omksteel.comomksteel.com/upload/docs/OMK_PV_Eng.pdf · 2015-10-23 · 1, mm D 2, mm D 3, mm a, mm f, mm n, mm d, mm L, mm L 1, mm L 2, mm H, mm Weight, kg 150 2” 51 150 121 92

Product catalogue page 01page 2

Table of contents

03 Intended use. Contact details

07 Direct-flow gate valves

13 Wellhead equipment

17 API 6D wedge gate valves

22 Appendix A

27 API 6D back flow valves (swing check valves)

31 Appendix B

37 Shutoff valves for CHP-plants

47 Pipeline valve range

51 Paper of interrogatories for wedge gate valves, cast wedge gate valves, back flow valves (SCV)

53 Paper of interrogatories for switching valves

55 Paper of interrogatories for Safety Valves

Product catalogueFebruary 2014

Product catalogue page 03

Intended use

“Blagoveschensk Valves Plant” OAO

1, Sedova St., Blagoveschensk, the Republic of Bashkortostan, 453430, Russia

Sales Department (34766) 2-11-74, 2-13-57, 2-20-04, 2-12-87

Marketing Department: (34766) 2-20-67, 2-18-91

Fax: (34766) 2-13-78, 2-20-15, 2-17-32

e-mail: [email protected]

The catalogue of products of “Blagoveschensk Valves Plant” OAO is intended for use by engineering-technicians of developing agencies and enterprises operating these products as well as for companies engaged in product sales.

For ease of use of the Catalogue, all pipeline valves are systema-tized by sections according to valve types and arranged in the order of process pressure increasing.

The present Catalogue contains a list of products together with the description of their intended use and scope of application, major technical and mass-dimensional characteristics including specifications for electric drives which can come with the valves delivered by “BAZ” OAO.

Contact details

Assurance of high quality, reliability and long life of end products is the basic principle of activities of the collective body of the plant.

Operating, test and nominal pressures should be taken as per GOST 356-80 depending on medium temperature.

When choosing pipeline valves for operation in aggressive environments, provisions for resistance of valve materials to the above working medium should be made.

The information contained in the present Catalogue is not a limitation of capabilities of “Blagoveschensk Valves Plant” OAO for valve design and manufacturing. In accordance with your request, we will provide necessary additional information on a range, costs and terms of delivery of required products. We are looking to cooperate efficiently with enterprises, companies and scientific research and design institutes.

page 04 Product catalogue

Direct-flow gate valves


Direct-flow gate valves

Position indicator

Handwheel

Runner

Bearings

Bearing cap

Stem

Packing nut

Body bonnet

Set of cups

Nut

Discharge valve

Gate

Seat

Body


Direct-flow gate valvesDirect-flow gate valves

Direct-flow gate valves are designed for installation on oil-field wellhead equipment and used as locking devices for com-plete shutoff of downhole working medium. The valves are produced according to TU 4665-018-07533604-2013; the lock-ing device seal type is “metal-to-metal”.

• Working medium: downhole medium – oil, gas, gas condensate with mechanical impurities content up to 25 mg/l and oil-field water – up to 80% by volume.

• Operating conditions as per GOST 15150 conform to climatic version “УХЛ”, placement category “1”. Operation of gate valves of climatic version “УХЛ” (as per GOST 15150) in climatic areas ll10–ll11 (as per GOST 16350) is acceptable.

• Optional delivery in material version K1, K2 as per GOST 13846.

• Gate sealability as per GOST R 54808-2011: Class A.

• End connection type: flange as per GOST 28919.

• Operation: manual.

Structure of conventional designation of a gate valve in the order form

Technical characteristics

Product designation DN Operating pressure, MPa

L, mm D, mm Body material Application range

ЗМ(ЗМС) 50х14 50

14

295 165

20ГЛ

Working medium temperature: up to +120 °С;Environment air temperature: not lower than -60 °С

65х14 Ф 65 350 195

80х14 80 359 210

100х14 100 435 275

ЗМ(ЗМС) 50х21 50

21

371 215

65х21 65 422 245

65х21 Ф 65 350 195

80х21 80 435 245

100х21 100 511 295

150х21 150 613 395

ЗМ(ЗМС) 50х35 50

35

371 215

65х35 65 422 245

65х35 Ф 65 350 195

80х35 80 473 265

100х35 100 549 310

Designation index

Nominal bore diameter, mm

Operating pressure, MPa

Version:1 – with a retractable stem2 – with a nonretractable stem3 – double-flange, with a retractable stem4 – small-size

Valve gate climatic version: from -60 °С to +120°С

Connection type:— flanged as per GOST 28919 (no designation)Ф — flanged as per GOST 28919 (RD)

Toxicity class as per GOST 13846: — standard, non-corrosion-resistant(content of С02 and H2S up to 0.003%) (no designation);К1 — corrosion-resistant (content of С02 up to 6%);К2 — corrosion-resistant (content of С02 and H2S up to 6% each);К3 — corrosion-resistant (content of С02 and H2S up to 25% each)

Completed with mounting fixtures

Example ordering information: ЗМ 65x211 УХЛ – Ф К1ЗМ — Direct-Flow Gate Valve65 — nominal bore diameter21 — operating pressure1 — with a nonretractable stemУХЛ — climatic versionФ — flanged as per GOST 28919 (RD)К1 — for oil and gas medium with volume content of С02 up to 6%

3М (3МС) ХХ х ХХ Х УХЛ —Х Х М


Wellhead equipment


Wellhead equipment

Description Nominal bore diameter, mm Operating pressure, MPa

Basic part material

Application range

Body Side outlets

Christmas tree50 50

21,35 20ГЛ

Working medium temperature: up to plus 120 °С;Environment air temperature: not lower than -60 °С

65 50, 65

Injection tree50 50

65 50, 65

The wellhead equipment is designed for sealing of oil and gas wellheads, regulation of operating conditions and installation and connection of well surveying devices and units as well as for conducting of process operations. The wellhead equip-ment is produced according to TU 3665-021-07533604-2014.

АФКЭ wellhead equipment is designed for oil well operation using electrical deep well pumps.

The wellhead equipment is equipped with locking devices (direct-flow gate valves) as per TU 3665-018-07533604-2013.

• Working Medium: downhole medium – oil, gas, gas condensate with mechanical impurities content up to 25 mg/l and oil-field water – up to 80% by volume.

• Operating conditions as per GOST 15150 conform to climatic version “УХЛ”, placement category “1”.

• Operation of “УХЛ” climatic version valves (as per GOST 15150) in climatic areas ll10 – ll11 (as per GOST 16350) is acceptable.

• Optional delivery in material version K1, K2 as per GOST 13846

Technical characteristics

page 14

Wellhead equipment

Structure of conventional designation of a gate valve in the order form

АФ — Christmas treeЕФ — Production treeАН — Injection treeЕН — Water Injection tree

Downhole pipeline suspension method Designation:— no designation if in a case headК — in a case head adapter

Typical tree diagram designation as per GOST 13846-89

Shutoff device control system designation:— manually operatedД — remotely operatedА — automatically operatedВ — remotely and automatically operated

Tree body nominal bore diameter, mm

Tree side outlet nominal bore diameter, mm (no designation if equal to a tree body nominal bore diameter)

Operating pressure, MPa

Application conditions (downhole conditions)- dependent product version as per appendix 4 to GOST 13846-89

Modification/modernization version designation (when applicable)

Example ordering information: АФК1 65x21 К1АФ – Christmas treeК – Downhole pipeline hanger in a case head adapter65 – Tree body and side outlet nominal bore diameter21 – Operating pressureК1 – For oil and gas medium with volume content of СО2 up to 6%

Х Х Х Х —Х / Хх —Х —Х —Х

Product catalogue

API 6D wedge gate valves



Wage gate valves can have the following specifications:

Wedge gate valves are designed for use as shutoff valves for shutting off gaseous or liquid medium in pipe-lines at differ-ent pressure rates and nominal bore diameters. Wedge gate valves are equipped with a sliding stem and a blocking element moving in the direction perpendicular to the carried medium flow. The blocking element can be manufactured as a continu-ous rigid wedge, a double-disk wedge, an elastic wedge and a double-disk flow cage type wedge, depending on a gate valve type and dimensions as well as customer’s requirements. Wedge gate valves are designed full opening.

La Gate valves can be operated manually (via handwheel or gear box) or electrically, hydraulic or pneumatic-actuated.

The pipe-mounting position shall be vertical, control device upwards, tilted (with verticality deviation of up to 90о). For tilted or hori-zontal position, additional electric actuator support is required.

• Medium flow direction: any.

• Wage gate valves meet the API 6D requirements

Note:1). Application of other project standards is possible, by agreement with the customer. In this case, valid working medium parameters shall be determined by a correspond-

ing project standard.2). Manufacturing of valves with face-to face lengths determined by agreement with the customer is possible.3). By agreement with the customer, manufacturing of flanged valves in accordance with other standards is possible. 4). By agreement with the customer, groove preparation can be executed in accordance with other standards.

When ordering wedge gate valves, the Order Approval Sheet represented in Appendix A should be guided.

Designing, control and testingaccording to API 6D (scope of control and testing shall be determined by agreement with the customer)

Project standard (engineering and design of parts allowing sufficient ambient environment tightness)

according to ASME B 16.34; API 6001

Pressure class 150, 300, 600, 900, 1500 (see Tables 1–5)

Nominal pipe size (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 16”, 20”, 24” (see Tables 1–5)

Working medium parameters (parametric pressure and temperature ranges)

according to ASME B 16.341

Material versionto be defined by agreement with the customer depending on working medium composition and parameters as well as operating conditions

Face to face length according to API 6D (ASME B 16.10)2

Flanges according to ASME B 16.53

Welded neck flanges according to ASME B 31.44

Working mediumwater, steam, gas, crude oil and petroleum products, non-aggressive environments

Working medium temperatureto be defined depending on materials employed and work-ing medium


Сlass NPS D, mm D1, mm D2, mm D3, mm a, mm f, mm n, mm d, mm L, mm L1, mm L2, mm H*, mm Weight*, kg

150

2” 51 150 121 92 15 2 4 19 178 216 191 345 22

3” 77 190 152 127 16 2 4 19 203 283 216 450 30

4” 102 230 191 157 23 2 8 19 229 305 241 534 46

6” 153 280 241 216 24 2 8 22 267 403 279 751 76

8” 204 345 299 270 27 2 8 22 292 419 305 860 147

10” 254 405 362 324 29 2 12 25 330 457 343 1054 216

12” 305 485 432 381 31 2 12 25 356 502 368 1185 288

16” 388 595 540 470 35 2 16 28,5 406 610 419 1415 570

20” 489 700 635 584 42 2 20 32 457 711 470 1598 780

24” 591 815 749 692 47 2 20 35 508 813 521 2055 1190


300

2” 51 165 127 92 21 2 8 19 216 216 232 340 27

3” 77 210 168 127 27 2 8 22 283 283 298 448 44

4” 102 255 200 157 31 2 8 22 305 305 321 534 65

6” 153 320 270 216 35 2 12 22 403 403 419 755 149

8” 204 380 330 270 40 2 12 25 419 419 435 865 239

10” 254 445 387 324 47 2 16 28,5 457 457 473 1080 385

12” 305 520 451 381 50 2 16 32 502 502 518 1205 543

16” 388 650 572 470 56 2 20 35 838 838 854 1432 1003

20” 483 775 686 584 62 2 24 35 991 991 1010 1680 1660

24” 585 915 813 692 69 2 24 41 1143 1143 1165 1963 2600


600

2” 51 165 127 92 26 7 8 19 292 292 295 425 41

3” 77 210 168 127 32 7 8 22 356 356 359 450 64

4” 102 275 216 157 39 7 8 25 432 432 435 611 120

6” 153 355 292 216 48 7 12 28,5 559 559 562 770 300

8” 200 420 349 270 56 7 12 32 660 660 664 890 440

10” 248 510 432 324 64 7 16 35 787 787 791 1080 775


1500

4” 92 310 241 157 54 7 8 32 546 546 549 683 260

6” 137 395 318 216 83 7 12 38 705 705 711 1012 595

8” 178 485 394 270 93 7 12 44 832 832 841 1062 1100

10” 223 585 483 324 108 7 12 51 991 991 1000 1400 1790


900

2” 48 215 165 92 39 7 8 25 368 368 371 515 93

3” 73 240 191 127 39 7 8 25 381 381 384 550 114

4” 99 290 235 157 46 7 8 32 457 457 460 611 182

6” 147 380 318 216 56 7 12 32 610 610 613 796 382

8” 191 470 394 270 64 7 12 38 737 737 740 1069 968

10” 238 545 470 324 70 7 16 40 838 838 841 1340 1450

Table 1. Basic dimensions of class 150 wedge gate valves





Table 6. Standard material versions of wedge gate valve components**


Pos. Part Materials

WCB Trim No. 8, 12

LCB Trim No. 8, 12

CF8 Trim No. 2, 10 CF8M Trim No. 10, 12

1 Body ASTM A216 WCB ; ASTM A352 LCB ; ASTM A351 CF8 ASTM A351 CF8M

2 BonnetASTM A105; ASTM A216 WCB

ASTM A352 LCB ;ASTM A351 CF8; ASTM A182 F304H

ASTM A351 CF8M; ASTM A182 F316

3 Wedge

ASTM A105 + building-up; ASTM A216 WCB + building-up; ASTM A351 CF8M; ASTM A182 F316

ASTM A350 LF2 + building-up; ASTM A352 LCB + building-up; ASTM A351 CF8M; ASTM A182 F316

ASTM A351 CF8; ASTM A182 F304; ASTM A351 CF8M; ASTM A182 F316


4 Frame/Stirrup ASTM A216 WCB ; ASTM A352 LCB ; ASTM A351 CF8 ASTM A351 CF8M

5,6Bonnet-to-body mounting

ASTM A 193 B7; ASTM A 194 2H

ASTM A320 gr. L7; ASTM A194 gr. 4

ASTM A193 B8M; ASTM A194 8M

ASTM A193 B8M; ASTM A194 8M

8,9Stem seal flange mounting

ASTM A307 gr. B, or equivalent

ASTM A307 gr. B, or equivalent

ASTM A 193 gr.B8; ASTM A 194 gr. 8

ASTM A 193 gr.B8; ASTM A 194 gr. 8

10 Ring

ASTM A105 + building-up; ASTM A182 F316 + building-up

ASTM A350 LF2 + building-up; ASTM A182 F316 + building-up

ASTM A182 F304 + building-up; ASTM A182 F316 + building-up

ASTM A182 F316 + building-up

11 Stem seal slange ASTM A 105 ASTM A 350 LF2 ASTM A 182 F304 ASTM A 182 F316

13 Stem bushing Copper-base alloy Copper-base alloy Copper-base alloy Copper-base alloy

14 Handwheel Carbon steel Low alloyed steel Low alloyed steel Low alloyed steel

15 Locking nut Carbon steel Stainless steel Stainless steel Stainless steel

16Spindle (for double-disk wedge)

Stainless steel Stainless steel Stainless steel Stainless steel

17Identification label


* — product weight and overall dimension “H” are subject to variation depending on a valve control type, customer’s design requirements as well as in the course of product modernization.** — Application of other materials is possible, by agreement with the customer.


API 6D wedge gate valvesAPI 6D wedge gate valves

Pos. Trim 2 8 10 12

3 Wedge sealing surface 304, building up 13 Cr, building up 316, building up 316, building up

10 Ring sealing surface 304, building up Stellite 6, building up 316, building up Stellite 6, building up

20 Stem ASTM A276 T304ASTM A276 T41 or T420

ASTM A276 T316 ASTM A276 T316

18 Upper sealing bushingASTM A351 CF8 ; ASTM A182 F304

ASTM A182 F6a ; ASTM A217 CA15

ASTM A 182 316 ; ASTM A351 CF8M

ASTM A182 F316 ; ASTM A351 CF8M

19 Gland bushing ASTM A182 F304 ASTM A182 F6a ASTM A 182 F316 ASTM A 182 F316

Pos. Description Class Material and sealing type

7“Bonnet-body” connection sealing

150, 300 Flat graphite gasket, spiralwound graphite-steel gasket

600, 900, 1500 RTJ-gaskets

12 Gland packing 150-1500 Moulded graphite rings, braided graphite cord

Table 7. Trim materials according to API 600**

Table 8. Sealing materials**

** — Application of other materials is possible, by agreement with the customer.

** — Application of other materials is possible, by agreement with the customer

8

9

11

17

5H

L1

L2

L

anxd

D D3

D2

D1

f

6

10

1

3

16

7

2

18

4

12

19

20

13

14

15


Appendix A Appendix A

Valve requirements

Item No. Requirements List Customer's Requirements

1 General requirements

1.1 Fabrication materials

1.2 Valve location and functions

1.3 Valve nominal diameter, DN (nominal pipe size, NPS)

1.4 Maximum operating pressure

1.5 Maximum field test pressure

1.6 Maximum gate pressure differential

1.7Valve pressure class (if design pressure and temperature values vary from the standard ones, please specify them)

1.8 Maximum operating temperature

1.9 Minimum operating temperature

1.10 Working medium (liquid/gas)

1.11 Working medium composition at the time of commissioning/in operation

1.12Special requirements (valve design requirements necessary in order to provide a means for centralized cleaning of pipeline, presence of solid particles in the medium, etc.)

2 Valve type requirements

2.1 Construction (standard d’étude)

2.2 Robinetterie de passage complète/partielle

2.3 Diamètre minimal de la partie d’écoulement continu

2.4Longueur de construction (en cas des exigences spéciales à la longueur de construction, des tolérances à la longueur – spécifier)

3 End connection type

3.1 Flange

3.1.1 End connection type as per ASME B16.5:

3.1.1.1 RF (Raised Face Flange)

3.1.1.2 LM (Large Male)

3.1.1.3 LF (Large Female)

3.1.1.4 SM (Small Male)

3.1.1.5 SF (Small Female)

3.1.1.6 LT (Large Tongue)

Customer:

Project (number)

Valve Installation facility name

Facility location

Address (customer)

Telephone/fax (customer)

Order approval sheet for API 6D wedge gate #

3.1.1.7 LG (Large Groove)

3.1.1.8 ST (Small Tongue)

3.1.1.9 SG (Small Groove)

3.1.1.10 RTJ (for oval ring-joint gasket or octagonal ring-joint gasket)

3.1.1.11 Gasket type (optional)

3.1.2 Flanges according to other standard (please specify the standard and the type)

3.2 Welded

3.2.1 Pipe located before a valve:

3.2.1.1 Outside Diameter

3.2.1.2 Inside Diameter

3.2.1.3 Pipe Material

3.2.1.4 Pipe Material Minimum Yield Strength

3.2.1.5 Special Requirements for Weld Ends Chemistry

3.2.2 Pipe Located after a Valve:

3.2.2.1 Outside Diameter

3.2.2.2 Inside Diameter

3.2.2.3 Standard for Groove Preparation

3.3 Other end connection type

3.3.1 Other end connection type (please specify the standard or other special requirements)

4 Valve operational requirements

4.1 Control type

4.1.1 Manual (please specify additional requirements, when necessary)

4.1.2 Manual (please specify additional requirements, when necessary)

4.1.3 Electric actuator (please specify parameters)

4.1.4 Locking device availability (please specify the type if any)

4.1.5 Availability of valve adaptors

4.1.6 Additional requirements for strapping elements (please specify if any)

5 Other requirements

5.1Additional requirements for fabrication materials (chemistry, testing and other limitations; please specify if any)

5.2 Additional requirements for welding procedures (please specify when necessary)

5.3 Additional requirements for correction of defects of rolled and forged products by welding

5.4 Requirements for correction of defects of cast products by welding

5.5 Additional requirements for toughness tests

5.6Additional requirements for bolted connections/doweled joints (hardness limitation in case of hydrogen attack probability and other – please specify if any)

5.7Requirements for non-destructive testing(as per Appendix A of API 6D/ISO 14313 Specification)

page 24

5.8 Requirements for non-destructive testing of defect correction areas by welding

5.9 Allowability of non-destructive testing of defect correction areas prior to post-heat treatment

5.10 Valve quality service level (QSL) as per Appendix J of API 6D/ISO 14313 Specification

5.11

Requirements for extended hydrostatic tests as per Appendix I of API 6D/ISO 14313 Specification (please specify, when applicable: - duration of tests; - test report content requirements)

5.12 Additional test requirements (as per Appendix B of API 6D/ISO 14313 Standard)

5.13 Additional documentation requirements (as per Appendix С of API 6D/ISO 14313 Standard)

5.14 Additional valve hydraulic testing sequence requirements

5.15Method of valve flange sealing during the hydraulic testing (sealing with plugs fixed to valve flanges; sealing by means of clamping of a valve between tables of a hydraulic test stand)

5.16Allowability of applying of lubricating materials onto metal sealing surfaces of a valve gate during the tightness testing

5.17 Fire resistance tests (please specify certification requirements)

5.18Availability of ISO 15156 material certificate (please specify mass fraction, % Н2S, pH, chloride content, temperature, when applicable)

5.19 Pressure relief device (please specify special testing and other requirements, when applicable)

5.20Drain holes/line (please specify requirements – dimensions, thread type, design pressure, requirements for drain line valves, etc., when applicable)

5.21Bypass ports/line (please specify requirements – dimensions, thread type, design pressure, requirements for bypass line valves, etc., when applicable)

5.22 Third party participation in manufacturing/testing

5.23 Painting/coating requirements

5.24 Marking requirements

5.25 Manufacturing documentation retention period requirements

5.26 Storage requirements

5.27 Packing requirements

5.28 Transportation requirements

5.29 Warranty statement requirements

5.30 Lifetime and reliability requirements

5.31 Product weight requirements

5.32 Other Requirements

Appendix A

Product catalogue

API 6D back flow valves (swing check valves)


API 6D back flow valves (swing check valves)

Back flow valves can have the following specifications:

Back flow valves (swing check valves) are designed for automatic prevention of working medium reverse flow in pipe-lines

• Back flow valves are not closing valves.

• Working position of back flow valves on a horizontal pipe-line: cover upwards; on a vertical pipe-line – along the up arrow direction on the body. Medium flow should be directed to under the disk of the clapper (corresponds to the arrow direction on the body).

• Back flow valves meet the API 6D requirements.

Note:1). Application of other project standards is possible, by agreement with the customer. In this case, the working medium parameters (parametric pressure and temperature

ranges) shall be determined by a corresponding project standard.2). Manufacturing of valves with face-to face lengths determined by agreement with the customer is possible. 3). By agreement with the customer, manufacturing of

flanged valves in accordance with other standards is possible. When ordering swing check valves, the Order approval Sheet represented in Appendix B should be guided.

Designing, control and testingaccording to API 6D (scope of control and testing shall be determined by agreement with the customer)

Project Standard (engineering and design of parts allowing sufficient ambient environment tightness)


Pressure Class 150, 300, 600, 900 (see Table 1)

Nominal Pipe Size (NPS) 2”, 3”, 4”, 6”, 8” (see Table 1)

Working Medium Parameters (Parametric Pressure and Temperature Ranges)


Material Versionto be defined by agreement with the customer depending on working medium composition and parameters as well as operating conditions

Face to Face Length according to API 6D (ASME B 16.10)2

Flanges according to ASME B 16.53

Working Mediumwater, steam, gas, crude oil and petroleum products, non-aggressive environments

Working Medium Temperatureto be defined depending on materials employed and working medium


API 6D back flow valves (swing check valves)API 6D back flow valves (swing check valves)

Сlass NPS D, mm D1, mm D2, mm D3, mm a, mm f, mm n, mm d, mm L, mm L1, mm H*, mm Weight*, kg

1503” 77 190 152 127 16 2 4 19 241 254 185 38

4” 102 230 191 157 23 2 8 19 292 305 205 48

300

2” 51 165 127 92 21 2 8 19 267 283 170 25

3” 77 210 168 127 27 2 8 22 318 333 185 41

4” 102 255 200 157 31 2 8 22 356 371 215 58

6” 153 320 270 216 35 2 12 22 445 460 285 116

8” 204 380 330 270 40 2 12 25 533 549 335 186

600

2” 51 165 127 92 26 7 8 19 292 295 230 34

3” 77 210 168 127 32 7 8 22 356 359 260 55

4” 102 275 216 157 39 7 8 25 432 435 260 110

6” 153 355 292 216 48 7 12 28,5 559 562 360 230

900

2” 48 215 165 92 39 7 8 25 368 371 230 63

3” 73 240 191 127 39 7 8 25 381 384 260 89

4” 99 290 235 157 46 7 8 32 457 460 260 120

6” 147 380 318 216 56 7 12 32 610 613 360 250

Table 1. Basic dimensions of back flow valves (swing check valves)

Table 2. Standard material versions of back flow valve (swing check valve) components**

Table 2. Standard material versions of back flow valve (swing check valve) components** (continued)

* — product weight is subject to variation depending on customer’s design requirements as well as in the course of product modernization.

Pos. Part Materials

WCB Trim No. 8, 12

LCB Trim No. 8, 12

CF8 Trim No. 2, 10

CF8M Trim No. 10, 12

1 Body ASTM A216 WCB ASTM A352 LCB ASTM A351 CF8 ASTM A351 CF8M

2 BonnetASTM A105; ASTM A216 WCB

ASTM A352 LCB ASTM A351 CF8; ASTM A351 CF8M ; ASTM A182 F316

3 Clapper ASTM A182 F304HASTM A351 CF8M; ASTM A182 F316

ASTM A351 CF8 ; ASTM A182 F304 ; ASTM A351 CF8M ; ASTM A182 F316

ASTM A351 CF8M ; ASTM A182 F316

4 Hanger

ASTM A105 + build-up; ASTM A216 WCB + build-up; ASTM A351 CF8M; ASTM A182 F316

ASTM A350 LF2 + build-up; ASTM A352 LCB + build-up; ASTM A351 CF8M; ASTM A182 F316

ASTM A351 CF8; ASTM A182 F304; ASTM A351 CF8M; ASTM A182 F316


5,6Bonnet-to-body mounting

ASTM A216 WCB; ASTM A105

ASTM A352 LCB; ASTM A352 LF2

ASTM A351 CF8; ASTM A182 F304


Pos. Part Materials

WCB Trim № 8, 12

LCB Trim № 8, 12

CF8 Trim № 2, 10

CF8M Trim № 10, 12

8Bracket-to-Body Mounting


9 Clapper nut Stainless steel Stainless steel Stainless steel Stainless steel

10 RingASTM A105 + build-up

ASTM A350 LF2 + build-up

ASTM A182 F304 + build-up; ASTM A182 F316 + build-up

ASTM A182 F316 + build-up

11 BracketASTM A216 WCB; ASTM A105

ASTM A352 LCB; ASTM A350 LF2

ASTM A351 CF8; ASTM A182 F304


12 Spindle Stainless steel Stainless steel Stainless steel Stainless steel

13Identification Label


Pos. Trim 2 8 10 12

3Clapper Sealing Surface

Build-up 304 Build-up 13 Cr Build-up 316 Build-up 316

10 Ring Sealing Surface Build-up 304 Build-up Stellite 6 Build-up 316 Build-up Stellite 6

Pos. Dénomination Classe Matériau et type du joint

7 “Bonnet-Body” Connection Sealing150, 300 Flat graphite gasket, spiralwound graphite-steel gasket

600, 900 RTJ-gaskets

Table 3. Trim materials according to API 600**

Table 4. Sealing materials**




API 6D back flow valves (swing check valves) Appendix B

Customer:

Project (number)

Valve шnstallation аacility name

Facility дocation

Address (сustomer)

Telephone/fax (сustomer)

Order approval sheet for API 6D back flow valve (swing check valve) #

Exigences pour la robinetterie

Item No. Requirements List Customer's Requirements

1 General requirements

1.1 Fabrication Materials

1.2 Valve location and functions

1.3 Valve nominal diameter

1.4 Maximum operating pressure

1.5 Maximum field test pressure

1.6 Maximum gate pressure differential

1.7Valve pressure class (if design pressure and temperature values vary from the standard ones, please specify them)

1.8 Maximum operating temperature

1.9 Minimum operating temperature

1.10 Operating medium (liquid/gas)

1.11 Working medium composition at the time of commissioning/in operation

1.12Special requirements (valve design requirements necessary in order to provide a means for centralized cleaning of pipeline, presence of solid particles in the medium, etc.)

2 Valve type requirements

2.1 Design (design standard)

2.2 Full-opening/non-full-opening

2.3 Minimum bore diameter

2.4Face to face length (please specify all special requirements for face to face length and tolerances, if any)

3 End connection type

3.1 Flange

3.1.1 End connection type as per ASME B16.5:

3.1.1.1 RF (Raised Face Flange)

3.1.1.2 LM (Large Male)

3.1.1.3 LF (Large Female)

3.1.1.4 SM (Small Male)

3.1.1.5 SF (Small Female)

3.1.1.6 LT (Large Tongue)


3.1.1.7 LG ( Large Groove)

3.1.1.8 ST (Small Tongue)

3.1.1.9 SG (Small Groove)

3.1.1.10 RTJ (for oval ring-joint gasket or octagonal ring-joint gasket)

3.1.1.11 Gasket type (optional)

3.1.2 Flanges according to other standard (please specify the standard and the type)

3.2 Welded

3.2.1 Pipe located before a valve:

3.2.1.1 Outside diameter

3.2.1.2 Inside diameter

3.2.1.3 Pipe material

3.2.1.4 Pipe material minimum yield strength

3.2.1.5 Special requirements for weld ends chemistry

3.2.2 Pipe located after a valve:

3.2.2.1 Outside diameter

3.2.2.2 Inside diameter

3.2.2.3 Standard for groove preparation

3.3 Other end connection type

3.3.1 Other end connection type (please specify the standard or other special requirements)

4 Valve operational requirements

4.1 Availability of valve adaptors

4.2 Locking device availability

4.3 Additional requirements for strapping elements (please specify if any)

5 Other requirements

5.1Additional requirements for fabrication materials (chemistry, testing and other limitations; please specify if any)

5.2 Additional requirements for welding procedures (please specify when necessary)

5.3 Additional requirements for correction of defects of rolled and forged products by welding

5.4 Requirements for correction of defects of cast products by welding

5.5 Additional requirements for toughness tests

5.6Additional requirements for bolted connections/doweled joints (hardness limitation in case of hydrogen attack probability and other – please specify if any)

5.7 Requirements for non-destructive testing (as per Appendix A of API 6D/ISO 14313 Standard)

5.8 Requirements for non-destructive testing of defect correction areas by welding

5.9 Allowability of non-destructive testing of defect correction areas prior to post-heat treatment

5.10 Valve quality service level (QSL) as per Appendix J of API 6D/ISO 14313 Specification

5.11

Requirements for extended hydrostatic tests as per Appendix I of API 6D/ISO 14313 Specification (please specify, when applicable: - duration of tests; -test report content requirements)

Appendix B Appendix B

5.12 Additional test requirements (as per Appendix B of API 6D/ISO 14313 Standard)

5.13 Additional documentation requirements (as per Appendix С of API 6D/ISO 14313 Standard)

5.14 Additional valve hydraulic testing sequence requirements

5.15Method of valve flange sealing during the hydraulic testing (sealing with plugs fixed to valve flanges; sealing by means of clamping of a valve between tables of a hydraulic test stand)

5.16Allowability of applying of lubricating materials onto metal sealing surfaces of a valve gate during the tightness testing

5.17 Fire resistance tests (please specify certification requirements)

5.18Availability of ISO 15156 material certificate (please specify mass fraction, % Н2S, pH, chloride content, temperature, when applicable)

5.19Drain holes/line (please specify requirements – dimensions, thread type, design pressure, requirements for drain line valves, etc., when applicable)

5.20Bypass ports/line (please specify requirements – dimensions, thread type, design pressure, requirements for bypass line valves, etc., when applicable)

5.21 Third party participation in manufacturing/testing

5.22 Painting/coating requirements

5.23 Marking requirements

5.24 Manufacturing documentation retention period requirements

5.25 Storage requirements

5.26 Packing requirements

5.27 Transportation requirements

5.28 Warranty statement requirements

5.29 Lifetime and reliability requirements

5.30 Product weight requirements

5.31 Other Requirements


Shutoff valves for CHP-plants


Shutoff valves for CHP-plants

Shutoff valves for combined heat and power plants equipped with subcritical and supercritical high unit capacity (up to 1200 MW) ther-mal power units serve as devices for leak-free shutoff of water and steam pipelines of main process systems of plants.

Shutoff valves are used only for pipeline switching on/off. Using gate valves as control devices it is not allowed.

When using gate valves in pipelines where heating mode at closed valve and water-filled body cavity is provided, they should be equipped with discharge devices. Such device can be manufactured as a tube connecting a gate valve body cavity with a medium supply-side pipeline equipped with a DN 20 valve, or as a through hole 5mm in diameter located in a wedge plate from a medium supply-side.

Outstanding features: Applying of protective coating on the work faces of stems, plates and seats; improved “stem-cage” joint design eliminating the possibility of stem breakout in a junction point.

When ordering, a necessity of equipping of gate valves with an electric actuator (type, brand) should be stipulated.

End connection type – welded butt joint.

Medium flow direction: any.

Manufacturing and delivery shall be performed in accordance with TU 3741-009-07533604-2008.

Wedge valves series 002


Shutoff valves for CHP-plantsShutoff valves for CHP-plants

Product Designation

”CHZEM” Analogue

DN Working Medium

Working medium parameters Body materialPressure, MPa Temperature,̊ C

002.100.0300 881-100 100 Steam 25,0 545 15Х1М1ФЛ

002.100.1700 1123-100 100 Steam 13,7 560 15Х1М1ФЛ

002.150.0500 881-150 150 Steam 25,0 545 15Х1М1ФЛ

002.175.1900 1013-175 175 Steam 13,7 560 15Х1М1ФЛ

002.200.0700 881-200 200 Steam 25,0 545 15Х1М1ФЛ

002.200.1500 1013-200 200 Steam 13,7 560 15Х1М1ФЛ

002.225.1100 885-225 225 Steam 9.8 540 20ХМФЛ

002.250.0400 882-250 250 Water 23,5 250 20ГСЛ

002.250.1300 883-250 250 Steam 13,7 560 15Х1М1ФЛ

002.300.0100 883-300 300 Steam 13,7 560 15Х1М1ФЛ

Product Designation Flow Friction Char-acteristic

Travel, mm Stem Bushing Torque

Full Stem Bushing Speed Weight*, kg

002.100.0300 0,20 160 950 20 454

002.100.1700 0,40 110 270 18 160

002.150.0500 0,60 180 1600 23,75 902

002.175.1900 0,24 180 1150 22,5 720

002.200.0700 0,40 245 3900 24,5 1950

002.200.1500 0,46 230 1000 28,75 763

002.225.1100 0,90 230 1100 28,75 935

002.250.0400 1,85 230 1600 28,75 975

002.250.1300 0,24 290 2900 29,0 1800

002.300.0100 0,65 290 2900 29,0 2200

Gate valve technical characteristics Electrically-driven gate valves manufactured by “TulaElektroprivod”, JSC

Gate valve technical characteristics


Shutoff valves for CHP-plants Shutoff valves for CHP-plants

Basic dimensions of electrically-driven valves manufactured by “TulaElektroprivod”, JSC Electrically-driven gate valves manufactured by “Energomash (Chekhov) — CHZEM”

Technical characteristics of electrically-driven gate valves manufactured by “TulaElektroprivod”, JSC

Product designation

Connection and overall dimensions, mm

H A L d D

002.100.0300 1333 178 550 97 172

002.100.1700 1155 128 400 94 146

002.150.0500 1690 225 750 151 262

002.175.1900 1690 193 650 156 235

002.200.0700 2380 278 900 208 345

002.200.1500 1690 218 800 203 290

002.225.1100 1829 222 800 230 290

002.250.0400 1829 228 900 271 340

002.250.1300 2430 263 900 251 345

002.300.0100 2430 273 1000 281 400

Product designation

Electric actuator designation

Gate valve travel duration, sec

Electric motor power, kW

Weight*, kg

002.100.0300 Н-В-21 У1 46 3,2 548

002.100.1700 Н-В-08 У1 46 3,2 256

002.150.0500 Н-Г-11 У1 72 4,25 1067

002.175.1900 Н-Г-11 У1 72 4,25 925

002.200.0700 Н-Д-17 У1 147 4,3 2320

002.200.1500 Н-Г-11 У1 86 4,25 968

002.225.1100 Н-Г-11 У1 86 4,25 1101

002.250.0400 Н-Г-11 У1 86 4,25 1180

002.250.1300 Н-Д-17 У1 174 4,3 2263

002.300.0100 Н-Д-17 У1 174 4,3 2663


Shutoff valves for CHP-plantsShutoff valves for CHP-plants

Basic dimensions of electrically-driven valves manufactured by “Energomash (Chekhov) — CHZEM” Electrically-driven gate valves manufactured by “BEMZ”, JSC

Technical characteristics of electrically-driven gate valves manufactured by “Energomash (Chekhov) — CHZEM”

Product designation


H H1 A L L1 L2 d D

002.100.0300 1027 812 178 550 1125 420 97 172

002.100.1700 855 670 128 400 925 410 94 146

002.150.0500 1260 990 225 750 1162 474 151 262

002.175.1900 1392 990 193 650 1202 474 156 235

002.200.0700 1357 1355 278 900 1462 554 208 345

002.200.1500 1410 1138 218 800 1162 474 203 290

002.225.1100 1410 1138 222 800 1162 474 230 290

002.250.0400 1540 1133 228 900 1162 458 271 340

002.250.1300 1735 1435 263 900 1462 554 251 345

002.300.0100 1735 1435 273 1000 1462 554 281 400

Product designation




Weight*, kg

002.100.0300 793-Э-0 55 3,2 550

002.100.1700 792-Э-0 55 1,32 246

002.150.0500 795-Э-0 74 4,3 1050

002.175.1900 795-Э-0-II 35 5,6 847

002.200.0700 797-Э-0 39 11,8 2398

002.200.1500 795-Э-0 81 4,25 967

002.225.1100 795-Э-0-V 88 3,2 1063

002.250.0400 795-Э-0 81 4,25 996

002.250.1300 797-Э -0 47 11,8 2195

002.300.0100 797-Э-0 47 11,8 2560

page 44

Shutoff valves for CHP-plants Pipeline valve range

Basic dimensions of electrically-driven gate valves manufactured by “BEMZ”, JSC

Technical characteristics of electrically-driven gate valves manufactured by “BEMZ”, JSC

Product designation


H A L d D

002.100.1700 1006 128 400 94 146

002.150.0500 1545 225 750 151 262

002.175.1900 1545 193 650 156 235

002.200.1500 1545 218 800 203 290

002.225.1100 1690 222 800 230 290

002.250.0400 1690 228 900 271 340

Product designation




Weight*, kg

002.100.1700 ЭП-З-300-25-Б1-О-А 44 0,75 200

002.150.0500 ГИЮМ. 303344.001 72 3,2 1010

002.175.1900 ГИЮМ. 303344.001 72 3,2 791

002.200.1500 ГИЮМ. 303344.001 86 3,2 838

002.225.1100 ГИЮМ. 303344.001 86 3,2 1041

002.250.0400 ГИЮМ. 303344.001 86 3,2 1080

Product catalogue


Pipeline valve range

1. Wedge gate valves Wedge gate valves are made from 20Л, 20GL, 12Х18Н9ТЛ, 12Х18Н12М3ТЛ steel grades; body design is flange-mounted, welded or equipped with an air-release (combined) type connec-tion, manually operated (by handwheel, mechanical gearbox) or electrically actuated.

2. Spring pressure safety valvesSpring pressure safety valves are made from 20, 20Л, 09Г2С, 20GL, 12Х18Н9Т, 12Х18Н9ТЛ, 12Х18Н12М3ТЛ steel grades; with flange or nipple connection; with/without forced opening device; with/without bellows.

3. Switching valvesSwitching valves are made of steel grades 20Л, 20GL, 12Х18Н9ТЛ, 12Х18Н12М3ТЛ.

4. Back flow valves (swing check valves)Back flow valves are made of steel grades 20Л, 20GL, 12Х18Н9ТЛ, 12Х18Н12М3ТЛ.

DN PN, kgf/cm2

50 (flange) 16, 25, 40, 63, 160

50 (welded) 63

50 (air-release) 63

80 (flange) 16, 25, 40, 63, 160

80 (welded) 63

80 (air-release) 63

100 (flange) 16, 25, 40, 63, 160, 250

100 (welded) 16, 25, 40, 63, 160, 250

100 (air-release) 16, 25, 40, 63, 160, 250

125 (flange) 16

150 (flange) 16, 25, 40, 63, 160, 250

150 (welded) 16, 25, 40, 63, 160, 250

150 (air-release) 16, 25, 40, 63, 160, 250

200 (flange) 16, 25, 40, 63, 160, 250

200 (welded) 16, 25, 63, 160, 250

200 (air-release) 16, 25, 63, 160, 250

250 (flange) 16, 25, 40, 63, 160

250 (welded) 16, 25, 40, 63, 160, 250

250 (air-release) 25, 40, 63, 160

300 (flange) 16, 25, 40, 63

300 (welded) 16

350 (flange) 16

400 (flange) 16, 25, 40

400 (welded) 16

500 (flange) 16, 25, 40

600 (flange) 16, 25, 40

600 (welded) 16

700 (flange) 16

800 (flange) 16

DN PN, kgf/cm2

25 40, 100, 160

50 16, 40, 63, 160

80 16, 40, 63, 160

100 16, 40, 63, 160

150 16, 40

200 16

DN PN, kgf/cm2

25 40

50 16, 40, 63, 160

80 6, 16, 40, 63, 160

100 6, 16, 40, 63, 160

150 16, 40

200 6, 16

300 6

DN PN, kgf/cm2

50 16, 40, 63, 160

80 16, 40, 63, 160

100 16, 40, 63, 160

150 40, 63, 160

200 40

300 40

400 40

As customers may require, manufacturing of safety valves with switching devices is possible.

Manufacturing of gate valves in welded and air-release versions (highlighted in red) is possible only after approval of a groove preparation procedure and face-to-face lengths for electrical-actuated versions.

page 48

Pipeline valve range Appendix

The plant produces springs for safety valves, flanges, gaskets, pins, nuts, moulded parts, cast products

Flanges are manufactured in accordance with GOST R 54432-2011, 1. Manufacturing according to other standards is possible. Delivery of flanges, gaskets, pins and nuts is performed against customer order at extra charge.

Important!The drawings presented in the Catalogue provide a general idea of a product design, and can vary in detail from an actual made item.

When ordering valves, a working medium and working parameters as well as a necessity for additional tests should be specified: • intergranular corrosion tests;• low-temperature impact bending tests.

The conventional designation of a type accepted in valve manu-facturing industry consists of numerical and alphabetic charac-ters. The first two numerical characters define a valve type (see Table 1), the following letters – a body material (see Table 2), the following numerical characters – a model number; in case of three numerical characters, the first of them defines an actuator type (see Table 3), the following letters – a sealing surface material (see Table 4)/ In particular cases, a numerical character defining a design variant can be added to the designation.

For some items, drawing symbols or numerical characters estab-lished by a designer can be specified.

Body material Conventional designation

Carbon steel с/s

Corrosion-resistant steel (stainless steel) нж/ss

Alloy steel лс/as

Sealing surface material Conventional designation

Corrosion-resistant steel (stainless steel) нж/ss

Stellite ст/st

Valve type Conventional designation

Safety valve 17, 28

Back flow valve (swing check valve) 19

Gate valve 30, 31

Switching valve 23

Actuator type Conventional designation

Electrical 9

Bevel gear box 5

Table 1

Table 3

Table 2

Table 4

Product catalogue


Paper of interrogatories #for wedge gate valves, cast wedge gate valves, back flow valves (SCV)

Customer: Location:

Project (number): Address:

Facility: Telephone, fax:

1 Position No.:

2 Drawing

3 Item name

4 Figure table

5 Nominal (bore) diameter DN

6 Nominal (schedule) pressure РN, kgf/cm2

7 Designation

8 Working medium temperature From °С to °С

9 Minimum ambient air temperature °С

10 Working medium chemistry, (aggregate state)

11 Material version of body parts

12 Operating conditions as per GOST 15150-69

13 End connection type: flange, air-release (combined, with welded connection) (please underline as appropriate) to-gether with an indication of standards and sealing surface types

14 Actuator type (for gate valves)

15 Additional requirements[ ][ ][ ][ ][ ]

weight percentage of mechanical impurities ____________ %

H2S ____________ %H2O ____________ %

1. Impact bending test at temperature of ____________ °С2. Intergranular corrosion test3. Seismic resistance4. Test for harmful components and mechanical impurities

for hydrogen sulfide-containing media – hydrogen sulphide percentage; for chlorine-bearing media – percentage of moisture

16 Additional delivery 1. Flanges2. Pins3. Nuts4. Gaskets5. Other


Paper of interrogatories #for switching valves

Customer: Location:



1 Position No.:

2 Drawing

3 Item name

4 Figure table

5 Nominal (bore) diameter DN

6 Nominal (schedule) pressure РN, kgf/cm2

7 Designation

8 Working medium temperature From °С to °С


10 Working medium chemistry (aggregate state)



13 End connection type: flange, air-release (combined, with welded connection) (please underline as appropriate) to-gether with an indication of standards and sealing surface types

14 Actuator type (for gate valves)

15 Additional requirements[ ][ ][ ][ ][ ]

weight percentage of mechanical impurities ____________ %

H2S ____________ %H2O ____________ %

1. Impact bending test at temperature of ____________ °С2. Intergranular corrosion test3. Seismic resistance4. Test for harmful components and mechanical impurities

for hydrogen sulfide-containing media – hydrogen sulphide percentage; for chlorine-bearing media – percentage of moisture

16 Additional delivery 1. Flanges2. Pins3. Nuts4. Gaskets5. Other


Paper of interrogatories #for Safety Valves

Customer: Location:



1 Position No.:

2 Drawing

3 Designation

4 Valve number pcs

5 Among them: working service

pcs

6 Input nominal pressure kgf/cm2 g

7 Output nominal pressure kgf/cm2 g

8 Operating pressure kgf/cm2 g

9 Working medium chemistry (aggregate state) % mol.

10 Working medium flow rate:- for gas under ordinary conditions, under operating conditions (please underline as appropriate);- for liquid and steam

kg/h kg/h

11 Valve type

12 Input/output temperature °С

13 Molecular weight

14 Gas adiabatic exponent under discharge conditions

15 Medium density under discharge conditions kg/m3

16 Liquid/steam viscosity cP

17 Set pressure kgf/cm2 g

18 Start-to-open pressure kgf/cm2 g

19 Relieving pressure kgf/cm2 g

20 Downstream pressure: - before valve actuation (valve is closed) - at actuation (valve is open) kgf/cm2 g

21 Protected units design temperature °С

22 Nominal passage area mm2

23 Flow coefficient

24 Accepted minimum seat diameter, mm mm


26 Nominal valve Input diameter DN

27 Nominal valve output diameter DN

28 End connection type: flange, sleeve, nipple (please underline as appropriate) together with an indication of standards and sealing surface types

29 Manual opening device Yes/No

30 Acceptable valve leakage rate cm3/min



33 Additional requirements (for impact bending test at temperature of __________ °C, seismic resistance requirements, test for harmful components and mechanical impurities: for hydro-gen sulfide-containing media – hydrogen sulphide percentage; for chlorine-bearing media – percentage of moisture, add. composition, etc., intergranular corrosion test).

34 Essential configuration (counter-flanges, pins, nuts, gaskets)

Product catalogue

© United metallurgical company

Documents

omksteel.comomksteel.com/upload/docs/OMK_PV_Eng.pdf · 2015-10-23 · 1, mm D 2, mm D 3, mm a, mm f, mm n, mm d, mm L, mm L 1, mm L 2, mm H*, mm Weight*, kg 150 2” 51 150 121 92

omksteel.comomksteel.com/upload/docs/OMK_PV_Eng.pdf · 2015-10-23 · 1, mm D 2, mm D 3, mm a, mm f, mm n, mm d, mm L, mm L 1, mm L 2, mm H, mm Weight, kg 150 2” 51 150 121 92