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An overview of Standards and Specifications and Specifications
IAT Training Day, UoD Enterprise Centre4th July 2013
John B-BullockTechnical Asphalt & Aggregate SolutionsTechnical Asphalt & Aggregate Solutions
and Technical Advisor to MPA
The bill of quantities
European Product standards - EN 13108 series
European Testing standards - EN 12697 seriesp g
UK guidance on the application of European Standards -PD6691PD6691
The UK standard for laying asphalt - BS EN 594987
Specification for Highway Work - Series 600, 700, 800 and 900
h fi h d!The first watershed!
European Standards for Asphalt arrived 5 years ago on
1st January 2008!!!All the laying standards, test methods and specifications
i l di th S ifi ti f Hi h W k h d t including the Specification for Highway Works, changed at
the same time.the same time.
A bit of HistoryConstruction Products Directive (CPD) 1989Construction Products Directive (CPD) 1989
First EN standard (cement) 2000( )
Bitumen Standard (EN12591) 2000
European Standards for Aggregates 2004
European Standards for Asphalt 2008
Construction Products Regulation (CPR) 2011
CPR f ll i l t ti 1 t J l 2013CPR full implementation 1st Jul 2013
Asphalt Product ENs revised & CPR compliant 2014/15Asphalt Product ENs revised & CPR compliant 2014/15
Principles of European StandardsHarmonisation of individual countries specifications and test Harmonisation of individual countries specifications and test methods to eliminate barriers to trade!
27 (soon to be 28) countries currently represented and bound to implement the ENs (12 in 1989!)
BS EN h t th it /l l BS ENs have greater authority/legal
standing than BSs!
The EN 13108 FamilyEN 13108-1 Asphalt ConcreteEN 13108 1 Asphalt Concrete
EN 13108-2 Asphalt Concrete for Very Thin Layers
EN 13108-3 Soft Asphalt (Nordic countries)
EN 13108-4 Hot Rolled Asphaltp
EN 13108-5 Stone Mastic Asphalt
EN 13108 6 Mastic AsphaltEN 13108-6 Mastic Asphalt
EN 13108-7 Porous Asphalt
EN 13108-8 Reclaimed Asphalt (ingredient)
EN 13108-9 Asphalt for Ultra-Thin Layers (AUTL)EN 13108 9 Asphalt for Ultra Thin Layers (AUTL)
EN 13108-20 Type Testing
EN 13108 21 F t P d ti C t lEN 13108-21 Factory Production Control
The EN 12697 Family
Currently 47 published testing standards with a further 3 as draftsdrafts.
A full list is provided in the notes.
EN 12697-1 Soluble binder content
The EN 12697 Family
EN 12697-1 Soluble binder content
EN 12697-2 Determination of particle size distribution
EN 12697-3 Bitumen recovery. Rotary evaporator
EN 12697 4 Bit F ti ti g lEN 12697-4 Bitumen recovery. Fractionating column
EN 12697-5 Determination of the maximum densityy
EN 12697-6 Determination of bulk density of bituminous specimensspecimens
EN 12697-7 Determination of the bulk density of bituminous specimens by gamma raysbituminous specimens by gamma rays
EN 12697-8 Determination of void characteristics of bit i ibituminous specimens
EN 12697-9 Determination of the reference density
The EN 12697 Family
EN 12697-9 Determination of the reference density
EN 12697-10 Compactability
EN 12697-11 Determination of the affinity between aggregate and bitumengg g
EN 12697-12 Determination of the water sensititivity of bituminous specimensbituminous specimens
EN 12697-13 Temperature measurement
EN 12697-14 Water content
EN 12697-15 Determination of the segregation sensitivityEN 12697-15 Determination of the segregation sensitivity
EN 12697-16 Abrasion by studded tyres
EN 12697-17 Particle loss of porous asphalt specimen
The EN 12697 FamilyEN 12697 17 Particle loss of porous asphalt specimen
EN 12697-18 Binder drainage
EN 12697-19 Permeability of specimen
EN 12697 20 Indentation using cube or Marshall specimensEN 12697-20 Indentation using cube or Marshall specimens
EN 12697-21 Indentation using plate specimen
EN 12697-22 Wheel tracking
EN 12697 23 D t i ti f th i di t t il t th EN 12697-23 Determination of the indirect tensile strength of bituminous specimens
EN 12697-24 Resistance to fatigue
EN 12697-25 Cyclic compression testEN 12697 25 Cyclic compression test
EN 12697-26 Stiffness
The EN 12697 Family
EN 12697-26 Stiffness
EN 12697-27 Sampling
EN 12697-28 Preparation of samples for determining binder content, water content and grading, g g
EN 12697-29 Determination of the dimensions of a bituminous specimenbituminous specimen
EN 12697-30 Specimen preparation by impact compactor
EN 12697-31 Specimen preparation by gyratory compactor
EN 12697-32 Laboratory compaction of bituminous EN 12697-32 Laboratory compaction of bituminous mixtures by vibratory compactor
EN 12697-33 Specimen prepared by roller compactor
The EN 12697 FamilyEN 12697 33 Specimen prepared by roller compactor
EN 12697-34 Marshall test
EN 12697-35 Laboratory mixing
EN 12697 36 Determination of the thickness of a EN 12697-36 Determination of the thickness of a bituminous pavement
EN 12697 37 H d f h dh i i f bi d EN 12697-37 Hot sand test for the adhesivity of binder on precoated chippings for HRA
EN 12697-38 Test equipment and calibration
EN 12697-39 Binder content by ignitionEN 12697 39 Binder content by ignition
EN 12697-40 In situ drainability
EN 12697-41 Resistance to de-icing fluids
The EN 12697 FamilyEN 12697 41 Resistance to de icing fluids
EN 12697-42 Amount of coarse foreign matter in reclaimed asphaltreclaimed asphalt
EN 12697-43 Resistance to fuel
EN 12697-44 Crack propagation by semi-circular bending
EN 12697 45 S t ti A i T il Stiff (SATS)EN 12697-45 Saturation Ageing Tensile Stiffness (SATS)
EN 12697-46 Low temperature cracking & propertiesp g p p
EN 12697-47 Ash content of natural asphalts
Standards currently in draft form:
The EN 12697 Family
Standards currently in draft form:
EN 12697-48 Bond Strength
EN 12697 49 F i ti ft P li hi gEN 12697-49 Friction after Polishing
EN 12697-50 Scuffing resistanceff g
Th UK G id D tThe UK Guidance Documents
The Published Documents (PDs) - informative documents published By BSIdocuments published By BSI.
PD 6691 the EN 13108 family of asphalt mixtures applicable to the UK.pp
PD 6692 - the EN 12697 family of asphalt testing PD 6692 the EN 12697 family of asphalt testing standards.
PD 6691:2010 (2)
The essential indispensable document for selection of an appropriate UK asphalt mixture.pp p p
Covers:
C tit t t i l Constituent materials Mixture Composition - Parts 1, 4 and 5 covered in detail. Evaluation of Conformity and Type Testing explained
incl. Type Testing requirements for AC, HRA and SMA.yp g q ,
FPC tolerances to enable specs to be drafted by suppliers.Examples of declared specifications Examples of declared specifications.
PD 6691:2010 (3)
Example specifications are detailed in three annexes:
The most important section of PD 6691!!
Annex B: Asphalt Concretes (EN 13108-1)
Annex C: Hot Rolled Asphalts (EN 13108-4)p ( )
Annex D: Stone Mastic Asphalts (EN 13108-5)e : Sto e Mast c sp alts ( N 3 08 5)
PD 6691:2010 (4)
PD 6691:2010 (5)
PD 6691 2010 (6)PD 6691:2010 (6)Mix Pavement Binder EN Max size D or Rec/
Type Layer Grade StandardGrad Designation Des
AC base/bin 40/60 EN 13108-132 dense, HDM, HMB Desbin
base/bin
30/45100/150
10/2015/25
20 dense, HDM, HMB
20,14,10 EME2
DesRecDesDes
binsurfsurf
15/25160/220100/150160/220
20 open14/10/6 close/med
4 fine
DesRecRecRec
HRA base/binbin
40/60pref70/100100/150
EN 13108-460/3260/20
Rec RecRec
surfsurf
100/15040/60pref40/60pref
PMB
55/10F35/14F
RecR/DDes
SMA base/binbin/reg/surf
40/60pref70/100PMB
EN 13108-52014, 10, 6
-
PD 6691:2010 (7)
All parts of BSEN 13108 have been through 5 year review are out for CEN enquiry. Changes:q y g
Segregation of empirical and fundamental mixtures Segregation of empirical and fundamental mixtures removed.
New performance tests methods added New performance tests methods added. Improved clarity in certain areas. Fluxed mixtures more readily covered. Standards changed from CPD to be CPR compliant.Sta da ds c a ged o C to be C co pl a t. PD 6691 revision process just about to start!
ContentsBS 594987 (2)
Contents
Transport, delivery and discharge on site
Preparation works on site
Laying the asphalt
Chipping of Hot Rolled AsphaltChipping of Hot Rolled Asphalt
Texture Depth
Compaction
Opening to traffic
Type Testing protocolsType Testing protocols
Application of Bond coats
BS 594987 (4)
Application of Bond coats
Use of bond coat now best practiceUse of bond coat now best practice
Rate of spread - 0.35kg/m2 residual binder (0 6l/ 2)(0.6l/m2)
Use of tack coat - Annex J - [0 20kg/m2 residual Use of tack coat - Annex J - [0.20kg/m2 residual binder (0.5l/m2)]
Laying
Ad di i Wi d S d/T Adverse conditions - Wind Speed/Temperature
Issues with HRA chipping embedment Issues with HRA chipping embedment
BS 594987 (7)
Chipping of Hot Rolled Asphalt
G id f t f d Guidance of rates of spread.
Methods of applying the PCC Methods of applying the PCC.
Minimum rolling temperatures.g p
Measurement of Texture Depth and guidance l lon levels.
Compaction
BS 594987 (7)
Compaction
Use of appropriate type, weight and number of pp p yp , grollers.
C id ti f ll f h d l i Considerations of rollers for hand laying.
Compaction control for designed dense AC Compaction control for designed dense AC mixtures.
Approximate rates of spread for calculating tonnage from thickness & material type.
Maximum asphalt temperature before opening to traffic.
BS 594987 (8)
Informative Type Testing protocols:
Annex CDBM/HDM/HMB design voids (SHW 929)g ( )
Trial strip Sampling/testing loose material Core sampling/testingp g g Calculations Verification of target compositionVerification of target composition Reporting
Cl 901 General (1)Properties of aggregatesProperties of aggregates
Clean, hard and durable Fragmentation - LA30, LA50 BF Slag Freeze/Thaw resistance - MS25, WA242 Cleanliness - fines contents from PD 6691 Resistance to polishing - PSVd l d mean of last 3 Resistance to polishing PSVdeclared mean of last 3
results within the last 6 months. Value required taken from Volume 7 Section 5 Part 1 HD36/06 taken from Volume 7 Section 5 Part 1 HD36/06 table 3.1
Resistance to surface abrasion - AAV10 Resistance to surface abrasion AAV10
Cl 901 General (2)
Properties of aggregates cont.R l d t ll d if t i i l th Recycled aggregates allowed if containing less than 1% contaminants.China Clay waste and slate acceptable but subject China Clay waste and slate acceptable but subject to more scrutiny
Asphalt Durability
Cl 929 design mixes only. Saturation Ageing Tensile Stiffness (SATS) >80%.Satu at o ge g e s le St ess (S S) 80%. Use of 2% Hydrated Lime SATS not required.
Cl 902 Reclaimed Asphalt
Can be used unless otherwise stated in Appendix 7/1.
Follow PD 6691 sections covering AC, HRA and SMA.
Restriction on the viscosity of the recovered binder.
If h 10% i dd d d bi d If more than 10% is added recovered binder must comply with PD 6691 Table 12.
If more than 25% added to a Cl 929 design base or binder course cores taken and tested for stiffnessbinder course cores taken and tested for stiffness.
Cl 903 Pl i d iCl 903 Placing and compaction Generally in line with the requirements of BS 594987.Generally in line with the requirements of BS 594987. Additional requirements concerning joint preparation,
voids overbanding and upstanding free edgesvoids, overbanding and upstanding free edges.
Cl 942 Thi S f iCl 942 Thin Surfacings Rewritten to permit other certification bodies to BBA. Lower textures with maximums applied to improve
durability.y Minimum binder contents to ensure durability.
Other mixtures refer to BSEN 13108 and PD 6691.
SHW 600 S i E h k (1)SHW 600 Series - Earthworks (1)
Cl 601 Classification, Definitions and Uses ofEarthworks MaterialsEarthworks Materials
Changes to method of assessing aggregates when fills Changes to method of assessing aggregates when fills used within 500mm of concrete and metallic elements.
Alternative methodology to be introduced into next SHW amd. (Oct 13).( )
SHW 600 S i E h k (2)SHW 600 Series - Earthworks (2)
Table 6 1 Acceptable EarthworksTable 6.1 Acceptable Earthworks 50 different materials covered in Table 6/1! Selected Granular materials: Selected Granular materials:
6F1 6F2 and 6F3 materials won from site and not imported6F1, 6F2 and 6F3 materials won from site and not importedgrading specification in SHW Table 6/2
6F4 fine grading and 6F5 coarse grading imported grading specification BSEN 13285*(I d l it f th i t i SHW d O t 13!)(Improved clarity for these mixtures in SHW amd. Oct 13!)
*N t : U b d Mi t i f it ith BSEN13285 *Note: Unbound Mixtures in conformity with BSEN13285 cannot be CE marked!
SHW 700 S i R d P G lSHW 700 Series - Road Pavement General
Cl 701 RequirementsCl 701 Requirements Permitted pavement options
Cl 702 Horizontal alignments, Surface levels and RegularityRegularity.
SHW 800 S i U b d Mi (1)SHW 800 Series - Unbound Mixtures (1)Cl 801 General Requirementsq Aggregate properties BSEN 13242 Grading BSEN 13285* Los Angeles strength, Magnesium Sulfate (freeze/thaw).Los Angeles strength, Magnesium Sulfate (freeze/thaw).Note: Alternative methodology for assessing suitability of aggregates placed within 500mm of concrete and metal to be included in next SHW amd.f
Cl 803 Type 1
Cl 804 T 2Cl 804 Type 2
Cl 805 Type 3 Open-graded
Cl 806 Category B Close Graded
Cl 807 Type 4 Asphalt ArisingsCl 807 Type 4 Asphalt Arisings*Note: Unbound Mixtures supplied in conformity with
BSEN13285 cannot be CE marked!BSEN13285 cannot be CE marked!
SHW 800 S i U b d Mi t (2)SHW 800 Series - Unbound Mixtures (2)
Cl 821 Cement Bound Granular Mixtures A (CBGM A)Cl 821 Cement Bound Granular Mixtures A (CBGM A)
Cl 822 Cement Bound Granular Mixtures B (CBGM B)
Cl 823 Cement Bound Granular Mixtures C (CBGM C)
Cl 830 Fl A h B d Mi 1 (FABM 1) d H d li Cl 830 Fly Ash Bound Mixture 1 (FABM 1) and Hydraulic Road Binder Bound Mixture 1 (HRBBM1)
Cl 831 Slag Bound Mixture B2 (SBM B2), Fly Ash Bound Mixture 2 (FABM 2) and Hydraulic Road Binder Bound Mixture 2 (HRBBM 2)
Cl 832 Slag Bound Mixture B3 (SBM B3), Fly Ash Bound Cl 832 Slag Bound Mixture B3 (SBM B3), Fly Ash Bound Mixture 3 (FABM 3) and Hydraulic Road Binder Bound Mixture 3 (HRBBM 3)
ANY QUESTIONS?ANY QUESTIONS?