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ENGLISH 215

215 215.pdf · ICON 215 An excellent product along with extraordinary quality are not enough for us. We strive to increase your value because we want you to realize your full potential

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Page 1: 215 215.pdf · ICON 215 An excellent product along with extraordinary quality are not enough for us. We strive to increase your value because we want you to realize your full potential

ENGLISH

215

Page 2: 215 215.pdf · ICON 215 An excellent product along with extraordinary quality are not enough for us. We strive to increase your value because we want you to realize your full potential

ICON 215An excellent product along with extraordinary quality are not enough for us.We strive to increase your value because we want you to realize your full potential and go beyond.We share the same goals and the choice to aim for the top, and we are committed to offering the best performance in every detail.

Beautiful & SmartICON 215 also means aesthetics and attention to detail: this is reflected in its slender and sporty lines. Even the new housings in high-tech materials stand out with their sophisticated design that enhances the crane’s look. Plus, ICON 215 has exceptional technical features and top reliability solutions.

Versatile & CompactThanks to the external motor gear, ICON 215 has very compact size allowing the operator to have a higher payload on the truck. Moreover, it is versatile and reliable to carry out different work in combination with different accessories (bucket, grab, brick grab etc.).

Light & StrongICON 215 is a light range crane, but it is not afraid of hard work. Thanks to its high-strength steel structure, ICON 215 guarantees very high operating performance.

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Page 3: 215 215.pdf · ICON 215 An excellent product along with extraordinary quality are not enough for us. We strive to increase your value because we want you to realize your full potential

Working areasPROGRESS 2.0 manages 4 different crane working areas: front, back, left and right, providing maximum load capacity according to the truck’s stability scheme and the actual extension of its stabilizers.

Air geometriesPROGRESS 2.0 allows you to check and keep under control the geometrical arrangement of the crane booms both on the remote control display and the panel on ICON 215 base.

Total controlOn ICON 215 you can also manage other electronic truck-related features by remote control (e.g. switching on and switching off the engine).PROGRESS 2.0 also allows you to integrate other operating functions: front stabilizers, truck-body sides, towing winch, grab, bucket, etc.

Technical possibilities

Lifting the maximum weightLoad capacity of ICON 215, calculated by Progress 2.0, is always maximized. In fact the extension of its stabilisers is perfectly measured thanks to Encoder or magnetic sensors.

No oversightPROGRESS 2.0 stores the crane operating cycles and faults detected, and indicates scheduled maintenance operations.

Remote helpWhen needed, remote assistance can be activated by the dealer or by Effer headquarters.

Technical possibilities4 5

Page 4: 215 215.pdf · ICON 215 An excellent product along with extraordinary quality are not enough for us. We strive to increase your value because we want you to realize your full potential

Assisted Winch ControlRecovery rope during boom section extension/retraction. With this feature, the winch rope moves along together with the extensions. The system maintains a constant distance from the boom load. In this way, the operator works faster and does not need to make correction manoeuvres. Load swing is drastically reduced allowing totally safe operating.

Max Speed Limitation (MSL)Thanks to PROGRESS 2.0 system it is possible to manage crane hook speed, during simultaneous movements of the booms. In this way, load swings are reduced and shocks to the crane structure are avoided.

Smart Heat ExchangerPROGRESS 2.0 system manages oil temperature. The heat exchanger is constantly working to reduce energy consumption and oil overheating, so extending life span of all components.

Technical possibilities

Technical possibilities

“Virtual shield” cabin-collision avoidancePROGRESS 2.0 allows you to set a protected workspace around the cabin. In the proximity of this area, ICON 215 movements are automatically stopped to protect the cabin, thus eliminating the risk of accidental impact. You can also set a prohibited working area to protect the manned workstation.

Unload immediately without wasting timeIt is possible to handle ICON 215 without stabilizing it, to quickly download from dumper.

Recovery SystemIn case of anomalies, PROGRESS 2.0 allows the operator to park the crane in emergency mode. This way you can quickly take the crane to the nearest Effer service point.

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Page 5: 215 215.pdf · ICON 215 An excellent product along with extraordinary quality are not enough for us. We strive to increase your value because we want you to realize your full potential

Stronger, further Effer second boom and extensions

New tubular guides system with inserts in graphiteSliding pads and double guides (both on the upper and lower sides of tubulars) provide the following advantages:• A reduction in mechanical backlash• Extensions stay straight• Smooth extension and retraction of

the boom

• Boom section• Lateral coupling• Extension jacks: fastening

by means of spring and advanced attachment

• Symmetrical lay-out of extension jacks

• Bronze side adjustment pads

• Large and multiple-folded hydraulic pipes

• High Speed System and Pro.Dec system

• Extensions come out in sequence starting from the strongest

In the design stage of a truck-mounted crane, the crucial element in providing exceptional solutions is the second boom and its junction with its relative extensions.Infact these components help to define crane performance in terms of boom length, working speed, lifting capacity and stress resistance.

Effer designers, thanks to their experience have come up with the following exceptional production and technical solutions:

All in one pieceBoom and extensions are manufactured using a single sheet of metal folded in various points with one internal and external robotic welding.Since the booms and extensions are made with a single welding the boom is made more resistant to strain over time.

The right capacityLarge pipe diameter reduces pressure and temperature of hydraulic fluid, so avoiding power dissipation while working. Plus, it guarantees a high working speed also under hard weather conditions, e.g. from the first manoeuvres in cold climates.

Unbeatable speedEffer’s experience has created HSS – High Speed System, included in all but some lighter models. The system, which uses a regeneration valve, makes the extensions open more quickly as it recovers the oil which would otherwise go into the tank.

The High Speed System allows you to save up to 50% of your time each time an extension is extended. The extensions coming out in sequence enable the crane weight to be reduced, and preserve greater lifting power and greater loading capacity for transport, so reducing working time.

Stronger, further

SURGICAL PRECISION TIME TO MONEYLONG LASTING

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Page 6: 215 215.pdf · ICON 215 An excellent product along with extraordinary quality are not enough for us. We strive to increase your value because we want you to realize your full potential

Effer cranes structure guarantees significant performance but at the same time you have a very light crane thanks to the design solutions engineered by Effer’s R&D department.The light weight of Effer cranes allows for a greater residual load on the truck: greater useful load = less time = higher profit.

A step furtherEffer uses high strength Weldox steel for crane structure. This choice improves structure resistance while maintaining the same plates thickness and allowing the most advanced construction solutions.

The right thickness where neededEffer manufactures its cranes optimising the thickness of sheets at each point of the structure. This choice requires a great deal of effort be put in design and construction, but it enables significant reduction in crane weight.

Light and powerfulThe structure of Effer cranes

Today 70% of medium-large cranes are used with a winch. With Effer solution Wind&Drive, the winch cable pulleys are integrated into the crane structure.All operations needed to use the winch are thus eliminated: switching from “crane with hook” to “crane with winch” is immediate, quicker and easier, with better results in less time.

Total integrationThe integration of the Wind & Drive and winch in the crane booms allows you to be immediately operational without the need to mount components at the beginning of the operating stages. It also allows you to fold the crane quickly at the end of the job.

No mounting required When working with the winch you can handle heavy loads using the fixed hook without needing to disassemble and re-assemble the components, thus avoiding difficult operations. Millimetric movements allow you to place the load rapidly and extremely precisely.

Wind&Drive + PROGRESS 2.0The Wind&Drive technology and PROGRESS 2.0 electronic control make millimetric movements of the winch hook possible, achieving maximum precision.

Wind&Drive system and Effer winch

A smart possibility for ICON

SURGICAL PRECISIONTIME TO MONEY

EASYEASY

EASY WORK

Light and powerfulWind&Drive systemand Effer winch

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Page 7: 215 215.pdf · ICON 215 An excellent product along with extraordinary quality are not enough for us. We strive to increase your value because we want you to realize your full potential

Maximum productivity on 360°ICON 215 allows the operator to work at the best performances on 360° thanks to the slewing ring continuous rotation. ICON 215 is the first crane in its category with this rotation system: a feature that makes this machine really revolutionary for the market.

Protection and resistancePlus, ICON 215 slewing ring is protected by a carter in hi-tech material, which is very resistant against shocks and dirt.

Advantages

950mm

New system for hose support guideIt is very compact so it has a smaller size, and the structure is held up in 2 points: this avoids vibrations during operations.

Compact size thanks to slewing ring with external motor gearThe truck body cut’s thickness is very reduced: this allows you to mount a bigger chassis on the truck, thus gaining more payload.

LONG LASTING

SURGICAL PRECISION

EASYEASY

EASY WORK

Advantages

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Page 8: 215 215.pdf · ICON 215 An excellent product along with extraordinary quality are not enough for us. We strive to increase your value because we want you to realize your full potential

Always balancedNow the spirit level is enlightened with a LED visible also under bad weather conditions, and thanks to a play of mirrors it can be seen also frontally for maximum ease and rapidity during truck positioning.

Under a different lightThe whole panel of the new electronic control system PROGRESS 2.0 is always lit up for maximum visibility under all working conditions (nocturnal work, low light) and for maximum ease of use. Moreover there is a new column for visual alerts.

Greater performance visibilityInformation on performance is easy to consult thanks to the new large-dimensioned stickers put on the metal housing in a smart position for the operator. Greater visibility to work more safely.

Advantages

Reliable supportOn ICON cranes there is a walk-on flooring which is rigid and resistant, made in antislip aluminium plate, also protecting the elements below.

Facilitated accessThe column side housing is very easy to open to quickly access the distributor without needing to demounting anything nor use tools. In case of need, the operator can directly access the heart of the crane, for example in case of emergency.

Metal housingsThe housing, in metal, covers the tank and protects connectors, pipes and components. It’s resistant, easy to clean and with minimalist, aesthetically pleasing design. This conception allows us to apply stickers on the housing with all information that the operator needs for an intuitive consultation. Also the oil cooler has a metal housing for maximum protection and durability over time.

Advantages

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Page 9: 215 215.pdf · ICON 215 An excellent product along with extraordinary quality are not enough for us. We strive to increase your value because we want you to realize your full potential

C3S 3S + JIB 3S

4S 4S + JIB 3S

Performance

kg

7100

80°

0 2 4 6 8

10

8

12

14

16

mkg

3.915330

7.402720

5.533700

9.472110

+15°

(H)m

(H)m

11.631610

13.831270

mkg

15.2

17.3

21201230

kg

830

(H)m 23.4

kgm 20.05

415

0 2 4 6 8 10 12 14 16 18 20m

80°

8

10

12

14

16

18

20

22

24

6.042120

9.34830

7.641230

11.04640

mkg

+25°

13.22

mkg

108016.52760

14.82945

18.22570

(H)m

80°

0 2 4 6 8 10 12 14

16

18m

10

8

12

14

mkg

4.464500

8.222255

12.381445

6.343030

10.301755

+15°

(H)m

(H)m

14.571120

mkg

18.1

16.77910

20.3

6180

kg kg

2120 850640

1240

(H)m 25.4

kgm 22.13

415

0 2 4 6 8 10 12 14 16 18 20 22 m

80°

8

10

12

14

16

18

20

22

24

26

6.782120

10.08850

8.381240

11.78640

mkg

+25°

15.29

mkg

77518.59610

16.89685

20.29550

(H)m

4S + JIB 4S 5S

5S + JIB 2S 6S

kg

2000 790590

4701170

0 2 4 6 8 10 12 14 16 18 20 22 m80°

8

10

12

14

16

18

20

22

24

26m

6.812000

10.13790

13.51470

8.431170

11.83590

mkg

+25°

15.37

mkg

73018.67565

22.12415

16.97640

20.37505

kg

5950

80°

0 2 4 6 8 10 12 14 16

16

18

20(H)mm

10

8

12

14

mkg

4.544320

8.302120

12.461310

6.422890

10.381620

14.571110

+15°

(H)m

16.77880

mkg

20.3

19.17700

22.8

kg

1280710

0 2 4 6 8 10 12 14 16 18 20 22 m

80°

8

10

12

14

16

18

20

22

24

26

28

7.381280

10.68500

9.08710

mkg

+25°

17.30

mkg

55020.60445

19.00490

(H)m

(H)m 25.7

kgm 22.42

300

27.524.22220

kg

5700

80°

0 2 4 6 8 10 12 14 16 18

16

20

22

18

m

10

8

12

14

mkg

4.634170

8.392000

12.551200

16.77865

6.512765

10.471510

14.661000

+15°

(H)m

(H)m

19.22680

mkg

22.8

Performance

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Page 10: 215 215.pdf · ICON 215 An excellent product along with extraordinary quality are not enough for us. We strive to increase your value because we want you to realize your full potential

DESCRIPTION UNIT OF MEASURE 2S 3S 4S 5S 6S

Max. hydraulic outreach m 8,16 10,35 12,52 14,71 16,91

Max. lifting moment (+20°)

kgm 20920 20455 20050 19610 19310

kNm 205 201 197 192 189

Slewing arc (°) endless

Slewing Capacity - Max slope % 8,7

Working pressure bar 360

Recommended oil delivery l/min 100

Oil tank capacity l 140

Weight of the standard crane (± 2%) kg 2500 2645 2785 2915 3030

Technical data2500

+JIB: 1080950

+JIB

: 265

0

5100 - 6400

250

2355

“Wind & Drive” Crane foldable with fly-jib without dismounting winch components

Swing-up stabilizers, manually activated

Swing-up stabilizers, hydraulically activated

Winch

H H Version, basic version for Countries outside the EU, ask Effer sales department for technical details

Crane adjustment and joint for PLE

Remote control with joystick

LOADLoad reading on the remote control display

Version C

DLC DLC Dynamic Load Chart: Load diagram visualization on radiocontrol display

Sense:Crane advanced stability system

Hexagonal profile booms

Rotation with slewing ring and gear motor

ETL (Effer Twin Links)

Sequence valve

Jib articulation system above 180°

Heat exchanger

Remote control with display

Stabilizers with hydraulic outlet

“High Speed System” increased speed of extensions cylinders

“Pro.Dec. System” cylinders with progressive stop at end of stroke

Jib articulation system above 180°

PROGRESS 2.0

Remote control for stabilisers

Standards Optionals

CRANE DESIGNED ACCORDING TO STANDARDS UNI EN 12999 HC1 S1 HD5

The configurations and figures contained in the brochure are illustrative. For information on the complete offer and for more technical details, ask your Effer dealer or consult the website www.effer.com. The above data are subject to change. Lifting capacity is based on the maximum lifting power of the crane. The stability of the truck may require a reduction of lifting capacity.

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Page 11: 215 215.pdf · ICON 215 An excellent product along with extraordinary quality are not enough for us. We strive to increase your value because we want you to realize your full potential

DE6T

001_

5-06

0318

EFFER S.p.A.Via IV Novembre, 12 | 40061 Minerbio (BO) – Italy Tel. +39 051 4181211 | Fax. +39 051 4181491S.P. 40 ex Vicinale Accetta Grande | 74010 Statte (TA) – Italy Tel +39 099 4700191www.effer.com | www.effermarine.com | [email protected]