADE OF RELEASE IP 15 DEFINITIONS

    Continuous gra e re ease: A re ease t at is continuous or near y so, orthat occurs frequently and for short periods

    If it is likel to be resent for more than 1000 hours er ear.

    Primary grade release: a release that is likely to occur periodically oroccasionally in normal operations, i.e. a release which, in operating

    procedures is anticipated to occurIf it is likely to be present for between 10 to 1000 hours per year.

    Secondary grade release: A release that is unlikely to occur innormal operation and, in any event, will do so only infrequently and

    . .anticipated to occur. Such release may be of unknown size e.g.fracture of a drain or unknown size e.g. corrosion hole.

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    .

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    ZONE VENTILATION GRADE OF RELEASE

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    Hazardous Area Classification Data Sheets

    Part I: Flammable Material List and data

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    Hazardous Area Classification Data Sheets

    Part II: List of sources of release

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    Hazardous Area Classification Drawings

    EN 60079-10-1, SEC 7.2

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    WHY COMBINE EN 60079-10-1 WITH IP15

    For continous & primary grades of release, the leak size is

    typically known.

    We need some advise regarding size and types of leak sources for

    secondary grade of release EN 60079-10-1 is very open on the.

    e . to - - , . cope:

    For detailed recommendations regarding the extent of thehazardous areas in specific industries or applications, reference

    may be made to national or industry codes relating to thoseapplications.

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    HAZARDOUS AREA CLASSIFICATION IP 15

    Risk Target is 10-5 year

    For most offshore plants, where there is control of ignition sources

    outside the hazardous areas, IP 15s LEVEL I is applied

    Does not concern major releases (spread of flamables morethan 30 m). These shall be minimised by design and operation

    .

    IP 15, sec. 5.4.5.1: As a guide, when there are more than 10 leak. .

    overlap), the area should be classified as zone 2

    deg. C to the handling/ambient temperature in the area.

    Followin : O en field naturall ventilated wind s eed 0.5 2.0 m s

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    POINT SOURCE

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    FLUID CATEGORY / CLASS

    Fluid

    Category

    Description

    A A flammable liquid that, on release, would vaporise rapidly and

    substantially.

    B A flammable liquid, not in Category A, but at a temperature

    sufficient for boiling to occur on release.

    C A flammable liquid, not in Categories A or B, but which can, onrelease be at a tem erature above its flash oint or form a

    flammable mist or spray.

    G(i) A typical methane-rich natural gas.

    G(ii) Refinery hydrogen.

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    FLUID CATEGORY - EXAMPLES

    Fluid Category

    Condensate / LPG: A

    Crude / unstabilized: BCrude / stabilized: C

    Wet/dry gas: G(i)

    Diesel: C

    Helifuel: C

    Hydraulic oil: C

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    RELATIONSHIP CLASS & CATEGORY

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    IP 15 PROCEDURE SECONDARY GRADE

    RELEASE

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    IP 15 LEVEL I, II & III FLANGES & VALVES

    For offshore oil/gas installations, where there is a strong control of

    ,

    selected.

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    CLASSIFICATION AT SPECIFIC EQUIPMENT

    Fig 1A. Pump mounted on plated deck high integrity pump (typically double mechanical seals)

    HOLEDIA

    FLUIDCAT.

    PRESSUREBARG

    RADIUSR1 R2

    2 B 10

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    CLASSIFICATION AT SPECIFIC EQUIPMENT

    Fig. 1B, Pump mounted on grated deck high integrity pump (typically double mechanical seals)

    HOLE FLUID PRESSURE RADIUSDIA CAT. BARG R1 R2

    2 B P

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    CLASSIFICATION AT SPECIFIC EQUIPMENT

    Control valves, often used block valves and valves not well maintained: A zone 1=

    A specific evaluation shall be made to decide if there is a further zone 2 around thezone 1.

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    CLASSIFICATION AT SPECIFIC EQUIPMENT

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    CLASSIFICATION AT SPECIFIC EQUIPMENT

    SPO Compact Flange

    .

    and SPO compact flanges

    No classification!

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    CLASSIFICATION AT SPECIFIC EQUIPMENT

    EN 1127-1, ANNEX BDefines equipment which are durably technically tight,

    Canned motor pumps

    examples:

    Magnetic coupled sealless pumps

    Ton ue roove flan es EN 1092-1 T e C & D

    If rarely detached: NPT connections (up to DN 50)

    Should normally not cause classified areas.

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    CLASSIFICATION AT SPECIFIC EQUIPMENT

    Seal Sealing Arrangement DescriptionMax. Release Flow Rate

    (kg/s)

    Hazard Radius R1/R2

    (m)

    John Crane recommendations for mechanical seal Maximum release flowrates for pumps in all fluid categories and process pressuresITA / Appendix 5:

    Single

    Single seal ( without fixed throttle

    bushing, in a pump with no wear

    rings). This may be a component or

    cartridge, general-purpose seal

    Use IP-15 calculation ( Hole

    size. 0,23xshaft dia.)*See IP-15

    Single

    Single seal with a fixed throttle

    bushing or a single seal in an API

    610 pump. This may be acomponent or cartridge, general-

    0,0003

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    HAZARDOUS AREA DOSSIER

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