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Vincent Delaye, Nicolas Bernier, Zineb Saghi, Guillaume Audoit, David Cooper | 3DAM Metrology Workshop | 20/04/2018
2D & 3D ADVANCED TRANSMISSION ELECTRON MICROSCOPY FOR SEMICONDUCTOR CHARACTERIZATION
| 2
• STEM imaging, Electron tomography
• EDX, EELS-STEM for composition & doping
• TEM (N-PED) for strain measurements
* From R. Schäublin, Advanced Transmission Electron Microscopy 13th PFCM & 1st FEMaS, Rosenheim, May 09th - 13th, 2011 3DAM Metrology Workshop | Vincent Delaye | 20/04/2018
3DAM, TEM for FEOL SiGe Stacked Nanowire« TEM WHEEL » *
3DAM WP3 Structural metrology and defect analysis
3DAM WP4 Compositional and electrical characterization
3DAM WP3 Structural metrology and defect analysis
| 33DAM Metrology Workshop | Vincent Delaye | 20/04/2018
• Introduction, multidimensional TEM
• Strain measurements in a TEM
• Principle & performances of N-PED
• Application to 3DAM sample (strain and composition measurements)
• Electron tomography
• Software
• Application to 3DAM sample
• Analytical electron tomography
• Summary
OUTLINE
| 4
• Modern TEM capabilities:
• Fast EELS or EDX acquisition in STEM mode
• Composition measurement, quantification
INTRODUCTION,
ANALYTICAL STEM TECHNIQUES, 2D & 3D
3DAM Metrology Workshop | Vincent Delaye | 20/04/2018
Omega gate transistor (STEM ADF)
HfSiON
TiN
SiO2
Si (poly)
NiPtSi
Electron
Tomography
Electron Tomography:
one image, datacube / tilt angle
| 5
• Modern TEM capabilities:
• Fast NBED pattern acquisition
• Strain measurement, orientation & phase identification
INTRODUCTION,
STRUCTURAL TEM TECHNIQUES, 2D & 3D
3DAM Metrology Workshop | Vincent Delaye | 20/04/2018
Omega gate transistor (STEM ADF)
HfSiON
TiN
SiO2
SiGe
Si
| 6
TRANSMISSION ELECTRON MICROSCOPES @ LETI USED IN THESE STUDIES
FEI Titan Themis 80-200 kVXFEG gun, Monochromator, Cs Probe Corrector,
Super X, Holography, GATAN Energy Filter, FEI
CETA CMOS Camera
FEI Titan Ultimate 80-200-300 kVXFEG gun, Monochromator, Cs Probe & Cs Image
Correctors, Holography, GATAN Energy Filter, GATAN
OneView CMOS Camera
3DAM Metrology Workshop | Vincent Delaye | 20/04/2018
| 73DAM Metrology Workshop | Vincent Delaye | 20/04/2018
• Introduction, multidimensional TEM
• Strain measurements in a TEM
• Principle & performances of N-PED
• Application to 3DAM sample (strain and composition measurements)
• Electron tomography
• Software
• Application to 3DAM sample
• Analytical electron tomography
• Summary
OUTLINE
| 8
• Why the use of precession for measuring strain?• Originally R. Vincent, P.A. Midgley. Ultram. 53, 2 (1994)
STRAIN MEASUREMENTS IN A TEM
Precession
ap
PrécessionPrécessionsample
parallel beam (> 3nm)
No descan
a : semi-convergence angle
Precession
ap
With descan
NBED
3DAM Metrology Workshop | Vincent Delaye | 20/04/2018
aP = 9.7 mrad
a = 2.2 mrad
d=0.8 nm
a = 2.2 mrad
d=0.9 nm
N-PED : Higher Convergence Angle Smaller Probe size (<1nm) Higher ResolutionHigher Convergence Angle Larger disks = longer edges = better detection of circle Higher precisionMany more electron spots/disks
| 9
• Why the use of precession for measuring strain?
• To avoid dynamical diffraction effects.
N-PED : uniform intensity within the discs3DAM Metrology Workshop | Vincent Delaye | 20/04/2018
STRAIN MEASUREMENTS IN A TEM
| 10
• References:
STRAIN MEASUREMENTS IN A TEM
J-L Rouvière et al., Applied Physics Letters 103, 241913 (2013)
D. Cooper et al., Nano Letters, 15, 5289−5294 (2015)
Use of a standard Si/SiGe multilayer sampleTest structure with SiO2/Si3N4 dummy gates and
recessed SiGe S/D
N-PED precision ~ 0.02 – 0.05 %Spatial resolution ~ 1-3 nm
3DAM Metrology Workshop | Vincent Delaye | 20/04/2018
| 11
• RAMAN at = 532nm (penetration depth of 1 µm)
• The frequency shift (ΔωSi-Si) for multilayer blanket corresponds to a Ge concentration of around 31%
• Assumption : the multilayer is pseudomorphic, no relaxed layer
• Can we confirm by N-PED that the blanket sample is made of biaxially strained Si69Ge31 layers?
N-PED, APPLICATION TO 3DAM SAMPLES
• N-PED experiment:
• FIB (low kV) sample preparation
• HRSTEM imaging to measure the layers
• PACBED* to measure the foil thickness: 104 nm +/- 2 nm
• N-PED acquisition and data processing (2 nm resolution)
• EDS-STEM : SiGe quantification test / RAMAN (k-factor)
• Mechanical simulation by finite element
modelling (FEM) to estimate the strain
relaxation of the FIB foil:
• 3D Model using COMSOL software
• Si/SiGe layers thicknesses : HRSTEM imaging
• FIB foil thickness : PACBED
• Composition : RAMAN
• 3D model projection over the foil thickness direction
such that the experimental N-PED strain maps can
be directly compared
IV_IMEC_DEV01 (Blanket multilayer)
• SiGe/Si/SiGe/Si on Si substrate
* Positioned Averaged Convergent Beam Electron Diffraction3DAM Metrology Workshop | Vincent Delaye | 20/04/2018
| 12
N-PED, APPLICATION TO 3DAM SAMPLES
IV_IMEC_DEV01 (Blanket multilayer)
• SiGe/Si/SiGe/Si on Si substrate
3DAM Metrology Workshop | Vincent Delaye | 20/04/2018
[220]=x
[002]=z
𝜺𝒛𝒛𝑷𝑬𝑫
𝜺𝒙𝒙𝑷𝑬𝑫
Strain maps acquired by PED are shown for the [220] and [002] directions.
3D Model using COMSOL software
3D model projection over the foil thickness direction
x y
z
| 13
N-PED, APPLICATION TO 3DAM SAMPLES
IV_IMEC_DEV01 (Blanket multilayer)
• SiGe/Si/SiGe/Si on Si substrate
3DAM Metrology Workshop | Vincent Delaye | 20/04/2018
A good fit is obtained between PED and FEM for a Ge content of around 31% as measured by Raman. The Ge contentmeasured by a quantitative EDS treatment in Esprit (k-factor) was 30 % using K line of the Ge peak,EDS Quantification is in good agreement with RAMAN if we use K lines for both Si and Ge elements
nm
𝜺𝒛𝒛𝑷𝑬𝑫
| 14
N-PED, APPLICATION TO 3DAM SAMPLES
IV_IMEC_DEV02 (Embedded Multilayer Fins)
• In between fins = SiO2 to the top
• Surface planarized
• Arrays of fins
3DAM Metrology Workshop | Vincent Delaye | 20/04/2018
𝜺𝒙𝒙𝑷𝑬𝑫 𝜺𝒛𝒛
𝑷𝑬𝑫[220]=x
[002]=z
The edges of the SiGe layers exhibit a higher intensity of theHAADF signal, which corresponds to a higher Ge content. Effectof condensation during the fin etching?
30 at. % of Ge in thecenter of the SiGelayers, 50 at. % on thesides
• Ge composition map (EDS-STEM) • N-PED strain measurements
Strain maps acquired by N-PED are shown for the[220] and [002] z directions
| 15
N-PED, APPLICATION TO 3DAM SAMPLES
IV_IMEC_DEV02 (Embedded Multilayer Fins)
• In between fins = SiO2 to the top
• Surface planarized
• Arrays of fins
3DAM Metrology Workshop | Vincent Delaye | 20/04/2018
• Relaxation along the Fin width [220]
The strain profile along the dotted blue line shows that the exx strainranges from 1 to 1.2 % in the center of the SiGe layers. This levelcorresponds to full relaxation of the structure along the fin width.
exx for 100% relaxed(30% Ge)
exx for 50% relaxed(30% Ge)
[002]=z
𝜺𝒙𝒙𝑷𝑬𝑫 • Strain along the [002] direction
The strain profile along the dotted blue lines shows that the ezz strain ranges from 1.3 to 1.7 % in the center of the SiGe layers. This level of strain is:Higher than the one for a fully Si70Ge30 relaxed layer (ezz ~ 1.15%),Lower than the one for a Si70Ge30 fin with no relaxation along the fin length (ezz ~ 2.04%)
ezz for a full relaxation along the fin width and no relaxation along the fin length (30% Ge)
ezz for 100% biaxiallyrelaxed (30% Ge)
𝜺𝒛𝒛𝑷𝑬𝑫
[220]=x
| 163DAM Metrology Workshop | Vincent Delaye | 20/04/2018
• Introduction, multidimensional TEM
• Strain measurements in a TEM
• Principle & performances of N-PED
• Application to 3DAM sample (strain and composition measurements)
• Electron tomography
• Software
• Application to 3DAM sample
• Analytical electron tomography
• Summary
OUTLINE
| 17
• Purpose : User-independent, fast and efficient process for 3D reconstruction
• Electron tomography software:
• Get benefit from Graphics processing unit (GPU)
• Adapted to needle-shaped samples/on-axis tomography holder
ELECTRON TOMOGRAPHY GUI
Tilt axis projection
Sinogram
3DAM Metrology Workshop | Vincent Delaye | 20/04/2018
T. Printemps et al., Ultramicroscopy 160 (2016) 23–34
GUIDAR – Graphical User Interface for Denoising Alignment and Reconstruction
Automated x, z and tilt axis measurements
Apply & check alignment
Reconstruction using FBP* or SIRT** (Astra Toolbox)
* : filtered backprojection ** : simultaneous iterative reconstruction technique
z
x
Tilt axis projection
• Mix of 3 techniques
• cross-correlations between neighboring projections
• common line algorithm to get a precise shift correction in the
direction of the tilt axis
• intermediate reconstructions to precisely determine the tilt axis
and shift correction in the direction perpendicular to that axis
| 18
• Application to 3DAM sample
ELECTRON TOMOGRAPHY GUI
3DAM Metrology Workshop | Vincent Delaye | 20/04/2018
FIB needle shaped specimenFIB prepared lamella (N-PED & EDS)
Acquisition IV_IMEC_DEV02 (Embedded Multilayer Fins)
• 30 projections from -90° to +90°
• Frame size: 2048x2048 pixels
• Frame time: 20sec
• Pixel size: 133pm
Ni capping
HAADF-STEM
Si
STI
SiO2
SiGe
| 19
ELECTRON TOMOGRAPHY GUI
• Application to IMEC sample
3DAM Metrology Workshop | Vincent Delaye | 20/04/2018
Acquisition IV_IMEC_DEV02 (Embedded Multilayer Fins)
• 30 projections from -90° to +90°
• Frame size: 2048x2048 pixels
• Frame time: 20sec
• Pixel size: 133pm
Tilt series Aligned tilt series 3D reconstruction (SIRT)
SiGe
Si
SiO2
| 203DAM Metrology Workshop | Vincent Delaye | 20/04/2018
• Introduction, multidimensional TEM
• Strain measurements in a TEM
• Principle & performances of N-PED
• Application to 3DAM sample (strain and composition measurements)
• Electron tomography
• Software
• Application to 3DAM sample
• Analytical electron tomography
• Summary
OUTLINE
| 21
• Challenge : monitor As dopant implantation process in a silicon Fin structure
• Experimental & EELS data processing setup:
• Needle shaped FIB sample preparation, on-axis holder (2050 Fischione)
• 23 HAADF STEM images & 23 fast Dual EELS maps projections (between -90° and +90°)
• PCA denoising and extraction of O K, As L2,3 and Si K elemental tilt series
ANALYTICAL ELECTRON TOMOGRAPHY
3DAM Metrology Workshop | Vincent Delaye | 20/04/2018
23 projections x 546x512 pixels
HAADF STEM
x 1
0^3
eV
0
10
20
30
40
x 1
0^3
1400 1600 1800 2000
eV
Si K
As L1As L1
As L2As L2As L3As L3
x 1
0^4
eV
10
20
30
40
x 1
0^4
500 550 600
eV
O K
Si
O
AsEELS STEM ROI
PCA and pseudo EELS quantification
23 sets of 3 elemental maps
23 projections x 60x90 pixels
Needle shaped FIB specimen
20 nm
| 22
ANALYTICAL ELECTRON TOMOGRAPHY
Si O AsHAADF-STEM
-90deg
-15deg
+70deg
3DAM Metrology Workshop | Vincent Delaye | 20/04/2018
Zero-padding
(23x111x104 pixels)23x60x90 pixels
• Use of the home-made software for
alignment (with HAADF STEM)
• Rescaling & Zero-padding of the
elemental maps
• HAADF & EELS STEM data fusion
• Application of the shifts in x and y
from the HAADF-STEM alignment
• 3D reconstruction (next slide)
| 23
ANALYTICAL ELECTRON TOMOGRAPHY
Si K
O K
As L2,3
Si K
O K
As L2,3
HAADF STEM image of the
needle shaped specimen
including the FinFET
z
x
z
x
y
y
20 nm
20 nm
20 nm
Elemental maps of
Silicon, Oxygen and
Arsenic at 70°
a) Overlay of 3D elemental volumes
b) x,y slice through the As elemental
reconstruction showing As clustering
a)
b)As L2,3
3D SIRT reconstruction obtained
with the 23 elemental projections3DAM Metrology Workshop | Vincent Delaye | 20/04/2018
8th International Workshop on Electron Energy Loss Spectroscopy and Related
Techniques, May 14th (Sun) - 19th (Fri) 2017, Okuma, Okinawa, Japan
| 24
ANALYTICAL ELECTRON TOMOGRAPHY
• Microscopy & Microanalysis US conference in August
• J. Sorrel & Z. Saghi, Correlative HAADF-STEM and EDX-STEM tomography for the 3D morphological and
elemental analysis of FinFET semiconductor devices.
• M. Jacob & Z. Saghi, Multivariate analysis and compressed sensing methods for spectroscopic electron
tomography of semiconductor devices
• Batch-processing of the 3D dataset : Spectral unmixing using MSA (NMF, VCA)
• Total variation minimization algorithm (TVM) 3D reconstructions and more
• Better quality reconstruction of the As precipitates, Fin sidewall = metrology
3DAM Metrology Workshop | Vincent Delaye | 20/04/2018
identification of three chemical phases in the sample: Si, SiO2 and As
EDS STEM data set
SIRT/TVM comparison
| 253DAM Metrology Workshop | Vincent Delaye | 20/04/2018
• Strain measurements
• N-PED used as a standard technique at LETI
• Combine TEM local measurement with a non-destructive technique
(RAMAN) and mechanical modelling
• (Analytical) Electron tomography
• Software : user-independent, fast and reliable
• Still some work to extract 3D quantitative information from reconstructed
volumes
SUMMARY
Leti, technology research institute
Commissariat à l’énergie atomique et aux énergies alternatives
Minatec Campus | 17 rue des Martyrs | 38054 Grenoble Cedex | France
www.leti-cea.com
“This project has received funding from the Electronic
Component Systems for European Leadership Joint
Undertaking under grant agreement No 692527. This
Joint Undertaking receives support from the European
Union’s Horizon 2020 research and innovation
programme and Netherlands, Belgium, France, Hungary,
Ireland, Denmark, Israel”
Thank you for you attention
http://www.eu-f-n.org/2018-grenoble
3rd 3DAM Metrology Workshop at Minatec Campus,
Grenoble, March, 15th 2019