· 2019-01-25 · Lehigh Carbon Community College and the PATH program is an PERM 50A-f-i (9/8/17) Equal Opportunity/Afﬁ rmative Action Employer & Program.Auxiliary aids & services

PERM 50A-f-i (9/8/17)Lehigh Carbon Community College and the PATH program is an Equal Opportunity/Affi rmative Action Employer & Program. Auxiliary aids & services are available upon request to individuals with disabilities.

This program is funded in part/in whole by a $10 million U.S. Department of Labor - Employment and Training Administration grant. This work is licensed under a Creative Commons Attribution 4.0 Unported License.

www.lccc.edu/manufacturing

Advanced Manufacturing Training

LCCC Main Campus4525 Education Park DriveSchnecksville, PA 18078p. 610-799-2121

Art LoveTechnology Instructorp. [email protected]

Donald WormanTechnology Instructorp. [email protected]

Tom Bux, M.EdDirector of Workforce Trainingp. [email protected]

Susan LushinskyPATH Project Directorp. [email protected]

Terri KeefeDean, School of Employer Engagement and Community Educationp. [email protected]

with Advanced Manufacturing/Integrated Systems Technology (AMIST) instruction in:

• Production Technician

• Industrial Electrical Technician

• Industrial Mechanical Technician

• Industrial Automation Technician

• AMIST Mechatronics

• Fanuc Robotics

• Manufacturing Simulation

• Programmable Logic Controllers

Certifi cations are built on core competencies and standards of excellence geared to meet industry's qualifi cations for employment. Instruction combines the blended learning styles of online theory and hands-on instruction on industry-grade equipment with instructors who are experts in the fi eld.

Nationally recognized PMMI certifi cation tests offer our students a valuable industry credential and third party validation of their skills.

CONTACT US

Choose your Career Pathway

1 234

Manufacturing Advisory BoardTom Donio Maintenance Manager Coca-Cola North America Group

Tom Gombos Manager Facilities Mack Trucks, Inc

George Geaneotes Maintenance Manager Just Born Quality Confections

Richard McMahon Human Resource Generalist Ocean Spray Cranberries, Inc.

Scott Palochik Director of Business Development Enterprise Systems Partners, Inc.

Kashyap Patel Process Engineering Manager Fisher Clinical Scientifi c

Ken Borger Personnel Supervisor Lutron Electronics Co., Inc.

Michael Gormont Assistant General Manager Walmart Ecommerce

Ralie Kubat Corporate Training Manager B. Braun Medical Inc.

LCCC's PATH Ribbon Cutting Ceremony and Board Recognition, April, 2016.

Lehigh Carbon Community CollegePATH Advisory Board

Amatrol’s e-Learning program meets the challenge for fl exible technical training by offering superb technical content depth as well as breadth, strong interactivity for skill development, and excellent assessment and student tracking through an intuitive, easy-to-use web portal.

With 24 x 7 access, Amatrol’s e-Learning program creates easy access to educational opportunities for technical skill development previously restricted to the classroom. The material is self-paced, making it ideal for individual use, traditional class settings, or a blended approach. Amatrol’s proven curriculum is problem-solving oriented and teaches technical skills in a wide range of industrially-relevant technologies.

Amatrol – e-LearningInteractive Technical Skill Development,

Hands-On Virtual Simulators!

e-Learning Training Topics:Robotics • Mechanical • Hydraulics

Programmable Controllers Electrical • Fluid Power • Pneumatics

PMMI Mechatronics Certifi cation Tests

PMMI Mechatronics Certifi cation tests help employers assess workers for the core skills and real-world application in today’s manufacturing industry. Employers need multi-skilled workers to operate, maintain, and troubleshoot automated equipment on the plant fl oor. LCCC offers PMMI certifi cation tests with most of our advanced manufacturing curriculum that are based on industry-developed standards and are recognized by the U.S. Department of Labor and the Manufacturing Institute’s Skills Certifi cation System.

Certifi cation Tests include:• Fluid Power 1 • Mechanical Components 1• Industrial Electricity 1 • Industrial Electricity 2• Programmable Logic Controllers (PLCs) 1 and 2

33

Lehigh Carbon Community CollegeIndustrial e-Learning and National Credentialing

2

LCCC’s Advanced Manufacturing program provides students with the technical skills essential in today's manufacturing environment. Our programs provide "employable skills" in Electrical, Mechanical, Fluid Power and Automated Systems along with Programmable Logic Controllers (PLC's). Depending on the program or programs taken these skills will open the door to many exciting career opportunities in manufacturing:

• Machine Operator• Trouble shooting• Facilities Maintenance• Production Line Maintenance• Machine Maintenance• Optimization / Calibration of Machines and Production Processes• Applied Technology and Machine design

The Advanced Manufacturing programs are designed to fi t the schedule of incumbent workers with a combination of online theory and hands on training in our modern LCCC laboratory guided by expert instructors.

Lehigh Carbon Community College also offers on-site training for a variety of our manufacturing programs utilizing our mobile classroom to deliver customized programs to fi t your schedule and training needs.

LCCC ELECTRO-M

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Noncredit certifi cates articulate tow

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32

Lehigh Carbon Community CollegeIndustrial Program Learning Systems

Electrical• AC/DC Electrical• Motor Controls & VFD’s• Power Distribution & Wiring

Mechanical• Mechanical Drives• Vibration Analysis• Laser Alignment

Fluid Power• Basic Hydraulics & Pneumatics• Advanced Fluid Power• and Troubleshooting

Electronics• Programmable Logic Controllers• Ethernet• Divicenet• Controlnet

Automation• Robotics• Mechatronics

31

Lehigh Carbon Community CollegeIndustrial Program Learning Systems

Amatrol – Industrial Maintenance & MechatronicsAmatrol Delivers Total Learning Solutions for Advanced Manufacturing!

“Your Success is Our Success” is the philosophy and commitment to all of Amatrol’s customers. They provide total learning solutions for the ever growing critical problem of skill shortages in manufacturing. You will fi nd that their many learning systems cover the full range of needed skills – from basics to advances across pretty much every technology used in industry today. Their focus is job ready and they provide the tools you need to make that happen.

Key Features:• Highly Demanded Industry Skills: Hands-On, Job-Ready• Individualized Self-Paced or Group Learning Flexibility• Extensive Curriculum Spanning Basics Through Advanced• Authentic Industrial Troubleshooting• Durable, Industrial Equipment Designed for Effective Teaching• Superior Multimedia Interactivity Connects With Learners• eAssessment to Accelerate Learning, Improve Effectiveness• Learning Anywhere, Anytime – 24 x 7• Computer Based Training (CBT) with Amatrol’s eAssessment (available via the web)

MultimediaGenuinely interactive multimedia with vivid 3D graphics designed to teach as well as engage, checking for understanding and providing feedback- not the common quiz question so often claimed as “interactive.” Frequently includes virtual skills that allow students to perform the same activities in simulation they would with hands-on equipment. Available via the web or to own.

Curriculum & AssessmentComprehensive Curriculum For Individual Self-Paced or Group Learning FlexibilityCurriculum is, indeed, the key to learning. Great equipment alone is not enough. Excellent teaching materials is their promise and commitment to you.

Key Industry Skill Areas Integrated Into Amatrol’s Learning Solutions:

• Foundation Skills• Problem Solving & Analysis• Troubleshooting• Operation• Turning & Adjustment• Installation• Maintenance & Repair• Application

4

PATH Advanced Manufacturing Training Program Listing

1. Production Technician 200 Hours2. Industrial Electrical Technician Level 1 284 Hours3. Industrial Electrical Technician Level 2 150 Hours4. Industrial Automation Technician Level 1 255 Hours5. Industrial Automation Technician Level 2 234 Hours6. Industrial Mechanical Technician Level 1 245 Hours7. Industrial Mechanical Technician Level 2 245 Hours8. Programmable Logic Controllers Level 1 84 Hours9. Advanced Programmable Logic Controllers 119 Hours10. AMIST Level 1 Mechatronics 449 Hours11. AMIST Level 2 Mechatronics 424 Hours12. Fanuc Robotics 40 Hours13. Manufacturing Simulation 130 Hours

Specialized Focus Certifi cates / AMIST Training Modules

14. Industrial Automation Technician Mobile Unit 200 Hours15. Mechanical Drives 130 Hours16. Pneumatics 90 Hours17. Hydraulics 50 Hours18. Central Lubrication 25 Hours19. Vibration Analysis / Laser Shaft Alignment 25 Hours20. AMIST / Mechatronics Levels 1 & 2 (incumbent worker training model) 873 Hours

◦ AMIST Level 1 Part 1 146 Hours ◦ AMIST Level 1 Part 2 151 Hours ◦ AMIST Level 1 Part 3 152 Hours Mechatronics Level One ◦ AMIST Level 2 Part 4 138 Hours ◦ AMIST Level 2 Part 5 114 Hours ◦ AMIST Level 2 Part 6 172 Hours Mechatronics Level Two

Lehigh Carbon Community CollegeProduction Technician

200 Hours

Mathematics 1• Course Introduction• Basic Math Terms and Concepts• Working with Whole Numbers• Fractions and Decimals• Percentage, Average, and Ratio• Geometry Basics

Print Reading 1• Introduction to Print Reading• Print Dimensioning• Assembly Drawings and Fasteners• Introduction to Geometric Dimensioning

and Tolerancing

Blueprint Reading• Blueprint Lines• Blueprints• Blueprint Views• Blueprint Dimensions and Notes• Blueprint Process Drawings

Electrical Fabrication 1 • Introduction to Electrical Wiring• Residential Wiring System Components• Service Connection and Circuit Protection

Mechanical Fabrication 1• Threaded Fasteners• Wrenches• Pneumatic System Fabrication• Screwdrivers• Pliers and Locking Devices • Mallets and Non-Threaded Fasteners• Torque Wrench• Portable Power Tools

Production Assembly• Torque Basics• Torque Tools• O Ring Seals• Lip Seals• Hydraulic Fittings• Hose and Coupling Assembly• Hose Installation• Tubing Installation• Fasteners• Non-Threaded Fasteners and Locking Devices

Safety Practices and Regulations• What Is Safety?• Regulating Safety• Practicing Safety in the Workplace• Hazardous Materials - Defi nitions, Uses

and Standards• Hazard Communication Documents• Confi ned Spaces • Lockout / Tagout• Accident Response

Overhead Crane Safety (No voice) • Introduction• Crane Components• Crane Safety

Personal Protective Equipment • Introduction to Personal Protective Equipment• Workplace PPE Requirements• Types of PPE Part 1• Types of PPE Part 2

Communication Skills • Introduction to Communication• The Sender• The Receiver• The Medium• Feedback and Noise

Confl ict Resolution • Understanding Confl ict• Advanced Listening Skills for Confl ict Management• Managing Confl ict

Working in Groups • Group Dynamics• Group Decision-Making

Measurement Tools 1 • Basic Measurement• Precision Measurement Tools• Dimensional Gauging

Principles of Advanced Manufacturing• Introduction• Manufacturing Metrics

Quality• Quality Tools

Principles of Tooling• Tooling Basics• Intro to Manufacturing Hand Tools

Online Curriculum

5

Hydraulics 2• Hydraulic DCV Applications• Hydraulic Cylinder Applications• Hydraulic Relief Valve Operation• Hydraulic Check Valve Applications• Accumulation Application

Mechanical Drives 2• Heavy Duty V-Belt Drives• V-Belt Selection and Maintenance• Heavy Duty Chain Drives

Laser Shaft Alignment• Introduction to Laser Alignment• Laser Alignment Operations

Central Lubrication• Introduction to Central Lubrication• Lubrication Concepts• Series / Progressive Lubrication Systems• Troubleshooting Lubrication Systems• Piston Distributor Lubrication Systems

Vibration Analysis• Introduction to Vibration Analysis• Vibration Condition Monitoring• Vibration Analysis

DC Electronic Drives• Introduction to DC Motor Control• Basic DC Drives – SCR Control• DC Spindle Drives• Basic DC Axis Drives• DC Pulse Width Modulation Drives• Troubleshooting DC Drives

Controlnet• Industrial Communications Networks• Remote I/O• Produced Consumed Data and Messages

AB5000 Panelview Operator• Introduction to Panelview• Panelview Application Editing 1• Panelview Application Editing 2

Lehigh Carbon Community CollegeAMIST Levels 1 & 2: Part 6

172 HoursComputer-Based Online Theory and Curriculum TrainingHands-On Training and Assessment

30

Variable Frequency Drives• Introduction to Variable Frequency

AC Drives• Speed and Torque control• Acceleration, Deceleration and Braking• Fault Diagnostics and TroubleshootingAC Electronic Drives• Introduction to AC Drives• Confi guring A-B Powerfl ex 70 Drives• A-B Powerfl ex 70 Control Parameters• Communications and Diagnostics• Troubleshooting A-B Powerfl ex 70• Confi guring and Troubleshooting

A-B Powerfl ex40• Confi guring and Troubleshooting

Servo Drives

Electronic Sensors• Electronic Sensors

Electronic Counter • Timers and Counters

PLC Device Net • Industrial Communications Networks• Devicenet I/O• Devicenet Troubleshooting

PLC Ethernet• Industrial Communications Networks• Remote I/O• Produced Consumed Data and Messages• Troubleshooting Ethernet IP



29

AC/DC Electrical Systems• Basic Electrical Circuits • Electrical Measurements • Circuit Analysis • Inductance and Capacitance • Combination Circuits • Transformers• DC Theory

Electrical Systems Control• Control Logic• Sequencing Control• Timers and Advanced Systems• SRC Systems Control

Electrical Motor Control • Introduction to Electrical Motor Control • Manual Motor Control and Overload Protection • Control Transformers • Control Ladder Logic • Control Relays and Motor Starters • Introduction to Troubleshooting • Systems Troubleshooting • Reversing Motor Control • Automatic Input Devices • Basic Timer Control: On-Delay and Off-Delay

Industrial Electrical Wiring • Introduction to Electrical Control Wiring • Electrical Control System Wiring

Residential Electrical Wiring • Introduction to Electrical Wiring• Residential Wiring System Components• Service Connections & Circuit Protection

Electronic Sensors • Introduction to Electronic Sensors • Electronic Sensor Applications

Power Distribution• Intro to Raceways• Basic Conduit Bending• Advanced Raceways • Conductor, Disconnects and Overload Protection• Conduit Sizing and Wire Pulling Techniques

Programmable Controllers • Introduction to Programmable Controllers • Basic PLC Programming • PLC Motor Control • Discrete I_O Interfacing• PLC Timer Instructions • PLC Counter Instructions • Introduction to PLC Troubleshooting • PLC Systems Troubleshooting • Event Sequencing • Applications Development • PLC Process Control Instructions• Math and Data Movement Instructions

Electro-Fluid Power • Introduction to Electrical Control Systems • Basic Control Devices• Control Relays• Sequencing Control• Timer Controls• Pressure Control Applications• Circuit Applications

Lehigh Carbon Community CollegeIndustrial Electrical Technician Level 1


6

Rotating Electric Machines • DC Series Motors • DC Shunt & Compound Motors• Motor Speed & Torque• Motor Performance• Split-Phase AC Motors• Capacitor Start AC Motors• Permanent Capacitor &

Two Capacitor Motor Operation• Three-Phase AC Induction Motors

Motor Control• Braking Methods• Reduced Voltage Starting Circuits• Power Generation & Distribution• Electronic Sensors• Timers and Counters

Variable Frequency Drives – Powerfl ex 4• Introduction to Variable Frequency AC Drives• Speed and Torque Control• Acceleration, Deceleration and Braking• Fault Diagnostics and Troubleshooting

DC Electronic Drives• Introduction to DC Motor Control• Basic DC Drives – SCR Control• DC Spindle Drives• Basic DC Axis Drives• DC Pulse Width Modulation Drives• Troubleshooting DC Drives

AC Electronic Drives• Introduction to AC Drives• Confi guring A-B Powerfl ex 70 Drives• A-B Powerfl ex 70 Control Parameters• Communications and Diagnostics• Troubleshooting A-B Powerfl ex 70• Confi guring and Troubleshooting A-B Powerfl ex 40• Confi guring and Troubleshooting Servo Drives

Lehigh Carbon Community CollegeIndustrial Electrical Technician Level 2


7

Rotating Electric Machines• DC Series Motors• DC Shunt & Compound Motors• Motor Speed & Torque• Motor Performance• Split-Phase AC Motors• Capacitor Start AC Motors• Permanent Capacitor & Two Capacitor

Motor Operation• Three-Phase AC Induction Motors

Motor Braking• Braking Methods

Reduced Voltage Starting• Reduced Voltage Starting Circuits• Power Generation & Distribution

Mechanical 3• Solid Plain Bearings• Ball Bearings• Roller Bearings• Antifriction Bearing Selection and

Maintenance• Gaskets and Seals• Advanced Gear Drives• Gear Drive Selection and Maintenance

Mechanical 4• Brakes and Clutches• Brake/Clutch Selection and Maintenance• Linear Ball Bearings• Ball Screw Drives

PLC Analog • Analog Input Modules• Analog Input Confi guration and

Troubleshooting• Analog Output Modules• Analog Output Confi guration and

Troubleshooting



28

Pneumatic Troubleshooting• Introduction to Pneumatic Troubleshooting• Air Preparation Troubleshooting• Troubleshooting Pneumatic Cylinders• Motor and Rotary Actuator

Troubleshooting• Troubleshooting DCV

and Flow Control Valves• Troubleshooting Vacuum Systems• Pneumatic System

Hydraulics 1• Hydraulic Power Systems• Basic Hydraulic Circuits• Principles of Hydraulic Pressure and Flow• Hydraulic Speed Control• Pressure and Control Circuits

Industrial Electrical Wiring• Introduction to Electrical Control Wiring• Electrical Control System Wiring

Residential Electrical Wiring• Introduction to Electrical Wiring• Residential Wiring System Components• Service Connections & Circuit Protection

Electronic Sensors• Introduction to Electronic Sensors• Electronic Sensor Applications

Electro-Fluid Power 1• Power Devices• Control Relays• Sequencing Control

Programmable Controllers 3• Event Sequencing• Application Development• PLC Timer Instructions• PLC Counter Instructions• Program Control Instructions• Math and Data Move Instructions



27

AC/DC Electrical Systems• Basic Electrical Circuits• Electrical Measurements• Circuit Analysis• Inductance and Capacitance• Combination Circuits• DC Theory

Basic Mechanical Drives• Introduction to Mechanical Drive Systems• Key Fasteners• Power Transmission Systems

Light Duty V-Belt and Chain Drives • Introduction to V-Belt Drives• Introduction to Chain Drives

Hydraulics• Hydraulic Power Systems• Basic Hydraulic Circuits • Principles of Hydraulic Pressure and Flow• Hydraulic Speed Control• Pressure Control Circuits

Pneumatics• Pneumatic Power Systems• Basic Pneumatic Circuits• Principles of Pneumatic Pressure and Flow• Pneumatic Speed Control Circuits

Electrical Motor Control • Introduction to Electrical Motor Control• Manual Motor Control and Overload Protection• Control Transformers• Control Ladder Logic• Control Relays and Motor Starters

Industrial Electrical Wiring • Introduction to Electrical Control Wiring• Electrical Control System Wiring

Programmable Logic Controllers • Introduction to Programmable Controllers• Basic PLC Programming• PLC Motor Control• PLC Timer Instructions• PLC Counter Instructions


Piping Systems • Metal Piping Systems• Metal Piping Installation• Metal Tubing Systems• Hoses

Electrical Control Systems• Control Logic• Sequencing Control• Timers and Advanced Systems

Electronic Sensors• Introduction to Electronic Sensors• Electronic Sensor Applications


Lehigh Carbon Community CollegeIndustrial Automation Technician Level 1


8

Mechanical 2• Spur Gear Drives• Multiple Shaft Drives• Synchronous Belt Drives• Precision Shaft Alignment• Lubrication• Conveyor Systems

Mechanical 3• Solid Plain Bearings• Ball Bearings• Roller Bearings• Antifriction Bearing Selection and Maintenance• Gaskets and Seals• Advanced Gear Drives• Gear Drive Selection and Maintenance

Pneumatics 2• Pneumatic DVC Applications• Air Logic• Moving Loads Pneumatically• Vacuum Systems• Air Compressors

Pneumatic Maintenance• Maintenance• Intro to Pneumatic Construction

Pneumatic Troubleshooting• Introduction to Pneumatic Troubleshooting• Air Preparation Troubleshooting• Troubleshooting Pneumatic Cylinders• Motor and Rotary Actuator Troubleshooting• Troubleshooting DCV and Flow Control Valves• Troubleshooting Vacuum Systems• Pneumatic System

Heavy Duty V-Belt and Chain Drives • Heavy Duty V-Belt Drives • V-Belt Selection and Maintenance

Heavy Duty Chain Drives • Heavy Duty Chain Drives

Electrical Motor Control 2• Introduction to Troubleshooting• Systems Troubleshooting• Reversing Motor Control• Automatic Input Devices• Basic Timer Control

Electro-Fluid Power 1• Power Devices• Control Relays• Sequencing Control

Programmable Controllers 2• Discrete I/O Interfacing• Intro to PLC Troubleshooting• PLC System Troubleshooting• Event Sequencing• Application Development• Program Control Instructions• Math and Data Move Instructions

Lehigh Carbon Community CollegeIndustrial Automation Technician Level 2


9

Pneumatics 2• Pneumatic DVC Applications• Air Logic• Moving Loads Pneumatically• Vacuum Systems• Air Compressors

Pneumatic Maintenance • Maintenance• Intro to Pneumatic Construction

Mechanical 2• Multiple Shaft Drives• Lubrication Concepts• Heavy Duty V-Belt Drives• Heavy Duty Chain Drives• Conveyor Systems

Piping Systems • Metal Piping Systems• Metal Piping Installation• Metal Tubing Systems• Hoses

Electrical Motor Control 2• Introduction to Troubleshooting• Systems Troubleshooting• Reversing Motor Control• Automatic Input Devices • Basic Timer Control

Power Distribution • Intro to Raceways• Basic Conduit Bending• Advanced Raceways • Conductor, Disconnects and Overload

Protection• Conduit Sizing and Wire Pulling

Techniques

Programmable Controllers 2 • Discrete I/O Interfacing • Intro to PLC Troubleshooting• PLC System Troubleshooting



26

AC/DC Electrical Control Circuits• Basic Electrical Circuits• Electrical Measurements• Circuit Analysis• Inductance and Capacitance• Combination Circuits• Transformers• DC Theory

Mechanical Drives 1• Introduction to Mechanical Drive Systems• Key Fasteners• Power Transmission Systems

Light Duty V-Belts• Introduction to V-Belt Drives• Introduction to Chain Drives

Pneumatics 1• Pneumatic Power Systems • Basic Pneumatic Circuits • Principles of Pneumatic Pressure

and Flow• Pneumatic Speed Control Circuits

Electrical Systems Control• Control Logic• Sequencing Control• Timers and Advanced Systems• SRC Motor Control

Electrical Motor Control 1 • Introduction to Electrical Motor Control• Manual Motor Control and Overload

Protection• Control Transformers• Control Ladder Logic• Control Relays and Motor Starters

Programmable Controllers 1 • Introduction to Programmable Controllers• Basic PLC Programming• PLC Motor Control



25

AC/DC Electrical Systems• Basic Electrical Circuits • Electrical Measurements • Circuit Analysis • Inductance and Capacitance • Combination Circuits • DC Theory

Basic Mechanical Drives • Introduction to Mechanical Drive Systems • Key Fasteners • Power Transmission Systems

Light Duty V-Belt and Chain Drives • Introduction to V-Belt Drives • Introduction to Chain Drives

Hydraulics • Hydraulic Power Systems • Basic Hydraulic Circuits • Principles of Hydraulic Pressure and Flow • Hydraulic Speed Control • Pressure Control Circuits

Pneumatics • Pneumatic Power Systems • Basic Pneumatic Circuits • Principles of Pneumatic Pressure and Flow • Pneumatic Speed Control Circuits

Heavy Duty V-Belt Drives • Heavy Duty V-Belt Drives • V-Belt Selection and Maintenance• Synchronous Belt Drives• Lubrication Concepts• Precision Shaft Alignment• Couplings

Heavy Duty Chain Drives • Heavy Duty Chain Drives

Mechanical Drives• Plain Bearings• Ball Bearings• Roller Bearings• Antifriction Bearing Selection and Maintenance• Gaskets and Seals

Piping Systems • Metal Piping Systems • Metal Piping Installation• Metal Tubing Systems • Hoses


Electro-Fluid Power • Power Devices• Control Relays• Sequencing Control



Lehigh Carbon Community CollegeIndustrial Mechanical Technician Level 1


10

Intermediate Pneumatics• Pneumatic DCV Applications • Air Logic • Pneumatic Maintenance

Advanced Pneumatics• Moving Loads Pneumatically • Vacuum Systems• Air Compressors • Pneumatic construction

Pneumatic Troubleshooting• Introduction to Pneumatic Troubleshooting • Air Preparation Troubleshooting• Troubleshooting Pneumatic Cylinders• Motor and Rotary Actuator

Troubleshooting• Troubleshooting DCV and Flow Control Valves• Troubleshooting Vacuum Systems• Troubleshooting Pneumatic Systems

Electrical Systems Control• Control Logic• Sequencing Control• Timers and Advanced Systems

Mechanical Drives• Spur Drives • Multiple Shaft Drives • Advanced Gear Drives• Gear Driver Selection and Maintenance

Mechanical Drives 4• Brakes and Clutches• Brake_Clutch Selection and Maintenance• Linear Ball Bearings• Ball Screw Drives • Conveyor Systems

Laser Shaft Alignment • Introduction to Laser Alignment • Laser Alignment Operations

Vibration Analysis • Introduction to Vibration Analysis • Vibration Condition Monitoring • Vibration Analysis

Piping Systems• Plastic Piping Systems• Two Way Valves• Check-Valves and Sloan Valves

Electrical Motor Control • Introduction to Electrical Motor Control • Manual Motor Control and Overload Protection • Control Transformers • Control Ladder Logic • Control Relays and Motor Starters • Introduction to Troubleshooting • Systems Troubleshooting • Reversing Motor Control • Automatic Input Devices • Basic Timer Control On-Delay and Off-Delay

Central Lubrication• Introduction to Central Lubrication• Lubrication Concepts• Series / Progressive Lubrication Systems• Troubleshooting Lubrication Systems• Piston Distributor Lubrication Systems

Lehigh Carbon Community CollegeIndustrial Mechanical Technician Level 2


11

Vibration Analysis

• Introduction to Vibration Analysis

• Vibration Condition Monitoring

• Vibration Analysis

Laser Alignment

• Intro to Laser Shaft Alignment

• Laser Shaft Alignment Operation

Lehigh Carbon Community CollegeVibration Analysis / Laser Alignment

25 HoursComputer-Based Online Theory and Curriculum Training

24

Central Lubrication

• Introduction to Central Lubrication

• Lubrication Concepts

• Series/ Progressive Lubrication Systems

• Troubleshooting Lubrication Systems

• Piston Distributor Lubrication Systems

Lehigh Carbon Community CollegeCentral Lubrication


23

MECHANICAL LEVEL 1Hydraulics 1• Hydraulic Power Systems• Basic Hydraulic Circuits• Principles of Hydraulic Pressure

and Flow• Hydraulic Speed Control• Pressure and Control Circuits

Basic Pneumatics• Pneumatic Power Systems • Basic Pneumatic Circuits • Principles of Pneumatic Pressure

and Flow • Pneumatic Speed Control Circuits

Intermediate Pneumatics • Pneumatic DVC Applications • Air Logic• Pneumatic Maintenance

Advanced Pneumatics• Moving Loads Pneumatically • Vacuum Systems • Air Compressors

Pneumatic Construction • Intro to Pneumatic Construction

Pneumatic Troubleshooting• Introduction to Pneumatic

Troubleshooting• Air Preparation Troubleshooting• Troubleshooting Pneumatic

Cylinders• Motor and Rotary Actuator

Troubleshooting• Troubleshooting DCV and Flow

Control

Valves• Troubleshooting Vacuum Systems• Pneumatic System

Mechanical Drives 1• Introduction to Mechanical Drive

Systems • Key Fasteners • Power Transmission Systems

Light Duty V-Belt Drives• Introduction to V-Belt Drives • Introduction to Chain Drives

Mechanical Drives 2 • Heavy Duty V-Belt Drives • Multiple Shaft Drives• Heavy Duty Chain Drives • Lubrication Concepts• Conveyer Belt Systems

Piping Systems • Metal Piping Systems • Metal Piping Installation• Metal Tubing Systems • Hoses

ELECTRICAL LEVEL 1AC/DC Electrical Circuits • Basic Electrical Circuits • Electrical Measurements • Circuit Analysis • Inductance and Capacitance• Combination Circuits • Transformers • DC Theory

Residential Electrical Wiring • Introduction to Electrical Wiring• Residential Wiring System

Components• Service Connections & Circuit

Protection

Industrial Electrical Wiring • Introduction to Electrical Control

Wiring • Electrical Control System Wiring

Electrical Motor Control 1• Introduction to Electrical Motor

Control • Manual Motor Control and

Overload Protection • Control Transformers • Control Ladder Logic • Control Relays and Motor Starters

Lehigh Carbon Community CollegeAMIST Level 1 / Mechatronics


Electrical Motor Control 2• Introduction to Troubleshooting • Systems Troubleshooting• Reversing Motor Control• Automatic Input Devices • Basic Timer Control


Electrical Systems Control• Control Logic• Sequencing Control• Timers and Advanced Systems• SRC Motor Control

Electro-Fluid Power• Power Devices• Control Relays• Sequencing Control

Power Distribution• Intro to Raceways• Basic Conduit Bending• Advanced Raceways • Conductor, Disconnects and

Overload Protection• Conduit Sizing and Wire Pulling

Techniques

PROGRAMMABLE LOGIC CONTROLLERS • Introduction to Programmable

Controllers • Basic PLC Programming • PLC Motor Control • Discrete I/O Interfacing • Intro to PLC Troubleshooting• PLC System Troubleshooting• Event Sequencing • Application Development• PLC Timer Instructions• PLC Counter Instructions• Program Control Instructions• Math and Data Move Instructions

12

MECHANICAL LEVEL 2Hydraulics 2• Hydraulic DCV Applications • Hydraulic Cylinder Applications • Hydraulic Relief Valve Operation• Hydraulic Check Valve Applications • Accumulation Application

Mechanical 1• Spur Gear Drives • Multiple Shaft Drives

Mechanical 2• Synchronous Belt Drives • Precision Shaft Alignment • Couplings

Mechanical 3• Solid Plain Bearings • Ball Bearings • Roller Bearings • Antifriction Bearing Selection and

Maintenance• Gaskets and Seals • Advanced Gear Drives • Gear Drive Selection and

Maintenance

Mechanical 4• Brakes and Clutches • Brake/Clutch Selection and

Maintenance• Linear Ball Bearings • Ball Screw Drives

Laser Shaft Alignment • Introduction to Laser Alignment • Laser Alignment Operations

Vibration Analysis• Introduction to Vibration Analysis • Vibration Condition Monitoring • Vibration Analysis

ELECTRICAL LEVEL 2Electric Motor Control 2• Braking Methods • Reduced Voltage Starting Circuits• Power Generation & Distribution • Electronic Sensors • Timers and Counters

Variable Frequency Drives Powerfl ex 4• Introduction to Variable Frequency

AC Drives • Speed and Torque control• Acceleration, Deceleration and

Braking• Fault Diagnostics and

Troubleshooting

Central Lubrication• Introduction to Central Lubrication• Lubrication Concepts• Series / Progressive Lubrication

Systems• Troubleshooting Lubrication

Systems• Piston Distributor Lubrication

Systems

Rotating Electric Machines • DC Series Motors • DC Shunt & Compound Motors • Motor Speed & Torque • Motor Performance • Split-Phase AC Motors • Capacitor Start AC Motors • Permanent Capacitor & Two

Capacitor Motor Operation • Three-Phase AC Induction Motors

DC Electronic Drives• Introduction to DC Motor Control • Basic DC Drives – SCR Control• DC Spindle Drives• Basic DC Axis Drives • DC Pulse Width Modulation Drives• Troubleshooting DC Drives

AC Electronic Drives• Introduction to AC Drives • Confi guring A-B Powerfl ex 70

Drives • A-B Powerfl ex 70 Control

Parameters• Communications and Diagnostics • Troubleshooting A-B Powerfl ex 70• Confi guring and Troubleshooting

A-B Powerfl ex 40• Confi guring and Troubleshooting

Servo Drives

PROGRAMMABLE LOGIC CONTROLLERS 2Analog Applications• Analog Input Modules • Input Confi guration and

Troubleshooting• Analog Output Modules • Output Confi guration and

Troubleshooting

Controlnet• Industrial Communications

Networks • Remote I/O• Produced Consumed Data and

Messages

Devicenet• Industrial Communications


Messages

Ethernet• Industrial Communications


Messages• Troubleshooting Ethernet IP

AB5000 Panelview Operator • Introduction to Panelview• Panelview Application Editing 1 • Panelview Application Editing 2

Lehigh Carbon Community CollegeAMIST Level 2 / Mechatronics


13

Hydraulics 1• Hydraulic Power Systems• Basic Hydraulic Circuits• Principles of Hydraulic Pressure and Flow• Hydraulic Speed Control• Pressure and Control Circuits

Hydraulics 2• Hydraulic DCV Applications• Hydraulic Cylinder Applications• Hydraulic Relief Valve Operation• Hydraulic Check Valve Applications• Accumulator Applications

Lehigh Carbon Community CollegeHydraulic Curriculum

50 HoursComputer-Based Online Theory and Curriculum Training

22

Basic Pneumatics• Pneumatic Power Systems • Basic Pneumatic Circuits• Principles of Pneumatic Pressure


Intermediate Pneumatics• Pneumatic DCV Applications• Air Logic• Pneumatic Maintenance

Advanced Pneumatics• Moving Loads Pneumatically• Vacuum Systems• Air Compressors

Pneumatic Construction• Intro to Pneumatic Construction

Pneumatic Troubleshooting• Introduction to Pneumatic Troubleshooting• Air Preparation Troubleshooting• Troubleshooting Pneumatic Cylinders• Motor and Rotary Actuator

Troubleshooting• Troubleshooting DCV and Flow Control

Valves• Troubleshooting Vacuum Systems• Pneumatic System

Lehigh Carbon Community CollegePneumatic Curriculum


21

• Introduction to Programmable Controllers

• Basic PLC Programming

• Program Control Instructions

• Discrete I/O Interfacing

• PLC Timer Instructions

• PLC Counter Instructions

• Introduction to PLC Troubleshooting

• PLC Systems Troubleshooting

• PLC Motor Control

• Application Development

• Event Sequencing

• Math and Data Move Instructions

Lehigh Carbon Community CollegeProgrammable Logic Controllers Level 1

84 HoursOnline CurriculumHands-On Testing

14

Analog• Analog Input Modules• Analog Input Confi guration and Troubleshooting• Analog Output Modules• Analog Output Confi guration and Troubleshooting

Controlnet• Industrial_Communications Networks• Remote I/O • Produced_Consumed Data and Messages

Devicenet• Industrial_Communications Networks• Devicenet I/O • Devicenet Troubleshooting

Ethernet• Industrial Communications Networks• Remote I/O • Produced_Consumed Data and Messages• Troubleshooting Ethernet_IP

Panelview• Panelview Plus 6 and Factory Talk View Studio• Panelview Plus 6 Applications Editing 1• Panelview Plus 6 Applications Editing 2

* PLC Level 1 required as a course pre-requisite

Lehigh Carbon Community CollegeAdvanced Programmable Logic Controllers


15

Mechanical Drives 1 • Introduction to Mechanical Drive Systems • Key Fasteners • Power Transmission Systems • Introduction to V-Belt Drives • Introduction to Chain Drives • Spur Drives• Multiple Shaft Drives

Mechanical Drives 2• Heavy Duty V-Belt Drives • V-Belt Selection and Maintenance• Synchronous Belt Drives• Precision Shaft Alignment• Couplings• Heavy Duty Chain Drives• Lubrication Concepts• Conveyor Systems

Mechanical Drives 3• Solid Plain Bearings• Ball Bearings• Roller Bearings• Antifriction Bearing Selection and Mainte-

nance• Gaskets and Seals• Advanced Gear Drives• Gear Drive Selection and Maintenance

Mechanical Drives 4 • Brakes and Clutches • Brake/Clutch Selection and Maintenance• Linear Ball Bearings • Ball Screw Drives

Lehigh Carbon Community CollegeMechanical Drives Curriculum

130 HoursFanuc Student Training ManualHands-On Testing

20

Re-introduction to Basic Math• Basic Math • Pre- Algebra• Problem Solving/ Critical Thinking

AC/DC Electrical Systems• Basic Electrical Circuits • Electrical Measurements • Circuit Analysis • Inductance and Capacitance • Combination Circuits • DC Theory

Electrical Motor Control • Introduction to Electrical Motor Control • Manual Motor Control and Overload

Protection • Control Transformers • Control Ladder Logic • Control Relays and Motor Starters • Introduction to Troubleshooting • Systems Troubleshooting • Reversing Motor Control • Automatic Input Devices • Basic Timer Control: On-Delay And

Off-Delay


Electrical Systems Control• Control Logic• Sequencing Control• Timers and Advanced Systems

Basic Mechanical Drives • Introduction to Mechanical Drive Systems • Key Fasteners • Power Transmission Systems

Light Duty V-Belt and Chain Drives • Introduction to V-Belt Drives • Introduction to Chain Drives

Pneumatics • Pneumatic Power Systems • Basic Pneumatic Circuits • Principles of Pneumatic Pressure



Basic Programmable Controllers – AB 500*• Introduction to Programmable Controllers• Basic PLC Programming• Program Control Instructions• PLC Timer Instructions• PLC Counter Instructions

*OR

Basic Programmable Controllers – Siemens Step 7• Introduction to Programmable Controllers• Basic PLC Programming• Program Control Instructions• PLC Timer Instructions• PLC Counter Instructions

Lehigh Carbon Community CollegeIndustrial Automation Technician Mobile Unit


19

DAY ONE Chpt. 1 Overview Chpt. 2 Safety Chpt. 3 Pre-test Chpt. 4 Robot System Chpt. 5 Teach Pendant

DAY TWO Chpt. 6 Power up, Jogging

and Initial Start-upLab 1,2,3,4

DAY THREE Chpt. 7 Error and Fault Recovery

Lab 5,6 Chpt. 8 Frames

Lab 7,8

DAY FOUR Chpt. 9 Motion Programs

Lab 9 Chpt. 10 Motion Instructions

Lab 10,11,12,13

DAY FIVE Chpt. 11 Copying and Editing Programs

Lab 14 Chpt. 12 Branching

Lab 15,16,17,18,19

DAY SIX Chpt. 13 Instructions – Position Register

and MiscellaneousLab 20

Chpt. 14 Input and Output Lab 21

DAY SEVEN Chpt. 15 Macros

Lab 22 Chpt. 16 Program Adjustment

Lab 23

DAY EIGHT Chpt. 17 Program and File Manipulation

Lab 24 Chpt. 18 Post-test

Lehigh Carbon Community CollegeFanuc Robot Training

40 HoursFanuc Student Training ManualHands-On Testing

16

Lehigh Carbon Community CollegeManufacturing Simulation

130 Hour CurriculumComputer-Based Online Theory and Curriculum TrainingHands-On Training and Assessment

Manufacturing Simulation

• Automation Operations

• Basic Component Adjustments

• Pick and Place Feeding

• Gauging

• Indexing

• Sorting and Queuing

• Servo Robotic Assembly

• Torquing

• Parts Storage

• Electric-Hydraulic Testing

• Multiple Station Control

• Intro to Troubleshooting

• Systems Troubleshooting

17 18

Specialized Focus Certifi cates/AMIST Training Modules