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A\VLIGHT
GROUP COMPANIES A\VLIGHT
Plant 1 - Haryana
Plant 2 - Noida
Plant 3 - Chennai
Overseas Plant –Evart Michigan
A\V LIGHT
Avlight AutomotivesPvt Ltd
Avlight AutocomponentsPvt Ltd
Plant 1 - Haryana Plant 3 - Chennai Plant 2 - Noida
Manufacture of Lighting
equipment's, Plastic
Molded Components &
Plastic Injection Molds
Assembly of
Motorcycle /
Scooter Wheel
Assemblies
Manufacture of Plastic
Molded Components &
Plastic Injection Molds
•Avlight has achieved significant milestone over 20 years of its incorporation with
revenue increasing both in Domestic & Export Markets.
• Continuous & Consistent Track record of Profitability & Dividend payouts.
Major Milestones A\VLIGHT
ISO & OHSAS
Certification
Manesar Plant
QS Certification
Commenced
Production
Company
Incorporated
Export To USA,
Canada & UK
New Plant At
Manesar
FY1996 FY1999 FY2002 FY2005 FY2008 FY2011
New Plant At IMT
Bhiwadi
FY2014
New Tool Room
Facility
ISO Certification CAD / CAM Installation
TS 16949:2002
Certification
Facilities Expansion
Facilities Expansion
New Plant At Noida
Wheel Assy for
India Yamaha Motors
Land Allocation For
New facility In Chennai
May-14
FY2015
Commissioning
Of Chennai Plant
Jan-15
New Building &
Capacity Expansion In
Masesar Plant TS 16949:2002
Certification -
Chennai Plant
Export To China
TS 16949:2002
Certification -
Chennai Plant
FY2016 FY2017 FY2018
New Building &
Capacity Expansion In
Chennai Plant
Transition from
TS 16949 to
IATF 16949 : 2016
FY2009
• Develop & sustain a Strong Engineering base.
• Total Quality Management and complete Customer Satisfaction.
• Focus on Automation, Poka-Yoke & VA / VE.
• To make Avlight a preferred place to work.
Vision Statement
AVLIGHT Group Vision & Mission Statement A\VLIGHT
AVLIGHT Group Quality Policy A\VLIGHT
AVLIGHT Group EHS Policy A\VLIGHT
MA
JOR
PR
OD
UC
TS
MAJOR CUSTOMERS
Automotive & Miscellaneous Applications
Plastic Injection Molding & Electrical Parts.Exclusive Plant Of Wheel Assy. for YAMAHA.
415 .
ISO/TS : 16949 ll ISO 14001:2004 ll OHSAS 18001:2007
Products :
Employee :
Certification :
1. Plot No 1, Sector 6 IMT, Manesar, Gurgaon (Haryana)2. C-136, Phase II, Hoisery Complex, Noida (UP)3. Plot No G-27, SIPCOT Indl. Park Vallam Vadagal, Chennai (TN)
Plant Location :
Products & Customer BaseSN
AP
SHO
TS
Plastic Injection Component - Automotive Lighting - Plastics Injection Mold
A\VLIGHT
TIER 1 TIER 2
India70%
Export – North America, Europe & China
30%
3 Facilities, located at Key Auto Hubs in India
Haryana, Uttar Pradesh & Tamil Nadu.
Complete solution provider from Design to
Manufacturing of Products
Flasher Lamp Assy
Reflex Reflectors
Plastic Molded Parts
Supplier to OEM / Tier 1 in India, North
America, Europe & China.
Focus on Automation & Poka Yoke.
Highly experienced and trained work force.
By Geography
Presence across All Segments (% of Revenue)
Two Wheeler(40%)
Four Wheeler Domestic 30%
Four Wheeler Export30%
Flashers Assy.20%
Plastic / PVC Parts40%
Business Overview & Distribution Across Segments A\VLIGHT
Yamaha35%
Multimatic30%
SMR8%
CKM15%
Honda4%
Visteon4%
Others4%
Products Usage A\VLIGHT
Grip & Grip Assy
Protector Muffled (Glass Filled Nylon –
Heat Resistant)
Fender & Cover Comp
Guide Cam Chain
Footrests PVC
Battery Covers Flasher Lamp AssyIn-house Design Development & Test Evaluation
Plug Oil Levels
& many otherplastic injection molded parts……….
Employees
– Dedicated team for New Product Development
Capabilities
– CAD / CAE
– Quality & Testing
– Process development
– Prototyping
Program Management
– Program Management Team works with customer to achieve program timing & targets
MECHANICAL DESIGN
MOLD FLOW SIMULATION
STRUCTURAL ANALYSIS
COMPUTATIONAL FLUID DYNAMICS
PROTOTYPINGEND TO END
SOLUTIONS FOR PLASTIC PARTS
Product Development Capabilities A\VLIGHT
• High Productivity Molds• Narrow Tolerance • High Accuracy on functional
parameters
• Mold design as per product requirement.
• Functional & Appearance Aspects widely studied.
• High Safety part for door hinge ass for all Major European / North American & Chinese Market.
• Managing Director & Team Leader : Anil Anand
• Works : :
• Regd. Off. : H-11, Ground Floor, Lajpat Nagar-2,New Delhi-110024 (India)
• Mobile : + 91 98 188 97070
• Email : [email protected]
• Web : www.avlight.co.in
• Built up Area : 100,000 Square Feet
• Manpower : 415 Employees
• Certification : TS 16949 : 2009
: ISO 140001
: OHSAS 18001
Group Details
1. Plot No 1, Sector 6 IMT, Manesar, Gurgaon (Haryana)2. C-136, Phase II, Hosiery Complex, Noida (UP)3. Plot No G-27, SIPCOT Industrial Park, Vallam, Chennai (TN)
A\VLIGHT
Manesar Plant Manufacturing Facilities
Plastic Injection Molding
Assembly
A\VLIGHT
Tool Room
Quality Control
Manesar Plant Manufacturing Facilities A\VLIGHT
Description
Injection Molding m/c-700 Ton - 1
Injection Molding m/c-650 Ton - 1
Injection Molding m/c-600 Ton - 1
Injection Molding m/c-450 Ton - 1
Injection Molding m/c-350 Ton -4
Injection Molding m/c-250 Ton -3
Injection Molding m/c-220 Ton -4
Injection Molding m/c-180 Ton -3
Injection Molding m/c-160 Ton -6
Injection Molding m/c-140 Ton -3
Injection Molding m/c-125 Ton -3
Injection Molding m/c-110 Ton -4
Injection Molding m/c-80 Ton -5
Injection Molding m/c-65 Ton -2
Vertical Inj Molding m/c-250 Ton - 2 nos
Toyo All Electirc Si 130 m/c - 130 Ton - 2 nos.
Toyo All Electirc Si 230 m/c - 130 Ton - 1 nos.
Toyo All Electirc Si 180 m/c - 130 Ton - 1 nos.
Total number of Machines 51 nos.
Description
Ultrasonic Welding Machine -2
Flasher Lamp Assembly Lines - 8
Manesar Plant Machinery A\VLIGHT
• CNC Milling m/c - 4 nos.
• CAD Work Station Ideas
• CAD Work Station Uni-Graphic
• CAD Work Station Auto CAD
• Spark Erosion m/c – 3 nos.
• Milling m/c -3 No
• Radial Drilling m/c
• Lathe m/c
• Shaper m/c
• Surface grinder
• Drilling m/c -2
• CMM
• Photometry Test Lab
• Dust Chamber
• Water Spray Chamber
• De-Freezer
• Oven
• Humidity Chamber
• Plating Thickness Equipment
• Fan Balancing Machine
• Measuring Instruments
• Profile Projector
Test Equipment'sFacility
Manesar : Tool Room Machinery & Quality Equipments A\VLIGHT
ISO/TS
16949:2009
ISO
14001:2004
OHSAS
18001:2007
Quality Certification
Feb-05 Onwards Feb-15
A\VLIGHT
IMT Manesar Gurgaon Plant
ISO / TS
16949:2009
ISO
14001:2004
OHSAS
18001:2007
April-15 onwards
Sipcot Inds Park Chennai Plant
Aug-15
Feb-15
Aug-15
A\VLIGHT
Brief Summary Of Avlight - Chennai
AVLIGHT New Facility Snapshots A\VLIGHT
Quality ControlFlasher Lamp Assy Line
Overhead Cranes
Tool Room
Plant View All Electric Injection Molding Mc
AVLIGHT New Facility Snapshots A\VLIGHT
Worker Training Encouragement to female employees
Pick & Place Robo Arm General Visualization In Plant
Safety at work place is Priority
List Of Machines
State of the art All Electric Injection Molding Machines from TOYO Japan. TOYO machines costs almost double than the conventional hydraulic machine, but has many benefits like :-
Close Loop Machines Strong Control over the Process Parameters. Low Energy Consumption Environment Friendly. No usage of Oil / Water No wastage into the environment, hence NO POLLUTION. Automation with robots Less dependability on manpower
List of Machinery For Chennai Site - A\VLIGHT
S.No Item Source Qty1 All Electric Injection Molding M/C Si-80-6 Toyo Japan 62 Plastic Injection Molding M/C Si-130-6 Toyo Japan 123 Plastic Injection Molding M/C Si-180-6 Toyo Japan 24 Plastic Injection Molding M/C Si-230-6 Toyo Japan 15 Plastic Injection Molding M/C Si-280-6 Toyo Japan 36 Plastic Injection Molding M/C Si-550-III JSW Japan 17 Plastic Injection Molding M/C -600-6 FCS 18 Plastic Injection Molding M/C Si-680-6 Toyo Japan 19 Vertical Inj Molding m/c-250 Ton Multiplas 1
10 Ultrasonic Welding Machine 2000W Ravira 211 EOT Crane 10 tons K2 Cranes 112 EOT Crane 2 tons K2 Cranes 110 Flasher Assembly Assembly Lines 211 Fan Balancing Machine – Radiator Fan Abro Industries 112 Fan Balancing Machine – AC Fan Abro Industries 113 Electric Stacker for materila handling Josts India
27 Injection Molding Machines Installed in 1st Shed
A\VLIGHT
Expansion Schedule Chennai Plant
AVLIGHT Chennai Facility - Expansion Schedule A\VLIGHT
Planning & Approvals Civil Constriction & Electrical Installation
2 Months 4 Months
Commissioning Approvals
3 Months
Mar 2018Dec 2017Sep 2017July 2017