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Key benefits Ease of integration - valve size matches pipe size, resulting in reduced installation time and installation costs Flexible design - ports can be configured to suit installation Low pressure drop - compared to other valve types Small physical size Hand wheel allows manual adjustment of valve (optional on pneumatic valve) - simplified set up and maintenance Typical applications For engines, turbines, gearboxes and heat exchangers: Charge air cooling Secondary cooling systems Fuel and lube oil preheating Co-generation Engine jacket water For refineries, chemical plants and oil reproduction: Waste heat boilers Product coolers Product heaters Product condensers Electric GG valve Pneumatic GG valve Now even more compact G valve compared with a typical equivalent competitor’s specification. Model G, Version G and Accessories www.amot.com 3-Way Temperature Control Valve

3-Way Temperature Control Valve - AMOT page 5 3-Way Temperature Control Valve Model G, Version G Electro-Pneumatic System The electro-pneumatic valve system combines both electric

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Key benefits

• Easeofintegration-valvesizematchespipesize,resultinginreducedinstallationtimeandinstallationcosts

• Flexibledesign-portscanbeconfiguredtosuitinstallation

• Lowpressuredrop-comparedtoothervalvetypes

• Smallphysicalsize

• Handwheelallowsmanualadjustmentofvalve(optionalonpneumaticvalve)-simplifiedsetupandmaintenance

Typical applications For engines, turbines, gearboxes and heat exchangers:

• Chargeaircooling

• Secondarycoolingsystems

• Fuelandlubeoilpreheating

• Co-generation

• Enginejacketwater

For refineries, chemical plants and oil reproduction:

• Wasteheatboilers

• Productcoolers

• Productheaters

• Productcondensers

ElectricGGvalve

PneumaticGGvalve

Now even more

compact

Gvalvecomparedwithatypicalequivalentcompetitor’sspecification.

ModelG,VersionGandAccessories

www.amot.com

3-WayTemperatureControlValve

page2DS-GG-Temp-Control-Valve-0912-rev8

3-Way Temperature Control Valve - Model G, Version G

Contents

Overview ..................................................... 3

Applications .............................................. 3

System Types .............................................. 4

Overview ofValve Body ............................ 6

Specification ............................................6

ModesofOperation ..................................7

ValveSizing..............................................9

Dimensions ................................................ 13 Overview of Electric Actuation ................... 15

Electronic Positioner ................................. 16

Overview of Pneumatic Actuation .............. 16

How to Order ............................................. 17

Accessories ............................................... 18

PIDController8071D,8072D,SSR47581....18

3-WirePT100TemperatureSensor8060.....18

SolidStateRelayModule8073C.................19

ElectroPneumaticConverter8064A............19

ElectroPneumaticConverter8064C............20

PneumaticIndicatorControllerSG80..........20

page3DS-GG-Temp-Control-Valve-0912-rev8

3-Way Temperature Control Valve - Model G, Version G

AMOTGvalvesare3-waycontrolvalvesconsistingofaheavydutyrotaryvalveandeitheraquarterturnelectricorpneumaticactuator.Thevalvesprovideahighdegreeofaccuracyandrepeatabilityforaccuratetemperaturecontrolandareequallyaccurateinmixingordivertingserviceoverawideflowrange.

Theheavydutyrotordesignprovidestighttemperaturecontrolwithouthighmaintenancerequirements.Thesystemisavailableinthreestandardcontrolconfigurations:electric;pneumatic;andelectro-pneumatic,offeringflexibilityformostrequirements.Designed

forhighvibrationservice,theAMOTGvalvesarequalifiedtoLloyd’sMarineRequirementsforshipboardservice.Valvescanbedirectlymountedtoreciprocatingmachinery,suchasdieselengines,withoutvibrationisolation.Theheavydutyactuatorsarespeciallyreinforcedtoprovidevibrationresistance.

Thestandardvalvesaresuitableforavarietyoffluidssuchaswater,water/glycol,seawater,lubricatingandhydraulicoils.Optionalbodymaterialsareavailableforservicesinvolvingsyntheticorfireresistantoils,deionizedwaterandammoniaorfreoninoil.

Applications

Overview

Charge Air Temperature ControlTheintercoolerisusedtocoolhightemperatureturbochargerair.

InthisapplicationtheGValveregulatestheflowofcoolingwaterthroughanintercooler,increasingefficiency,enhancingperformanceandhelpingtomeettoday’senvironmentalrequirements.

Diverting ApplicationsJacketwatercoolingindivertingapplicationsregulatestheoutletcoolantwatertemperaturefromadieselorgasengine.Thevalveeithersendswatertoacoolerorbypassloop,accuratelymaintainingthetemperature.

Thetemperatureisnormallymeasuredattheoutletfromtheheatsource.

Mixing ApplicationsLubricatingoiltemperaturecontrolisnormallyconfiguredinamixingapplicationcontrollingthereturntemperaturetotheheatload.Thetemperatureisnormallymeasuredascloseaspossibletothesumpreturn.

page4DS-GG-Temp-Control-Valve-0912-rev8

3-Way Temperature Control Valve - Model G, Version G

Electric System

Theelectricactuatorisarugged,compactandlightweightquarterturnactuatorhavingenclosureprotectiontoIP65.

Theactuatorispoweredbyanelectricmotordrivingaworm-typegearbox.Thewormgearboxpreventsreversedriveduetofluidforces.Itisfittedwithmanualoverrideasstandard,enablingvalveoperationwithoutpower.

Athermalcutoutisfittedpreventingoverheating.Limitswitchesateachendofstrokedisconnectmotorpowerwhenendstrokeisreached.Thesecanalsobeusedforremoteindication.

Seepage15formoreinformationontheelectricactuator.

GGValvePIDController8071/2D,IP67enclosure

Fortheelectricvalve,theactuatoroftheGvalveassemblyusesanelectricmotorwhichrotatesineitherdirectioninresponsetotheON-OFFsignalsreceived.Themotordrivesagearboxconnectedtotherotorshaftandturnsthevalverotorclockwiseorcounter-clockwise,amaximumof90degrees.Attheendoftravel,limitswitchesareincorporatedtoisolatetheelectricalsupplytothemotorwhenthevalverotorhasreachedeitherendoftherotation.Afeedbackpotentiometerisstandardandprovidespositionindicationtothecontrolsystem.

Electric Valve

Theelectricvalvesystemincorporatestheuseofanelectricallyactuatedthree-waycontrolvalvewithanelectroniccontroller.The8071DPIDControllercanbeeitherpanelorwallmounted(seepage18formoreinformation).Thesystemiscompletedwithatemperaturesensortype8060(seepage18fordetails).

TheelectricGValvesystemissimpletoinstallwithstandardfourcorecable,andprovidesmoreaccuratemeasurementandcontrolthantypicalpneumaticallyoperatedsystems.

TemperatureProbe8060

System Types

Electric GG Valve

page5DS-GG-Temp-Control-Valve-0912-rev8

3-Way Temperature Control Valve - Model G, Version G

Electro-Pneumatic System Theelectro-pneumaticvalvesystemcombinesbothelectricandpneumatictechnology,consistingofapneumaticallyactuatedthree-waycontrolvalvewithanelectro-pneumaticconverter,type8064A.Seepage19formoredetails.

Theprobesendsaresistancesignaltotheelectroniccontroller,whichinturnsendsa4to20mAsignaltoanI/Pconverterthatconvertsthistoapneumaticsignal.

Theelectro-pneumaticsystemcombinesthefeaturesandfunctionalityoftheAMOTelectroniccontrolsystemwiththefail-safeactionbenefitsofapneumaticallyactuatedvalve.

Pneumatic Valve Thepneumaticvalveusesaspringreturnpneumaticactuatorandpositionertocontroltherotationofthevalveinresponsetoaninputsignalfromapneumaticorelectro-pneumaticcontrolsystem.Thepneumaticcontrolsystemsendsapneumaticsignalrangingfrom0.21to1.03bar(3to15psi)totheactuatortocorrectlypositionthevalveatthedesiredtemperaturesetting.ThepneumaticcontrolsystemusuallyconsistsofaP+Ipneumaticcontroller,sensorandthenecessaryairsupplyconditioningequipment(regulators,filtersandwatertraps).

Pneumatic System Thepneumaticvalvesystemincorporatesapneumaticallyactuatedthree-waycontrolvalvewithcontrollerandintegraltemperaturesensor,theSG80,whichcanbepanelorwallmounted.FormoreinformationontheSG80,seepage20.ThepneumaticGvalvesystemisidealwhenthereisalackofelectricityorwhenafail-safesystemisneeded.

Thepneumaticactuatorisarugged,quarterturn,doublepistonactuatoroperatingonascotchyokeprinciple.

Theactuatorisfittedwithspringreturnasstandardallowingfail-safeconfigurationifnecessary.Itisalsofittedwithavalvepositionerenablingaccurateandrepeatablemovement.Seepage16formoreinformationonthepneumaticactuator.

SG80TemperatureControllerandSensor

System Types continued

Pneumatic GG Valve

GGValve

GGValveElectro-PneumaticConverter8064A

TemperatureController8071D

TemperatureProbe8060

page6DS-GG-Temp-Control-Valve-0912-rev8

3-Way Temperature Control Valve - Model G, Version G

Specification

Flow to: 720m3/hr 3,170USgpm ForvalveswithhigherflowratesseedatasheetGEF_GPD_Temp_Control_Valve

Sizes: Standard flow High flow

80mm-200mm(3”-8”) 50mm-200mm(2”-8”) For350mm(14”)andaboveseeDatasheetGEF_GPD_Temp_Control_Valvefordata

Body/rotor materials: Bronze Forseawater,shockresistance,or magneticpermeability

Ductileiron Highperformanceiron,forfresh water,lubricatingoils

Steel Forhighstrengthandhighpressure ratings

Stainlesssteel Corrosiveandspecialapplications

Seal material: Flourocarbon(Viton,FKM)

Flanges: EN1092,ASMEandJISstandards.

Maximum internal Ductileironorbronze 10bar (145psi)

valve pressure: Steelandstainlesssteel 16bar (232psi)

Maximum temperature 100°C (212°F) of fluid:

Vibration: ExceedstherequirementsofLloyd’sRegisterTypeApprovalSystem, TestSpecificationNumber1,2002,VibrationTest2. Forbothelectricandpneumatic:

Frequency range

Displacement Acceleration Lloyd’s

5-25Hz +/-1.6mm +/-1.6mm

25-100Hz +/-5.0g(49m/s2) +/-4.0g(39m/s2)

100-300Hz +/-1.0g(9.81m/s2)90minute

Norequirement

Overview of Valve Body

Key features and benefits• Lightweightandcompact

• Configurableports-allowingflexibilityoninstallation

• Lowpressuredrop-enablessavingsoneithervalveorpumpsize

• Highaccuracyprovidingbettertemperaturecontrol

ValveBody

page7DS-GG-Temp-Control-Valve-0912-rev8

3-Way Temperature Control Valve - Model G, Version G

TheuniqueconstructionoftheAMOTGvalveprovidestotalflexibilitybyallowingyoutoselectthevalveportpositionsmostideallysuitedtomeetyourapplicationrequirements.Therearetwomaintypesofmodeofoperation:90°rotorthatallowseitherports1or3tobeselectedasthecommonport;and180°rotorthatrequiresport2tobethecommonport.ArrowindicatesvalvemovementwithincreasingtemperatureormA,asviewedfromabove(seediagram).Forelectricallyactuatedvalves,onlossofsignaltheactuatorissetupbydefaulttostopinitscurrentposition.

Electric actuator (switched live input)

Electric actuator direct acting(4-20mA input)

Electric actuator reverse acting(20-4mA input)

Cold position Hot position 4mA (cold) 20mA (hot) 20mA (cold) 4mA (hot)

23

ed

oM

12

ed

oM

21 e

do

M3

2 e

do

M31

ed

oM

13

ed

oM

3

2

1

Modes of Operation - Electrically Actuated

page8DS-GG-Temp-Control-Valve-0912-rev8

3-Way Temperature Control Valve - Model G, Version G

TheuniqueconstructionoftheAMOTGvalveprovidestotalflexibilitybyallowingyoutoselectthevalveportpositionsmostideallysuitedtomeetyourapplicationrequirements.Therearetwomaintypesofmodeofoperation:90°rotorthatallowseitherports1or3tobeselectedasthecommonport;and180°rotorthatrequiresport2tobethecommonport.ArrowindicatesvalvemovementwithincreasingtemperatureormA,asviewedfromabove(seediagram).

Pneumatic actuator direct acting Pneumatic actuator reverse acting

3 PSI (cold) 15 PSI (hot) No signal 15 PSI (cold) 3 PSI (hot) No signal

23

ed

oM

12

ed

oM

21 e

do

M3

2 e

do

M31

ed

oM

13

ed

oM

3

2

1

Modes of Operation - Pneumatically Actuated

page9DS-GG-Temp-Control-Valve-0912-rev8

3-Way Temperature Control Valve - Model G, Version G

s s s s s sss s

80(3) 50(2) 7 14 20 26 33 39 46 52

100(4) 80(3) 19 35 51 67 83 99 115 131

125&150(5&6) 100(4) 29 54 79 104 129 154 179 204

200(8) 150(6) 66 122 178 235 291 347 403 459

200(8) 118 218 318 418 517 617 717 817

250(10)

300(12) 250(10)

350(14) 300(12)

400(16) 350(14)

450(18) 400(16)

Valve Sizing (Metric units)

Recommended maximum pressure drop

14 3 2

1 – Water

2 – ISO VG32

3 – ISO VG46

4 – ISO VG68

Valveselectioncurvesforvalveswith90orotor.Forvalveswith180orotormultiplypressuredropsby2.

AMOTtypeGvalvesaredesignedtoproduceminimalpressuredrop.Thenormalrecommendationinsizingthevalvesistoselectapressuredropbetween0.01to0.3bar(0.15and4.5psi).

Tousethegraphitisadvisedtousethefollowingmethod:1. Startwithapressuredropof0.05baron theverticalaxis,readacrosstothecurve.2. Followthislinedowntotheflowratesbelow untilyoufindthevalueclosesttoyourflowrate.3. Followthelineacrosstothelefttodetermine suitablevalvesize.Forstablecontrolthevalveshouldbeselectedsoastoprovideapressuredropwithfullflowofbetween0.01and0.3bar(0.15and4.5psi).

SizeDN(inches)

ValveFlowrateSelection(Flowratem3/hr)

CurrentlyonlyavailableinGEF/GPDversions.SeeDatasheetGEF_GPD_Temp_Control_Valvefordata

0

0.05

0.10

0.15

0.20

0.25

0.30

0.35

0.40

Pre

ssu

re d

rop

bar

Standard High flow flow

page10DS-GG-Temp-Control-Valve-0912-rev8

3-Way Temperature Control Valve - Model G, Version G

s s s s s s s ss

3(80) 2(50) 31 62 88 114 145 172 203229

4(100) 3(80) 84 154 225 295 365 436 506 577

5&6 (125&150) 4(100) 128 238 348 458 568 678 788 898

8(200) 6(150) 291 537 784 1035 1281 1528 1774 2021

8(200) 520 960 1400 1840 2276 2717 3157 3597

10(250)

12(300) 10(250)

14(350) 12(300)

16(400) 14(350)

18(450) 16(400)

Valve Sizing (English units)

ValveFlowrateSelection(FlowrateUSg/m)

Sizeinches(DN)

Pre

ssu

re d

rop

psi

Recommended maximum pressure drop

14 3 2

1 – Water

2 – ISO VG32

3 – ISO VG46

4 – ISO VG68

5.08

4.35

3.62

2.90

2.18

1.45

0.73

0

AMOTtypeGvalvesaredesignedtoproduceminimalpressuredrop.Thenormalrecommendationinsizingthevalvesistoselectapressuredropbetween0.15and4.5psi(0.01to0.3bar).

Tousethegraphitisadvisedtousethefollowingmethod:1. Startwithapressuredropof0.5psiontheverticalaxis, readacrosstothecurve.2. Followthislinedowntotheflowratesbelowuntilyoufindthevalueclosesttoyourflowrate.3. Followthelineacrosstothelefttodeterminesuitable valvesize.Forstablecontrolthevalveshouldbeselectedsoastoprovideapressuredropwithfullflowofbetween0.15and4.5psi(0.01and0.3bar).

CurrentlyonlyavailableinGEF/GPDversions.SeeDatasheetGEF_GPD_Temp_Control_Valvefordata

Valveselectioncurvesforvalveswith90orotor.Forvalveswith180orotormultiplypressuredropsby2.

Standard High flow flow

page11DS-GG-Temp-Control-Valve-0912-rev8

3-Way Temperature Control Valve - Model G, Version G

Fortheselectionofvalvesformoreviscousfluidsthanwater,thefollowingmustbecalculated:

Viscosity:Findtheviscosityofthefluidinwhichthevalveistooperate.Theviscosityisnormallyexpressedincentistokes.WhereISOoilisused,thegradenumberisalsotheviscosityegISOVG46is46centistokesat40°C(104°F).

Viscositycorrection:Byusingthecorrectiongraphbelow,theflowcoefficientcorrectionfactorcanbeestablished.Thecorrectionfigureobtainedfromthegraphshouldthenbemultipliedbytheoriginalflowcoefficientwhichcanthenbeusedinthestandardvalvesizingformulae.

Engine oils

Oil cSt

SAE5W 6.8

SAE10W 32

SAE20 46

SAE20W 68

SAE30 100

SAE40 150

SAE50 220

Gear oils

Oil cSt

SAE75W 22

SAE80W 46

SAE85W 100

SAE90 150

SAE140 460

SAE Oil Viscosities

Someapproximateviscosities(cSt)ofSAEoilsat40°C(104°F)areshownbelow,basedonleadingoilmanufacturers’publisheddata.

ViscosityCorrectionCurve(Fv)

Viscosity (Centistokes)

Valve Sizing

Example:

Fromthegraphbelow:100cSt=correctionfactorof0.68

0.68xflowcoefficient=correctedflowcoefficient(KvorCv)

Someapproximateviscosities(cSt)ofSAEoilsat40°C(110°F)areshownbelow,basedonleadingoilmanufacturerspublisheddata.

ViscosityCorrection

Cor

rect

ion

Fac

tor

page12DS-GG-Temp-Control-Valve-0912-rev8

3-Way Temperature Control Valve - Model G, Version G

TheGvalveisdesignedtoproduceminimalpressuredrop.ThenormalrecommendationwhendeterminingthesizeofanAMOTGvalveisapressuredropbetween0.01and0.3bar(1.5and4.5psi).Note:KvandCvvaluesareapplicableto90°rotorversionsonly.

Valve Flowrate

Size DN (in)

Standard flow

80 (3)

100 (4)

125 & 150 (5 & 6)

200 (8)

250 (10)

300 (12)

350 (14)

400 (16)

450 (18)

High flow

50 (2)

80 (3)

100 (4)

150 (6)

200 (8)

250 (10)

300 (12)

350 (14)

400 (16)

Kv 82 207 323 729 1296

Cv 96 242 378 851 1513

SeethetablebelowforexamplesofKvandCv:

Valve Sizing

ValveSizingCalculations

Pressure Drop

TheAMOTGValveisnotatightshutoffvalve.Whenusedinareasonablybalancedpressuresystemtherewillbesomesmallamountsofleakagebetweenports.Theactualamountofleakagewillvarywiththepressuredifference

Valve Bypass Flowrates betweentheseports.ConsultAMOTforfurtherinformationiftheapplicationissensitivetoleakageratesorifhighpressuredifferencesarelikelytooccur.

CurrentlyonlyavailableinGEF/GPDversions.SeeDatasheetGEF_GPD_Temp_Control_Valvefordata

TherearetwootherwaysthatthisformulacanbeusedtofindtheflowinUSgallons/minuteorpressuredropofavalveinPSI:

ThebasicformulatodeterminetheKvofavalveis:

DpSGKv=Q

Q=Flow(m3/h)

Dp=Pressuredrop(bar)

SG=Specificgravityoffluid

Kv=Valveflowcoefficient

ThebasicformulatodeterminetheCvofavalveis:

DpSGCv=Q

Q=Flow(USgallons/min)

Dp=Pressuredrop(psi)

SG=Specificgravityoffluid

Cv=Valveflowcoefficient

Therearetwootherwaysthatthisformulacanbeusedtofindtheflowinm3/horpressuredropofavalveinbar:

SGDpQ=Kv

KvQDp=SG

SGDpQ=Cv Cv

QDp= SG22

Kvistheflowcoefficientinmetricunits.Itisdefinedastheflowrateincubicmetersperhour(m3/h)ofwateratatemperatureof16ºcelsiuswithapressuredropacrossthevalveof1bar.Cvistheimperialcoefficient.ItisdefinedastheflowrateinUSGallonsperminute[gpm]ofwateratatemperatureof60ºfahrenheitwithapressuredropacrossthevalveof1psi.(Kv=0.865Cv/Cv=1.156Kv)

page13DS-GG-Temp-Control-Valve-0912-rev8

3-Way Temperature Control Valve - Model G, Version G

Dimensions

Seepage14fordimensions

ElectricallyActuatedwithManualOverride

PneumaticallyActuatedwithManualOverride

PneumaticallyActuated

page14DS-GG-Temp-Control-Valve-0912-rev8

3-Way Temperature Control Valve - Model G, Version G

Dimensions continued

*Relevantonlytopneumaticactuatorwithmanualoverrideversion

Boltholedimensionsareaspertherelevantspecificationchoseninthemodelcoding.Fulldimensionaldetailscanbeprovidedonrequest.

Dimensions in mm

Dimensions in inches

Valve Type

Valve Body Electrically Actuated Pneumatically ActuatedNB A B C D E R S T U V W X Y Z R* S* T* U* V* W X Y Z

02GGH 50 230 115 170 165 87

65

195

140 68

54 260 76 142 147

95 123 100 52 52 226 202 95 53

03GGS80 280 140

207200

107

03GGH 227 127

04GGS100 300 150

242 229 128

04GGH 281 224 169

05GGS 125 330 165 296 254 169

06GGS150 370 185

312 285 169

06GGH 346 285 191 100

155 200 45 79 276 358 115 5308GGS

200 450 225371 343 191

11308GGH 418 340 253

10GGS250 520 260

455 406 253

10GGH 521 405 292

221 70 290 82 160 157 236 298 400 156 132 363 477 149 5312GGS300 600 300

533483

292

12GGH 631 346

Valve Type

Valve Body Electrically Actuated Pneumatically ActuatedNB A B C D E R S T U V W X Y Z R* S* T* U* V* W X Y Z

02GGH 2 9.1 4.5 6.7 6.5 3.4

2.56

7.68

5.51 2.68

2.13 10.24 2.99 5.59 5.79

3.74 4.84 3.94 2.05 2.05 8.90 7.95 3.74 2.09

03GGS3 11.0 5.5

8.2 7.9 4.203GGH 8.9 7.9 5.004GGS

4 11.8 5.99.5 9.0 5.0

04GGH 11.1 8.8 6.705GGS 5 13.0 6.5 11.7 10.0 6.706GGS

6 14.6 7.312.3 11.2 6.7

06GGH 13.6 11.2 7.5 3.94

6.10 7.87 1.77 3.11 10.87 14.09 4.53 2.0908GGS

8 17.7 8.914.6 13.5 7.5

4.4508GGH 16.5 13.4 10.010GGS

10 20.4 10.217.9 16.0 10.0

10GGH 20.5 15.9 11.58.70 2.76 11.42 3.23 6.30 6.18 9.29 11.73 15.75 6.14 5.20 14.29 18.78 5.87 2.0912GGS

12 23.6 11.821.0 19.0 11.5

12GGH 24.8 19.0 13.6

page15DS-GG-Temp-Control-Valve-0912-rev8

3-Way Temperature Control Valve - Model G, Version G

Keyfeaturesandbenefits

• Self-lockingwithminimumbacklashinthetransmission-preventsvalvemovementduetoflow

• Auxiliarylimitswitchesforuserconnection

• Manualoverridefittedasstandard-valvecanbeoperatedineventofpowerfailure

• Twotorqueswitches-provideprotectionineventofactuatoroverloading

Overview of Electric Actuation

Specification

Power 115V ±10%or230V±10% 50/60Hzsinglephase

Limit switches Twoopen/closeSPDT 250VAC,10A

Motor thermal protection Fittedasstandard

Angular rotation 110°max Quarterturn

High reliability contactless Optional1kohmor5kohmpotentiometers Hall effect sensor

Cable entry 2xM25x1.5 IP68glandsprovided

Mechanical stop Twoadjustablescrews

Manual override Fittedasstandard

Materials Steel,aluminumalloy,aluminumbronze,polycarbonate

External coating Drypowderpolyester

Weatherproof enclosure IP67,NEMA4and6

Ambient temperature -20°Cto+85°C (-4°Fto+185°F)

Ambient humidity 90%RHmax(non-condensing)

Anti-condensation heater 7-10W

Vibration resistance 5-100Hz 5g

100-300Hz 1g

Performance Duty cycle 20°C Stroke time (secs) Max currrent (A)

Standard High flow 50 Hz 60 Hz 220V 110V

50 CurrentlyonlyavailableinGEF/GPDversions.SeeDatasheetGEF_GPD_Temp_Control_Valvefordata

80-200 80-200 65% 25 21 0.88 1.7

250-450 250-400 CurrentlyonlyavailableinGEF/GPDversions.SeeDatasheetGEF_GPD_Temp_Control_Valvefordata

ElectricActuator

page16DS-GG-Temp-Control-Valve-0912-rev8

3-Way Temperature Control Valve - Model G, Version G

TheAMOTactuator/valvepositionerisconfiguredtoacceptanindustrystandard4-20mApositiondemandinputsignal,andusesthistooperateinternalsolidstateswitchingtodrivethemotor.Themicroprocessorbasedunitusesthesignalfromthecontactlesspositionsensortoaccuratelypositiontheactuator,takingintoaccountmotorresponsetimeandactuatorovershoot.Thepositionerissplitintotwoparts,housedintheterminalbox.Thereisapowermodule,inwhichallhighvoltagecircuitsarefullyencapsulatedtowithstandhighvibration,andacontrolboard.Thisdesignallowsforeasymaintenance.

Userconfigurationallows:

• Theinputcanbeselectedfrom4-20mA,0-20mA,0-5V,0-10Vand2-10Vbyswitches.

• 4-20mAoutput,whichshowsactualvalveposition,canbeconfiguredtoretransmitthedemandinputsignal.

• Aswitchallowsforeasyconfigurationofwhichendofstrokecorrespondswitha4mAdemand.

• Theactiononsensorfailcanbeselectedfrommovingtoeitherthe4mAorthe20mApositions,butisfactorysettonotmoving.

• Thedeadbandcanbeincreasedtoaid performancewithnoisyinputsignals.

• Whennecessary,suchasaftermaintenance,theactuatorcanberecalibratedatthetouchofabutton.

Electronic Positioner

Overview of Pneumatic Actuation

Keyfeaturesandbenefits

• Aruggedquarterturn,doublepiston,rackandpinionpneumaticactuatorwithspringreturnandvalvepositionerasstandard.

• Canbeconfiguredfail-safe

Specification

Housing Castaluminumbase,steelcoverandtwopartPolyurethanepaintfinish.

Supply pressure 6to8bar (90to115psi)

Signal pressure 0.21to1.03bar (3to15psi)

Pressure connections G 1/4 (1/4NPT)

Manual override Optional

PneumaticActuator

TherearethreeLEDsontheterminalboxonthesideoftheactuator,providingclearvisualindicationofactuatorstatus.Twoalarmoutputsallowforremotefaultmonitoring.

ElectronicPositioner

page17DS-GG-Temp-Control-Valve-0912-rev8

3-Way Temperature Control Valve - Model G, Version G

HowtoOrder

A SizeNominal Bore Size

02GG 2 in (DN50), High flow only

03GG 3 in (DN80)

04GG 4 in (DN100)

05GG 5 in (DN125), Standard flow only

06GG 6 in (DN150)

08GG 8 in (DN200)

10GG 10 in (DN250)

12GG 12 in (DN300)

14GG 14 in (DN350)

16GG 16 in (DN400)

18GG 18 in (DN450), Standard flow only

B Flow Type*S Standard flow valve

H High flow valve

Example: A B C D E F G H J - K Model 08GG S D B S 32 EA B CA - AA

*Note:RefertoflowcoefficienttableforCv/Kvdata.

C Valve Body and Rotor MaterialBody and Rotor Material

B Bronze

D Ductile iron

R Stainless steel

S Carbon steel

D Flange Connection Standard

and ClassFlange class Flange standard

A PN6 EN 1092

B PN10 EN 1092

C PN16 EN 1092

F 125 lb (Flat Face)

ASME, Ductile iron valves only

J 150 lb ASME

L 10K JIS

M 5K JIS

N 150 lb MIL-PRF-200042E, Bronze valves only

E Rotor TypeS Standard rotor

F Mode of OperationCold Process Hot Process Rotation starting from Cold Position

12 Port 1 Port 2

Clockwise23 Port 2 Port 3

31 Port 3 Port 1

22 Port 2 Port 1Counter clockwise

32 Port 3 Port 2

13 Port 1 Port 3

G Actuation Type, Power Supply, Air Connections & Manual OverrideActuation Power Supply Air

ConnectionManualOverride

EAElectric

100-120 VAC 50/60 Hz -Fitted as standardEB 200-240 VAC 50/60 Hz -

P1

Pneumatic

- G1/4 (1/4” BSPP)Not fitted

P2 - 1/4” NPT

P3 - G1/4 (1/4” BSPP)Fitted

P4 - 1/4” NPT

H Actuator Control Input SignalActuation Input Signal Comments

A

Electric

Relays, Switched Live Supply

On Increasing TemperatureB 4-20 mA

C 20-4 mA

1Pneumatic

3-15 psi

2 15-3 psi

J Actuator Feedback SignalActuation Feedback Signal Comments

AA

Electric

NoneH ≠ B or C

BA 0 - 1000Ω (via Potentiometer)

CA 4-20 mA Position Retransmit

DA 4-20 mA Position Retransmit and 0 - 1000Ω (via Potentiometer)

EA 20-4 mA Position Retransmit

FA 20-4 mA Position Retransmit and 0 - 1000Ω (via Potentiometer)

00 Pneumatic None

UsethetablesbelowtoselecttheuniquespecificationofyourGvalve.

K Customer Special Options-AA Standard product

-*** Customer Special Code Assigned

page18DS-GG-Temp-Control-Valve-0912-rev8

3-Way Temperature Control Valve - Model G, Version G

PID Valve Controllers 8071/8072D and Solid State Relays 47581L001

Keyfeaturesandbenefits

• FullyprogrammablePID-basedcontrol-allowseasysystemconfiguration

• Universalinputs;RTD’s,thermocouple,orstandard4-20mAsignalgivesmaximumsystemdesignflexibility

• Canbeoperatedinmanualmode-easymaintenanceandsetup

Accessories

SolidStateRelay47581L001

PIDController8072D

PIDController8071D

ForfurtherinformationandhowtoordertheseproductsseeDatasheet_8071_2_D_47851.pdf

3-Wire PT100 Temperature Sensor - 8060

Keyfeaturesandbenefits

• 3wireRTDs-accuratetemperaturemeasurement

• Excellentlongtermstability

• Goodlinearity

• Canusestandard3-corecableTemperatureSensor

8060

ForfurtherinformationandhowtoorderthisproductseeDatasheet_8060_temp_sensor.pdf

page19DS-GG-Temp-Control-Valve-0912-rev8

3-Way Temperature Control Valve - Model G, Version G

Solid State Relay Module - 8073C

Accessories

Relay Module

8073C

The8073CrelaymoduleincorporatestwosolidstaterelayswithterminationsinanIP67enclosure.The8073Cisdesignedtobeusedwiththe8071DcontrollerlogicoutputstodrivevoltagesfortheelectricallyactuatedGvalve.Featuresinclude:zero-crossingswitching,relayandlogiclevelinputsandIP67enclosure.

Interfacewith8071Dcontroller InterfacewithACinputsignals

TypicalApplications

Logic outputs

110/240 Vac

AC inputs

110/240 Vac

Keyfeaturesandbenefits

• IP67enclosure

• AlternativetousingtwoSSRstype47581L001

• Goodlinearity

• Canusestandard3-corecable

ForfurtherinformationandhowtoorderthisproductseeDatasheet_8073C_SSR.pdf

Electro-Pneumatic Converter - 8064A

Electro-PneumaticConverter-8064A

Keyfeaturesandbenefits

• Highvibrationresistance-Lloyds4G

• Suitableforlongerpiperuns

• Fullyadjustableforoptimisedsystemoperation

• ATEXhazardousareacertification ForfurtherinformationandhowtoorderthisproductseeDatasheet_8064A_C_elect_pneu_converter.pdf

GValveElectro-PneumaticConverter8064A

TemperatureController8071D

TemperatureProbe8060

TypicalApplication

page20DS-GG-Temp-Control-Valve-0912-rev8

3-Way Temperature Control Valve - Model G, Version G

Pneumatic Indicator Controller - SG80

Accessories

PneumaticIndicatorControllerSG80

Keyfeaturesandbenefits

• Completestandalonecontroller,noothercontrolcomponentsrequired-reducedsystemcost

• Easilyremovablecomponents-lowmaintenance

• Gooddynamicresponse-givesoptimumengineperformance

• Compatiblewitheverytypeofpneumaticvalve-flexible

ForfurtherinformationandhowtoorderthisproductseeDatasheet_SG80_Pneu_Ind_Controller.pdf

TypicalApplication

SG80TemperatureControllerandSensor

GValve

Electro-Pneumatic Converter - 8064C

Electro-PneumaticConverter-8064C

ForfurtherinformationandhowtoorderthisproductseeDatasheet_8064A_C_elect_pneu_converter.pdf

TypicalApplication

Electro-pneumaticsystem

GvalveElectro-pneumaticconverter8064C

Temperaturecontroller8071D

Temperatureprobe8060

Keyfeaturesandbenefits

• Acceptshighsupplypressure-avoidsuseofadditionalregulator

• Factorysetforeaseofinstallation

• Lowcostalternativeto8064A

• ATEXhazardousareacertification

Europe and Africa

AMOTWesternWayBuryStEdmundsSuffolk,IP333SZEngland

Tel +44(0)1284762222Fax +44(0)[email protected]

AMOTControlsGmbHRondenbarg2522525HamburgGermany

Tel +49(0)4085371298Fax +49(0)[email protected]

Americas

AMOTUSA8824FallbrookDrHoustonTX77064USA

Tel: +1(281)9401800Fax +1(713)5599419Email [email protected]

Asia Pacific

AMOTShanghaiRm4102-4104UnitedPlaza1468NanjingRoadWestShanghai200040China

Tel +86(0)2162797700Fax +86(0)[email protected]

AMOTSingapore10EunosRoad8#12-06SingaporePostCentreSingapore408600

Tel +6564086265Fax [email protected]

www.amot.com