2Session Technology Ralf Hommers

EEIP Kongress "Industrial Energy Recovery", 24./25. Oktober 2012, Berlin

Ralf Hommers

Senior Project Manager Process Industries / ISDP

Steam Turbines for Waste Heat Recovery

2 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012

All data provided on the following slides is for information purposes only, explicitly non-binding and subject to changes without further notice.

Disclaimer


Content: - Product Range Turbomachinery

- Design Basis

- Applications

- Scope of Supply

- Macro Economical Trends / Relevance for Turbomachinery

- Projects

- Why MAN?

EEIP Kongress "Industrial Energy Recovery", 24./25. Oktober 2012, Berlin


• Axial flow compressors • Isotherm compressors • Pipeline compressors • Process gas screw

compressors • Centrifugal compressors • Turbair Vacuum blower • Gear type compressors

MAN Diesel & Turbo Compressors


• Extraction type turbine

• Backpressure turbine

• Condensing turbine

• Turbines with central admission

• Process gas turbo expander

• Air turbines for CAES

MAN Diesel & Turbo Industrial Steam Turbines / Expanders


Condensing & Backpressure Steam Turbines

Power Output 2 - 160 MW Speed up to 14500 rpm Inlet pressure up to 140 bar Inlet temperature up to 540 °C

Controlled & uncontrolled extractions Steam admission Axial or radial/vertical exhaust Direct driven generators (2pole) & Gearbox driven generators (4 pole)

MAN Diesel & Turbo Product Range Steam Turbines


More than 108 years of experience in manufacturing Steam Turbines

• First Steam Turbine, manufactured in 1904 • more than 1200 references

• always own technology (no license)

MAN Diesel & Turbo History of MAN Steam Turbines


Blading Manufacturing Blading Manufacturing Hydro Testing of Casing

High Speed Balancing Assembly Packaging of Steam Turbine

MAN Diesel & Turbo Workshop in Oberhausen/Germany


Modular Steam Turbine Frame Size Concept:

• field proven modules

• flexibility

• high efficiency

• high reliability

• well referenced

• power range 2-160 MW

High reliable & custom made Steam Turbines Generator Sets

MAN Diesel & Turbo Modular Concept


All Steam Turbines for all applications (mechanical drives and power generation) are based on a

one-technology platform:

Modular Turbine Frame

120°C; 1.85bar; 23 MW (Carolgen)

Double End Drives > 80MW (Qatra)

Back pressure turbine 540°C; 130bar; 45 MW

(AirMAN)

100bar; 540°C; 125 MW (Solar-ST Shams)

MAN Diesel & Turbo Common Technology


MAN Steam Turbines covers following applications for Power Generation:

• Biomass

• Combined cycle power plant (CCPP)

• Combined heat and power (CHP)

• Concentrated solar power (CSP)

• Industrial power stations

• Pulp & paper

• Waste heat recovery

• Waste-to-Energy …

MAN Diesel & Turbo Applications for Power Generation


Typical MAN Steam Turbine Generator Set

Condensate Pumps

Steam Turbine

Generator

Oil Unit

• Axial and Radial Exhaust possible

• Full Package in MDT Delivery Scope

• MDT is capable to deliver the full I&C Scope for the complete package

• Steam Turbine will be customized to Process conditions with extractions and admissions

• Various Control possibilities applicable on customers demand

Condensing Unit

Drain System

Gear Box (if applicable)

MAN Diesel & Turbo Steam Turbine Generator Set


Scope of supply: • Steam Turbine (Condensing or backpressure type) • Condenser incl. tube cleaning system (if necessary) • Separate Bypass-condenser incl. reducing stations *** • Gearbox (if necessary) • Generator • Circuit breaker *** • Step-up transformer (i.e. from 10,5 to 22kV) *** • Motor control center (MCC) *** • Oil Unit • Capital spare parts (i.e. rotor) *** • 2 - Year spare parts *** • Supervision of erection and commssioning *** • Training*** *** = typically quoted as an option

MAN Diesel & Turbo Scope of Supply- Steam Turbine Generator Set


Global Gas Need Need for gas is much higher than oil and this is also mainly due to the demand in the developing countries

Global Electricity Need

Need for electricity will rise much higher in the non-OECD countries like China , India , South America , Middle East and South East Asia than in the OECD countries where the demand will be much lower

Global Oil Need

Need for oil will rise further due to high demand in the developing countries like China , India , Middle-East etc.

Growth in population Population growth will be mainly in the developing countries and this will result in the future , need for more electricity , global trade and Industrial production

Macro economical Trends Relevance for Turbomachinery


MAN Diesel & Turbo Steam Turbine for Finnfjord AS


‣ Ground Floor Arrangement ‣ Single-lift Turbine ‣ Easy maintenance ‣ Modular design ‣ Pre-tested components ‣ 3D Planning

Design Criteria ‣ high reliability concept for remote area ‣ thermodynamics and systems competence ‣ electrical grid design competence ‣ transport and logistic competence ‣ erection and commisioning competence ‣ service concept




Technical Data:

Live Steam Pressure : 41 bara

Live Steam Temperature : 440 °C

Mass Flow : 115 t/h

Output Power : 40,5 MW

Norwegians most powerful Steam Turbine!


MAN Diesel & Turbo Steam Turbine for SHELL Caroline

Technical Data:

Live Steam Pressure : 1,85 bara


Mass Flow : 230 t/h

Output Power : 23 MW


High Efficiency

High Availability

Proven Design

MAN Diesel & Turbo Waste to Energy – London, Belvedere


Technical Data:

Live Steam Pressure : 70 bar


Mass Flow : 320 t/h

Output Power : 80 MW

MAN Diesel & Turbo Waste to Energy – London, Belvedere


Technical Data:

Live Steam Pressure : 56,8 bara


Mass Flow : 76,1 t/h

MAN Diesel & Turbo Combined Cycle – Isle of Man, UK

Admission Steam Pressure : 6,9 bara

Admission Steam Temperature : 250 °C

Output Power : 25,3 MW


MAN Diesel & Turbo Steam Turbines for Solar Power Plants


225 MW Solar Power



ANDASOL 3 Solar Thermal Power Plant, Spain

Parabolic Trough Solar Power Plant with Storage

Capacity : 50 MWel

PAC on 17.04.2012

Size of Collector Area: approx: 500.000 m2

Annual Co2 Savings: 150.000 tonnes

Forecast electricity Volume: about 165 GWh p.a. (Annual Solar operating hours with storage: approx. 3500h)

MAN Diesel & Turbo Steam Turbine for ANDASOL3


First MAN Solar Power to the Grid

at ANDASOL 3

on Sunday 16 Oct. 2011

at 13:37 hrs.

Maximum Power ~ 53 MW



Concept: Direct Driven Non-Reheat

Type: DK100/350RA6

Steam Inlet : T= 540 °C p=100 bara (450 t/h)

Solar mode: T= 380 °C p=70 bara (252 t/h)

Steam Outlet: 0,130 - 0,170 bara

Speed: 3.000 rpm

Weight: 195 t

Power Output: 125 MW

MAN Diesel & Turbo World's largest Solar Steam Turbine


• more than 105 years of experience in design and manufacturing of Steam Turbines

• over 1200 references worldwide

• fulfilling state of the art directives

• totally customized and high efficient

Steam Turbines

• low-maintenance & proven design

• high reliability => MAN kann

MAN Diesel & Turbo Why?


Thank you for your attention !


Disclaimer

All data provided in this document is non-binding. This data serves informational purposes only and is especially not guaranteed in any way. Depending on the subsequent specific individual projects, the relevant data may be subject to changes and will be assessed and determined individually for each project. This will depend on the particular characteristics of each individual project, especially specific site and operational conditions.

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2Session Technology Ralf Hommers