11
35 years in Formaldehyde 35 years in Formaldehyde and UFC and UFC CAL POLYMERS, Inc. CAL POLYMERS, Inc. Jesse Adams PRESIDENT OF History of Formaldehyde and Urea Formaldehyde Concentrate Since 1970 IDAHO, USA

35 years in Formaldehyde and UFC - CREON Energy · 35 years in Formaldehyde and UFC CAL POLYMERS, Inc. Jesse Adams PRESIDENT OF History of Formaldehyde and Urea Formaldehyde Concentrate

Embed Size (px)

Citation preview

Page 1: 35 years in Formaldehyde and UFC - CREON Energy · 35 years in Formaldehyde and UFC CAL POLYMERS, Inc. Jesse Adams PRESIDENT OF History of Formaldehyde and Urea Formaldehyde Concentrate

35 years in Formaldehyde 35 years in Formaldehyde

and UFCand UFC

CAL POLYMERS, Inc.CAL POLYMERS, Inc.

Jesse AdamsPRESIDENT OF

History of Formaldehyde

and Urea Formaldehyde Concentrate Since 1970

IDAHO, USA

Page 2: 35 years in Formaldehyde and UFC - CREON Energy · 35 years in Formaldehyde and UFC CAL POLYMERS, Inc. Jesse Adams PRESIDENT OF History of Formaldehyde and Urea Formaldehyde Concentrate

� Catalyst life 30 days to 6 months,

� 9.6 to 10.4% oxygen

� Made batch UFC-85

� Made UFC-85 from 25 tray absorber

� Start up heater heated catalyst not oil

� Start up required steam for steam vaporization of methanol

� Cooling with coils on bubble cap trays

� Very difficult to operate using granular catalyst

www.calpolymers.comwww.calpolymers.com

CAL POLYMERS, Inc.CAL POLYMERS, Inc.

1970 to 1982 (Georgia-Pacific Corp.)

Two Reichhold Chemical designed plants

Page 3: 35 years in Formaldehyde and UFC - CREON Energy · 35 years in Formaldehyde and UFC CAL POLYMERS, Inc. Jesse Adams PRESIDENT OF History of Formaldehyde and Urea Formaldehyde Concentrate

www.calpolymers.comwww.calpolymers.com

CAL POLYMERS, Inc.CAL POLYMERS, Inc.

� Vice President and Operations Manager

� Responsible for two mixed oxide plants

� 52% Aqueous Formaldehyde in Minnesota

� UFC-85 in New Mexico

� Mix of trays and packing

� Cooling with plate frames

� UFC-90 continuous

� Catalyst life 36 months

� Yield 93% using 12% feed oxygen

� During tenure with D B Western I started up and trained numerous UFC-85 and Formaldehyde plants.

� Worked on technology development in UFC-85

1982-1992 (D B Western)

Two Plants Using Modified Montecatini Design

Page 4: 35 years in Formaldehyde and UFC - CREON Energy · 35 years in Formaldehyde and UFC CAL POLYMERS, Inc. Jesse Adams PRESIDENT OF History of Formaldehyde and Urea Formaldehyde Concentrate

www.calpolymers.comwww.calpolymers.com

CAL POLYMERS, Inc.CAL POLYMERS, Inc.

� On Board of Directors

� Worked on two mixed oxide plants

� First in Arkansas, USA a 1974 Wright Chemical designed 30 tray tower formaldehyde plant making 52% aqueous formaldehyde

� Cooling coils on trays

� Made non distilled UFC on test basis

� Plant blew disk at 11.4% oxygen at design rate

� Modified to 13.6% oxygen explosion zone at design rate

� Operated 36 months on catalyst after plant modification for higher oxygen in feed gas

� Responsible for operation of New D B Western Plant installed in Virginia, USA in 1992

1992 - 1994

Spurlock Resins

Page 5: 35 years in Formaldehyde and UFC - CREON Energy · 35 years in Formaldehyde and UFC CAL POLYMERS, Inc. Jesse Adams PRESIDENT OF History of Formaldehyde and Urea Formaldehyde Concentrate

www.calpolymers.comwww.calpolymers.com

CAL POLYMERS, Inc.CAL POLYMERS, Inc.

� Design and build Formaldehyde/UFC plants

� Use 12% oxygen technology

� Australia plant attained over 7 years on catalyst life at yield of 92-93%

Started CAL Polymers

1994 - Present time

Page 6: 35 years in Formaldehyde and UFC - CREON Energy · 35 years in Formaldehyde and UFC CAL POLYMERS, Inc. Jesse Adams PRESIDENT OF History of Formaldehyde and Urea Formaldehyde Concentrate

www.calpolymers.comwww.calpolymers.com

CAL POLYMERS, Inc.CAL POLYMERS, Inc.

Nizhne-Maltsevskiy – Russia

Schekino Azot – Russia

Flakeboard – Canada

AmmCarb – Russia

ARC Resins – Canada

Stirol – Ukraine

Karelia – Russia

Star Plus Chemicals – Thailand

Plantation Timber Products – China

Merbok- Malaysia

Venlon – India

Hadjilucas – Greece

Borden - United States

Woodchem Australia – Australia

Spurlock Adhesives - United States

Woodchem Canada – Canada

Neste Resins - United States

Experience – over the WorldEvergreen Products - Malaysia

Trintoc – Trinidad

NAFCON – Nigeria

Bison ACM/Mars – Turkey

D.B. Western - United States

New Mexico Adhesives - United States

Borden Canada – Canada

Spurlock Adhesives - United States

Woodchem Europe – Belgium

Masisa – Argentina

Masisa – Chile

Hexa-Neste – Malaysia

Borden Chemical & Plastics - United States

Liquid Carbonics - United States

Capital Resins - United States

Georgia Pacific - United States

Page 7: 35 years in Formaldehyde and UFC - CREON Energy · 35 years in Formaldehyde and UFC CAL POLYMERS, Inc. Jesse Adams PRESIDENT OF History of Formaldehyde and Urea Formaldehyde Concentrate

www.calpolymers.comwww.calpolymers.com

CAL POLYMERS, Inc.CAL POLYMERS, Inc.

Nizhne-Maltsevskiy – Russia

Schekino Azot – Russia

Flakeboard – Canada

AmmCarb – Russia

ARC Resins – Canada

Stirol – Ukraine

Karelia – Russia

Star Plus Chemicals – Thailand

Plantation Timber Products – China

Merbok- Malaysia

Venlon – India

Hadjilucas – Greece

Borden - United States

Woodchem Australia – Australia

Spurlock Adhesives - United States

Woodchem Canada – Canada

Neste Resins - United States

Trintoc – Trinidad

NAFCON – Nigeria

Bison ACM/Mars – Nigeria

D.B. Western - United States

New Mexico Adhesives - United States

Borden Canada – Canada

Chimar Hellas – Greece

Spurlock Adhesives - United States

Woodchem Europe – Belgium

Masisa – Argentina

Masisa – Chile

Hexa-Neste – Malaysia

Borden Chemical & Plastics - United States

Liquid Carbonics - United States

Capital Resins - United States

Georgia Pacific - United States

Evergreen Products - Malaysia

FORMALDEHYDE and UFC WORLD EXPERT

Page 8: 35 years in Formaldehyde and UFC - CREON Energy · 35 years in Formaldehyde and UFC CAL POLYMERS, Inc. Jesse Adams PRESIDENT OF History of Formaldehyde and Urea Formaldehyde Concentrate

www.calpolymers.comwww.calpolymers.com www.zaobt.ruwww.zaobt.ru

CAL POLYMERS, Inc.CAL POLYMERS, Inc.

From design

ЗАОЗАО ««БезопасныеБезопасные ТехнологииТехнологии»»

To operation

Page 9: 35 years in Formaldehyde and UFC - CREON Energy · 35 years in Formaldehyde and UFC CAL POLYMERS, Inc. Jesse Adams PRESIDENT OF History of Formaldehyde and Urea Formaldehyde Concentrate

Resins production plantsResins production plants

Page 10: 35 years in Formaldehyde and UFC - CREON Energy · 35 years in Formaldehyde and UFC CAL POLYMERS, Inc. Jesse Adams PRESIDENT OF History of Formaldehyde and Urea Formaldehyde Concentrate

www.calpolymers.comwww.calpolymers.com www.zaobt.ruwww.zaobt.ru

CAL POLYMERS, Inc.CAL POLYMERS, Inc.

All PROJECTS

ЗАОЗАО ««БезопасныеБезопасные ТехнологииТехнологии»»

TURN KEYFROM “GREEN FIELD” TO OPERABLE PLANT

Page 11: 35 years in Formaldehyde and UFC - CREON Energy · 35 years in Formaldehyde and UFC CAL POLYMERS, Inc. Jesse Adams PRESIDENT OF History of Formaldehyde and Urea Formaldehyde Concentrate

CAL POLYMERS, Inc.CAL POLYMERS, Inc.

ЗАОЗАО ««БезопасныеБезопасные ТехнологииТехнологии»»

www.calpolymers.com

www.zaobt.ru

FURTHER INFORMATION