309707m , Parts Ultra 395 & 495 & 595 and Ultra Max II 490 ...file/309707m.pdf · 12 117501 SCREW, mach, hex washer hd 6 14 117559 O–RING 2 15 15B067 MANIFOLD, ST Pro 1 16 246384†

ti3254a

Parts

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441Copyright 2003, Graco Inc. is registered to I.S. EN ISO 9001

Ultra� 395/495/595Ultra Max II 490/495/595

309707 rev.M

234180

309639. . . . . . .

309250. . . . . . .

309055. . . . . . .

Related manuals

309674. . . . . . .

309709. . . . . . .

309725. . . . . . .

Important Safety InstructionsRead all warnings and instructions inOperation manual 309725. Save theinstructions.

3300 psi (228 bar, 22.8 MPa) Maximum Working Pressure

Vac Make Model * * *

230Ultra

395 234180249589

B

230Ultra 495 234183 A 234181 A 234182 A

Ultra 595 248660 A 234439 A

100 Ultra 495 234186 A 233974 A

Ultra Max II 490 249932 B

230 Ultra Max II 495 249933 B 253104 B 253105 B

Ultra Max II 595 253107 B 249934 B

100 Ultra Max II 495 249938 B 253106 B

* Series

2 309707

Parts Drawing - Sprayer

ti2400d

ti2400

9

42

31

66

44

29

54

32

70

27

24

46

68

41

1240

71

59

Ref 45

Ref 56

16

57

4

3635

265

Ref 55

69

61

47

65

24

67

62

17

60

22

47

47

12

23

53

25

8

4315

45

33

10

1

52

12

55

39

47

383

20

2

63

47

14

77

76

PARTS,PAGE 8

3309707

Parts List - Sprayer

234180, 234183, 234186, 249589

Ref No. Part No. Description Qty


1 107434 BEARING, thrust 12 117828 PACKING, o–ring 13 111457 PACKING, o–ring 14 111600 PIN, grooved 15 111699 GASKET, seat, valve 18 116073 WASHER, thrust 19 116074 WASHER, thrust 110 116079 BEARING, thrust 212 117501 SCREW, mach, hex washer hd 614 117559 O–RING 215 15B067 MANIFOLD, ST Pro 116 246384† FILTER, fluid, 60 mesh 117 287167 CAP, manifold 120 15B120 GROMMET, transducer 122 287058 COVER, front, Graco, paint 123 287056 SHIELD, motor, painted 124 162453 NIPPLE, (1/4 npsm x 1/4 npt) 225 180131 BEARING, thrust 126 187615 SEAT, valve 127 187625 HANDLE, valve, drain 129 195150 NUT, jam, pump 131 196750 SPRING, retaining 132 196762 PIN, straight 133 206994 FLUID, TSL 135 235014 VALVE, drain 1

includes 5, 2636 224807 BASE, valve 138 243222 TRANSDUCER, pressure control 1

includes 339 241920 DEFLECTOR, threaded 140 287057 GEAR, reducer 1

includes 8, 1041 246428 PUMP, displacement, ST 1

includes 3242 287055 HOUSING, drive 1

includes 12, 7043 287053 ROD, connecting 1

includes 31, 3244 287054 GEAR, crankshaft 1

includes 1, 9, 2545 287003 HOSE, cpld 1

46 240794 HOSE, cpld, 1/4 in. x 50 ft 147 117493 SCREW, mach, hex washer hd 1152 LABEL, front, Graco

15B372 Ultra 395 115B255 Ultra 495 115G330 Ultra 395 (249589) 1

53 LABEL, side, Graco 115B847 Ultra 395 115B495 Ultra 495 115G343 Ultra 395 (249589) 1

54 MOTOR287060*‡ 240V, Ultra 395; includes 77 1287061* 240V, Ultra 495; includes 77 1287015* 100V, Ultra 495; includes 77 1

55 246381 HOSE, drain, ST stand 1includes 39, 62

57 246385 STRAINER, 7/8–14 unf 159 15E823 FRAME, standmount 160 246386 HOSE, s hose suction 1

includes 14, 57, 6261 GUN, includes Manual 309639 1

246540 240V Ultra 395/495 1246233 100V Ultra 495 1

62 276888 CLIP, drain line 163 15B517� LABEL, danger 165 195792� LABEL, warning 166 116139 GRIP, handle 167 15G857 CAP, leg 468 287903 CUP, suction/drain 169 287072 HANDLE, sprayer 1

includes 47, 6670 15B589 COVER, pump rod 171 115723 SCREW, drill, hex washer head 176 115099 WASHER, garden hose 177 239912 FAN, motor 1

�Extra Danger and Warning tags and labels available free.* Motor Brush Kit 287016 is available for Series A‡ Motor Brush Kit 287735 is available for Series B† Other filters available: 246382, 100 mesh; 246383, 200

mesh; 246425, 30 mesh

4 309707


ti2397dti2397

9539C

9

42

31

44

29

54

32

76

27

24

46

41

1240

59

Ref45

Ref 56

2

57

4

3635

265

Ref 55

75

61

47

65

24

71

62

18

17

60

22

47

47

12

2353

25

8

43

15

45

33

10

1

52

12

55

39

47

383

6773

70

72

68

69

66 74

85

63

8283

14

16

20

77

86

PARTS,PAGE 8

5309707


234181, 233974, 248660



1 107434 BEARING, thrust 12 117828 PACKING, o–ring 13 111457 PACKING, o–ring 14 111600 PIN, grooved 15 111699 GASKET, seat, valve 18 116073 WASHER, thrust 19 116074 WASHER, thrust 110 116079 BEARING, thrust 212 117501 SCREW, mach, hex washer hd 614 117559 O–RING 215 15B067 MANIFOLD, ST Pro 116 246384† FILTER, fluid, 60 mesh 117 287167 CAP, manifold 118 287167 INSERT, filter 120 15B120 GROMMET, transducer 122 287058 COVER, front, Graco, paint 123 287056 SHIELD, motor, painted 124 162453 NIPPLE, (1/4 npsm x 1/4 npt) 225 180131 BEARING, thrust 126 187615 SEAT, valve 127 187625 HANDLE, valve, drain 129 195150 NUT, jam, pump 131 196750 SPRING, retaining 132 196762 PIN, straight 133 206994 FLUID, TSL 135 235014 VALVE, drain 1







includes 1, 9, 2545 287003 HOSE, cpld 146 240794 HOSE, cpld, 1/4 in. x 50 ft 147 117493 SCREW, mach, hex washer hd 1052 LABEL, front, Graco

15B372 Ultra 395 1

15B255 Ultra 495 115D161 Ultra 595 1

53 LABEL, side, Graco 115B847 Ultra 395 115B495 Ultra 495 115D165 Ultra 595 1

54 240V287061* Ultra 495; includes 77 1248185‡ Ultra 595; includes 77 1

100V287015* Ultra 495; includes 77 1


57 246385 STRAINER, 7/8–14 unf 159 246250 FRAME, cart, LO 160 246386 HOSE, s hose suction 1

includes 14, 57, 6261 GUN, includes Manual 309639 1

246540 240V Ultra 395/495 1246233 100V Ultra 495 1

62 276888 CLIP, drain line 163 15B517� LABEL, danger 165 195972� LABEL, warning 166 15B999 CLIP, retaining 267 103117 RING, retaining 268 104811 CAP, hub 269 109032 SCREW, pan hd 470 178565 BUTTON, snap 271 180656 PLUG, button 172 195501 SLEEVE, cart 273 195673 WASHER 274 195766 WHEEL, semi pneumatic 275 243205 HANDLE, assembly 176 15B589 COVER, pump rod 177 239912 FAN, motor 182 115723 SCREW, drill 283 15B870 CUP, suction/drain 185 115979 PLUG, hole 186 115099 WASHER, garden hose 1

�Extra Danger and Warning tags and labels available free.* Motor Brush Kit 287016 is available Other filters available: 246382, 100 mesh; 246383, 200

mesh; 246425, 30 mesh‡ Motor Brush Kit 248186 is available

6 309707


ti2396bti2396

ti2396

9539C

9

42

31

44

29

54

32

70

27

24

46

41

1240

59

Ref45

16

57

4

3635

265

Ref 55

74

61

47

65

24

75

62

17

60

22

Ref 47

47

12

23

53

25

8

43

15

45

33

10

1

52

12

55

39

383

72

68

73

83

67

82

81

47

63

20

66

71

14

84

69

76

47

77

2

PARTS,PAGE 8

7309707


234182, 234439



1 107434 BEARING, thrust 12 117828 PACKING, o–ring 13 111457 PACKING, o–ring 14 111600 PIN, grooved 15 111699 GASKET, seat, valve 18 116073 WASHER, thrust 19 116074 WASHER, thrust 110 116079 BEARING, thrust 212 117501 SCREW, mach, hex washer hd 614 103413 O–RING 215 15B067 MANIFOLD, ST Pro 116 246384† FILTER, fluid, 60 mesh 117 287167 CAP, manifold 120 15B120 GROMMET, transducer 122 287058 COVER, front, Graco, paint; 1

includes 1223 287056 SHIELD, motor, painted; 1

includes 12, 63, 6524 162453 NIPPLE, (1/4 npsm x 1/4 npt) 225 180131 BEARING, thrust 126 187615 SEAT, valve 127 187625 HANDLE, valve, drain 129 195150 NUT, jam, pump 131 196750 SPRING, retaining 132 196762 PIN, straight 133 206994 FLUID, TSL 135 235014 VALVE, drain 1



includes 8, 1041 246428 PUMP, displacement, ST 142 287055 HOUSING, drive 1


includes 31, 3244 GEAR, crankshaft; includes 1, 9, 25

287054 495 1248231 595 1

45 287003 HOSE, cpld 146 240794 HOSE, cpld, 1/4 in. x 50 ft, unpkg 147 117493 SCREW, mach, hex washer hd 10

52 LABEL, front, Graco15B372 395 115B255 495 115D161 595 1

53 LABEL, side, Graco15B847 395 115B495 495 115D165 595 1

54 MOTOR, 240V; includes 77287061* 495 1248185‡ 595 1

55 244240 HOSE, drain; includes 39 157 246385 STRAINER, 7/8–14 unf 159 245984 FRAME, cart, HI 160 246387 TUBE, suction 1

includes 14, 57, 69, 8461 246540 GUN, includes Manual 309639 162 276888 CLIP, drain line 163 15B517� LABEL, danger 165 195792� LABEL, warning 166 108068 PIN 267 109032 SCREW, pan hd 468 111590 BUTTON, snap 269 15B434 NUT, jam 170 15C146 HOOK, pail 171 115979 PLUG, hole 172 183350 WASHER 173 192027 SLEEVE, cart 274 245245 HANDLE 175 108691 PLUG, tubing 276 115099 WASHER 177 FAN, motor

239912 495 1248189 595 1

81 106062 WHEEL 282 15B999 CLIP, retaining 283 104811 CAP, hub 284 15B652 WASHER, suction 1

�Extra Danger and Warning tags and labels available free.* Motor Brush Kit 287016 is available‡ Motor Brush Kit 248186 is available† Other filters available: 246382, 100 mesh; 246383, 200

mesh; 246425, 30 mesh

8 309707


ti3345B

37

56

12

58

37a

11

51

50

6

48

49

197

30

4790

91

92

9309707


REF NO. PART NO. DESCRIPTION QTY


6 115494 SCREW, mach, phillps, pan hd 67 115498 SCREW, mch, slot/hex, wash hd 111 116167 KNOB, potentiometer 112 117501 SCREW, mach, hex washer hd 419 15B118 BUSHING, motor wire 130 195428 BOOT, toggle 137 236352 POTENTIOMETER, adjust, pressure 1

includes 37a37a 112382 NUT, potentiometer 147 117493 SCREW, mach, hex washer hd 248 276868 BOX, control, ST 149 CONTROL BOARD

246379 495; 100/120V 1246380 395/495; 240V 1248180 595; 240V 1

50 287098 DIGITAL DISPLAY 151 15C019 LABEL, control 1

15G344 (249589) 156 CORD, power

15B119 100V 115B471 240V 1

58 SWITCH, toggle195429 100V 1117492 240V 1

90 195551 RETAINER, 240V 191 CORD

242001 CEE 7/7 1242005 AUSTRALIA 1

92 244285 ADAPTER 1

ON/OFFSwitch

from Motor

Red (+)

White

Black

Green

2 x White

Black (–)

Black

Black

ti3346a ti2471

Ref 58

Ref 56

Ref 37

Ref 38

Power Plug

PressureTransducer

Potentiometer

Ref 50Digital Display

100V Wiring Diagram

10 309707

L2L1

Filter Board

Inductor Coil

2 x White

ti2472B

Ref 58

Ref 56

Ref 37

Ref 38

ON/OFFSwitch

PressureTransducer

Potentiometer

To Power Plug

From Motor

Digital Display

Blue

Black

Black

Black / white (–)

Brown

Green/Yellow

Red (+)

Blue

Brown

230V Wiring Diagram

Ref 50

11309707

Parts Drawing - Ultra Max II Sprayers

60

9

42

31

66

44

29

54

32

70

27

24

46

68

41

1240PARTS,

PAGE 17

71

59

Ref 45

18

57

4

3635

55

73

61

47

65

24

72

249932, 249933, 249938

62

17 22

47

47

12

23

53

25

8

43

15

45

33

10

1

52

12

55

3947

38

3

20

2

47

14

125

13

ti7375a

51

16

126

56

63

12 309707

Parts List - Sprayer249932, 249933, 249938Ref No. Part No. Description Qty


1 107434 BEARING, thrust 12 117828 PACKING, o–ring 13 111457 PACKING, o–ring 14 111600 PIN, grooved 18 116073 WASHER, thrust 19 116074 WASHER, thrust 110 116079 BEARING, thrust 212 117501 SCREW, mach, hex washer hd 813 115099 WASHER, garden hose 114 117559 O–RING 215 15G455 MANIFOLD, ST Pro 116 246384† FILTER, fluid, 60 mesh 117 15G456 CAP, manifold 118 287167 INSERT, filter 120 15B120 GROMMET, transducer 122 287901 COVER, front, Graco, paint 1

includes 12, 6523 287900 SHIELD, motor, painted, includes 12 124 162453 NIPPLE, (1/4 npsm x 1/4 npt) 225 180131 BEARING, thrust 127 187625 HANDLE, valve, drain 129 195150 NUT, jam, pump 131 196750 SPRING, retaining 132 196762 PIN, straight 133 206994 FLUID, TSL 134� 222385 TAG Warning (not shown) 135 235014 VALVE, drain 1







includes 1, 9, 25

45 287003 HOSE, cpld 146 240794 HOSE, cpld, 1/4 in. x 50 ft 147 117493 SCREW, mach, hex washer hd 1351 15G866 LABEL, Ultra Max II Smart Control 152 LABEL, front, Graco

15G821 490 115G824 495 1

53 LABEL, side, Graco 115G822 490 115G823 495 1

54 287805 MOTOR, 120V, includes 125, 126 155 246381 HOSE, drain, ST stand 1

includes 39, 6257 246385 STRAINER, 7/8–14 unf 159 15E823 FRAME, standmount 160 246386 KIT, hose suction 1

includes 13, 14, 57, 6261 246540 GUN, RAC 5, includes manual 309639 1

246233 GUN, RAC X, includes manual 309639 162 276888 CLIP, drain line 163 15H087� LABEL, danger (models 249932,

249933) 115H086� LABEL, danger (model 249938) 1

65 195792� LABEL, warning 166 116139 GRIP, handle 168 287903 CUP, suction/drain 170 15B589 COVER, pump rod 171 115723 SCREW, drill, hex washer head 172 15G857 CAP, leg 473 276864 HANDLE, sprayer 1

includes 47, 66105 287904 BOARD, control 1106 15G861� LABEL, smart control 1125 15D088 FAN, motor 1126 115477 SCREW 1

� Extra Danger and Warning tags and labels available free.

† Other filters available: 246382, 100 mesh; 246383, 200mesh; 246425, 30 mesh

13309707


9

42

31

44

29

54

32

70

27

24

46

41

40

PARTS,PAGE 17

59

Ref45

2

57

43635

Ref 55

74

61

47

65

24

253104, 253106, 253107

62

17

22

47

12

23

53

25

8

4315

45

33

10

1

52

12

55

39

47

38

3

67

74c

74b

74a

8382

81

117

71

68

14

1620

125

13

60

ti7377a

47

47

5118 126

74d

63

56

12

14 309707

Parts List - Sprayer253104, 253106, 253107Ref No. Part No. Description Qty



includes 12, 6523 287900 SHIELD, motor, painted 1

includes 1224 162453 NIPPLE, (1/4 npsm x 1/4 npt) 225 180131 BEARING, thrust 127 187625 HANDLE, valve, drain 129 195150 NUT, jam, pump 131 196750 SPRING 132 196762 PIN, straight 133 206994 FLUID, TSL 134� 222385 TAG, warning (not shown) 135 235014 VALVE, drain 1




includes 12, 47, 7643 287053 ROD, connecting 1

includes 31, 3244 GEAR, crankshaft

includes 1, 9, 25287054 490/495 1248231 595 1

45 287003 HOSE, cpld 146 240794 HOSE, cpld, 1/4 in. x 50 ft 147 117493 SCREW, mach, hex washer hd 1251 15G866 LABEL, Ultra Max II Smart Control 1

52 LABEL, front, Graco15G824 495 115G825 595 1

53 LABEL, side, Graco15G823 495 115G826 595 1

54 MOTOR,includes 125, 126287805 495 1287807 595 1


57 246385 STRAINER, 7/8–14 unf 159 246250 FRAME, cart, LO 160 246386 KIT, hose suction 1


246233 GUN, RAC X, includes manual 309639 162 276888 CLIP, drain line 163� 15H086 LABEL, danger (model 253106) 1

15H087 LABEL, danger (models 253104, 243107) 1

65� 195793 LABEL, warning 167 109032 SCREW, pan hd 468 15B870 CUP, suction/drain 170 15B589 COVER, pump rod 171 115723 SCREW, drill 274 287488 HANDLE, assembly 174a 195501 SLEEVE, cart 274b 178565 BUTTON, snap 274c 195673 WASHER 274d 103117 RING, retaining 281 195766 WHEEL, semi pneumatic 282 15B999 CLIP, retaining 283 104811 CAP, hub 2105 287904 BOARD, control 1106 15G861� LABEL, smart control 1117 15G447 PLUG, hole 1125 15D088 FAN, motor 1126 115477 SCREW 1



15309707


9

42

31

44

29

54

32

27

2441

12

40

PARTS,PAGE 17

59

Ref45

2

57

436

35 5574

47

24

62

16

17

60

22

47

47

12

23

53

25

8

43

15

45

33

10

1

52

70

55

39

383

46

61

74b

83

81

20

74c

1484

69

13

47

125

Ultra Max II 495 253105, AUltra Max II 595 249934, B

117

82

74d

74a

65

51

18

126

67

116115

ti7679

63

56

114

12

16 309707

Parts List - SprayerUltra Max II 495: 253105 AUltra Max II 595: 249934, BRef No. Part No. Description Qty



includes 12, 6523 287900 SHIELD, motor, painted 1

includes 1224 162453 NIPPLE, (1/4 npsm x 1/4 npt) 225 180131 BEARING, thrust 127 187625 HANDLE, valve, drain 129 195150 NUT, jam, pump 131 196750 SPRING. retaining 132 196762 PIN, straight 133 206994 FLUID, TSL 134� 222385 TAG, warning (not shown) 135 235014 VALVE, drain 1





includes 31, 3244 GEAR, crankshaft 1

includes 1, 9, 25287054 490/495 1248231 595 1

45 287003 HOSE, cpld 146 240794 HOSE, cpld, 1/4 in. x 50 ft 1

47 117493 SCREW, mach, hex washer hd 1251� 15G866 LABEL, Ultra Max II Smart Control 152 LABEL, front, Graco

15G824 495 115G825 595 1

53 LABEL, side, Graco 115G823 495 115G826 595 1

54 MOTOR, includes 125, 126287805 495 1287807 595 1

55 243993 HOSE, drain 1includes 39

56 15B258 CORD, power, 490/495 (Lo/Hi Boy) 115D029 CORD, power, 595 1

57 246385 STRAINER, 7/8–14 unf 159 287779 FRAME, cart, HI 160 15B506 TUBE, suction 1


246233 GUN, RAC X, includes manual 309639 162 276888 CLIP, drain line 163� 15H087 LABEL, danger 165� 195792 LABEL, warning 167 109032 SCREW, pan hd 469 15E813 NUT, jam 170 15C146 HOOK, pail 174 287489 HANDLE 174a 108068 PIN, spring, straight 274b 192027 SLEEVE, cart 274c 111590 BUTTON, snap 274d 183350 WASHER 281 106062 WHEEL 282 15B999 CLIP, retaining 283 104811 CAP, hub 284 15B652 WASHER, suction 1114 15D281 HANGER, stand 1115 15C982 CAM, cart 2116 114531 SCREW, mch, hex 4117 15G447 PLUG, tubing 2125 15D088 FAN, motor 1126 115477 SCREW 1



17309707


ti7381a

19

12

48

11

51

50

5

6

49

30

Ref 56

37a

3758

127

129

128

90

91

56

106

105

113

92

121

18 309707

Parts List - SprayerREF NO. PART NO. DESCRIPTION QTY


5 15G562 BUSHING, control box 16 115494 SCREW, mach, philips, pan hd 611 116167 KNOB, potentiometer 112 117501 SCREW, mach, hex washer hd 419 115498 SCREW, mach, slot, hex, wash hd 130 287912 BOARD, filter, 100V 1

287913 BOARD, filter, 230V 137 236352 POTENTIOMETER, adjust, pressure

includes 37a 137a 112382 NUT, potentiometer 148 287907 BOX, control 100V models 1

287908 BOX, control 230V models 149 287909 BOARD, control 100V models 1

287910 BOARD, control 230V models 150 287789 COVER, control box 151� 15G866 LABEL, Ultra Max II Int’l. 1

56 CORD, power 156 253372 100V, model 249938 only 1

253378 100 V, model 253106 only 1253373 230V 1

58 195428 BOOT, toggle 190 195551 RETAINER, 230V 191 CORD

242001 CEE 7/7 1242005 AUSTRALIA 1

92 244285 ADAPTER Japan 1105 287904 BOARD, control LCD 1106 15G861 LABEL, smart control display 1113 115522 SCREW, mch, pnh 1121 15G588� LABEL, digital tracking 1129 158674 O–RING, packing 1

Wiring DiagramMOTOR

ti7454a

Blue

Brown

Power Plug

Ref 56

ON/OFF

Switch

Green

Black

Blue

Transducer

Ref 38

Potentiometer

Ref 37

Digital Display

19309707

Notes

20 309707

TO PLACE AN ORDER OR FOR SERVICE, contact your Graco distributor, or call this number to identify thedistributor near you:1–800–690–2894 Toll Free

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves theright to make changes at any time without notice.

This manual contains English mm 309707Graco Headquarters: Minneapolis

International Offices: Belgium, Korea, China, Japan

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441http://www.graco.com

11/2002, Rev 6/2007

Documents

309707m , Parts Ultra 395 & 495 & 595 and Ultra Max II 490 ...file/309707m.pdf · 12 117501 SCREW, mach, hex washer hd 6 14 117559 O–RING 2 15 15B067 MANIFOLD, ST Pro 1 16 246384†