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GEARHART
RBI New Technologies
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GEARHARTThe EliminatorOne-Cone Bit
• The One-Cone bit includes the same proven technology utilized in RBI-Gearhart journal bearing motor bits that feature the patented Reaming Gage® and fully-floating Journal Bearing. Diamond enhanced inserts are utilized in critical rows to maintain gage diameter.
• Additional features not found in any other slim hole bit that increase the bit's durability over conventional three-cone bits: The cone/seal speed is approximately ½ that of a three-cone bit. For example:
• Bit Speed: 300 RPMThree-Cone Bit Cone/Seal Speed: 450 RPM One-Cone Bit Cone/Seal Speed: 225 RPM
• The cone is significantly larger than those of a three-cone bit. The bearing capacity is significantly higher than those for a three-cone bit. The inserts are larger and tougher than a comparable three-cone bit, which allows longer bit life under higher applied loads in harder formations.
• Availability: Bit sizes 3 ½" through 6 ½ in. and IADC codes 4-3-7 through 8-3-7
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GEARHART THE ELIMINATORThe One Cone Technology Leader
•Eliminates seal failures with its unmatched bearing life•Eliminates excessive trip time and number of bits to TD•Eliminates the loss of cones•Eliminates premature insert breakage•Eliminates the higher cost per foot of our competitors
•The One-Cone bit includes the same proven technology utilized in RBI journal bearing motor bits :•Patented Reaming Gage and Full Floating Journal Bearing•Diamond enhanced inserts to maintain gage diameter.
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GEARHARTTHE ELIMINATOR
The One Cone Technology Leader• Additional features not found in any other slimhole bit that
increase the bit’s durability over conventional three-cone bits:• Cone/seal speed is approximately ½ that of a cone on a three cone
bit.• Bit Three-Cone Bit One-Cone Bit• Speed Cone/Seal Speed Cone/Seal Speed• 300rpm 450 rpm 225 rpm
• The cone is significantly larger than those of a three cone bit.• ( see inset for comparison of cone size for same bit size)• The bearing capacity is significantly higher than a three cone bit.• ( see inset for comparison of bearing size for same bit size)• The inserts are larger and tougher than a comparable three cone bit
which allows longer bit life under higher applied loads in harder formations.
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GEARHART THE ELIMINATORThe One Cone Technology Leader
4-3/4" TRI-CONE BEARING VS. 4-3/4" ONE-CONE BEARING (9-7/8" BEARING)
762.1% Increase In Total Thrust Load Area.
443.0% Increase In The Main Bearing Load Area.
897.9% Increase In The Total O-Ring Seal Volume.
5-7/8" AND 6" TRI-CONE BEARING VS. 5-7/8" AND 6" ONE-CONE BEARING (12-1/4" BEARING)
578.1% Increase In Total Thrust Load Area.
369.5% Increase In The Main Bearing Load Area.
352.5% Increase In The Total O-Ring Seal Volume.
6-1/8" TRI-CONE BEARING VS. 6-1/8" ONE-CONE BEARING (12-1/4" BEARING)
384.7% Increase In Total Thrust Load Area.
301.5% Increase In The Main Bearing Load Area.
471.3% Increase In The Total O-Ring Seal Volume
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GEARHARTTHE ELIMINATOR
The One Cone Technology Leader
341.8% Increase In Total Thrust Load Area.
533.8% Increase In The Main Bearing Load Area.
416.6% Increase In The Total O-Ring Seal Volume.
3-3/4", 3-7/8" &4-1/8" TRI-CONE BEARING
VS.3-3/4", 3-7/8" &
4-1/8" ONE CONE BEARING(7-7/8" BEARING)
JOURNAL SIZE COMPARATION One Cone Bit
Size Tri-Cone
Bearing Size 2-3/4" 5-7/8 3-3/4" 7-7/8" 3-7/8" 7-7/8" 4-1/8" 7-7/8" 4-3/4" Extended 9-7/8"5-7/8" 12-1/4"
6" 12-1/4" 6-1/8" 12-1/4"
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GEARHARTTHE ELIMINATOR
New Frontier: The 8 ½” Monocone in. / mmSize 8 1/2 / 215Type B47DLRGDSPIADC 615Total Inserts 153Gage Inserts 44Reaming Gage 23Number Of Rows 9Drive Row Shape (φ) Conical (9/16”)Drive Row Ext. .375” / 9,5 Gage Row Shape (φ) Conical (9/16”)Gage Row Ext. .375” / 9,5RG Row Shape (φ) Dome (1/2”)RG Row Ext. .220” / 5,5Nose Row Shape (φ) Conical (9/16” – 1/2”)Nose Row Ext. .375” - .220”/ 9,5 – 5,5 Offset 0Bearing Type Roller BearingBearing Size 16”• Cone Has All DEI Inserts except Row 9 (RG)
Recommended Operating ParametersWOB (tonne) 26Rotary Speed (RPM) 250Flow Rates (lpm) 1500
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GEARHARTTHE ELIMINATON
8 ½” Monocone Bearing Comparation
• Cone/seal speed is approximately ½that of a cone on a three cone bit.
• Bit Speed300rpm
• Three-Cone Cone/Seal Speed450 rpm
• One-Cone Bit Cone/Seal Speed225 rpm
The 8 ½” Monocone bit has a bearing with the same dimension of a 16” tricone bit.
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GEARHART
36” SS1LRGSPJ - “Gladiator”Sealed Bearing Mill Tooth Bit
• “Gladiator”•Sealed Roller Bearing
• Interchangeable Nozzles
• 6 point bit stabilization
• Reaming Gage Feature
• Shirttail Hardfacing
• Shirttail insert protection
• Ability to replenish greaseprior to bit re-running
• Competition•Non-Sealed Roller Bearing
• Fixed center ports
• No Stabilization
• No Gage protection
• No Shirttail Hardfacing
• No Shirttail insert protection
• Flushing of the bearing and re-greasing is required
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GEARHART
12 ¼” C2 Modified
• This bit has been modified to improve the gauge durability without scarifying the overall performance of the bit and achieve good ROP.
• The inner cutting structure is of a 517, while the outer rows have a 547 IADC code
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GEARHART
• The exercise has the scope to show the improvement of insert number on gauge rows.
• Standard C2 has 52 gauge inserts, the modified version can be fitted with 65, 71 or 76 gauge inserts depending on application.
12 ¼” C2 Modified
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GEARHART
Bi-Center Tools Concept
• A new family of Bi-Center tools have been developed to match all the new requirements of the oil industry.
• Application: Vertical holeDeviated hole
• Hardness:Any IADC Code
• Combination:Any combination TCI-PDC is possible
• Diameters:Available in any diameter, also non conventional ones; for each application the ratios between pilot and reamer section has to be determinate
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GEARHART
Bi-Center TCI Bit
Pass trough: 3 3/4”• Final Hole: 4 1/8”• Pilot: TCI• Reamer: TCI• Suitable for vertical/deviated
applications• One piece Tool
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GEARHART
Bi-Center TCI/PDC Bit
• Pass trough: 3 7/8”• Final Hole: 4 1/8”• Pilot: TCI• Reamer: PDC• Suitable for vertical/deviated
applications• One piece Tool
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GEARHART
Bi-Center TCI Bit
• Pass trough: 6”• Final Hole: 6 1/2”• Pilot: TCI• Reamer: TCI• Suitable for vertical/deviated
applications• One piece Tool
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GEARHART
Bi-Center TCI Bit
• Pass trough: 8 3/8”• Final Hole: 11”• Pilot: TCI• Reamer: TCI• Suitable for vertical/deviated
applications• Two pieces Tool
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GEARHART
Bi-Center TCI Bit
• Pass trough: 14 3/4”• Final Hole: 17”• Pilot: TCI• Reamer: TCI• Suitable for vertical applications• Two pieces Tool• Different Drill Collar, Stabilizer
length and configurations available.
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GEARHART
Bi-Center TCI Bit
• Pass trough: 6”• Final Hole: 7”• Pilot: TCI• Reamer: TCI• Suitable for vertical applications• Two pieces Tool• Different Drill Collar, Stabilizer
length and configurations available.
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GEARHART
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GEARHART
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GEARHART
Loose Cone Indicator
A hole is bored from the cone pocket to the ID bore. A threaded sleeve is welded in place. A hollow abradable steel cannister is screwed into the sleeve. Upon loss of the cone bearing the innermost insert row will cut the cannister, causing a loss in standpipe pressure.
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GEARHART
Bi-Center TCI-PDC Bit
• Pass trough: 6”• Final Hole: 7”• Pilot: TCI• Reamer: PDC• Suitable for vertical applications• Two pieces Tool• Different Drill Collar, Stabilizer
length and configurations available.
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GEARHART
Bi-Center PDC-PDC Bit
• Pass trough: 6”• Final Hole: 7”• Pilot: PDC• Reamer: PDC• Suitable for vertical applications• Two pieces Tool• Different Drill Collar, Stabilizer length
and configurations available.
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GEARHART
Bi-Center PDC-TCI Bit
• Pass trough: 14 3/4”• Final Hole: 17”• Pilot: PDC• Reamer: TCI• Suitable for vertical applications• Two pieces Tool• Different Drill Collar, Stabilizer
length and configurations available.
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GEARHART
Bi-Center TCI-PDC Bit
• Pass trough: 14 3/4”• Final Hole: 17”• Pilot: TCI• Reamer: PDC• Suitable for vertical applications• Two pieces Tool• Different Drill Collar, Stabilizer length
and configurations available.
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GEARHART
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GEARHART