2015 SL800-2 PARTS MANUAL - JMC Motorsjmcmotors.us/wp-content/uploads/2010/10/SL800-2-Parts...2015 SL800-2 PARTS MANUAL PLEASE REFER TO THIS PARTS MANUAL FOR ORDERING SPARE PARTS AND

2015 SL800-2 PARTS MANUAL

PLEASE REFER TO THIS PARTS MANUAL FOR

ORDERING SPARE PARTS AND PACKAGED KITS.

FOR OFF-ROAD USE ONLY

SL800-2 (4WD)

This vehicle is designed and manufactured for off-road use only.

It does not confirm to federal motor vehicle safety standards, and operation on public

streets, roads, or highways is illegal.

CATEGORY SECTION DESCRIPTION PAGE

1. ENGINE 1.0 ENGINE RELATED PARTS 3

1.1 COMPLETE ENGINE 3

1.2 COOLING SYSTEM 4-5

1.3 CYLINDER BLOCK 6-7

1.4 CRANKSHAFT 8-9

1.5 EXHAUST MANIFOLD 10

1.6 INTAKE SYSTEM 11-12

1.7 OIL PUMP 13

1.8 CYLINDER HEAD 14-15

1.9 VALVE COVER 16

1.10 OIL PAN 17

1.11 VALVETRAIN 18-19

1.12 IGNITION 20

1.13 PISTON, CONNECTING ROD, PISTON RINGS 21

1.14 ENGINE ELECTRICAL 22

1.15 ENGINE ALTERNATOR 23

2. TRANSMISSION 2.0 TRANSMISSION RELATED PARTS 24

2.1 CASE AND EXTERNAL PARTS 24

2.2 COUNTERSHAFT 25

2.3 INPUT SHAFT 26

2.4 SHIFTING FORK 27

2.5 SHIFTER CONTROL 28

2.6 OPEN DIFFERENTIAL 29

3. CVT 3.0 CVT 30

4. CHASSIS 4.0 VEHICLE RELATED PARTS 31

4.1 FRAME, ROLL CAGE 31-32

4.2 REAR DUMP BED 34

4.3 ENGINE MOUNT 35

4.4 EXHAUST SYSTEM 36-37

4.5 STEERING ASSEMBLY 38-39

4.6 GEAR SHIFT MECHANISM 40-41

4.7 PARKING BRAKE 42-43

4.8 FUEL, AIR INTAKE SYSTEM 44-46

4.9 FRONT SUSPENSION 47-48

4.10 REAR SUSPENSION 49-50

4.11 COOLING SYSTEM 51-52

4.12 BRAKE SYSTEM AND FOOT CONTROLS 53-54

4.13 DRIVELINE 55-56

4.14 PLASTIC BODY AND INTERIOR PARTS 57-58

4.15 ELECTRICAL PARTS 59-61

4.16 SEATS, SAFETY BELTS 62

TABLE OF CONTENTS

2

1. ENGINE

1.1 COMPLETE ENGINE

REFERENCE ITEMS

INCLUDED KIT PART NUMBER DESCRIPTION QTY

2 - 55 311-0128 COMPLETE 800CC ENGINE REBUILD KIT 1

ITEM # PART NUMBER DESCRIPTION QTY

1 372-0000E01AA COMPLETE 800CC ENGINE ASSY 1

KITS

ITEMS SOLD SEPARATELY

3

1.2 COOLING SYSTEM

REFERENCE ITEMS


1,2 311-0001 WATER PUMP PULLEY KIT 1

7,8,9,11,12 311-0002 WATER PUMP SEAL KIT 1

6,7,8,9,11,12, 311-0003 WATER PUMP KIT 1

3,4,5,10,17 311-0004 BOLT KIT 1

13,15 311-0005 THERMOSTAT KIT 1


14 372-1306016 SEAT-THERMOSTAT OUTER 1

16 P800B-1000130 SEAT- THERMOSTAT 1

18 372-1306012 INNER SEAT-THERMOSTAT ASSY 1

19 372-1306018 THERMOSTAT OUT GASKET 1

20 372-1306017 MINOR CYCLE WATER PIPE 1

KITS


4

1.2 COOLING SYSTEM

REFERENCE ITEM PART NUMBER DESCRIPTION QTY

1 Q1400612 HEXAGON FLANGE BOLT 4

2 372-1307014 WATER PUMP PULLEY 1


4 Q1840855 BOLT(M8*55) 3


6 372-1307010 WATER PUMP SET 1

7 372-1307015 WATER PUMP "O" RING 1

8 372-1307041 WATER PUMP WASHER 1

9 372-1307018 SEAL STRIP 2 1

10 Q1840825 BOLT 11

11 372-1307019 SEALSTRIP 3 1

12 372-1307012 SEAL STRIP1 1

13 GB50-18 RING,O RUBBER 1

14 372-1306016 SEAT-THERMOSTAT OUTER 1

15 372-1306020 THERMOSTAT ASSY 1

16 P800B-1000130 SEAT-THERMOSTAT 1


18 372-1306012 INNER SEAT-THERMOSTAT ASSY 1

19 372-1306018 THERMOSTAT HOUSING GASKET 1

20 372-1306017 MINOR CYCLE WATER PIPE 1

REFERENCE ONLY ITEMS

5

1.3 CYLINDER BLOCK

REFERENCE ITEMS


1,2,3,4,5,6,7,8,10,

11,12,13,14,15 311-0006 CYLINDER BLOCK ASSY 1


1 372-1002010 CYLINDER BLOCK ASSY 1

2 372-1002037 POSITION PIN 1

3 372-1002046 CRANKCASE VENTILATION PIPE 1

4 372-1002044 CYLINDER HEAD SEAL PLUG 1

6 372-1002060 KNOCK SENSOR 1

7 372-1002036 POSITION PIN 1

8 372-1002070 OIL PRESSURE SWITCH 1

10 11G10GB308 BALL-STEEL 1

11 372-1002023 BOLT-MAIN BEARING CAP 1

12 372-1002045 CAP-OIL CONTROL 1

13 372-1012021 CONNECTOR-OIL FLITER 1

14 372-1014110BA PIPE-CRANKCASE VENTILATION 1

15 372-1014130BA PIPE(3)-CRANKCASE VENTILATION 1

KITS


6

1.3 CYLINDER BLOCK


1 372-1002010 CYLINDER BLOCK ASSY 1

2 372-1002037 POSITION PIN 6

3 372-1002046 CRANKCASE VENTILATION PIPE 1

4 372-1002044 CYLINDER HEAD SEAL PLUG 2


6 372-1002060 KNOCK SENSOR 1

7 372-1002036 POSITION PIN 2

8 372-1002070 OIL PRESSURE SWITCH 1


10 11G10GB308 BALL-STEEL 1

11 372-1002023 BOLT-MAIN BEARING CAP 8

12 372-1002045 CAP-OIL CONTROL 1

13 372-1012021 CONNECTOR-OIL FLITER 1

14 372-1014110BA PIPE-CRANKCASE VENTILATION 1

15 372-1014130BA PIPE(3)-CRANKCASE VENTILATION 1


7

1.4 CRANKSHAFT

REFERENCE ITEMS


1,2,7 311-0007 HARMONIC BALANCER KIT 1

5,13 311-0009 SEAL KIT 1

8,9 311-0008 CRANKSHAFT ASSY 1

13,14,15 311-0010 REAR OIL SEAL CASE ASSY 1


3 372-1005018 CRANKSHAFT TIMING GEAR 1

4 372-1005017 TOOTHED BELT BAFFLE 1

5 372-1005015 CRANKSHAFT FRONT OIL SEAL 1

6 372-1005033 NEEDLE BEARING 1

7 372-1005032 WOODRUFF KEY 1

16 P800B-1000123 FLYWHEEL ASSY 1

17 372-1005054 LOCK-FLY WHEEL BOLT 1

18 S11-1005117 CRANKSHAFT POSITION SENSOR 1


KITS

8

1.4 CRANKSHAFT


1 372-1005031 PULLEY BOLT 1

2 372-1005040 TORSION SHOCK ABSORBER ASSY 1

3 372-1005018 CRANKSHAFT TIMING GEAR 1

4 372-1005017 TOOTHED BELT BAFFLE 1

5 372-1005015 CRANKSHAFT FRONT OIL SEAL 1

6 372-1005033 NEEDLE BEARING 1

7 372-1005032 WOODRUFF KEY 1

8 372-1005010 CRANKSHAFT ASSY 1

9 372-1005016 STOPPER PLATE 2

11 372-1DF1005010 BEARING–CRANKSHAFT 4

12 372-1005036 PIN–DOWEL 1

13 372-1005030 REAR OIL SEAL 1

14 372-1005021 REAR OIL SEAL BRACKET 1


16 P800B-1000123 FLYWHEEL ASSY 1

17 372-1005054 LOCK-FLY WHEEL BOLT 6

18 S11-1005117 CRANKSHAFT POSITION SENSOR 1


9

1.5 EXHAUST MANIFOLD

REFERENCE ITEMS


1,2,3,4,5,6,8 311-0012 EXHAUST MANIFOLD KIT 1


1 372-1008033 EXHAUST MANIFOLD GASKET 1

7 S11-1205110JA OXYGEN SENSOR 1


1 372-1008033 EXHAUST MANIFOLD WASHER 1

2 372-100801BA EXHAUST MANIFOLD 1

3 Q1200825F3 STUD 4

4 Q33008 HEXAGON NUT 6

5 372-1008044 HEAT INSULATOR 1

6 Q1460612 HEXAGON HEAD BOLT 4

7 S11-1205110JA OXYGEN SENSOR 1

8 Q1200835F3 STUD 1



KITS

10

1.6 INTAKE SYSTEM

REFERENCE ITEMS


1,2,3,4,5,6,7,8,14 357-0001 INTAKE MANIFOLD KIT 1

9,10,11 357-0002 INJECTOR ASSY.KIT 1

1,2,3,20 357-0003 THROTTLE BODY KIT 1


2 372-1107011CA THROTTLE BODY 1

3 372-1107012 THROTTLE BODY GASKET 1

5 372-1008043 ACCELERATOR CABLE BRACKET 1

6 S11-1109411 INTAKE TEMPERATURE AND PRESSURE SENSOR 1

11 S11-1112010 INJECTOR 1

14 372-1008021 INTAKE MANIFOLD GASKET 1

KITS


11

1.6 INTAKE SYSTEM



2 372-1107011CA THROTTLE BODY 1

3 372-1107012 THROTTLE BODY GASKET 1


5 372-1008043 ACCELERATOR CABLE BRACKET 1

6 S11-1109411 INTAKE TEMPERATURE AND PRESSURE SENSOR 1


8 372-1008013 AIR INTAKE MANIFOLD 1


10 S11-1112010FA FUEL RAIL 1

11 S11-1112010BA FUEL INJECTOR 3

12 Q1200835F3 STUD 2

13 Q1200828F3 STUD 4

14 372-1008021 INTAKE MANIFOLD GASKET 1

15 Q1200840F3 STUD 1

16 372-1008041 INTAKE MANIFOLD FRONT BRACKET 1

17 372-1008042 INTAKE MANIFOLD REAR BRACKET 1



20 372-1107051 THROTTLE POSITION SENSOR 1


12

1.7 OIL PUMP

REFERENCE ITEMS


2,3,4 311-0016 DIP STICK TUBE ASSY. 1

5,6,7,8,15 311-0017 OIL PUMP ASSY 1

10,11,12,13,14 311-0018 OIL PUMP PICKUP ASSY. 1


1 372-1012010 OIL FILTER 1

5 372-1011021 OIL PUMP GASKET 1

10 372-1010017 OIL STRAINER GASKET 1


1 372-1012010 OIL FILTER 1

2 372-1009130 OIL DIP STICK 1

3 372-1009120 OIL DIP STICK PIPE 1

4 372-1011055 SEAL STRIP 1

5 372-1011021 OIL PUMP GASKET 1

6 372-1011030 OIL PUMP 1

7 Q1840825 BOLT 1

8 Q1840855 BOLT(M8*55) 2


10 372-1010017 OIL STRAINER GASKET 1

11 Q1200616 STUD 2

12 Q33006 HEXAGON NUT 2

13 372-1010010 OIL STRAINER 1



KITS



13

1.8 CYLINDER HEAD

REFERENCE ITEMS


3,4 311-0019 HEAD BOLT KIT 1

8,9,10 311-0020 VALVE GUIDE KIT 1

20,21,23 311-0021 FREEZE PLUG KIT 1


5 S11-3808013 WATER TEMP SENSOR 1

6 S11-1003069 CAMSHAFT POSITION SENSOR 1

11 372-1003040 CYLINDER HEAD GASKET. 1

15 372-1003066 CAMSHAFT OIL SEAL 1

16 372-1003010 CYLINDER HEAD 1

17 372-1003063 CAMSHAFT BEARING CAP POSITION COVER 1


19 372-1003001 CYLINDER HEAD COMPLETE 1

KITS


14

1.8 CYLINDER HEAD


1 372-1003074 SPARK PLUG SLEEVE 3


3 372-1003051 CYLINDER HEAD BOLT 8

4 372-1003052 CYLINDER HEAD BOLT WASHER 8


6 S11-1003069 CAMSHAFT POSITION SENSOR 1


8 372-1003023 VALVE GUIDE 12

9 372-1003022 EXHAUST VALVE SEAT INSERT 6

10 372-1003021 INTAKE VALVE SEAT INSERT 6

11 372-1003040 CYLINDER HEAD GASKET 1

12 372-1003202 FRONT TRUNNION 1


14 372-1003067 BLOCK COVER 1

15 372-1003066 CAMSHAFT OIL SEAL 1

16 372-1003010 CYLINDER HEAD 1

17 372-1003063 CAMSHAFT BEARING CAP POSITION COVER 8


19 372-1003001 CYLINDER HEAD ASSY 1

20 372-1003024 BOWL SHAPE PLUG 1

21 372-1003028 PLUG 1

22 372-1003038 STUD 1

23 372-1003076 WATER PROOF BUSH 1


15

1.9 VALVE COVER

REFERENCE ITEMS


1,2,3,4,5,6,7 311-0022 VALVE COVER SET 1


1 372-1003090 OIL FILLER CAP 1

2 Q2540616 VALVE COVER SCREW 1

3 372-1003075 ENGINE VALVE COVER 1

6 372-1003036 VALVE COVER GASKET 1

7 KN103320000 SPARK PLUG O RING SEAL 1


1 372-1003090 OIL FILLER CAP 1

2 Q2540616 VALVE COVER SCREWS 6

3 372-1003075 ENGINE VALVE COVER 1

4 372-1003030 ENGINE ROCKER COVER 1


6 372-1003036 VALVE COVER GASKET 1

7 KN103320000 SPARK PLUG O RING SEAL 3

KITS



16

1.10 OIL PAN

REFERENCE ITEMS


1,2,3,4 311-0023 OIL PAN KIT 1

3,4 311-0024 OIL PLUG 1


1 P800B-1009020 OIL PAN 1


3 372-1009017 OIL PLUG WASHER 1

4 372-1009014 DRAIN PLUG 1

KITS


17

1.11 VALVETRAIN

REFERENCE ITEMS


7,8,9,10,11,12,31 311-0025 INTAKE CAMSHAFT KIT 1

13,14,15,16,17,18,19 311-0026 EXHAUST CAMSHAFT KIT 1

20,21,22,23,24,25,

26,27,28,33 311-0027 EXHAUST VALVE KIT 1

20,21,22,23,24,25,

26,27,30,33 311-0028 INTAKE VALVE KIT 1

1,2 311-0029 TENSIONING PULLEY ASSY 1

4,35 311-0030 TIMING BELT SPROCKET COVER SET 1

3,5,6,36 311-0031 TIMING BOLT SET 1


29 372-1007081 TIMING BELT 1

KITS


18

1.11 VALVETRAIN


1 372-1007030 TENSIONING PULLEY 1



4 372-1007040 TIMING GEAR COVER 1



7 Q43140 SHIELD-SHAFT SPRING RING 1

8 372-1006032 SADDLE FLIP WASHER 1

9 372-1006031 DRIVE RING 1

10 372-1006041 INTAKE CAMSHAFT SUB GEAR 1

11 372-1006030 INTAKE CAMSHAFT MAIN GEAR 1

12 372-1006020 INTAKE CAMSHAFT ASSY 1

13 372-1006071 HEXAGON HEAD BOLT 2

14 372-1006066 TIMING BELT SPROCKET 1

15 372-1006064 LOCK-CLUTCH HUB NUT 1

16 Q2180620 INNER HEXAGON HEAD BOLT 4

17 372-1006063 COUPLING FLANGE 1

18 372-1006062 EXHAUST CAMSHAFT GEAR 1

19 372-1006060 EXHAUST CAMSHAFT ASSY 1

20 372-1007017 ADJUSTMENT WASHER 12

21 372-1007018 VALVE LIFTER 12

22 372-1007019 VALVE LOCK BLOCK 24

23 372-1007021 EDDY SLEEVE 12

24 372-1007014BA UPPER VALVE SPRING SEAT 12

25 372-1007013 VALVE SPRING 12

26 372-1007020 VALVE SEAL 12

27 372-1007016 LOWER VALVE SPRING SEAT 12

28 372-1007012 EXHAUST VALVE 6

29 372-1007081 TIMING BELT 1

30 372-1007011 INLET VALVE 1

31 372-1006042 GEAR PIN 1

32 372-1006067 STOPPER PIN 1

33 372-1007014 UPPER VALVE SPRING SEAT 1

34 Q673B155 CLAMP 1

35 472-1007042 LOWER TIMING GEAR COVER 1

36 480-1011062 HEXAGON HEAD BOLT 1


19

1.12 IGNITION

REFERENCE ITEMS


6,7,8,9 311-0032 SPARK PLUG WIRE SET 1


1 S11-3705110 COIL PACK 1

3 S11-3705001 COIL BRACKET 1

4 S11-3707100 SPARK PLUG 1


1 S11-3705110 IGNITION COIL 3

2 Q2320525 SCREW AND SPRING WASHER UNIT 6

3 S11-3705001 IGNITION COIL BRACKET 1

4 S11-3707100 SPARK PLUG ASSY 3


6 S11-3707040 HI.TENSION CORD NO.3 1



9 S11-3724183 CLIP DEMAND

KITS



20

1.13 PISTON, CONNECTING ROD, PISTON RINGS

REFERENCE ITEMS


1,2,3,5 311-0033 PISTON KIT STANDARD 1

2,3,5,6 311-0034 PISTON KIT +0.25mm OVERSIZE 1

2,3,5,7 311-0035 PISTON KIT +0.50mm OVERSIZE 1


1 372-1DE1004030 PISTON RINGS STANDARD 1

2 372-1004031 PISTON PIN 1

3 372-1004021AC PISTON 1

4 372-1004110 CONNECTING ROD ASSY 3

5 372-1DF1004110 BEARING-CONNECTING ROD 1

6 372-1DE1004030BA PISTON RINGS +0.25mm OVERSIZE 1

7 372-1DE1004030CA PISTON RINGS +0.50mm OVERSIZE 1


1 372-1DE1004030 PISTON RING ASSY 5

2 372-1004031 PISTON PIN 1

3 372-1004021AC PISTON 1

4 372-1004110 CONNECTING ROD ASSY 1

5 372-1DF1004110 CONNECTING ROD BEARING 2

6 372-1DE1004030BA PISTON RING ASSY +0.25mm OVERSIZE 5

7 372-1DE1004030CA PISTON RING ASSY +0.50mm OVERSIZE 5



KITS

21

1.14 ENGINE ELECTRICAL

REFERENCE ITEMS


6,8,9,10,11,12,13,14 311-0036 FLYWHEEL COVER BOLT KIT 1


1 P1000-3701000 ENGINE HARNESS 1

2 S11-BJ3605010TA ECU 1

4 P800B-1130100 PRESSURE CONTROL VALVE (PCV) 1

5 S11-3708110BA STARTER 1

7 S11-1200011CA SINGLE EXHAUST GASKET 1

15 S11-3802020 ELECTRIC ODOMETER SENSOR ASSY 1



2 S11-BJ3605010TA ECU 1

4 P800B-1130100 PRESSURE CONTROL VALVE (PCV) 1

5 S11-3708110BA STARTER 1

7 S11-1200011CA SINGLE EXHAUST GASKET 1

15 S11-3802020 ELECTRIC ODOMETER SENSOR ASSY 1

KITS



22

1.15 ENGINE ALTERNATOR


1 S11-3701110BA ALTERNATOR 1

2 S11-3701211BA ALTERNATOR BRACKET 1

3 S11-1001415BA REAR BRACKET 1

4 S11-3701315 V-RIBBED BELT 1


1 S11-3701110BA ALTERNATOR 1

2 S11-3701211BA ALTERNATOR BRACKET 1

3 S11-1001415BA REAR BRACKET 1

4 S11-3701315 V-RIBBED BELT 1



23

2. TRANSMISSION

2.1 CASE AND EXTERNAL PARTS

REFERENCE ITEMS

INCLUDED

KIT PART NUMBER DESCRIPTION QTY

15 P800-1701000 TRANSMISSION ASSY 1

2, 9, 11 425-0002 TRANSMISSION CASE KIT 1

7, 8, 10, 12, 13 425-0003 TRANSMISSION BOLT KIT 1


2 P800-1701002 CASE, LEFT 1

9 P800-1701001 CASE, RIGHT 1

11 P800-1701047 SIDE COVER, OUTPUT SHAFT 1

14 P800-1701018 OIL DIP STICK 1

REFERENCE ITEM PART NUMBER DESCRIPTION Qty.

1 C100-2401048 VACUUM OUTLET 1

2 P800-1701002 CASE, LEFT 1

6 GB13871-1992 SEAL 8X17X5 1

7 GB5787-86-8X35 BOLT M8X35 10

8 P800-1701027 LOCATING BOLT 1

9 P800-1701001 CASE, RIGHT 1

10 P800-1701024 LOCATING PIN 4

11 P800-1701047 SIDE COVER, OUTPUT SHAFT 1

12 GB5787-86-8X28 BOLT M8X28 6

13 P800-1701800 LOCATING BOLT ASSY 1

14 P800-1701018 OIL DIP STICK 1

15 P800-1701000 TRANSMISSION ASSY 1


KITS


24

2.2 COUNTERSHAFT

REFERENCE ITEMS

INCLUDED


1 425-0004 COUNTERSHAFT BEARING KIT 1

2 P800-1701200 COUNTERSHAFT ASSY 1


1 GB/T276-1994-22X26X13 NEEDLE BEARING 22X26X13 2

2 P800-1701200 COUNTERSHAFT ASSY 1


KITS

25

2.3 INPUT SHAFT

REFERENCE ITEMS

INCLUDED


1, 2, 3, 4, 5 425-0005 INPUT SHAFT KIT 1

1, 2, 3, 4 425-0006 REVERSE GEAR KIT 1

6, 7 425-0007 INPUT SHAFT BEARING AND SEAL KIT 1


2 P800-1701400 REVERSE GEAR 1

5 P800-1701100 INPUT SHAFT ASSY 1

6 GB/T296-1994-6204 BALL BEARING 6204 1

7 P800-1701030 SEAL 25X47X14 1


1 GB6183-86-16X1.5 NUT M16X1.5 1

2 P800-1701400 REVERSE GEAR 1

3 P800-1701042 COVER, REVERSE GEAR 1

4 GB5787-86-8X20 BOLT M8X20 3

5 P800-1701100 INPUT SHAFT ASSY 1

6 GB/T296-1994-6204 BALL BEARING 6204 2

7 P800-1701030 SEAL 25X47X14 1


KITS


26

2.4 SHIFTING FORK

REFERENCE ITEMS

INCLUDED


1, 2 425-0008 SHIFTING FORK KIT 1


1 P800-1701034 GEAR, SHIFTING FORK 1

2 P800-1701500 SHIFTING FORK ASSY 1


1 P800-1701034 GEAR, SHIFTING FORK 1

2 P800-1701500 SHIFTING FORK ASSY 1

KITS



27

2.5 SHIFTER CONTROL

REFERENCE ITEMS

INCLUDED


1, 2, 3, 4, 5, 6, 7 425-0009 SHIFTER CONTROL KIT 1

1, 6 425-0010 SHIFTER CONTROL BOLT AND NUT KIT 1


1 GB6187-86-10X1.25 LOCKNUT M10X1.25 1

2 P800-1701048 SWING ARM, SHIFT SHAFT 1

4 P800-1701039 COVER, SHIFT SHAFT 1

5 P800-1701600 SHIFT SHAFT 1

7 P800-8302200 SENSOR ASSY, SHFIT GEAR 1


1 GB6187-86-10X1.25 LOCKNUT M10X1.25 1

2 P800-1701048 SWING ARM, SHIFT SHAFT 1

3 JB/T7940.1-1995 GREASE INLET 1

4 P800-1701039 COVER, SHIFT SHAFT 1

5 P800-1701600 SHIFT SHAFT 1

6 GB5787-86-6X20 BOLT M6X20 5

7 P800-8302200 SENSOR ASSY, SHFIT GEAR 1

KITS



28

2.6 OPEN DIFFERENTIAL

REFERENCE ITEMS

INCLUDED


2,3,4,5,6,7,8,9,10,11,12 435-1001 SOLID DIFFERENTIAL ASSY. 1

1, 2 435-1002 OUTPUT SHAFT BEARING AND SEAL KIT 1

5, 9 435-1003 DRIVEN COUNTER GEAR BEARING KIT 1


1 GB13871-1992-25X47X8 SEAL 25X47X8 1

2 GB/T296-1994-6205 BEARING 6205 1

3 P800-1701700 INPUT SHAFT 1

4 P800-1701019 DRIVE GEAR 1

5 GB/T276-1994-6305 BALL BEARING 6305 1

7 P800-1701023 DRIVEN COUNTER GEAR 1

8 P800-1701029 DRIVE GEAR, SPEEDOMETER 1

9 GB/T296-1994-6205 BEARING 6205 1

11 P800-1701021 RETAINER RING 23, SHAFT 1

12 P800-1701022 RETAINER PLATE, BEARING 1


1 GB13871-1992-25X74X8 SEAL 25X47X8 2

2 GB/T296-1994-6205 BEARING 6205 2

3 P800-1701700 INPUT SHAFT 1

4 P800-1701019 DRIVE GEAR 1

5 GB/T276-1994-6305 BALL BEARING 6305 1

6 GB/T 70.2-2000-6X16 BOLT M6X16 4

7 P800-1701023 DRIVEN COUNTER GEAR 1

8 P800-1701029 DRIVE GEAR, SPEEDOMETER 1

9 GB/T296-1994-6205 BEARING 6205 1

10 GB/T894.1-86 RETAINER RING 16, SHAFT 1

11 P800-1701021 RETAINER RING 23, SHAFT 1

12 P800-1701022 RETAINER PLATE, BEARING 1


KITS


29

3. CVT

3.1 CVT

REFERENCE ITEMS

INCLUDED


5 450-0001 CLUTCH ASSY 1

14 450-0002 SPEED CHANGER ASSY 1

15, 16 450-0003 CVT FLANGE ADAPTER KIT 1


4 P800B-1000301 INNER CVT COVER 1

8 P1000-1001700 CVT BELT 1

10 P1000-1000302 OUTER CVT COVER 1


1 P800B-1000303 CONNECTING PLATE 1

2 P800B-1000302 SMALL CONNECTING PLATE 1

3 GB/T 70.2-2008-8X16 BOLT M8X16 5

4 P800B-1000301 INNER CVT COVER 1

5 P1000-1502200 CLUTCH ASSY 1

6 GB/T5787-1986-6X12 BOLT M6X12 19

7 GB/T819.1-2000-5X12 SCREW M5X12 8

8 P1000-1001700 CVT BELT 1

9 P1000-1000303 SEAL 1

10 P1000-1000302 OUTER CVT COVER 1

11 GB/T5787-1986-6X30 BOLT M6X30 16

12 GB/T5787-1986-6X12 WATER DRAIN BOLT M6X12 1

13 GB/T95-2002-AL6 ALUMINUM WASHER 6 1

14 P800-1502100 SPEED CHANGER ASSY 1

15 GB/T70.1-2000-10X20 BOLT M10X1.25X20 6

16 P800B-1000122 FLANGE 1

KITS



30

4. VEHICLE

4.1 FRAME,ROLL CAGE

REFERENCE ITEMS


1-15 550-0001 FRONT BUMPER KIT 1

16, 31, 32, 33 550-0002 COMPLETE SKID PLATE KIT 1

16 550-0003 SKID PLATE BOLT KIT 1


2 P800-2801105B LOW PROTECTION PANEL, FRONT BUMPER 1

15 P800-2801100 FRONT BUMPER 1

31 P1000-8301031 FRONT SKID PLATE 1

32 P800B-8301032 MIDDLE SKID PLATE 1

33 P1000-8301033 REAR SKID PLATE 1

38 P1000-2811210 TRAILER BALL RECEIVER 1

39 P800-8301301 TRAILER BALL 1

60 P1000-6907800 REAR WINDSHIELD ASSY 1

61 800-1200 SL800 FULL WINDSHIELD 1

61 800-1250 SL800 HALF WINDSHIELD 1

62 P800-6907700 FRONT WINDSHIELD PROTECTION PLATE 1

KITS


31

4.1 FRAME,ROLL CAGE


1 GB/T973-1976-5X16 SCREW M5X16 8

2 P800-2801105B LOW PROTECTION PANEL, FRONT BUMPER 1

3 GB/T5787-1986-6X16 BOLT M6X16 4

4 GB/T973-1976-5X16 SCREW M6X16 6

5 P800-2801106 UPPER NET PANEL, FRONT BUMPER 1

6 GB/T95-2002-10 WASHER 10 12

7 GB/T93-1987-10 LOCK WASHER 10 12

8 GB/T6177.1-2000-10X1.25 NUT M10X1.25 8

9 P800-2801111 NAME PLATE, FRONT BUMPER 1

10 P800-2801101 PLASTIC PLUG 2

11 GB/T818-2000-4X12 SCREW M4X12 4

12 P800-2801113 PLASTIC LOCK, HOOD 2

13 GB/T6187.1-2000-4 LOCK NUT M4 4

14 GB/T5787-1986-10X25 BOLT M10X1.25X25 6

15 P800-2801100 FRONT BUMPER 1

16 GB/T5787-1986-8X20 BOLT M8X20 51

17 GB/T93-1987-8 LOCK WASHER 8 24

18 GB/T95-2002-8 WASHER 8 24

19 P1000-6907300 RIGHT SEAT MOUNT 1

20 P1000-6907100 CROSS BAR, SEAT MOUNT 1

21 P800-2104101 SPACER 8

22 P1000-6907111 SPACER 4

23 P1000-6907200 LEFT SEAT MOUNT 1

24 GB/T5787-1986-8X60 BOLT M8X60 4

25 GB/T6177.1-2000-8 NUT M8 13

26 GB/T5787-1986-6X16 BOLT M6X16 28

27 C500-7001210 PASSENGER SAFETY HANDLEBAR 1

28 P1000-5101100 LEFT FEET SUPPORT 1

29 GB/T93-1987-6 LOCK WASHER 6 4

30 GB/T95-2002-6 WASHER 6 4

31 P1000-8301031 FRONT SKID PLATE 1

32 P800B-8301032 MIDDLE SKID PLATE 1

33 P1000-8301033 REAR SKID PLATE 1

34 GB/T 882-1986-16X70X75 SHAFT PIN 16X70X75 1

35 GB/T95-2002-16 WASHER 16 2

36 GB/T6170-2000-22 NUT M22 1

37 GB/T93-1987-22 LOCK WASHER 22 1

38 P1000-2811210 TRAILER BALL RECEIVER 1

39 P800-8301301 TRAILER BALL 1

40 GB/T91-2000-16 SPRING PIN 16 1

41 P800B-2801000 FRAME 1

42 P1000-5101200 PASSENGER FEET SUPPORT 1

43 GB/T15856.4-2002-5.5X19 SCREW ST5.5X19 52

44 P1000-6807810 U-TYPE PROTECTION PLATE 1

45 P1000-6807801 REAR MIDDLE PROTECTION PLATE, ROLLBAR 1

46 GB/T5787-1986-5X12 BOLT M5X12 10


32

4.1 FRAME,ROLL CAGE


47 P1000-6907513 REAR RIGHT PROTECTION PLATE, ROLLBAR 1

48 GB/T6177.1-2000-5 NUT M5 10

49 P1000-6907500 REAR RIGHT ROLLBAR 1

50 P800-6907300 FRONT RIGHT ROLLBAR 1

51 P800-6907206 CONNECTING TUBE 1

52 GB/T6187.1-2000-8 LOCK NUT M8 8

53 P800-6907200 FRONT LEFT ROLLBAR 1

54 GB/T5787-1986-10X60 BOLT M10X1.23X60 4

55 P1000-6801100 BRACKET, DASH BOARD 1

56 GB/T5787-1986-10X80 BOLT M10X1.25X80 4

57 P1000-6907400 FRONT LEFT ROLLBAR 1

58 P1000-8301013 UPPER PROTECTION PLATE, ENGIE 1

59 P1000-6907413 REAR LEFT PROTECTION PLATE, ROLL BAR 1

60 P1000-6907800 REAR WINDSHIELD ASSY 1

61 800-1200 SL800 FULL WINDSHIELD 1

62 P800-6907700 FRONT WINDSHIELD PROTECTION PLATE 1

63 GB/T5787-1986-6X20 BOLT M6X20 10

64 GB/T6177.1-2000-6 NUT M6 10


33

4.2 REAR DUMP BED

REFERENCE ITEMS


2, 3, 4 550-0004 REAR DUMP BED AIR SHOCK KIT 1

4, 7, 8, 9, 10, 11 550-0005 REAR DUMP BED RELEASE LEVER KIT 1


1 P1000-2810000 REAR DUMP BED 1

3 P800-6004100 AIR SHOCK 1

8 P1000-2810109 LATCH SPRING 1

9 P1000-2810120 DUMP BED LEVER 1


1 P1000-2810000 REAR DUMP BED 1

2 GB/T5787-1986-8X20 BOLT M8X20 4

3 P800-6004100 AIR SHOCK 2

4 GB/T6187.1-2000-8 NUT M8 8

5 GB/T5787-1986-6X12 BOLT M6X12 2

6 P800-8302110 SHAFT PIN 2

7 P800-2810108 MOUNT, DUMP BED LATCHES 8

8 P1000-2810109 SPRING 2

9 P1000-2810120 DUMP BED LEVER 1

10 GB/T5787-1986-8 NUT M8 4

11 P800-2810126 RUBBER COVER 2

KITS



34

4.3 ENGINE MOUNT

REFERENCE ITEMS


1,2,10,11,12,13,14,15,1

6,17550-0006 FRONT ENGINE MOUNT KIT 1

1,2,3,4,5,6,7,8 550-0007 REAR ENGINE MOUNT KIT 1


2 P1000-8301009 MOTOR MOUNT, RUBBER 1

6 P1000-1000103 REAR MOUNT, ENGINE 1

8 P800B-8301003 REAR MOUNT ADAPTER PLATE 1

13 P800B-8301020 FRONT MOUNT ADAPTER PLATE 1

15 P800B-1000104 FRONT MOUNT, ENGINE 1


1 GB/T6187.1-2000-10 LOCK NUT M10X1.25 8

2 P1000-8301009 MOTOR MOUNT, RUBBER 4

3 GB/T5787-1986-8X30 BOLT M8X30 4


5 GB/T95-2002-8 WASHER 8 4

6 P1000-1000103 REAR MOUNT, ENGINE 1

7 GB/T70.1-2000-10X25 BOLT M10X25 4

8 P800B-8301003 REAR MOUNT ADAPTER PLATE 1

9 SQR372-1000000 COMPLETE ENGINE 1

10 GB/T6187.1-2000-12X1.5 LOCK NUT M12X1.5 2

11 GB/T93-1987-12 LOCK WASHER 12 2

12 GB/T95-2002-12 WASHER 12 2

13 P800B-8301020 FRONT MOUNT ADAPTER PLATE 1

14 GB/T70.1-2000-10X30 BOLT M10X30 4

15 P800B-1000104 FRONT MOUNT, ENGINE 1

16 GB/T900-1988-12X1.5X87 STUD M12X1.5X87 2

17 GB/T5787-1986-8X50 BOLT M8X50 4

KITS



35

4.4 EXHAUST SYSTEM

REFERENCE ITEMS


9, 11 550-0008 EXHAUST TAILPIPE & CATALYTIC CONVERTERS 1

2, 3, 4, 5, 6 550-0009 MUFFLER MOUNTS, RUBBER 1

7, 19 550-0010 MUFFLER GASKET & SPRING KIT 1

15, 16, 17, 18 550-0011 CATALYTIC CONVERTER HEAT SHIELD KIT 1


1 P800B-1200100 MUFFLER 1

3 P1000-8301008 MUFFLER MOUNT. RUBBER 1

7 C250C-1203104 MUFFLER DONUT GASKET 1

11 P800B-1200202 MANIFOLD EXHAUST GASKET 1

15 P800B-1200201 CATALYTIC CONVERTERS HEAT SHIELD 1

19 DYC250-1200022 MUFFLER SPRING 1

KITS


36

4.4 EXHAUST SYSTEM


1 P800B-1200100 MUFFLER 1

2 GB/T6187.1-2000-10 LOCK NUT M10X1.25 4

3 P1000-8301008 MUFFLER MOUNT. RUBBER 2

4 P1000-8301005 SPACER 2

5 GB/T97.1-2002-10 WASHER 10 4

6 GB/T5787-1986-10X45 BOLT M10X45 4

7 C250C-1203104 MUFFLER DONUT GASKET 1

8 P800B-1200210 BIG CATALYTIC CONVERTER 1

9 P800B-1200200 EXHAUST TAILPIPE & CATALYTIC CONVERTERS 1

10 P800B-1200220 SMALL CATALYTIC CONVERTER 1

11 P800B-1200202 MANIFOLD EXHAUST GASKET 1

12 GB/T95-2002-10 WASHER 10 2

13 GB/T93-1987-10 LOCK WASHER 10 2

14 GB/T5780-2000-10X30 BOLT M10X30 2

15 P800B-1200201 CATALYTIC CONVERTERS HEAT SHIELD 1

16 GB/T95-2002-8 WASHER 8 2


18 GB/T5787-1986-8X16 BOLT M8X16 2

19 DYC250-1200022 MUFFLER SPRING 2


37

4.5 STEERING ASSEMBLY

REFERENCE ITEMS

INCLUDED


1, 2, 3, 4 550-0012 STEERING WHEEL ASSY 1

11 550-0013 UNIVERSAL STEERING ROD ASSY 1

18,19,32,33,34,35,36,37 550-0014 STEERING BOX ASSY 1

40 550-0015 STEERING BOX COMPLETE WITH TIE ROD ASSY 1


2 P800B-3400001 COVER, STEERING WHEEL 1

3 P800B-3402100 STEERING WHEEL 1

5 P800B-3404103 STEERING WHEEL SHAFT 1

6 P800-8300115 PROTECTION BOX, INTERGRATED SWITCH ASSY 1

22 C500-3303120L TIE ROD END 1

25 P800-3400108 STEERING BOOT 1

29 P800-3400120 INNER TIE ROD END 1

KITS


38

4.5 STEERING ASSEMBLY


1 GB/T70.1-2000-6X20 BOLT M6X20 6

2 P800B-3400001 COVER, STEERING WHEEL 1

3 P800B-3402100 STEERING WHEEL 1

4 GB/T6187.1-2000-6 NUT M6 6

5 P800B-3404103 STEERING WHEEL SHAFT 1


7 P800-6801135 SPACER 2

8 GB/T95 D8 WASHER 8 7

9 GB/T93 D8 LOCK WASHER 8 7

10 GB/T5789-8x30 BOLT M8X30 1

11 P800-3404100 STEERING UNIVERSAL ROD 1

12 GB/T5789-8x35 BOLT M8X35 1

13 GB/T6177-8 NUT M8 1

14 GB/T13871 FB1535 SEAL FB1535 1

15 GB/T893.1 D35 HOLE RETAINER RING 35 1

16 FXJ03-014 SHIM 1

17 GB/T376-6202 BALL BEARING 6202 1

18 P800-3400111 HELICAL GEAR 1

19 GB/T290 HKH1012 NEDDLE BEARING HKH1012 1

20 GB/T91-2000-1.8X30 COTTER PIN 1.8X30 2

21 GB/T6181-1986-12X1.25 CASTLE NUT M12X1.25 2

22 C500-3303120L TIE ROD END 2

23 GB/T6171-12X1.25L LEFT-HAND THREADED NUT M12X1.25 2

24 P800-3400109 NYLON CABLE TIES 2

25 P800-3400108 STEERING BOOT 1

26 P800-3400106 NYLON CABLE TIES 2

27 P800-3400102 STEERING ROD, RIGHT 1

28 GB/T6171-12X1.25 NUT M12X1.25 1

29 P800-3400120 INNER TIE ROD END 2

30 P800-3400107 GUIDE SPACER 1

31 P800-3400130 FIXING MOUNT 1

32 P800-3400115 BODY OF STEERING BOX 1

33 P800-3400113 SPRING 1

34 P800-3400114 PLUG 1

35 P800-3400112 SUPPORT SPACER 1

36 P800-3400105 FIXED SPACER 1

37 P800-3400104 GEAR RACK 1

38 P800-3400101 STEERING ROD, LEFT 1

39 P800-3400103 RUBBER BOOT, LEFT 1

40 P800-3400100 STEERING BOX 1

41 GB/T5789-8X90 BOLT M8X90 3

42 GB/T5789-8X20 BOLT M8X20 2


39

4.6 GEAR SHIFT MECHANISM

REFERENCE ITEMS


1-15 550-0016 GEAR SHIFTER ASSY 1

16-31 550-0017 SHIFTER LINKAGE ASSY 1


2 P660-1703005 COVER 1

4 P660-1703007 SHIFTER COVER 1

KITS


40

4.6 GEAR SHIFT MECHANISM


1 GB/T 70.1-2000-6X50 BOLT M6X50 1

2 P660-1703005 COVER 1

3 GB/T 823-1988-6X12 SCREW M6X12 1

4 P660-1703007 SHIFTER COVER 1

5 P660-1703330 GEAR SHIFTER LEVER 1

6 P660-1703302 RETURN SPRING 1

7 P660-1703300 GEAR SHIFTER LEVER ASSY 1

8 GB/T 6170-2000-6 NUT M6 2

9 GB93-87 D6 LOCK WASHER 6 3

10 GB848-85 D6X11X1.6 WASHER 6X11X1.6 1

11 P660-1703301 SHAFT PIN 1

12 P660-1703100 GEAR SHIFTER RATCHET 1

13 GB97.1-85 D6X15X1.2 WASHER 6X15X1.2 2

14 P1000-1703200 GEAR SHIFTER CASE 1

15 GB5787-86-10X45 BOLT M10X45 3

16 P1000-1703001 LINKAGE LEVER 1

17 GB5787-86-6X12 BOLT M6X12 1

18 GB97.1-85 D10.5x25 WASHER 10.5X25 4

19 LYC150-1900303 SEAL 4

20 C150C-1900301 SPACER 4

21 GB/T304.1-1988-10X1.25C JOINT BEARING SAJK10x1.25C 1

22 GB/T6171-1986-10 NUT M10X1.25 1

23 P800B-1900300 LINKAGE ROD ASSY 1

24 C100-3303107 NUT M10X1.25 L 1

25 GB/T5787-1986-10X50 BOLT M10X1.25X50 1

26 GB/T5787-10X45 BOLT M10X1.25X45 1

27 GB/T304.1-1988-10X1.25LC JOINT BEARING SAJK10x1.25LC 1

28 GB/T95-2002-10 WASHER 10 2

29 P800B-1900301 LINKAGE ROD 1

30 GB/T93-1987-10 LOCK WASHER 10 2

31 GB/T6187.1-2000-10 LOCK NUT M10X1.25 2


41

4.7 PARKING BRAKE

REFERENCE ITEMS

INCLUDED


20 P1000-3508100 PARKING BRAKE LEVER ASSY 1

14, 15, 16, 17, 18, 19 550-0018 PARKING BRAKE RELEASE HANDLE KIT 1


21 P1000-3504710 MAIN PARKING CABLE 1

22 P1000-3504720 TRANSFER CONNECTOR FOR PARKING CABLE 1

23 P1000-3504730 PARKING BRAKE CABLE. LEFT SIDE (LONG) 1

24 P1000-3504740 PARKING BRAKE CABLE, RIGHT SIDE (SHORT) 1

KITS


42

4.7 PARKING BRAKE


1 GB/T 16674.2-2004-10X45 BOLT M10x1.25x45 2

2 GB93-87 D10 LOCK WASHER 10 1

3 GB97.1-2002 D10 WASHER 10 2

4 P1000-3508200 PARKING BRAKE MOUNT 1

5 GB6177-86-10 NUT M10x1.25 1

6 XMX500-3508002 WASHER 10MM 1

7 XMX500-3508300 RATCHET SWING ARM 1

8 GB97.1-2002 D6 WASHER 6 2

9 QC/T623-1999 2X30 PIN 2X30 2

10 XMX500-3508001 PUSH ROD 1

11 GB/T818-2000-5X14 SCREW M5x14 2

12 P1000-3508001 COVER 1

13 P1000-3508110 ACTUATING ROD ASSY 1

14 C150-1504107 PARKING BRAKE LEVER 1

15 C150-1504102 NUT 1

16 C150-1504105 SPRING 1

17 C150-1504104 SPACER 1

18 C100-3303111 CLIP 1

19 C150-1504101 RUBBER COVER 1

20 P1000-3508100 PARKING BRAKE LEVER ASSY 1

21 P1000-3504710 MAIN PARKING CABLE 1

22 P1000-3504720 TRANSFER CONNECTOR FOR PARKING CABLE 1

23 P1000-3504730 PARKING BRAKE CABLE. LEFT SIDE (LONG) 1

24 P1000-3504740 PARKING BRAKE CABLE, RIGHT SIDE (SHORT) 1

25 GB/T29.2-1988-5X16 BOLT M5x16 2


43

4.8 FUEL, AIR INTAKE SYSTEM

REFERENCE ITEMS

INCLUDED


1,2,3,4,5,6,7,8,9,10,11 550-0019 SIDE STORAGE DOOR ASSY 1

20 192MR-1501000 AIR BOX AND FILTER ASSY 1

10,21,22,23,24,25,26,27

, 28,29,30,31,32 550-0020 RIGHT SIDE STORAGE BOX ASSY 1

10,22,23,24,25,26,27,28

, 29,30,31,32,39 550-0021 LEFT SIDE STORAGE BOX ASSY 1

41,42,51,52,53,54,55 550-0022 FUEL TANK ASSY 1


1 P1000-8607112 SIDE STORAGE DOOR 1

13 P800B-8301035 AIR INTAKE ELBOW PIPE 1 1

14 P800B-1103200 AIR INTAKE PIPE 2 1

16 192MR-1000032 AIR INTAKE ELBOW PIPE 2 1

19 192MR-1501100 AIR FILTER 1

33 P800B-1142000 CARBON CANISTER 1

41 P800-1101003 CUSHION, FUEL TANK 1

42 P800B-1101020 FUEL TANK STRAP 1

47 P800B-1011100 FUEL PUMP 1

48 P800B-1128010 QUICK FUEL HOSE CONNECTOR 1

50 P800B-1303001 FUEL HOSE 1 1

51 P800-1101005 FUEL LEVEL SENSOR 1

52 C50-1101030 FUEL TANK CAP 1

55 P1000-1101000 FUEL TANK 1

58 P800B-1125100 FUEL VAPOR SEPARATOR VALVE 1

KITS


44



59 P800B-1117000 FUEL FILTER 1

61 P800B-1303003 FUEL HOSE 2 1

63 P800B-1130100 PRESSURE CONTROL VALVE 1

65 P800B-8507111 BRACKET, ECU 1


1 P1000-8607112 SIDE STORAGE DOOR 2

2 GB/T973-1976-6X20 SCREW M6X20 9

3 P1000-8507154 PIN 4

4 P1000-8507150 HINGE ASSY 2

5 GB/T5787-1986-8X20 BOLT M8X20 9


7 GB/T95-2002-8 WASHER 8 12

8 GB/T5787-1986-6X20 BOLT M6X20 4


10 GB/T95-2002-6 WASHER 6 10

11 P1000-8607211 RIGHT LOCK PLATE 1

12 192MR-1501005 CLAMP Ⅰ(38-57) 2

13 P800B-8301035 AIR INTAKE ELBOW PIPE 1 1


15 192MR-1501006 CLAMP Ⅱ(50-70) 4

16 192MR-1000032 AIR INTAKE ELBOW PIPE 2 2


18 192MR-1501200 CLAMP 1

19 192MR-1501100 AIR FILTER 1

20 192MR-1501000 AIR BOX AND FILTER ASSY 1

21 P1000-8507220 RIGHT STORAGE BOX 1

22 GB/T5787-1986-10X65 BOLT M10X1.25X65 8

23 GB/T93-1987-10 LOCK WASHER 10 8

24 GB/T95-2002-10 WASHER 10 8

25 QC/T623-1999-6 PIN 6 2

26 P1000-8507111 SPRING 2

27 P1000-8507130 STORAGE BOX RELEASE LEVER 2

28 GB/T70.1-2008-5X25 SCREW M5X25 2

29 P1000-8507230 STORAGE LOCKING HANDLE, RIGHT 1

30 JB/T 7271.3-1994-8 SPACER 2

31 GB/T6187.1-2000-5 LOCK NUT M5 2

32 P1000-8507140 LOCK ARM 2

33 P800B-1142000 CARBON CANISTER 1

34 P800B-8507200 BRACKET, CARBON CANISTER 1

35 GB/T5787-1986-8X16 BOLT M8X16 2

36 P1000-8607111 LEFT LOCK PLATE 1

37 GB/T5787-1986-6X16 BOLT M6X16 4

38 GB/T6177.1-2000-6 NUT M6 2



45



39 P1000-8507120 LEFT STORAGE BOX 1

40 P1000-8507160 STORAGE LOCKING HANDLE, LEFT 1

41 P800-1101003 CUSHION, FUEL TANK 4

42 P800B-1101020 FUEL TANK STRAP 2

43 GB/T6177.1-2000-8 NUT M8 2

44 P1000-8507107 SPACER NUT M8 4

45 GB/T5787-1986-8X25 BOLT M8X25 2

46 GB/T5787-1986-5X16 BOLT M5X16 6

47 P800B-1011100 FUEL PUMP 1

48 P800B-1128010 QUICK FUEL HOSE CONNECTOR 1

49 JB/T8870-1999-15 CLAMP 15 8

50 P800B-1303001 FUEL HOSE 1 1

51 P800-1101005 FUEL LEVEL SENSOR 1

52 C50-1101030 FUEL TANK CAP 1

53 P1000-1101020 FUEL INLET NECK 1

54 GB/T 3452.1-2005-45X2.65 O SEAL 1

55 P1000-1101000 FUEL TANK 1

56 P800B-1303002 VACUUM HOSE 1 1

57 P1000-8507112 MOUNT 2

58 P800B-1125100 FUEL VAPOR SEPARATOR VALVE 1

59 P800B-1117000 FUEL FILTER 1

60 P800B-1303004 VACUUM HOSE 2 1

61 P800B-1303003 FUEL HOSE 2 1

62 P800B-1303005 VACUUM HOSE 3 1

63 P800B-1130100 PRESSURE CONTROL VALVE 1

64 P800B-1303006 VACUUM HOSE 4 1

65 P800B-8507111 BRACKET, ECU 1


46

4.9 FRONT SUSPENSION

REFERENCE ITEMS

INCLUDED


4,5,6,7,9,10,11,12,13,14

,15, 16,17,28 550-0023 LEFT FRONT STRUT ASSY 1

4,5,6,7,8,9,10,11,12,13,

14, 15,16,17 550-0024 RIGHT FRONT STRUT ASSY 1

10, 11 550-0025 FRONT WHEEL BEARING KIT 1

25, 30 550-0026 FRONT A-ARM PROTECTION COVERS 1

12, 13, 14, 15, 16, 17 550-0027 FRONT LOWER BALL JOINT ASSY 1

18, 19, 20, 21, 22, 23 550-0028 FRONT A-ARM BUSHING KIT 1


4 JZ022-1000 FRONT SHOCK 1

8 P800-3100101L LOWER STRUT AND HUB HOUSING, LEFT 1

10 DAC356240 HUB BEARING 35X62X40 1

11 GB/T893.2-1986-62 HOLE RETAINER RING 62 1

12 P800-3100110 BALL JOINT 1

21 P1000-2911120 SEAL 1

22 P1000-2911101 SPACER 1

23 P1000-2900103 LONG SPACER 1

24 P1000-2900110L FRONT A-ARM, LEFT 1

25 P800-2900104 FRONT A-ARM PROTECTION COVER, LEFT 1

28 P800-3100201R LOWER STRUT AND HUB HOUSING, RIGHT 1

29 P1000-2900210L FRONT A-ARM, RIGHT 1

30 P800-2900201 FRONT A-ARM PROTECTION COVER, RIGHT 1


KITS

47

4.9 FRONT SUSPENSION


1 JB/T7940.1-1995-6 GREASE FITTING M6x1 4

2 GB/T894.1-1986-34 SHAFT RETAINER RING 34 2

3 JZ022-1103 NUT 2

4 JZ022-1000 FRONT SHOCK 2

5 GB/T95-2002-8 WASHER 8 4


7 GB/T6177.1-2000-8 NUT M8 4

8 P800-3100101L LOWER STRUT AND HUB HOUSING, LEFT 1

9 GB5787-86-8X55-B BOLT M8X55-B 4

10 DAC356240 HUB BEARING 35X62X40 2

11 GB/T893.2-1986-62 HOLE RETAINER RING 62 2

12 P800-3100110 BALL JOINT 2

13 P800-3100105 COVER 2

14 GB5787-86-6X20-B BOLT M6X20-B 4

15 GB97.1-85-16-A WASHER 16-A 2

16 GB91-86-4 PIN 4 2

17 GB9458-86-16 CASTLE NUT M16X1.5 2

18 GB/T5780-2000-12X1.5X45 BOLT M12X1.5X45 4

19 GB/T93-1987-12 LOCK WASHER 12 4

20 GB/T95-2002-12 WASHER 12 4

21 P1000-2911120 SEAL 4

22 P1000-2911101 SPACER 4

23 P1000-2900103 LONG SPACER 2

24 P1000-2900110L FRONT A-ARM, LEFT 1

25 P800-2900104 FRONT A-ARM PROTECTION COVER, LEFT 1

26 GB/T95-2002-5 WASHER 5 6

27 GB/T973-1976-5X16 SCREW M5X16 6

28 P800-3100201R LOWER STRUT AND HUB HOUSING, RIGHT 1

29 P1000-2900210L FRONT A-ARM, RIGHT 1

30 P800-2900201 FRONT A-ARM PROTECTION COVER, RIGHT 1


48

4.10 REAR SUSPENSION

REFERENCE ITEMS

INCLUDED


1, 2, 3, 4, 5 550-0029 REAR SUSPENSION BUSHING KIT 1

5, 9, 10, 12 550-0030 REAR SHOCK BOLT KIT 1

33 P1000-2912100 SWAY BAR ASSY 1


7 P1000-2911110 REAR UPPER A-ARM, LEFT 1

8 C500-8301008 PLUG 1

11 JZ1000-0000 REAR SHOCK 1

13 P1000-2911210 REAR LOWER A-ARM, LEFT 1

14 P1000-2901401 REAR A-ARM PROTECTION COVER, LEFT 1

17 P1000-2911310 REAR UPPER A-ARM, RIGHT 1

18 P1000-2911410 REAR LOWER A-ARM, RIGHT 1

19 P1000-2901206 REAR A-ARM PROTECTION COVER, RIGHT 1

22 C500-2912102 SWAY BAR RUBBER SPACER 1

26 P1000-2912101 SWAY BAR 1

28 GB/T304.1-1988-IS JOINT BEARING 1

29 GB/T304.1-1988-OS SWAY BAR ROD END 1

KITS


49

4.10 REAR SUSPENSION


1 GB/T5189-1986-12X85 BOLT M12X1.25X85 8

2 P1000-2911120 SEAL 16

3 P1000-2911102 SPACER 8

4 P1000-2911101 SPACER 16

5 GB/T6187.2-2000-12 NUT M12X1.25 8

6 JB/T7940.1-1995-6 GREASE FITTING M6x1 8

7 P1000-2911110 REAR UPPER A-ARM, LEFT 1

8 C500-8301008 PLUG 4

9 JZ1000-0613 SPACER 4

10 JZ1000-0612 NYLON SPACER 4

11 JZ1000-0000 REAR SHOCK 2

12 GB/T5189-1986-12X60 BOLT M12X1.25X60 4

13 P1000-2911210 REAR LOWER A-ARM, LEFT 1

14 P1000-2901401 REAR A-ARM PROTECTION COVER, LEFT 1

15 GB/T95-2002-5 WASHER 5 3

16 GB/T973-1976-5X16 SCREW M5X16 3

17 P1000-2911310 REAR UPPER A-ARM, RIGHT 1

18 P1000-2911410 REAR LOWER A-ARM, RIGHT 1

19 P1000-2901206 REAR A-ARM PROTECTION COVER, RIGHT 1

20 GB/T6187.1-2000-8 NUT M8 4

21 C500-2912101 CLAMP 2

22 C500-2912102 RUBBER SPACER 2

23 GB/T95-2002-8 WASHER 8 4


25 GB/T5789-1986-8X40 BOLT M8X40 4

26 P1000-2912101 SWAY BAR 1

27 GB/T6187.2-2000-10 NUT M10X1.25 2

28 GB/T304.1-1988-IS JOINT BEARING 2

29 GB/T304.1-1988-OS SWAY BAR ROD END 2

30 GB/T97.1-2002-10 WASHER 10 4

31 GB/T93-1987-10 LOCK WASHER 10 4

32 GB/T5789-1986-10X45 BOLT M10X1.25X45 4

33 P1000-2912100 SWAY BAR ASSY 1


50

4.11 COOLING SYSTEM

REFERENCE ITEMS

INCLUDED


14 P660-1301000 RADIATOR ASSY 1


5 JB/T8870-1999-31 CLAMP 31 1

6 P800-1303104 COOLANT OUTLET HOSE FROM ENGINE 1

7 P800B-8300140 COOLANT INLET HOSE TO THE RADIATOR 1

8 P800-1303106 HOSE 2 TO RESERVE COOLANT TANK 1

9 JB/T8870-1999-21 CLAMP 21 1

10 P800-1311000 RESERVE COOLANT TANK 1

11 JB/T8870-1999-14 CLAMP 14 1


13 P1000-1303104 INLET HOSE TO THE RADIATOR 1

15 P1000-1303103 OUTLET HOSE 1 FROM THE RADIATOR 1

16 P800B-8300120 OUTLET HOSE 2 1

19 P800-1303103 OUTLET HOSE 1 TO ENGINE 1

21 P660-1301100 RADIATOR 1

22 P660-1308000 FAN, RADIATOR 1

KITS


51

4.11 COOLING SYSTEM



2 P800B-1000130 SEAT-THERMOSTAT 1

3 JB/T8870-1999-15 CLAMP 15 2

5 JB/T8870-1999-31 CLAMP 31 8

6 P800-1303104 COOLANT OUTLET HOSE FROM ENGINE 1

7 P800B-8300140 COOLANT INLET HOSE TO THE RADIATOR 1


9 JB/T8870-1999-21 CLAMP 21 2

10 P800-1311000 RESERVE COOLANT TANK 1

11 JB/T8870-1999-14 CLAMP 14 2


13 P1000-1303104 INLET HOSE TO THE RADIATOR 1

14 P660-1301000 RADIATOR ASSY 1

15 P1000-1303103 OUTLET HOSE 1 FROM THE RADIATOR 1

16 P800B-8300120 OUTLET HOSE 2 1

17 GB/T5787-1986-8X16 BOLT M8X16 1

18 GB/T95-2002-AL8 ALUMINUM WASHER 8 1

19 P800-1303103 OUTLET HOSE 1 TO ENGINE 1

21 P660-1301100 RADIATOR 1

22 P660-1308000 FAN, RADIATOR 1

23 GB/T95-2002-6 WASHER 4

24 GB/T93-1987-6 LOCK WASHER 4

25 GB/T5780-2000-6X20 BOLT M6X20 4


52

4.12 BRAKE SYSTEM

REFERENCE ITEMS


2, 3, 4, 5 550-0032 BRAKE CYLINDER MOUNT KIT 1

9, 10, 11, 12, 13, 14, 15, 16 550-0032 BRAKE PEDAL ASSY KIT 1

2, 7, 30, 31, 32, 33 550-0033 THROTTLE PEDAL ASSY KIT 1


1 P1000-3510000 BRAKE CYLINDER BOOSTER 1

6 P1000-3500200 BRAKE PUSH ROD 1

14 P1000-3504110 BRAKE PEDAL 1

17 P1000-3505300 REAR LEFT CALIPER 1

18 P1000-3505310 REAR LEFT HOSE 1

19 P1000-3505410 REAR RIGHT HOSE 1

20 P1000-3505400 REAR RIGHT CALIPER 1

21 P1000-3505200 FRONT RIGHT CALIPER 1

22 P1000-3505210 FRONT RIGHT HOSE 1

23 P1000-3505110 FRONT LEFT HOSE 1

24 P1000-3505100 FRONT LEFT CALIPER 1

25 C500-3636200 BRAKE SWITCH 1

26 P1000-3565001 VACUUM HOSE 1

27 JB/T8870-1999-15 CLAMP 15 1

29 P1000-3504600 THROTTLE CABLE 1

KITS


53

4.12 BRAKE SYSTEM


1 P1000-3510000 BRAKE CYLINDER BOOSTER 1

2 GB/T95-2002-8 WASHER 8 12

3 P1000-3500100 MOUNT, BRAKE CYLINDER 1


5 GB/T6177.1-2000-8 NUT M8 4

6 P1000-3500200 BRAKE PUSH ROD 1

7 QC/T623-1999-8 SPRING PIN 8 1

8 P800-2104121 SHAFT PIN 1 1

9 GB/T889.1-2000-10 NUT M10 1

10 GB/T93-1987-10 WASHER 10 1

11 P800-3504102 TORSIONAL SPRING 1

12 GB/T97.1-2002-10 WASHER 10MM 1

13 P800-2104101 SPACER 2

14 P1000-3504110 BRAKE PEDAL 1

15 P800-3504101 SPACER 1

16 GB/T5782-2000-10X70 BOLT M10X1.25X70 1

17 P1000-3505300 REAR LEFT CALIPER 1

18 P1000-3505310 REAR LEFT HOSE 1

19 P1000-3505410 REAR RIGHT HOSE 1

20 P1000-3505400 REAR RIGHT CALIPER 1

21 P1000-3505200 FRONT RIGHT CALIPER 1

22 P1000-3505210 FRONT RIGHT HOSE 1

23 P1000-3505110 FRONT LEFT HOSE 1

24 P1000-3505100 FRONT LEFT CALIPER 1


26 P1000-3565001 VACUUM HOSE 1

27 JB/T8870-1999-15 CLAMP 15 2

28 P800B-8301002 MOUNT, THROTTLE CABLE 1

29 P1000-3504600 THROTTLE CABLE 1

30 P800-1100013 MOUNT, THROTTLE PEDAL 1

31 GB/T70.1-2000-8X25 BOLT M8X25 4

32 P1000-1100010 THROTTLE PEDAL 1

33 P800-1100011 SPRING 1


54

4.13 DRIVE LINE

REFERENCE ITEMS

INCLUDED


27, 28, 29, 30, 36 550-0034 REAR HUB HOUSING BOLT KIT 1

26 P1000-3104100 REAR HUB ASSY 1


1 C500-8302019 NUT M12 1

2 SL-25x8-12 FRONT TIRE 25X8-12 1

3 GB/T91-2000-3.2X40 COTTER PIN 3.2X40 1

4 MH18-01 CASTLE NUT 1

6 P800-3100103B FRONT HUB 1

7 0457SDN01-00 FRONT CV-AXLE, LEFT 1

9 DC19314 RETANIER RING 1

10 P660-2300500 FRONT DIFFERENTIAL ASSY 1

11 P660-2300640 ELECTRIC MOTOR CONTROLLER, DIFFERENTIAL 1

13 0457SDN02-00 FRONT CV-AXLE, RIGHT 1

14 GB/T 70.2-2000-8X20 BOLT M8X20 1

15 P800-2403007 BOLT, HUB M12X38 1

16 C500-3101101 FRONT RIM 12X8 1

17 P800-3100102 BRAKE ROTOR DISC 1

20 P800B-2203100 FRONT DRIVE SHAFT 1

21 SL-25x10-12 REAR TIRE 25X10-12 1

KITS


55

4.13 DRIVE LINE


22 C500B-3101201 REAR RIM 12X10 1

23 GB/T 893.1-1986-65 RETANIER RING D65 1

24 DAC356535 REAR HUB BEARING 35X65X35 1

26 P1000-3104100 REAR HUB ASSY 1

31 0457SDN03-00 REAR CV-AXLE, LEFT 1

33 P800B-2201100 REAR DRIVE SHAFT 1

34 0457SDN04-00 REAR CV-AXLE, RIGHT 1

35 P1000-3104101 REAR HUB HOUSING 1

REFERENCE ITEMS

INCLUDEDPART NUMBER DESCRIPTION QTY

1 C500-8302019 NUT M12 16

2 SL-25x8-12 FRONT TIRE 25X8-12 2

3 GB/T91-2000-3.2X40 COTTER PIN 3.2X40 4

4 MH18-01 CASTLE NUT 4

5 MD18-002 WASHER 4

6 P800-3100103B FRONT HUB 4

7 0457SDN01-00 FRONT CV-AXLE, LEFT 1

8 0457SDN01-01 SHAFT 1

9 DC19314 RETANIER RING 4

10 P660-2300500 FRONT DIFFERENTIAL ASSY 2

11 P660-2300640 ELECTRIC MOTOR CONTROLLER, DIFFERENTIAL 2

12 0457SDN02-01 SHAFT 1

13 0457SDN02-00 FRONT CV-AXLE, RIGHT 1

14 GB/T 70.2-2000-8X20 BOLT M8X20 16

15 P800-2403007 BOLT, HUB M12X38 16

16 C500-3101101 FRONT RIM 12X8 2

17 P800-3100102 BRAKE ROTOR DISC 4

18 GB/T 93-1987-8 LOCK WASHER 8

19 GB/T 70.1-2000-8X25 BOLT M8X25 8

20 P800B-2203100 FRONT DRIVE SHAFT 1

21 SL-25x10-12 REAR TIRE 25X10-12 2

22 C500B-3101201 REAR RIM 12X10 2

23 GB/T 893.1-1986-65 RETANIER RING D65 2

24 DAC356535 REAR HUB BEARING 35X65X35 2

25 JB/T 7940.1-1995-6 GREASE FITTING M6x1 4

26 P1000-3104100 REAR HUB ASSY 2

27 GB/T 16674.1-2004-10X100 BOLT M10X1.25X100 4

28 C500-3404110 SEAL 8

29 C500-3404104 SPACER 4

30 C500-3404103 SPACER 8

31 0457SDN03-00 REAR CV-AXLE, LEFT 1

32 0457SDN03-01 SHAFT 1

33 P800B-2201100 REAR DRIVE SHAFT 1

34 0457SDN04-00 REAR CV-AXLE, RIGHT 1

35 P1000-3104101 REAR HUB HOUSING 2

36 GB/T 6187.1-2000-10 LOCK NUT M10X1.25 4

37 0457SDN04-01 SHAFT 1



56

4.14 PLASTIC BODY AND INTERIOR PARTS

REFERENCE ITEMS



1 P800-8301002 HOOD 1

2 P800-8301200 HOOD HINGE 1

3 GB/T6187.1-2000-6 NUT M6 1

4 GB/T973-1976-6X25 BOLT M6X25 1

5 P800-8301006 DASH BOARD 1

6 P800-8301007 SIDE PANEL, LEFT 1

7 P800-8301009 SIDE PANEL, RIGHT 1

8-9 GB/T 15856.4-2002-5X25 SELF TAPPING SCREW M5X25 w/NYLON WASHER 1

10 P1000-8301001 ENGINE COVER 1

11 P800-8301005 GLOVE BOX DOOR 1

12 P800-8301038R REAR MUDFLAP, RIGHT 1

13 GB/T95-2002-6 WASHER 6 1

14 GB/T6187.1-2000-6 NUT M6 1

15 GB/T5787-1986-8X16 BOLT M8X16 1

16 GB/T818-2000-6X30 BOLT M6X30 1

17 GB/T95-2002-8 WASHER 8 1

18 GB/T6187.1-2000-8 NUT M8 1

19 P800-8301038L REAR MUDFLAP, LEFT 1

20 P800-8301013 FLOORBOARD PLASTIC 1

21 GB/T973-1976-6X16 BOLT M6X16 1

22 P800-8301001 FRONT COVER UNDER HOOD 1

23 GB/T6177.1-2000-6 NUT M6 1

KITS


57

4.14 PLASTIC BODY AND INTERIOR PARTS


24 GB/T95-2002-6 WASHER 6 1

25 GB/T5787-1986-6X25 BOLT M6X25 1

26 P800-8301006 RUBBER PULL CLASP, HOOD 1

27 P800-8301008 CUP HOLDER 1

28 P800-8300139 ROOF 1


1 P800-8301002 HOOD 1

2 P800-8301200 HOOD HINGE 2

3 GB/T6187.1-2000-6 NUT M6 12

4 GB/T973-1976-6X25 BOLT M6X25 12

5 P800-8301006 DASH BOARD 1

6 P800-8301007 SIDE PANEL, LEFT 1

7 P800-8301009 SIDE PANEL, RIGHT 1

8-9 GB/T 15856.4-2002-5X25 SELF TAPPING SCREW M5X25 w/NYLON WASHER 8

10 P1000-8301001 ENGINE COVER 1

11 P800-8301005 GLOVE BOX DOOR 1

12 P800-8301038 REAR MUDFLAP, RIGHT 1

13 GB/T95-2002-6 WASHER 6 2

14 GB/T6187.1-2000-6 NUT M6 2

15 GB/T5787-1986-8X16 BOLT M8X16 8

16 GB/T818-2000-6X30 BOLT M6X30 2

17 GB/T95-2002-8 WASHER 8 8

18 GB/T6187.1-2000-8 NUT M8 8

19 P800-8301038 REAR MUDFLAP, LEFT 1

20 P800-8301013 FLOORBOARD PLASTIC 1

21 GB/T973-1976-6X16 BOLT M6X16 32

22 P800-8301001 FRONT COVER UNDER HOOD 1

23 GB/T6177.1-2000-6 NUT M6 2

24 GB/T95-2002-6 WASHER 6 2

25 GB/T5787-1986-6X25 BOLT M6X25 2

26 P800-8300106 RUBBER PULL CLASP, HOOD 2

27 P800-8301008 CUP HOLDER 2

28 P800-8300139 ROOF 1



58

4.15 ELECTRICAL PARTS

REFERENCE ITEMS



1 P1000-3703000 BATTERY 12V, 48 AH 1

2 P660-2300560 VEHICLE SPEED SENSOR 1

3 S11-3605010TA ECU 1

4 P660-2300640 ELECTRIC CONTROLLER, DIFFERENTIAL 1

6 P1000-3701000 ENGINE WIRE HARNESS 1

7 C100B-3721100 HORN 1

8 P800B-3800100 SPEEDOMETER 1

9 C500-3726100 REVERSE WARNING BUZZER 1

10 P1000-8303100 LEFT BRACKET, TAILLIGHT 1


13 P800-3716000 TAILLIGHT 1

14 SL-P1000-3634100 CONTROLLER, ELECTRICAL MOTOR 1

15 P1000-8303200 RIGHT BRACKET, TAILLIGHT 1

16 P1000-2141110 LOCK, FRONT DIFF 1

18 C250-3720110 PARKING BRAKE SWITCH 1

21 P800-3711000R HEADLIGHT, RIGHT 1


KITS

59



22 P1000-4501000 WINCH ASSY, 3000 lb 1

24 P1000-4501300 HARNESS ASSY, WINCH 1

26 P1000-3818100 EMERGENCY FLASHER SWITCH 1


29 P800-3726000 INTERGRATED SWITCH ASSY 1

30 P800B-3790100 IGNITION SWITCH 1

31 P800-3711000L HEADLIGHT, LEFT 1

32 P1000-3792300 RED LOCK SWITCH, FRONT DIFF 1

33 P1000-3792200 GREEN LOCK SWITCH, REAR DIFF 1

34 P1000-3792100 SWITCH, 4X4 1

35 P1000-3700100 RED INDICATOR LAMP, PARKING BRAKE 1

36 P800-3700000-7 YELLOW INDICATOR LAMP, FAN AND ENGINE FAULT 1


1 P1000-3703000 BATTERY 12V, 48 AH 1

2 P660-2300560 VEHICLE SPEED SENSOR 1

3 S11-3605010TA ECU 1

4 P660-2300640 ELECTRICAL MOTOR CONTROLLER, DIFFERENTICAL 2

5 GB/T5787-1986-8X16 BOLT M8X16 1


7 C100B-3721100 HORN 1

8 P800B-3800100 SPEEDOMETER 1

9 C500-3726100 REVERSE WARNING BUZZER 1

10 P1000-8303100 LEFT BRACKET, TAILLIGHT 1


12 P1000-8301007 TAILLIGHT HOUSING 2

13 P800-3716000 TAILLIGHT 2

14 SL-P1000-3634100 CONTROLLER, ELECTRICAL MOTOR 2

15 P1000-8303200 RIGHT BRACKET, TAILLIGHT 1

16 P1000-2141110 LOCK, FRONT DIFF 1

17 GB/T818-2000-5X16 SCREW, M5X16 6

18 C250-3720110 PARKING BRAKE SWITCH 1

19 C500-3725000 12V20W PLUG 1

20 P1000-3700000 VEHICLE WIRE HARNESS 1

21 P800-3711000R HEADLIGHT, RIGHT 1

22 P1000-4501000 WINCH ASSY, 3000 lb 1

23 GB/T5787-1986-6X20 BOLT M6X20 3

24 P1000-4501300 HARNESS ASSY, WINCH 1

25 GB/T5787-1986-6X16 BOLT M6X16 2

26 P1000-3818100 EMERGENCY FLASHER SWITCH 1


28 P800-8300115 COVER, INTERGRATED SWITCH ASSY 1

29 P800-3726000 INTERGRATED SWITCH ASSY 1

30 P800B-3790100 IGNITION SWITCH 1



60



31 P800-3711000L HEADLIGHT, LEFT 1

32 P1000-3792300 RED LOCK SWITCH, FRONT DIFF 1

33 P1000-3792200 GREEN LOCK SWITCH, REAR DIFF 1

34 P1000-3792100 SWITCH, 4X4 1

35 P1000-3700100 RED INDICATOR LAMP, PARKING BRAKE 1

36 P800-3700000-7 YELLOW INDICATOR LAMP, FAN AND ENGINE FAULT 2

37 GB/T973-1976-4X12 SCREW M4X12 2

38 GB/T818-2000-6X16 SCREW M6X16 2


61

4.16 SEAT, SAFETY BELTS

REFERENCE ITEMS

INCLUDED


5 P1000-5810000 SAFETY BELT ASSY 1


1 P800-6600001 BOLT M10X35 1

2 GB/T93-1987-10 LOCK WASHER 10 1

3 GB/T95-2002-10 WASHER 10 1

4 GB/T6177.1-2000-10 NUT M10 1

6 GB/T973-1976-6X20 SCREW M6X20 1

7 P1000-6905100 PAD, HEADREST 1

8 P1000-6900100 SEAT 1

9 GB/T6177.1-2000-8 NUT M8 1


11 GB/T95-2002-8 WASHER 8 1

12 GB/T5787-1986-10X20 BOLT M10X20 1


1 P800-6600001 BOLT M10X35 2

2 GB/T93-1987-10 LOCK WASHER 10 6

3 GB/T95-2002-10 WASHER 10 6

4 GB/T6177.1-2000-10 NUT M10 6

5 P1000-5810000 SAFETY BELT ASSY 2

6 GB/T973-1976-6X20 SCREW M6X20 6

7 P1000-6905100 PAD, HEADREST 2

8 P1000-6900100 SEAT 2

9 GB/T6177.1-2000-8 NUT M8 8


11 GB/T95-2002-8 WASHER 8 8

12 GB/T5787-1986-10X20 BOLT M10X20 4



KITS

62

Documents

2015 SL800-2 PARTS MANUAL - JMC Motorsjmcmotors.us/wp-content/uploads/2010/10/SL800-2-Parts...2015 SL800-2 PARTS MANUAL PLEASE REFER TO THIS PARTS MANUAL FOR ORDERING SPARE PARTS AND