225174592-NJP-1200-Series-Automatic-Capsule-Filling-Machine (1).pdf

8/19/2019 225174592-NJP-1200-Series-Automatic-Capsule-Filling-Machine (1).pdf

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Schematic diagram of NJP1200 Series

Full-Automatic Rigid Capsule Filling Machine

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http://www.fineprint.com.cn/http://www.fineprint.com.cn/


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CONTENTS

1 General***************************1

2 Main specification**********************2

3 Installation*************************2

4 Working principle**********************3

5 Startup an operation*********************10

6 Operation instruction*********************11

6.1 Replacement of filling molds*****************11

6.1.1 Replacement of upper and lower molds

6.1.2 Replacement of capsule distribution feed assembly

6.1.3 Replacement of dosing plate and filling rod

6.1.4 Adjustment after mold replacement

6.2 Adjustment of integral machine***************16

6.2.1 Adjustment of exit of capsule hopper

6.2.2 Adjustment of capsule-hold spring plate

6.2.3 Adjustment of capsule push rod of No.1 working position

6.2.4 Adjustment of vacuum separator of No.1 working position

6.2.5 Alignment of upper and lower molds

6.2.6 Adjustment of the gap between dosing disc and seal ring

6.2.7 Adjustment of the gap between powder scrapper

6.2.8 Adjustment of the height of the filling rod

6.2.9 Adjustment of the sensor of the powder weight

6.2.10 Adjustment of removal of defective capsules

6.2.11 Adjustment of capsule pressing

6.2.12 Adjustment of finished product guide unit

6.2.13 Adjustment of safety clutch

6.2.14 Adjustment of driving cam

6.2.15 Adjustment of transmission chain

6.2.16 Adjustment of vacuum degree

7 Maintenance and cleaning******************33

Chart 1 Listing of lubricant Chart 2 Listing of wearing-prone parts

8 Introduction to automatic control man-machine interface*******35

9 part list****************************41

10 List of electrical appliance********************48

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2 Main specification

2.1 Outside dimension: 970X850X(1870+300) mm (See figure 1)2.2 Weight: 900kg

2.3 Power supply: 220V, 3 Phase, 4 wire system, 60Hz

2.4 Power: 5.68 kW

2.5 Dust collector: During running the machine should be provided with a

dust collector of an exhaust capacity of more than 130m3/h to suck out

the defective capsules and residual powder.

2.6 Requirement of air supplying: When the capsules are difficult in

discharge, they should be blown out by clean compressed air

(0.03m3/min, 0.4MPa).

3 Installation

3.1 The machine should be placed on a flat floor of sufficient bearing

capacity, shimmed with rubber shock-absorbing pads, and level with

common level gauge.

3.2 Requirement of working environment:

Temperature of working environment: 20-25+, RH: 40~50%.




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4 Working principle (see figure 2)

Figure 2 the route of capsule

Accurate graduation Interval movement is adopted on this rigid capsule

filling machine.

During operation, the capsules in the hopper shall be successively

vertically fed into the feed fork of the dividing-feed unit. By one downwardmovement, the feed fork will feed a row of capsules (7 pcs or 9 pcs) into

the guide chute. Pushed directionally by the shift-fork and processed by

the divide-feeding fork, the capsules are fed into the holes in the mold with

upper bodies downward. (See figure 3)

Figure 3 The turn around process of capsule




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In the first station, the vacuum separation system sequentially feeds the

capsules into molds and separates their caps from bodies. In the secondstation lower mold moves downward and slides outwards to fill powder.

The third station is extension station, can fill thin grain when installing

certain unit. In the forth station, the filling rod pushes the compressed

powder columns to the bodies of the capsules. (See figure 4)

In the sixth station, the non-separated capsules will be removed. In the

eighth station, the lower mold slides back, then the lower mold and upper

mold closes together, and the filled capsules are fastened by the push rod

to reach the requirement of the finished product. In the ninth station, the

sealed finished capsules are discharged and collected. In the tenth station,

the dust collector cleans the holes in the molds and then a new cycle

begins.

spring 1200.08-30

1200.13-03

1200.13-02

Filling rod

1200.13-03

1200.08-35

Figure 4 The prefabricating and fillingprocess of powder column




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5 Startup and operation (See figure 5)

5.1 Switching on mains

Before start, the machine should be checked and the shaft wheel of

main motor be manually rotated to run the machine for 1 to 3 cycles.

Then turn the main power switch SB10 from OFF to ON. At that time,

indicator lights HL4 and HL5 shall light and the frequency-converting

speed regulator make corresponding display.

5.2 First starting vacuum pump motor M2

On pressing vacuum pump start switch SB1, the indicator light HL1

will light on, HL4 light off, and the vacuum pimp starts. At initial

starting, the rotation direction of motor shall be checked, in case of

wrong direction, the phase of power supply shall be exchanged.

5.3 Running mode of main motor

The running mode of main motor is divided into inching running and

continuous running.

5.4 Starting main motor M1

On pressing main motor start switch SB3, the indicator light HL3 will

light on, HL5 light off, and the main motor starts. When the vacuum

pump motor is not started or the movable door of the machine is

opened, the main motor cannot be started and merely inching run isallowed.

5.5 Inching running of the main motor

On pressing main motor inching running motor switch SB6, the

indicator light HL3 will light on, HL5 light off, and the main motor starts.

Release the switch SB6, indicator light HL5 will light on, HL3 light off,

the main motor stops. For the first starting, the motor should be

started by inching running first, and then changed to continuous

running.

5.6 Speed regulation by frequency converter

After start, the main motor may run from low speed to high speed by

pressing key ,! of the frequency converter. At the same time, the

frequency converter will show corresponding frequency or filling

capacity (Pcs/min).

5.7 Manual control of powder feeding

On pressing manual powder feeding switch SB2, the indicator light

HL2 will light on, and the feeding motor start to make a run of powder

feeding.

5.8 Automatic control of powder feeding

The powder volume in the chamber is automatically controlled by acapacitance sensor. After adjusting height of the sensor as shown in




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5.2.9, the feeding motor will automatically run and the volume in the

chamber be automatically controlled. When the powder in the

chamber is used up, the main motor will automatically shut down.5.9 Emergency switch

In emergency, the machine will be immediately shut down and

self-locked after pressing emergency switch SB0. Only after faults

eliminated, can self-locking of the emergency switch be released.

5.10 Use of door-controlled switch

The four movable doors of the machine are all provided with

door-controlled switches. If one door is opened or not closed tightly,

the machine cannot be started and only inching running is allowed.

Figure 5 Switches and indication lamps in electrical control box




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Figure 6 Electrical diagram No.1




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Figure 8 Electrical diagram No.3




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Figure 9 Functions and operation of touching panel of

frequency converter




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6 Operation instruction

6.1 Replacement of filling molds

To change the specification of capsules to be filled, the upper and

lower molds, dividing-feed fork, shift-fork, guide chute, filling rod and

dosing disk should be replaced.

6.1.1 Replacement of the upper and lower molds (See figure 10)

a) Loose and remove the screws on the upper and lower molds,

then remove the upper and lower molds.

b) Put the new upper mold in place and tighten the screws.

c) Put the new lower molds in place and tighten the screws.

d) In eighth station, insert the two adjusting rod into the two

holes on the outside of the upper and lower molds. Line up

the hole on the lower mold with the hole on the upper molds

and tighten the screws. Make sure that the adjusting rod in

the mold should drop down freely or be rotated freely.

Note: You must turn the handwheel of the main motor by hand to

rotate the rotary table if it is necessary to rotate the station of the

rotary table when replace the molds. The adjusting rod should be

removed before turning.

Figure 10 Alignment of mold




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162636

Figure 11 Rotary disk




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6.1.3 Replacement of dosing disk and filling rod (See figure 13)

a) Raise the powder hopper, and turn it outwards.b) Suck the powder on the powder ring with dust collector, and

remove the powder sensor.

c) Turn the hand wheel of main motor to raise the base of filling

rod to its highest position.

d) Loose and remove the locking knob of holding plate, lift the

holding plate, holder and filling rod and take them down.

e) Remove the screws on the smaller holding plate with long slot

under the holder, take down the smaller holding plate and

remove the filling rod, install the new filling rod, then put the

small holding plate back and tighten the screws.

f) Remove 4 screws at the two ends of the covering plate, and

then take down the baffle outside of the powder ring, loose 3

screws on the powder ring, and then lift it slowly away from

dosing disk.

g) Take down the covering plate and powder ring all together

from side. Don!t remove the base of filling rod.

h) Remove 3 screws on the dosing disk by appropriative wrench

and take down the dosing disk.

i) Clear off powder from the pan, install the new dosing disk, putback 3 locking screws, but don!t tighten.

j) Insert the adjusting rods into the holes on filling rode base at

the same time turn the dosing disk carefully to make the

adjusting rod sliding into the holes on dosing disk freely.

Tighten 3 screws alternately. If the adjusting rod can!t pass

through the holes on dosing disk freely after the screws being

tightened, loose the screws and readjust until the adjusting

rod slide freely in these holes.

k) Assemble the powder ring and covering plate all together in

place; tighten 3 screws that holding the powder ring. If the

new dosing disk is thicker than the old one, adjust the powder

scraper upwards at first, and then tighten the 4 screws of the

holding plate.

l) After the covering plate being hold in place, adjust the powder

scraper carefully again to keep the gap between powder

scraper and dosing disk among 0.05~0.1 mm, and then

tighten the locking nut.

m) Assemble the filling rod, the holder and the holding plate in

place, and then install the locking knob and tighten.




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Figure 13 Dosing unit

6.1.4 Adjustment after mold replacement

Adjust the machine properly after changing a mold of different

specification. For this purpose, turn the handwheel of main

motor to make the machine run for 1~2 cycle. If the machine

runs with abnormal resistance, stop it immediately, then locate

the faults and eliminate it till normal operation.




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6.2 Adjustment of integral machine

6.2.1 Adjustment of the exit of the capsule hopper (See figure 12)The slide gate fixed on the capsule hopper is used to control the

capsule depth at the exit of the hopper. After loosing the fixation

knob, you can adjust capsule depth at exit of hopper by sliding the

gate up and down. Generally, the capsule depth is one half height

of the exit.

6.2.2 Adjustment of capsule-holding spring leaf (See figure 14)

When the dividing-feed fork moves to underside, the bearing on

shifting plate will come into contact with the limit shaft to lift the

capsule-holding spring leaf, so the capsule is dropt. When the

dividing-feed fork moves to topside, the spring leaf will hold the

capsule again. So the time of spring leaf opening and closing can

be adjusted by adjusting the position of limit block.

The time of spring leaf opening and closing is decided by

discharging one capsule from the chute of dividing-feed fork at a

time. Loose the screws of limit block besides the dividing-feed fork

and adjust the limit block to make the fork discharge one capsule

every time when it moves to underside, and the remainder

capsules is hold at the position shown in the figure.

Figure 14 limit block and capsule holding spring leaf




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6.2.3 Adjustment of capsule push rod of first station (Figure 15)

The capsule push rod of sucking base should be adjustedaccording to the size of capsule. Remove the locking bolt and

disassemble the sucking base, remove the screws below on the

underside and disassemble the splint, and then add or remove the

shims according to the chart shown in the figure. Reinstall all the

parts when finish.

Figure 15 Adjustment of capsule push rod

6.2.4 Adjustment of vacuum separator of first station (Figure 16)

When the machine runs through one station, the vacuum separator

moves one time up and down. Generally, it needn!t to be adjusted

if it contacts the lower mold accurately. If it is necessary to adjust it,

turn the handwheel of main motor by hand to raise the vacuum

separator to the highest position, loose the locking nuts (right and

left thread) on the both end of the push rod under the table-board,

turn the push rod to regulate the height of sucking base. Retighten

the nuts when finished and check again.




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-

203245

S1JK8C

02-50

S1JK8C

CF12

Figure 16 Adjustment of vacuum separator height

6.2.5 Alignment of upper and lower molds

After replacement of molds, or in case of non-separation or

poor-sealing of capsule in a pair of molds, alignment of this pair ofmolds shall be done as description in 6.1.1.

6.2.6 Adjustment of the gap between dosing disk and seal (See

figure 17)

The gap between dosing plate and seal shall be better among

0.05~0.1 mm. The gap shall be adjusted when the dosage disc is

changed. the gap shall be adjusted to a higher value in case of

large powder grain, for this purpose, loose the locking screw, and

turn the adjusting knob to raise the sealing ring. after calibrate the

gap with a feeler, tighten the locking screw.




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Figure 17 Adjustment of the gap between

sealing ring and dosing disk

6.2.7 Adjustment of gap between powder scrapper and dosing

disk (See figure 18)

The gap between the powder scrapper and dosing disk should be

regulated to preferable 0.05 ~ 0.1 mm after each replacement ofdosing disk. For adjustment, loose the locking nut under the cover

plate and turn the adjusting bolt to raise or lower the powder

scrapper, and then calibrate the gap with a feeler. Retighten the

locking nut when finish.

Figure 18 Gap between powder scrapper and dosing disk




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6.2.8 Adjustment of height of the filling rod (See figure 19 & 20)

Adjusting the height of filling rod may vary the density and capacityof the powder column. Proper height adjustment will render a good

accuracy of filling weight. For adjustment, turn the hand wheel of

main motor by hand to lower the filling rod support to its lowest

position, loose the locking nut and turn the adjusting bolt to make

the underside of filling rod and the upside of dosing disk be on the

same plane and note the value on scale at this point, and then

adjust the filling rod downwards for various stations. The depth of

the filling rod entering into the dosing disk may be adjusted

according to the chart in figure 20. It shall not be adjusted to be

excessive deep.




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Figure 20 Adjustment of height of filling rod

6.2.9 Adjustment of the sensor of powder height (See figure 21)

The capacitance type sensor is used to control the height of

powder in powder ring. Height of the sensor should be properly

adjusted according to flowability of the powder. Maximum of the

height is 50 mm from the dosing disk. For adjustment, loose the

screw on clamp and move the sensor vertically, and then

retighten the screw to hold the clamp. To adjusting screw on the

topside of the sensor is used to adjust the sensitivity. The

distance between the sensor and the powder is generally 2~8

mm.




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Figure 21 Section of power room

6.2.10 Adjustment of removal of defective capsules (See figure 22& 23)

At the sixth station, the upward and downward movement of the

push rod will remove the non-separated capsules in the upper

mold. Adjust the adjusting bolt of the pull rod of cam to make sure

that the push rod removes the defective capsules surely without

any collision with the upper and lower molds when it moves

upwards and downwards. The pin should be in the center of hole

on the mold after adjustment. The gap between the guide on

removal box and the mold and the position of the guide can be

adjusted after loosing the locking screw to ensure smoothly

guiding out the capsules without any collision with the molds.

Retighten the screw when finish.

The push rod should be adjusted carefully to ensure without any

collision with the upper and lower molds when it moves up and

down. For adjusting the height of the push rod, loose the locking

nuts on the bearings on both end of the pull rod under the

table-board, and turn the pull rod to adjust height of the push rod.

Put a capsule whose body and cap are not separated into the

hole on the upper mold at sixth station, turn the handwheel of themain motor by hand to moves the push rod up and down, at the




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same time pay attention to the position and height of the push rod,

tighten the locking nut when get a suitable position.

Figure 22 Defective capsule removal unit




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During filling course, if the capsule is not closed well, e.g. no

closure of locking clip due to excessive length or deformation of

capsule due to over-pressing, this unit should be readjustedcarefully. Retighten the locking nut when finish every time.

Figure 24 Capsule pressing unit

figure 25 Push rod assembly of capsule pressing unit




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6.2.12 Adjustment of finished capsule guide unit (Figure 26 & 27)

Adjustment of finished capsule guide unit includes adjustment ofthe finished capsule guide and push rod. The angle and height of

the finished capsule guide are changeable by loosing the bolt on

one end. The adjustment should result in guiding out the

capsules successfully. Tighten the bolt when finish. There is

compressed air way in the guide. For ensure guiding out the

capsules reliably, the external compressed air may be used to

blow the capsules.

Figure 26 Finished capsule guiding out unit

Adjustment of finished capsule push rod is as same as the

adjustment of pressing rod. It is also adjusted by turning the pull

rod. Referring to figure 24 and item 6.2.11, make the push rod

discharge the capsule as soon as it raise to its highest position,

however, the lowest position should be lower than the underside

of the lower mold.




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6.2.13 Adjustment of safety clutch (See figure 28)

The safety clutch is installed on the output shaft of the reducer ofthe main motor to protect the machine from over-load. Under

normal load, the clutch should not slip, however, slipping would

occur after long-term operation. In this case, its nut should be

tightened to ensure meeting the requirement of both normal

operation and over-load protection.

02-16

02-18

02-17

02-15

02-35

02-13

Figure 28 Drive unit




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6.2.14 Adjustment of drive cam (See figure 29)

The positions of drive cams were adjusted at factory to ensure noconflict between mechanisms! movement and readjustment is

unnecessary. Adjustment, if absolutely necessary, shall be made

extremely carefully according to the angle position shown in

figure 29.

Figure 29 Relationship of cam movement




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Figure 30 Installation angle of six cams on the main spindle




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6.2.15 Adjustment of transmission chain (See figure 31)

If the chain is excessive slack, it may be tensioned by the tensionwheel. To prevent the movement order from being disturbed, the

chain should not be removed from the sprocket even opened

during this adjustment.

02-23

02-24

10A 108

02-20

02-30

Figure 31 Schematic diagram of drive chain




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6.2.16 Adjustment of vacuum degree

Water loop vacuum pump should use clean water, whose flowrate is not very large and may be adjusted by check valve. The

vacuum degree also may be adjusted by valve, which is read out

from vacuum gauge, and in general, is preferably 0.04~0.08 MPa

to ensure just separation but no damage of capsule.

Figure 32 Vacuum system




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7 Maintenance and cleaning of machine

7.1 After a long-term normal operation of the machine, it is necessary to

clean the parts and assemblies contacting directly to the powder

regularly, such as powder hopper, dosing plate, powder ring, powder

scrapper, molds, push rods, etc. In case of change the type of the

powder or a long-term shutdown, the machine should also be

cleaned. The parts and assemblies locating above the table board

should not be cleaned with gasoline, kerosene, aether, acetone, etc,

and may only be wiped with alcohol-socked fine cloth or degreased

cotton.

7.2 The dirt and oil on the transmission components under the table

board should be cleared frequently to make a clear observation of

machine!s running.

7.3 The filter of vacuum system should be regularly opened to remove its

blocked contaminants. If the capsules are unable to be opened due

to insufficient vacuum degree, the filter should also be cleaned.

7.4 Lubrication of machine

a) The working surface of the cam roller should be weekly greased.

b) The toggle bearings of the links under the table board should

weekly oiled.c) The various bearings should be cleaned and greased regularly or

depending on the running state. The sealing bearings may oiled.

d) The transmission chain should be checked for its tension and

greased or oiled weekly.

e) The indexing box of ten stations and six stations shall be checked

for their oil level, and timely replenished in case of insufficient oil

level. The lubricating oil shall be replaced every 6 months.

f) The indexing box under the rotary table and dosing disk should be

disassembled and maintained under guidance of professional

technicians.

Listing of lubricant

Chart 1

Descript ion Brand Lub ricat ing posit ion

Machine oil N4 GB443-84 Chain, roller bearing, guide

#2 lithium-base grease ZL2 SY1412-75 Cam, roller bearing, chain

#0 lithium-base grease ZL0 SY1412-75 Indexing box, reducer




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Listing of wearing-prone parts

Chart 2 Item No. Part No. Descrip t ion

1 NJP1200.13-16 Spring leaf

2 NJP1200.02-59 Spring

3 NJP1200.13-01 Upper mold

4 NJP1200.13-02 Lower mold

5 NJP1200.02-60 Spring

6 NJP1200.13-03 Filling rod

7 NJP1200.02-25 Friction plate

8 NJP1200.09-06 Sealing ring9 NJP1200.05-08 Spring

10 NJP1200.08-30 Spring

11 NJP1200.08-40 Sealing ring

12 NJP1200.04-01 Vacuum push rod

13 NJP1200.09-04 Push rod for defective capsule removal

14 NJP1200.10-01 Pressing push rod

15 NJP1200.10-01A Finished capsule push rod

16 NJP1200.05-21A Guide rod, T type




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8 Introductions to Automatic Control Interface

NJP-1200 Fully Automatic Capsule Filling Machine Automatic Control Interfaceis composed of SIEMENS S7-200 PLC and Man-machine Conversation

Interface TP-070. Below is its operation process:

Turn on the power, and the touch screen enters into startup menu. Below

is the startup menu:

Touch the button and enter into main menu shown below:




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In this menu, you can enter into corresponding pages by touching SYSTEM

SETTING, MONITORING PAGE, MANUAL OPERATION, FAULT PAGE OR

HELP button. You can switch between manual and auto operation mode bytouching MANUAL/AUTO button, and the operation modes are displayed in

the text field at the top left corner. You can set the mode that the machine run

and stop automatically, now the information of RUN or STOP state are

displayed in the text field at the top right corner. There is a icon frame located

on the middle underside of the screen, system fault icon will be displayed in

the frame when a fault occurs.

You can enter into system setting menu by touching SYSTEM SETTIGN

button on the main menu to set system parameters. The system-setting

menu is shown below:

In system setting page, Touching FAULT DETECT button can set the

system to detect scarcity of powder and capsule, jam of capsules during

automatic running, and now the text on the button is shown as STOP DETECT

FAULT. Touch this button again, the system will resume the state of not

detecting above faults and the text on the button will change back to FAULT

DETECT. The initial state of the system is set to not detect yield and faults

(The texts on the button is FAULT DETECT). By touching the digit field on the

screen, a digit keyboard will pop up and you can input system parameters.

These parameters include delay time of starting the main machine after the

vacuum pump starts for automatic running, delay time of powder scarcity

detecting switch reporting powder scarcity fault and to stop the machine, delay

time of capsule scarcity detecting switch reporting capsule scarcity fault and tostop the machine, and delay time of detecting of yield photoelectric switch.




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You can enter into SYSTEM MONITORING page by touchingMONITORING PAGE button on main menu. The SYSTEM

MONITORING page is shown below:

This page displays state of run/stop of main machine, feeder and dust collector

in the system, state of fault, actual productivity, frequency of main motor andvacuum degree of system. Furthermore, you can increase or decrease

productivity by touching + or " button. The productivity will increase or

decrease 50 pieces/min every time when you touch the + or " button. If you

press down and hold the + or " button for a continual time, the productivity will

increase or decrease 50 pieces/min every second.

In main menu, you can touch the MANUAL OPERATION button to

enter into the MANUAL OPERATION menu shown as below:




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In this page, system operation mode (manual/auto) is displayed in the text

field at top left corner of the screen; working state (manual/test) under

manual operation mode is displayed at top left corner of the screen. Under

the manual state of manual mode, the MAIN MACHINE START/STOP,

VACUUM PUMP START/STOP, FEEDER START/STOP, DUSTCOLLECTOR START/STOP button are invalid when the system door is

opened, you can only inching the machine by touching inching buttons.

Under the test state of manual mode, the manual operation is not restricted

by door state. Under the manual state of manual mode, you can switch

between manual and test states by touching the MANUAL/TEST button at

bottom left corner of the screen.

In the manual menu, the running frequency of main motor is determined by

ACTUAL PRODUCTIVITY in MONITORING PAGE 1 when you run the

main machine in manual mode. The frequency of main motor for inch

running is 10 Hz.

You can enter into fault page by touching the FAULT PAGE button in main

menu or fault icon in other pages. The fault page is shown as below:




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In fault page, the system fault state is displayed. You can enter into this

page to check the faults when the system faults. You can touch the

SILENCE or BUZZER button to close or open the buzzer. You can also

touch the FAULT RESET button to reset the faults. When the door fault

occurs, you can enter into fault page 2 to check the state of doors bytouching the door icon. The fault page 2 is show as below:

The fault page displays as below if the machine is running accurately.




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9. Part list

Fig 4.part dwg No. Part of Chinese name Part of English name

08-30 -. Spring

13-03 /01 Filling rod

03-02 234 Lower mold

08-35 567 Dosage disk

Fig 10.

part dwg No. Part of Chinese name Part of English name

13-04 891 adjusting rod

M6*15 :3;? Fix screw of upper mould

13-01 :3; Upper mould

13-02 23; Lower mould

M6*20 23;? Fix screw of lower mould

Fig 11.


162636 @A (B 40C) Bearing (total 40pcs)

Fig 12.


03-28 DEFG Capsule hopper

122232 HI@A Linear bearing

S1BJK8C J9@A Spindle bolt bearing

608 KL@A Rolling-contact bearing

03-13 MNO4 Sliding block of shift fork


03-25 OPQR Sliding gate

03-24 >STU Knob

03-26 VR Baffle

M6*25 X Locking bolt

M6*25 ? Locking screw




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13-09 YZN Feed fork

13-16 -.[ Spring leaf

13-07 DE\] Guide chute

Fig 13.


08-59 ^S Holding screw

08-24 _S Locking nut

08-33 `a Feeler

13-03/01

Filling rod08-37 HI@Ab Base of linear bearing

08-35 F7 Powder disc

08-12 cR Base plate

08-04 db Base

02-23A efgL Indexing sprocket

02-02 /0hLi Arm of filling cam

08-36 \j Column

08-44 cR Base plate

08-48B >?k Cover of bolt

08-57 lR Cover plate

08-01 /01mn Supporting stand of filling rod

08-23 /01oR Baffle plate of filling rod

08-36 pqr Powder ring

02-01 st Table

08-06 >uk Cover of screwthread

08A-06 89>X Adjusting bolt

NATR12 KL@A Trolley bearing

Fig 14.


M6*20 ? Locking screws

03-06 vw4 Limit block

13-09 YZNx Dividing-feed fork




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13-13 MR Shift plate

80024 @A Bearing

03-07 vw@ Limit shaft

M4*8 >? Screw

13-16 yE.[ Capsule holding spring leaf

Fig 15.


M6*15 X Locking bolt

04-04z{|}

Sucking base04-05 8~• Adjusting shim

04-03 R Splint

M4*25 >? Bolt


04-01 !1 Push rod

Fig 16.


04-04.05.03 z{e"# Vacuum separator


S1JK8C J9@A Bolt bearing

02-50 8~>1 Adjusting rod

M8 _S Locking nut


CF12 KL@A Roller

Fig 17.



08-35 F7 Powder disk

08A.06 89>X Adjusting bolt

08-37 HI@Ab Base of linear bearing

08-12 cR Base plate




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08-04 db Base

Fig 18.


M8*30 89>X Adjusting bolt


M8 _S Locking nut


08-18 $q# Powder scrapper

Fig 20.


08-59 ^S Holding screw

08-24 _S Locking nut

08-33 `a Scale


08-37 HI@Ab Base of linear bearing

08-35 F7 Powder disc

08-12 cR Base plate

08-48B >?k Cover of bolt


08-01 /01mn Supporting stand of filling rod

08-23 /01oR Baffle plate of filling rod


Fig 21.


08-20 ^R Holding plate

08-48B 5689>X Dosage adjusting bolt

08-32 /01% Filling rod holder


08-33 `a Scale

08-23 pqrlR Cover of powder ring




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06-26 'qFG Powder hopper

08-48A >X Bolt

08-27 /01% Holder of filling rod

08-28 /01^R Holding plate of filling rod


M8*45 %Y>? Adjusting screw of holder


08-18 $q# Powder scrapper

08-18 567 Dosing disk

Fig 22.


09-04/09-05 ()*1+, Defective capsule push rod assembly

13-01 :34 Upper mold


09-08 *1+! Push rod assembly


6200 K-@A Toggle bearing

Fig 23.


09-09 .P@ Drive shaft



02-53 /1 Pull rod

6200 KP@A Rolling-contact bearing

M8 _S Locking nut


4524904 K0@A Needle bearing

CF12 KL@A Roller

Fig 24.


M6*20 89>? Adjusting screw




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M6 _S Locking nut

10-07 VR Baffle



10-01 *1 Push rod

Fig 25.


LB203245 12t3 Table board


CF12 KL@A Roller

S1JK8C left J9@A Bolt bearing


Fig 26.


11-08 45\6] Finished capsule guide chute

11-07 \6R Guide plate



11-01A !0 Pin

Fig 27.



S1JK8C left J9@A Bolt bearing

M8 _S Locking nut

02-52 /1 Pull rod


CF12 KL@A Roller


Fig 28.


02-16 45*7hL Finished capsule push cam




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02-18 ()hL Defective capsule removal cam

02-17 8,DEhL Capsule closing cam

02-15 /09:hL Filling cam

02-35 ;f7 Dial

02-13 eZ9:hL Divide feed cam

Fig 31.


02-23 34@?PL Driving sprocket wheel of spindle

10A .PgL Driving sprocket wheel

02-20 @


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10. List of electric appliance

NJP-1200C fully automatic capsule filling machine

No. Name Type Qua. Remark

6A 1 pc1 thermal overload relay

1A 1 pc

2 AC electromagnetic contactor 3 pcs

C1 1 pc

C5 1 pc

C3 1 pc

C10 2 pcs

3 Air switch

Single directionconnect C3 4

4 transformer 1 pc

5 relay NY2NJ 2 sets

6 Proximity switch 3 pcs

E3X-NM11 1 pc7 Output statistical switch

E3X-NT21 2 pcs

8 pressure transmitter 1 pc

9 Switching power supply 1331 1 pc

10 controller 224 1 pc

221 1 pc11 module

235 1 pc

12 Touching screen 1 pc

13 cable 1 pc

14 Tranducer MM 150/3 1 pc




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Contact us:

RUIAN FEIYUN PHARMACEUTICAL MACHINERY

COMPANY

Address: Yanjiang West Road No. 281, Ruian City, Zhejiang

325200, China

Tel: 0086-577-65676922

CELL: 0086-13958850611

Fax: 0086-577-65669580

Email: [email protected]

Website: www.feiyun.com
mailto:[email protected]://www.feiyun.com/http://www.feiyun.com/mailto:[email protected]

Documents

225174592-NJP-1200-Series-Automatic-Capsule-Filling-Machine (1).pdf