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BERNARD HENNING
MOBILE NO. 082 465 0772
E-MAIL : [email protected]
2020 Season
FALSE CODLING MOTH (FCM) RISK
MANAGEMENT SYSTEM for export of
fresh citrus fruit produced in South Africa
FMS 2019 – objective to improve 2020
• 2018
– 9 interceptions
• 2019
– 19 interceptions
111% increase
Improve FMS effectiveness
✓ Monitoring and analysis of shipping conditions
✓ Improve current cold chain applications
✓ Better usage of refrigerated containers and conventional vessels
✓ Packaging improvements
Based on the combination of orchard status and the lowest denomination
of fruit in the consignment the shipping conditions are determined from
PhytClean and the suitable booking regime code can be selected.
i.e.
B+A=A
B+C=C
B+A+C=C
A+C=C
OPTION SET POINT (°C)
Cminus 1.0
0.0
A1.0
2.0
B
3.0
3.5
4.0
FMS CATEGORIES
Option Regime Code
containers
Regime Code
vessels
Loud-out
temperature
Set Point Port
A
EC1 ECV1 4.0˚c 1.0˚C D, PE, CPT
EW2 25˚C 2.0˚C D, PE, CPT˟
EC2 ECV2 5.0˚C 2.0˚C D, PE, CPT
EW1 25˚C 1.0˚C D, PE, CPT
EW01 25˚C -1.0˚C D, PE, CPT
B
EC3 5.0˚c 3.0˚c D, PE, CPT
EC35 5.5˚c 3.5˚c D, PE, CPT
EC4 6.0˚c 4.0˚c D, PE, CPT
C
EC0 1.2˚c 0.0˚c D, PE, CPT
ECW0 10.0˚c 0.0˚c D, PE
EC01 0.0˚c -1.0˚C D, PE, CPT
ECW01 10.0˚c -1.0˚C D, PE, CPT
OPTION (A, B,C ) versus BOOKING REGIME CODE
The following slide demonstrates the most
favourable temperature regimes and set points for
the different options per applicable Ports.
PHYTCLEAN ORCHARD STATUS VERSUS REGIME
CODES/PORT
PHYTCLEAN ORCHARD STATUS VERSUS REGIME
CODES/PORT
TO (SHIPPING LINE): EXPORTER:
TO PPECB (DEPENDING ON
LOAD PORT)
CAPE
TOWNDURBAN
PORT
ELIZABETHFORWARDING AGENT:
VESSEL NAME BOOKED BY:
VOYAGE NUMBER PHONE:
TRANSHIPMENT PORT DATE:
TRANSHIPMENT VESSEL &
VOYAGE NO.PPECB CHARGES TO:
NAME OF EXPORTER ON
PRECOOLING CERTIFICATEACCOUNT NUMBER/N-CODE
Booking/
Shipping
line Ref.
Exp.’s
Ref.
Containers
(or pallets) Product &
Cultivar
Temp.
Code
Shipping
Temp.
Steri
Y/N
Discharge
Port
Loading point
(s) Confirmed
pack date
and time
Amendment
No.
and detailsNo. Type T/Ship Final 1st 2nd
VENTILATION:
HUMIDITY:
GENSET REQUIRED:
WEIGHT OF CARGO:
STERI SHIPMENT, COUNTRY OF
DESTINATION:
PORTABLE
RECORDERS
ON BOARD
SENSORS
IMPORT PERMIT REQUIREMENTS :
Additional information, if applicable:
COMMENTS:
x x x
CPT DBN PLZ
PPECB EXPORT NOTIFICATION – Q67
LOAD-OUT INSTRUCTION
✓Port of loading
✓Booking Ref
✓Regime code
✓Pallet ID’s
✓Orchard number
✓PUC/Farm
➢Rest of the info
PRE-VERIFICATION AT COLD STORE/LOADING POINT
✓ Exporter/agent to book via Q67
✓ Cold store to provide load-out instruction
✓ Cold store to provide PhytClean report with key
✓ Compare the PUC/orchards from loadout instruction with PhytClean
report
✓ PPECB to validate working program, PhytClean report and load-out
instruction for compliance
✓ Verify pallet ID’s with the actual cargo
✓ Verifying cargo temperatures, minimum of four (4) pallets
✓ PhytClean reference key number to be recorded on Q08
PPECB ASSESSOR
COLD STORE OPERATOR
Verify
PhytClean pre-
verification
report
END
PhytClean
outcome ?
Failed – no-loading
Passed - loadInspect pallets and
generate Q01
Verify container and
oversee loading
process, generate Q08
Receive
and sign
Q08
Generate
Mates
receipt
Start of
loading
process
Provide load-out
instruction and
PhytClean
verification report
Receive load-out
instruction and
PhytClean verification
report
PROCESS FLOW
PORTABLE TEMPERATURE RECORDERBackground
South African citrus cold chain to EU markets has become essential to
ensure the integrity of FMS.
• Challenges:
– Temperature data only available after pallets have been unloaded
– Only be accessed through a lengthy request process
– Data often not available or not in a format suitable for reporting
and analysis
• FMS challenges due to current logger approach:
– Restricts the successful application of the protocols
– Prevents the ability to research, means of improving the system to
ensure compliance with the relevant regulations
CONTAINER COOLING PERFORMANCE
During loading:
• Make effort to keep gaps open between the last 4 pallet
loaded and the container side-walls
• It will significantly reduces heat gain during shipping
PORTABLE TEMPERATURE RECORDER
• Location with the highest probability of ineffective cooling:
- Last pallet placed on left-hand side
- Centre line of pallet
- Against the side wall
- Second carton from the top
• Position in carton:
- Inside carton (cut hole)
- Place logger away from vent holes
- In-between fruit
• Cellular logger must be used:
- Air or pulp logger to be installed
“loggers must be compatible with PhytClean in supplying data
in the correct format.”
Last pallet loaded
PORTABLE TEMPERATURE RECORDER
CELLULAR
LOGGER
PORTABLE TEMPERATURE RECORDER
PORTABLE TEMPERATURE RECORDERThe database
✓ All data collected in database will be secured!
✓ Owner of logger still has access to logger data via the
supplier’s exclusive systems and services
✓ The database system will have no influence on the normal flow of
data between the service provider and the client
✓ Data will not be shared with external parties, only used to improve
FMS program and market access
✓ Full implementation of the system – MARCH 2020
PORTABLE TEMPERATURE RECORDER
PPECB APPROVED INSTRUMENT COMPANIES:
✓ SensitechChris Ferrandi
Tel:+27 (0)21-8525458
Email: [email protected]
✓ EmersonCorrie Muller
Tel:+27(0) 21 868 2692
Email: [email protected]
✓ MOST
Daniella Degens
Cell: +27 (0)79 9539558
Email: [email protected]
CONTAINER COOLING PERFORMANCE
√ ₓ
• Void-plugs stop airflow from bypassing pallet stack and door-end
• Use corrugated-board to seal along both the pallet base sides and
floor
• Important to leave end of T-bar floor open so that heat gain from the
less insulated doors are removed
• Don’t protrude the T-bar floor end
PACKAGING REGULATIONS (APPENDIX 5 OF FMS)
• Cartons and the corresponding vent-hole design must conform to the
CRI Postharvest Technical Forum document:
“Packaging Material Specifications and Palletization Protocols
for Export”.
• Ventilation > 5%
• Packaging types allowed:
– SuperVent A15C cartons
– D15C, E15C and G15C
– Open display cartons, e.g. E10D/E15D with adequate ventilation
design as specified
– Ventilated trays may be used (only under C codes)
– IFCO plastic crates are allowed (only C codes if internal packaging
is used)
– Bulk bins – must use ventilated sheets at bottom
VENTILATION AND VENT ALIGNMENT
• Cartons should have 5% to 8% ventilation at the top and
bottom of cartons
– Opentop cartons with diagonal vent holes
– Securing sheets should align with carton vent holes
– Vent holes should align when stacked
– Pallet sheets openings should compliment carton vent holes
– Pallet base should not obstruct vent holes
• Pallet
– Only CRI recommended pallet base
– Correct carton placement on pallet base +
use of corner pieces to ensure square pallet
Example of a well-ventilated pallet sheet
SPECIALIZED REEFER VESSELS
Important steps:
❖ Shipping Line agent to book F01 with PPECB
❖ only Category/Option A fruit will be allowed, shipping regime codes
ECV1 and ECV2
❖ no-high cube pallets can be loaded
❖ Control Points 1 to 6 to be strictly followed
❖ All the pallets in the quay-side cold store facility must reach the target temperature of < 3°C, before commencement of duration
calculation can be determined
❖ For pallets from an out-side cold store facility, the target temperature to be < 2°C
✓ Exporter/agent to book via Q67
✓ Cold store to provide load-out
instruction
✓ Cold store to provide PhytClean report
with key
✓ Compare the PUC/orchards from
loadout instruction with PhytClean report
✓ PPECB to validate working program,
PhytClean report and load-out
instruction for compliance
✓ Verify pallet ID’s with the actual cargo
May this assist in ensuring that RSA delivers a good quality product via the different modes of transport.