2
V001 No rights can be claimed, based on the information in this document. Descriptions and illustrations are subject to change, due to continuous product improvement and therefore not binding. Process The 2D hammer mill is designed for the animal feed industry, to grind raw materials into small particles and meal. Together with the GD series the 2D hammer mill range covers capacities ranging from 5 – 100 tons per hour, dependent on type of raw material, formula and required grinding structure and can be incorporated in a pre-grinding as well as a post grinding system as a complete grinding solution including pre-bin, feeder, magnet cleaner, hammer mill, discharge hopper, aspiration filter, fan and control system. Benefits and Features High effectiveness The grinding surface is a combination of breaker plates and screen. The product particle size will be reduced on the breaker plates and the particles will leave the hammer mill through the screen Small deviation in particle size distribution Quick screen exchange whilst the hammer mill is stationary, minimizing production loss Sieve above hammer mill for higher capacity of the grinding line (optional) Hopper under hammer mill (option) Energy efficiency Energy efficient motors with direct coupling to hammer mill rotor Low maintenance costs Magnet and collecting bin for automatic ferro parts separation included in feeding device Automatic magnet cleaning Solid low maintenance construction Minimum service down time Bi-directional inlet flow director and rotor to have optimal use of the hammers on all their 4 sides The hammers are made of hardened steel, to reduce wearing costs Easy and safe operation Temperature monitoring for grinding chamber and bearings for operational safety Designed and constructed according to CE and ATEX safety regulations High feed quality Built completely according to the latest regulations and standards for safety and hygiene Hygienic production Aspiration system necessary for correct functioning of the 2D hammer mill complete with automatic cleaning air filter and fan can be delivered optional Consists of: • Filter integrated in hopper below hammer mill (less contamination) • Filter separated from hopper below hammer mill Air flow valve for easier filter cleaning • Fan drive with frequency control Flexible production Use of frequency converter for customer specific structure milling and increase of flexibility (option) Automatic screen exchange for two screens (option) Design Solid rotor design ensures stability, durability and acts as a flywheel The rotor is machined from a solid steel part, resulting in a sturdy and steady operation of the rotor The hammer mill base plate is filled with concrete and the total assembly is mounted on slope absorbers for minimal vibration Datasheet 2D Hammer Mill

2D Hammer Mill - Groupe Setergroupe-seter.fr/.../12/05-Grinding-2D-Hammer-Mill-V001.pdf · 2017. 12. 21. · Design ˜ Solid rotor design ensures stability, durability and acts as

  • Upload
    others

  • View
    4

  • Download
    0

Embed Size (px)

Citation preview

Page 1: 2D Hammer Mill - Groupe Setergroupe-seter.fr/.../12/05-Grinding-2D-Hammer-Mill-V001.pdf · 2017. 12. 21. · Design ˜ Solid rotor design ensures stability, durability and acts as

V001

No rights can be claimed, based on the information in this document. Descriptions and illustrations are subject to change, due to continuous product improvement and therefore not binding.

ProcessThe 2D hammer mill is designed for the animal feed industry, to grind raw materials into small particles and meal. Together with the GD series the 2D hammer mill range covers capacities ranging from 5 – 100 tons per hour, dependent on type of raw material, formula and required grinding structure and can be incorporated in a pre-grinding as well as a post grinding system as a complete grinding solution including pre-bin, feeder, magnet cleaner, hammer mill, discharge hopper, aspiration fi lter, fan and control system.

Benefi ts and Features

High effectiveness ▶ The grinding surface is a combination of breaker plates and screen. The product particle size will be reduced on the breaker plates and the particles will leave the hammer mill through the screen

▶ Small deviation in particle size distribution ▶ Quick screen exchange whilst the hammer mill is stationary, minimizing production loss

▶ Sieve above hammer mill for higher capacity of the grinding line (optional)

▶ Hopper under hammer mill (option)

Energy effi ciency ▶ Energy effi cient motors with direct coupling to hammer mill rotor

Low maintenance costs ▶ Magnet and collecting bin for automatic ferro parts separation included in feeding device

▶ Automatic magnet cleaning ▶ Solid low maintenance construction ▶ Minimum service down time ▶ Bi-directional inlet fl ow director and rotor to have optimal use of the hammers on all their 4 sides

▶ The hammers are made of hardened steel, to reduce wearing costs

Easy and safe operation ▶ Temperature monitoring for grinding chamber and bearings for operational safety

▶ Designed and constructed according to CE and ATEX safety regulations

High feed quality ▶ Built completely according to the latest regulations and standards for safety and hygiene

Hygienic production ▶ Aspiration system necessary for correct functioning of the 2D hammer mill complete with automatic cleaning air fi lter and fan can be delivered optional Consists of:• Filter integrated in hopper below hammer mill (less

contamination)• Filter separated from hopper below hammer mill• Air fl ow valve for easier fi lter cleaning• Fan drive with frequency control

Flexible production ▶ Use of frequency converter for customer specifi c structure milling and increase of fl exibility (option)

▶ Automatic screen exchange for two screens (option)

Design ▶ Solid rotor design ensures stability, durability and acts as a fl ywheel

▶ The rotor is machined from a solid steel part, resulting in a sturdy and steady operation of the rotor

▶ The hammer mill base plate is fi lled with concrete and the total assembly is mounted on slope absorbers for minimal vibration

Datasheet

2D Hammer Mill

Page 2: 2D Hammer Mill - Groupe Setergroupe-seter.fr/.../12/05-Grinding-2D-Hammer-Mill-V001.pdf · 2017. 12. 21. · Design ˜ Solid rotor design ensures stability, durability and acts as

Heelderweg 11 6097 EW Panheel, P.O. Box 5010 6097 ZG Heel The NetherlandsPhone +31 (0)475 579 444 Fax +31 (0)475 579 223 [email protected] www.aarsen.comHeelderweg 11 6097 EW Panheel, P.O. Box 5010 6097 ZG Heel The NetherlandsHeelderweg 11 6097 EW Panheel, P.O. Box 5010 6097 ZG Heel The NetherlandsPhone +31 (0)475 579 444 Fax +31 (0)475 579 223 [email protected] www.aarsen.comPhone +31 (0)475 579 444 Fax +31 (0)475 579 223 [email protected] www.aarsen.com

IN

OUT

LTC 3000 LTC 4500Weight (without product) 2400 kg 2900 kgMaximum product volume inside 1600 l 2400 lDrive retention vessel 1.5 kW 2.2 kWDrive pellet mill feeding disc 2.2 kW 2.2 kWDrive steam mixer 9 kW 9 kW

LTC 3000 LTC 4500Weight (without product) 2400 kg 2900 kgMaximum product volume inside 1600 l 2400 lDrive retention vessel 1.5 kW 2.2 kWDrive pellet mill feeding disc 2.2 kW 2.2 kWDrive steam mixer 9 kW 9 kW

HM 400 2D HM 700 2D HM 1400 2D

Max. dimensions of input material Ø 20 x 20 mm Ø 20 x 20 mm Ø 20 x 20 mm

Installed power at -50Hz-60Hz

55 - 75 kW 55 - 75 kW

90 - 110 - 132 kW103 - 126 kW

160 - 200 - 250 kW184 - 230 kW

Motor power 3000 rpm 3000 rpm (50 Hz)1800 rpm (60 Hz)

3000 rpm (50 Hz)1800 rpm (60 Hz)

Weight (static) ± 2,900 kg ± 4,200 kg ± 5,850 kg

Hammer dimensions 150 x 50 x 6 mm 150 x 50 x 6 mm 150 x 50 x 6 mmRows of hammers on circumference 4 4 4Number of hammers 76 136 272Number of screens Hand operated 1 1 2

Motor operated Not applicable 2 4Screen diameter 600 mm 600 mm 600 mm

Grinding surface 0.75 m² 1.32 m² 2.64 m²Nett screen surface 0.40 m² 0.70 m² 1.40 m²Breaker plate surface 0.32 m² 0.56 m² 1.12 m²Fan air fl ow 23 - 35 m³/min 50 - 50 - 60 m³/min 75 - 90 - 115 m³/minFan power 3 - 4 kW 5.5 - 7.5 kW 11 - 15 kW

Type Dimensions for sketch in mmA B C D E Width grinding chamber

HM 400 2D 428 2072 380 1900 400 400

HM 700 2D 549 2342 620 2500 600 700

HM 1400 2D 549 2342 1320 3600 1200 1400

Datasheet