Upload
heart-stopper
View
229
Download
0
Embed Size (px)
Citation preview
8/10/2019 2304 Presentation
1/36
Factory AutomationOverview
July 2009
8/10/2019 2304 Presentation
2/36
22
Panelists
Harold Joseph
Sr. Marketing Manager
Alex Tan
Product Marketing Manager
8/10/2019 2304 Presentation
3/36
33
Objectives
Understand Nationals Factory Automation
Campaign
Review National products that are used in Factory
Automation
Gain better understanding of the solution needs inFactory Automation and how Nationals solutions
and products support those application needs
8/10/2019 2304 Presentation
4/36
44
Overview
Market Factory Automation Market > $1B total analog content. (IMS)
16 largest suppliers address < 50% of segment sales (IMS).
Key trends: Drive to more energy efficient systems
Expanding competitive situation world wide is driving need forincrease productivity, quality and throughput (need better / finercontrol)
Increased diagnostics to reduce maintenance and down time
Increase adoption of wireless for non critical applications(802.15.4: Hart, Zigbee, WISA,)
8/10/2019 2304 Presentation
5/36
55
Factory utomation Market
Major Industry Segments:
Manufacturing
PharmaceuticalManufacturing
Consumables Manufacturing Automotive Manufacturing
Material Handling
Process
Refining Chemical
Food & Beverage
Pulp and Paper
Nationals Focus Areas
DCS (Distributed Control Systems)
PLCs (programmable controller andI/O modules)
CNC (computer numerical control)
Embedded computer board
Sensors / Measurement Equipment
Motor control
Motion control
Machine vision
8/10/2019 2304 Presentation
6/36
8/10/2019 2304 Presentation
7/36
Automation Control Networks inFactory Automation
8/10/2019 2304 Presentation
8/3688
Control NetworkTrends and Challenges
What is the challenge?
More products at a faster rate andwith higher quality
Trend to use Ethernet basedcontrol network
Replaces RS-485 or proprietary bus
Trend to synchronize devices ona factory network
Synchronization provides
High speed sort and diverter
Motion position and velocity controlfor coordinated drives and robotics
8/10/2019 2304 Presentation
9/3699
Automation Control Network Example
System sorts defective parts off of a conveyor belt
Network uses fieldbus protocols on a 10/100 Ethernet network with IEEE1588 time synchronization support
HMI
Distributed I/O
Ethernet Switch
MotionController
Drive Controller Motion Controller
Good product
Bad productIndustrial Camera
Pick and place
MS
S S S
GPS Time
http://images.google.com/imgres?imgurl=http://orientoffice.win.mofcom.gov.cn/www/33%255Corientoffice%255Cimg%255C200726101913.jpg&imgrefurl=http://orientoffice.win.mofcom.gov.cn/en/plate01/product.asp%3Fid%3D8889&usg=__WOQLvonAYCdH_jXrX5JX5xD2yX0=&h=477&w=356&sz=92&hl=en&start=8&sig2=QHRUwLUYWZRN86FjT_4LjA&um=1&tbnid=faPs48RnQZ4VuM:&tbnh=129&tbnw=96&ei=JYAsSd7dIZCksQPJh9ToAQ&prev=/images%3Fq%3Dwaste%2Bbasket%26um%3D1%26hl%3Den%26rls%3DGGLJ,GGLJ:2006-48,GGLJ:enhttp://images.google.com/imgres?imgurl=http://dclips.fundraw.com/zobo500dir/cardboard_box_jarno_vasa_.jpg&imgrefurl=http://www.fundraw.com/clipart/clip-art/00000521/Cardboard-Box/&usg=__4lRIq71eRppgqI3uYQdIyLAM9Do=&h=371&w=500&sz=32&hl=en&start=1&sig2=KLS4yETjb7fMmWQ1pxkj4A&um=1&tbnid=IwCNim7EH_beuM:&tbnh=96&tbnw=130&ei=B4AsSYaJEpWUsAPAndTmAQ&prev=/images%3Fq%3Dcardboard%2Bbox%26um%3D1%26hl%3Den%26rls%3DGGLJ,GGLJ:2006-48,GGLJ:enhttp://images.google.com/imgres?imgurl=http://www.avsupply.com/images/panasonic/gp-mf602.jpg&imgrefurl=http://www.avsupply.com/details/gpmf602.shtml&usg=__oLWxJMJL_RotD0nUxBdpLQpt7Dw=&h=250&w=330&sz=18&hl=en&start=13&sig2=6ihDpI8v-oHKzAwHHdcc6A&um=1&tbnid=zEBoosF3vB7YiM:&tbnh=90&tbnw=119&ei=hn8sSY7XFIe4sAPExa3kAQ&prev=/images%3Fq%3Dindustrial%2Bcamera%26um%3D1%26hl%3Den%26rls%3DGGLJ,GGLJ:2006-48,GGLJ:en%26sa%3DN8/10/2019 2304 Presentation
10/361010
PHYTER Family of Industrial EthernetSingle / Dual Port 10/100 Ethernet PHY
Basic Application RequirementsKey Features Supported in the
Product FamilyFamily Speed
interface
Temp Support IEEE1588
SinglePort
10/100
MII/RMII
Commercial
Industrial
Extreme
NO
Commercial, Industrial, and Extreme TempSupport
Low Latency
JTAG Support
Auto-MDIX
Dual Port (2) 10/100
(2) MII/RMII
Commercial
Industrial
NO
Flexible Port Management
JTAG Support
Cable Health Diagnostics
Fiber Support
IEEE 1588 10/100
MII/RMII
Industrial YES
Time Sync up to 3.5 ns on single link
High Precision Packet Timestamping
Cable Health Diagnostics
Fiber Support
8/10/2019 2304 Presentation
11/36
Sensing Solutions
inFactory Automation
8/10/2019 2304 Presentation
12/361212
Trends
Expanding competitive situation world wide is drivingneed for increase need for better / finer control
Increased measurement / sensing nodes
Move to higher performance Smarter transducers
Portable applications are growing, driving the needfor lower power more energy efficient sensors andmeasurement systems
Increased need in system diagnostics to reducemaintenance driving the need for more processmeasurement
8/10/2019 2304 Presentation
13/36
1313
Challenges / Solutions
Solutions must cover a wide range of sensing parameters
Nationals Op Amp / ADC solutions address complete classes of
appl icat ions (e.g. vir tual ly al l pressu re senso r MEMS appl icat ions )
Pin and funct ion c ompat ib le product fami l ies al low customers to
standardize board layou ts
Growth in portable applications is driving the need forlower energy consumption solutions
Nat ional has some of the lowest power Op Am ps and ADC in the
market. Al l ADCs have a very eff ic ient power dow n feature.
Customer has limited design resources to determine asolution and validate their design
Webench Sensor Designer generates signal path solut io ns
based on a sensors specifications and parameters
8/10/2019 2304 Presentation
14/36
1414
Focus Areas
Sensors Interface Solutions 4-20mA Voltage output Signal path (SPI, I2C)
Key Sensing Areas Pressure Temperature (Thermocouple, RTD) Optical
Chemical pH
8/10/2019 2304 Presentation
15/36
1515
Sensing Solutions in Factory Automation example:
Pressure
Product Selection LMP7715/7716 and ADC121S021
for the signal path is a goodstarting point . LMP7702 is goodfor the cc drive
Supports most popularperformance ranges
Alternatives
ADC based choice based on signalpath performance
8 bit ADC is 0.4%
10 bit ADC is 0.10%
12 bit ADC is 0.024%
Opamps can be chosen to optimizesignal path for a variety ofapplications
Higher Bandwidth
Low Noise
Low Input Offset Voltage
Low Power
Voltage Drive Current Drive
or
8/10/2019 2304 Presentation
16/36
1616
Recommended Products
Recommended Opamps
Recommended ADCs
Base Part
Resolution
(bits) Channels
Sample Rate
Range (Ksps)
Signal
Accuracy
INL (LSB)
[MAX]
ENOB (bits)
[Min] Interface
ADC121S021 12 1 50 to 200 0.024% 1.0 11.3 SPI
ADC101S021 10 1 50 to 200 0.1% 0.7 9.8 SPI
ADC081S021 8 1 50 to 200 0.4% 0.3 7.8 SPI
ADC121C021/27 12 1 5.5 to 189 0.024% 1.0 11.3 I2C
ADC101C021/27 10 1 5.5 to 189 0.1% 0.7 9.9 I2CADC081C021/27 8 1 5.5 to 189 0.4% 0.25 7.8 I2C
Base Part Channels
Gain
Bandwidt
h (MHz)
Voltage Noise
(nV/root(Hz))
Max Input Bias
Current (nA) TcVos (uV/C)
CMRR
(dB)
Supply
VoltageLMP7715/16 1/2 17 5.8 0.1 1 100 1.8 to 5V
LMP2011/12 1/2 3 35 0.005 0.015 130 2.7 to 5V
LMP2021/22 1/2 5 11 0.025 0.004 139 2.2 to 5.5V
LMP7701/2/4 1/2/4 2.5 9 0.05 1 130 2.7 to 12V
LMP2231 1 0.13 60 0.001 0.3 97 1.6 to 5.5V
8/10/2019 2304 Presentation
17/36
Machine Vision inFactory Automation
8/10/2019 2304 Presentation
18/36
1818
Machine VisionTrends and Challenges
What is the challenge? Inspect products at higher speeds
and with more detail
Trend to use high resolution andfine resolution image systems
Trend to support high bandwidthcameras using SerDes devices
SerDes devices provide Support for higher bandwidth image
transfer without software support
Smaller cables for improvedrobustness
Small form-factor to support nano-head camera form factor
8/10/2019 2304 Presentation
19/36
1919
Machine Vision Imaging Example
Sensing Unit
Display
Control
Processing
Unit
Storage
Sensor
LNA AFE
Ser/Des
Control Path
Data Path
FPGASer/Des
Key Requirements: High resolution, Multi-lane, Longer reach
FPGA
ControlNetwork
8/10/2019 2304 Presentation
20/36
2020
Industrial Imaging Interface Portfolio :Plug-and-Go! Devices
Basic Application Requirement
Other System RequirementsFamily DataThroughput
Max CableReach*
DataType
FPGA-Link
1.25 to 3.125Gbps
40m of CAT-6 @1.25 Gbps
20m of CAT-6 @3.125 Gbps
ANY Redundancy & Daisy chaining
FPGA friendly, LVDS parallel interface
Low system BOM, design time
FPD-Link 2
120 to 2700Mbps
4m to 8m of CAT-6 @2 Gbps
ANY
10/16/18/24/32 bit data interfaceLock to random data, low EMI
FPGA/ASIC as logic interconnect
ChannelLink
(Camera-Link)
500 to 5000Mbps
4m to 8m of MDRcable at 2.5 Gbps
ANY 21/28/48 wide bus interface
* Cable length is for reference only, various system conditions impact the maximum reach
Data Data Data Data DataPlug and Go!=
Seamless Video
Data Header Data Header Data8b/10b Headers =
Interruptions in Data
8/10/2019 2304 Presentation
21/36
Motor Control Sensing inFactory Automation
8/10/2019 2304 Presentation
22/36
2222
Trends, Challenges / Solutions
Trends
Increasing energy costs driving the need to reduce energyconsumption on the factory floor
Instrumentation of motors to improve energy efficiency (Motorsare one of the largest energy consumers on the factory floor)
Drive to lower cost AC/Servo motor control sensing solutions Hall effect + SAR ADC versus optically isolated ADCs
Challenges / Solutions
Need for high performance, high value AC/ Servo Motor solutions
Nationals Simul. Sampling ADCs + Hall Effect sensors address
the most popular High Side AC Motor sensing applications
Nationals Simul. Sampling ADCs are in very small packages with
samp le rates up to 1Msps ideal for encoder appl icat ions
8/10/2019 2304 Presentation
23/36
2323
Focus Areas
Why is Motor Control Sensing Important
AC Motors Sensing Interface
Servo Motors Sensing Interface
Low Side Sensing
High Speed Motor Synchronization
8/10/2019 2304 Presentation
24/36
8/10/2019 2304 Presentation
25/36
2525
Product Initial Accur acy
Reference
Voltage (V)
Tempco
(ppm/C)
Output
Current (mA)
Input
Voltage
LM4128 0.1, 0.2, 0.5 3, 3.3, 4.096 75, 100 20 2 to 5.5
LM4132 0.1, 0.2, 0.4, 0.5 2.048, 4.096 1, 10, 20, 30 20 2.2 to 5.5
LM4140 0.1 1.25, 4.096 3, 6, 10 8 1.8 to 4.366
Recommended Products
References
Op AmpsProduct Channels Vs (V) Is (mA)
GBW
(MHz)
Vos max
(mV)
Output
Drive (mA) RR Packaging
LMP2015/16 1/2 2.7 to 5 1.2 3 0.005 8 RRO SOT/SOIC/MSOP
LMP7701/02/04 1/2/4 2.7 to 12 1.1 2.5 0.2 50 RRIO SOT/SOIC/MSOP
LMP7707/08/09 1/2/4 2.7to 12 1.1 2.5 0.2 50 RRIO SOT/SOIC/MSOP
LMP8601 1/2/4 3 to 5.5 1.1 0.06 1 42 RRIO SOIC NARROW
LMV841/2/4 1/2/4 2.7 to 12 1.02 4.5 0.5 30 RRIO SC70/SOIC
LMV712 2 2.7 to 5 1.22 5 3 35 RRIO LLP-10, MSOP-10
Simultaneous Sampling Differential ADCs
Product Resolution channels
Sample Rate
(kSPS) INL ENOB
Temperature
Range Packaging
ADC122S625 12 2 50 to 200 1.0 LSB 11.25 Bits -40 to 105C MSOP-10
ADC122S655 12 2 200 to 500 1.0 LSB 11.25 Bits -40 to 105C MSOP-10
ADC122S706 12 2 500 to 1000 1.0 LSB 11.25 Bits -40 to 105C TSSOP-14
8/10/2019 2304 Presentation
26/36
Data Acquisition inFactory Automation
8/10/2019 2304 Presentation
27/36
8/10/2019 2304 Presentation
28/36
2828
Focus Areas
IO Module (Input)
IO Module (Output)
Data Acquisition - Single Channel
Data Acquisition - Multi-Channel
8/10/2019 2304 Presentation
29/36
2929
Data Acquisition in Factory Automation Example:
Data Acquisition
Single channel and multi-channel data acquisition
MicrocontrollerLM35
Thermocouple
+ V
RG 1 RF 1
-
+
Metal A
Metal B
CF 2
CF1
RG2
RF2
A3
ReferenceJunction
ADC
BridgeSensor
VREF
DIFF _ Av =( 1 + 2 RF/ RG)
CM _Av = 1
+
-
AMP
+
-
A 2
RF
RG
+ V
+ IN
- IN
R F
+ VOUT
- VOUT
VREF
+ V
SPI Port
VREF
16 bit Diff ADC
AMP
4-20mACurrent Loop 10W
RR
470 pF
180W
100nF
A2 = LMP8601
+V
AMP
LM34
AMP
8/10/2019 2304 Presentation
30/36
3030
Recommended Products
Op AmpsProduct Channels Vs (V) Is (mA)
GBW
(MHz)
Vos max
(mV)
Output
Drive (mA) RR Packaging
LMP2015/16 1/2 2.7 to 5 1.2 3 0.005 8 RRO SOT/SOIC/MSOP
LMP7701/02/04 1/2/4 2.7 to 12 1.1 2.5 0.2 50 RRIO SOT/SOIC/MSOP
LMP7707/08/09 1/2/4 2.7to 12 1.1 2.5 0.2 50 RRIO SOT/SOIC/MSOP
LMP8601 1/2/4 3 to 5.5 1.1 0.06 1 42 RRIO SOIC NARROW
LMV841/2/4 1/2/4 2.7 to 12 1.02 4.5 0.5 30 RRIO SC70/SOIC
LMV712 2 2.7 to 5 1.22 5 3 35 RRIO LLP-10, MSOP-10
Single Ended Input ADCs
Product Vs (V) Res (bits/C)
Conversion/Startu
pTime (ms) Interface Package
LM73 2.7 to 5.5 1.0C 10.1 to 80.8 SMBus/I2C TSOT
LM94022 1.5 to 5.5 1.5C 0.8 Analog SC70
Temperature
Product Resolution Channels
Sample
Rate
(kSPS) INL ENOB
Temperature
Range Packaging
ADC121S021 12 1 50 to 200 1.0 LSB 11.7 Bits -40 to 85C SOT23-6
ADC124S051 12 4 200 to 500 1.0 LSB 11.8 Bits -40 to 105C MSOP-10
ADC128S052 12 8 200 to 500 1.0 LSB 11.8 Bits -40 to 105C MSOP-10
ADC128S102 12 8 500 to 1000 1.0 LSB 11.8 Bits -40 to 105C MSOP-10
8/10/2019 2304 Presentation
31/36
8/10/2019 2304 Presentation
32/36
3232
Summary
Nationals product line supports a wide range of
Factory Automation applications
Webinars on Control Networks, Sensing, MotorControl, Machine Vision and I/O modules will be
available as part of the Industrial Campaign Webinars provide solutions for sensing, I/O controls,
motion controllers, automation control networks andmachine vision applications.
Does the material provided address your applicationconcerns? If not let us know.
8/10/2019 2304 Presentation
33/36
3333
Factory Automation Webinars
Sensing Solutions in Factory Automation 6/24/09
Control Networks 7/9/09
Motor Control Sensing 7/23/09
I/O Module 8/20/09
Machine Vision TBD
8/10/2019 2304 Presentation
34/36
3434
For Additional Information
Released webinars in this series can be viewed at:
Powerwise Design University http://www.national.com/analog/training
Factory Automation signal path solutions can be found onNationals technical and application support web sites
SIGNAL PATH Solutions http://www.national.com/signalpath
SIGNAL PATH Designer
http://www.national.com/analog/signalpath/designer
Technology Edge
http://www.national.com/analog/nationaledge
Webench Sensor Designer Tools
http://www.national.com/analog/webench/sensor
http://www.national.com/analog/traininghttp://www.national.com/signalpathhttp://www.national.com/analog/signalpath/designerhttp://www.national.com/analog/nationaledgehttp://www.national.com/analog/webench/sensorhttp://www.national.com/analog/webench/sensorhttp://www.national.com/analog/nationaledgehttp://www.national.com/analog/signalpath/designerhttp://www.national.com/signalpathhttp://www.national.com/analog/training8/10/2019 2304 Presentation
35/36
3535
Contact Information
Harold Joseph
Sr. Marketing Manager
(408) 721-5783
Alex Tan Product Marketing Manager
(408) 721-5561
8/10/2019 2304 Presentation
36/36