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A.L .B.A.| YOU CAST, WE CUT
MACHINEENGINEERINGMAIN CATALOGUE
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50 YEARS,
AND WERESTEELYOUNG
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MADE FORTHE FUTUREA.L.B.A.was foundedin Italy
present in over50 countriesworldwide
the first 800mmbloom cutting
1000 machinedelivered all overthe world
INTEGRATEDLOGISTICSSERVICES3 manufacturingplants in Italyand 1
distributionservice in Korea
1956
2006
2012
2013
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Headquarters & MainProduction
ItalyGENOA
Mechanical & CarpentryProduction
ItalyCUNEO
Distribution & Service
South KoreaSEOUL
plan for the futurewith passionand innovationis the goalof a
leader
TOM
ORROW
2014
AN INTEGRATED PRODUCTION SYSTEMFOR SPECIAL INDUSTRIAL
MACHINES
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ALBA GROUP
SEOUL KOREACUNEO ITALYGENOVA / BRESCIA ITALY
A.L.B.A. S.r.l. - Genoa (ITALY)Group headquarters and production
unitdealing with design, construction, assemblyand testing of
equipment and systems(5,000 m2).
A.L.B.A. S.r.l. - Brescia (ITALY)Warehouse-workshop located in
NorthernItaly, it operates as logistic and globaldistribution
centre with technical assistanceand maintenance division assisting
the entiregroup (600 m2).
ALBA MECCANICA S.r.l. - Cuneo (ITALY)Production unit specialized
in the "custom-made" production of structural works andindustrial
components (2,500 m2).
ALBACUT KOREA Ltd. Seoul ( SOUTH KOREA)Sale and post-sale
assistance for the Asiancontinent.
ALBA GROUPThe Group companies are able tomanufacture entire
turn-key plantsindependently, and also to provide singlesupplies of
equipment and accessories forthe steel and iron industry.
Design, purchase of raw materials,production, assembly, testing,
distributionand assistance are activities carried outwithin the
group thanks to the various skills
featured by the group companies.
IN FIGURES
65 employees with an average age of 42 years8,100 m2of total
area77% turnover coming from abroad
Le aziende del gruppo sono in grado direalizzare in modo
autonomo sia interiimpianti chiavi in mano, sia singoleattrezzature
ed accessori per la siderurgia.
Progettazione, acquisto delle materieprime, produzione,
assemblaggio, collaudo,distribuzione e assistenza sono
attivitrealizzate all'interno del gruppo grazie alle
diverse competenze delle aziende.
I NUMERI
65 impiegati con unet media di 42 anni8.100 m2di superficie
totale77% di fatturato proveniente dallestero
A.L.B.A. S.r.l. - Genova (ITALY)Sede principale del gruppo e
unit produttivadedicata alla progettazione,
costruzione,assemblaggio e test delle attrezzature eimpianti (
5.000 m2).
A.L.B.A. S.r.l. - Brescia (ITALY)Magazzino-officina situato nel
nord Italia,opera come centro logistico e di distribuzioneglobale
con reparto di assistenza tecnicae di manutenzione funzionante per
tutto ilgruppo ( 600 m2).
ALBA MECCANICA S.r.l. - Cuneo (ITALY)Unit produttiva
specializzata nellaproduzione "a disegno" di opere dicarpenteria e
componentistica industriale(2.500 m2).
ALBACUT KOREA Ltd. Seoul ( SOUTH KOREA)Vendita e assistenza
post-vendita per ilcontinente Asiatico.
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AN INTEGRATEDPRODUCTION SYSTEM
ALBA GROUP
PURCHASEOF RAW
MATERIALS
3D 2DDESIGN
CONSTRUCTION AND PRODUCTIONOF EVERY SINGLE COMPONENT
ASSEMBLY
WIRING
AUTOMATION
TESTING
SHIPPING,LOGISTICS,TECHNICAL
ASSISTANCE,PRODUCTS
MAINTENANCE
POSTSALESASSISTANCE
United we stand, and in A.L.B.A. we believe in this.
ALBA GROUP is an organized firm and fromtoday, it is able to
carry out the entire productionprocess independently, leading to
themanufacturing of turn-key plants, equipmentand accessories for
the iron and steel industry.
Design, purchase of raw materials, production,assembly, testing,
distribution and customercare are all activities carried out
withinA.L.B.A., thanks to the work of the variousfirms that make up
the group and deal withspecific phases of the production
process.
L'unione fa la forza e in A.L.B.A. ne siamo convinti.
ALBA GROUP una realt organizzata e daoggi in grado di realizzare
al suo internol'intero processo produttivo che portaalla nascita di
impianti chiavi in mano,attrezzature e accessori per la
siderurgia.
Progettazione, acquisto delle materieprime, produzione,
assemblaggio, collaudo,distribuzione e assistenza avvengono tutte
inA.L.B.A., grazie al lavoro delle diverse aziendeche compongono il
gruppo e che si occupanodi fasi specifiche del processo
produttivo.
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A Made in Italy cutting plant means first andforemost an
important project. The projectis a fundamental step in our work
process,and our all-Italian approach to the iron andsteel sector
leads to creative yet exactingsolutions.
For us, being Italian means: extreme creativity during the
engineering
stage with a beautiful and, above all,intelligent design;
strict schemes as far as safety isconcerned;
use of select and high-quality materialsand components;
optimisation of systems developed inrelation to customer
demands, to avoidwastes;
constant cost controls to always offer thebest at the best
price;
maintenance costs reduced to aminimum: everything is analysed
andplanned down to the smallest details;
excellent results in terms of performance; outstanding results
in terms of service
life.
We constantly focus on plant reliability whilealways considering
operator safety.
This always guarantees excellent results
in terms of performance, but also makes
cutting operations simpler and safer,
while reducing routine maintenance to an
absolute minimum.
Our philosophy is a new style in steel
cutting.
Each plant has its own history and everyonehas their own ideas.
But excellent ideas arewhat generate superior results.
ITALIANDESIGN
A NEW STYLEIN STEEL CUTTING
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Our main objectives are reliability over time,maintenance
reduced to a minimum andextended plant service life.
Thats because in a complex and dynamicmarket like the iron and
steel industry,production cant afford to slow down. Andneither can
we. And this is just what we keepin mind while we design and
develop ourplants.
Our company can develop the cutting plantin house and monitor
the entire cycle, fromdesign engineering to production and
full-capacity operation.
To design, engineer, produce, assemble andtest according to a
specific plan based on 10fundamental steps:
face-to-face definition withour customers of plant type
preliminary 3D/2D engineering plant engineering production and
assembly
in our workshops testing of all mechanical
and electrical parts dismantling and shipment assembly and
start-up supervision personnel training post-sales service and
assistance spare parts supply.
We are a small company and thats why we
can allow ourselves the luxury of focusing
on even the smallest details.
We apply the real craftsmanship of the
Made in Italy manufacturing industry, while
using modern production processes. Thats
our little secret.
RELIABLE MANUFACTURING
SELF-MADE PROCESS
face-to
-faced
efinition
withour
custom
ersofp
lanttype
prelimin
ary3D/
2Dengin
eering
planten
gineerin
g
testing
ofallm
echanic
alande
lectrica
lparts
producti
onanda
ssemblyi
nourwo
rkshops
dismantl
ingand
shipmen
t
assembl
yandstart-up
supervi
sion
post-sa
lesserv
iceanda
ssistanc
epers
onneltraini
ng
sparep
artssup
ply
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1 2
3A.L.B.A.s torch cutting machine designedto be used in CC plants
for cutting billets,blooms, beam blank and rounds are wellknown for
their reliability, ruggedness andshort cutting times. They can work
in fullautomatic, semi-automatic or manual modeachieving the best
performances as well ascutting results.
Each oxy-cutting car is equipped with 1high performance high
speed water-cooledtorch type ALBACUT with integrated pilotflames
and contain the granulating system,fluid control system, cooling
system and allthe other necessary equipment and safetydevices.
The machine structure, clamping system andtorches are
water-cooled by a controlled flowand protected against sparks by
heat shieldsand provided with automatic centralizedgreasing system
for easy maintenance.
BILLET & BLOOMTORCH CUTTING MACHINES
SPECIAL FEATURES
The machine could also be equipped withthe following special
features as an option,if required: measuring rolls for billets
length
detection; second torch for in line sample cutting
with pneumatic up/down system; up/down system for torches
automatic
high adjustment for different billetthickness;
iron powder injection system for stainlesssteel cutting;
in-line oxygen deburring system mod. S.A.C.
1 Oxycutting car for big rounds 800 mm2 TCM for rounds3 TCM for
billets up to 160 mm
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4 5
440
1218.5
18.51 515 18.5
12
1512 13.518.518.5
1513.521x26
18.521x26
12
440
1218.5
18.51 515 18.5
12
1512 13.518.518.5
1513.521x26
18.521x26
12
440
1218.5
18.51 515 18.5
12
1512 13.518.518.5
1513.521x26
18.521x26
12
PR
TRTR
PR
TRTR
PR
TR TRG R G R F P GR GR FP GR GR FP
O2TO2RO2T O2R O2TO2RO2T O2R O2TO2RO 2T O 2R
Under the sequence, the cutting cars areclamped onto the strand
by a pneumaticclamping device. In this way synchronousrunning of
the machine is guaranteed. Then,the cutting cycle will start with
the heatingphase and cutting. After termination of thecut, the cars
will be released from the strandopening the clamp. They return with
anindependent motor into the starting positionto be ready for the
next cut.
Designed and manufactured considering allthe necessary
conditions in order to avoidrisks for personnel and plant during
the use
and maintenance of the machine, it will beequipped with all the
required safety devicesaccording to all international
standards.
The machine is based on a proventechnology with high reliability
and lowmaintenance and is specifically developed tooffer high
performances in heavy industrialenvironments.
The billet/bloom torch cutting machine is CEcertified and
developed according to the UNIEN ISO 9001:2008 quality
standard.
4 5-Strand TCM for billets up to 160 mm
5 6-Strand TCM for billets up to 150 mm 6 TCM for BB 7 6 Strand
BB TCM 8 5-Strand TCM for blooms up to 190x247 mm 9 TCM for BB 10
6-Strand TCM for stainless steel
round bars up to 500 mm
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6 7
109
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14
1510
11
12
13
11 Oxycutting car for rounds with sample and iron powder 12
Vertical TCM 13 Oxycutting car for twin bloom and mini slab 14 The
first 850 mm bloom cutting 15 6-Strand TCM for stainless steel
round bars up to 500 mm
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1
3
2
A.L.B.A.s torch cutting machine designedto be used in CC plants
for cutting slabs arewell known for their reliability,
ruggednessand short cutting times. They can work in fullautomatic,
semi-automatic or manual modeachieving the best performances as
well ascutting results.
SLAB TORCHCUTTING MACHINES
1 TCM for slabs up to 170x1550 mm2 Slab TCM3 TCM for slab
CCM
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4 5
ETA
SDV1112
ETA
SDV1112
SK F6012-2RS1
SK F6008-RS2
SKF6005-2
Z
SK F6012-2RS1
SK F6008-RS2
SKF6005-2
Z
STROKE - 7000
TORCH UP/DOWN SYSTEM
MAIN TORCH
SAMPLE TORCH
TO BE DEFINEDPASS LINE
GND LEVEL
MEASURING ROLL
CASTING DIRECTION
MAIN CABLE CHAIN
SAMPLE CROP BOX
The machine is equipped with 2 highperformance high speed
water-cooledtorches type ALBACUT with integratedpilot flames for
normal cutting, granulating
system, fluid control system, measuringsystem and all the other
necessaryequipment and safety devices.The machine moves on 4 wheels
(2 loosewheels + 2 driven wheels).
The machine structure, clamping system,torch holding trolleys
and torches are watercooled by a controlled flow and
protectedagainst sparks by heat shields and providedwith automatic
centralized greasing systemfor easy maintenance.
SPECIAL FEATURES
The machine could also be equipped withthe following special
features as an option,if required:
measuring rolls for slabs lengthdetection;
2 torches for in line sample cutting; up/down system for torches
automatic
high adjustment to different slabthickness;
iron powder injection system for stainlesssteel cutting;
mechanical deburring system.
Under the sequence the cutting machineis clamped onto the strand
by means ofa pneumatic clamping device. In this waysynchronous
running of the machine is
guaranteed. Then, the cutting cycle will startwith the heating
phase and cutting. Aftertermination of the cut, the machine will
bereleased from the strand opening the clamp.It returns with
independent motors into thestarting position to be ready for the
next cut.
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9
10
8
8 Plate cutting machine - Bridge type9 TCM for slabs up to
300x2200 mm10 TCM for slabs up to 170x1550 mm
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1 2
A.L.B.A.s special scrap torch cuttingmachine designed in order
to cut scrappedslabs, ladles, tundishes, slag pots, scrappedcoils,
scrapped rolls and various scrap
material into any required dimension andsuitable to be charged
into EAF are wellknown for their reliability, ruggedness andshort
cutting times.They can work in full automatic, semi-automatic or
manual mode achieving thebest performances as well as cutting
resultswith very high hourly productivity.
SPECIAL SCRAPTORCH CUTTING MACHINES
1 Heavy scrap TCM - open type - 2000mm2 2 Torches cutting up to
2000 mm
Type: scrapped slabs / ladles / tundishes / slag pots
scrapped coils / scrapped rolls / various scrap
Temperature: environment
Max thickness: 2000 mm
Dimensions: variable
Number of torches: 1 or 2
Average dimensions: according to scrap dimension
Stroke: ~ 10000 mm
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ARIA
COND.
GASRISCALDO
OSS.T
AGLIO
OSS.R
ISCALDO
FIAMMAPILOTA
INANUTR35
INANUTR35
max .2 7x3 3
2 7x3 3max .
27x 33ma x.
GUAINAELE.
GUAINAELE.
ma x.27x 33
E TASD V1112
13 .5121 2
18.5
O2RISCALDO
13.5
O2TAGLIO
18.51212
13 .5
ARIACOMPRESSA
GASRISCALDO
FIAMMAPILOTA
H2OINCANNELLO
H2OOUTCANNELLO
ARIACOMPRESSA
ARIACOMPRESSA
INANUTR35
1 213 .51 8.5 1 8 .5
1213.5
1 213 .5
ma x.27x 33
27x 33ma x.
SK F TV N2 10 A
27 x33max.
GUAINAELE.
GUAINAELE.
max.27 x33
ETASD V1 112
COND.ARIA
1 3.51212
18 .5
O2RISCALDO
13 .5
O2TAGLIO
18 .5121 2
13 .5
ARIACOMPRESSA
GASRISCALDO
FIAMMAPILOTA
H2OINCANNELLO
H2OOUTCANNELLO
ARIACOMPRESSA
ARIACOMPRESSA
INANUTR35
1 21 3.518.5 1 8.5
1 213 .5
1213 .5
OXYCUTTING TORCH WITH IRON POWDER INJECTIONAND UP-DOWN
DEVICE
TRANSV.STROKE-2500
CUTTING BENCH(CUSTOMER SUPPLY)
WATER
TUNDISH SCRAP
MAIN CABLE CHAIN
CUTTING BENCH(CUSTOMER SUPPLY)
LADLE SCRAP
MACHINE STROKE-6500
MACHINE RAILWAYS(ALBA SUPPLY)
FOUNDATION(CUSTOMER SUPPLY)
VERT.S
TROKE-1200
FLUID CONTROL PANEL
AIR CONDITIONED OPERATOR CABINET
SECONDARY CABLE CHAIN
1325
1500
1500
RAILWAY SUPPORT STRUCURE(ALBA SUPPLY)
3 4
Machines will be manufactured in heavyelectro welded carpentry,
machined wherenecessary, completely isolated in a dog-house
equipped with guillotine door and
special noise isolating panels to reduce theoutside noise level
under normal acceptablevalues (85 dB). A fume aspiration
connectedwith a filtering system could be also included.The
material to be cut will be placed on asupporting grid and the
machine moves ontop of it by means of rails placed beside.
Themachine will move away from the cuttingarea for scrap
charge/discharge operationsperformed by crane.
SPECIAL FEATURES
The machine could also be equipped withthe following special
features as an option,if required:
a dog-house equipped with guillotine door; special noise
isolating panels; a fume de-dusting system; 2 special heavy
thickness water cooled
torch for 2 contemporaneous cuts; movable torch arm for all
purpose all
shape cut; iron powder feeding system; close water cooling
system with own
chilling system; on board air conditioned control cabin for
better operator control.
The machine will be able to cut scrap piecesup to 2000 mm
thickness in a longitudinalor crosswise movement, of any type of
steel,pig-iron and slag formation with the use of
iron powder if necessary.
The fluids (oxygen, gas, compressed air, water,nitrogen) and the
electrical supply will be fedthrough a cable chain. The air
conditionedcontrol cabin will be placed on board themachine
structure and includes the operatorpanel and the electrical board
containing thePLC. All the necessary facilities will be
alsoincluded. The only operator required per shiftcould control the
cutting operation through awell dimensioned window with
appropriateprotection and armed glasses and work insafety in very
good environmental conditions.
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87
9
7 Cut used mill roll 1500 mm8 Twin automatic TCM for scrap up to
2000 mm9 Cut used mill roll 1500 mm
The machine is based on a proventechnology with high reliability
and lowmaintenance and is specifically developedto offer high
performances in heavy
industrial environments.
The special scrap torch cutting machineis CE certified and
developed accordingto the UNI EN ISO 9001:2008 qualitystandard.
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1 2
3
1 Lengthwise-crosswise subdividing machine for slabs up to 300
mm thickness2 Lengthwise-crosswise subdividing and sample cutting
machine for slabs
up to 300 mm thickness3 Sample cutting machine - Bridge type
A.L.B.A.s special all purpose torch cuttingmachine are
specifically designed in orderto cut slabs, billets, blooms, beam
blank andvarious profile material into any required
dimension for sample cutting, cross cutting,slitting,
subdividing, emergency, during thewhole casting process and are
well knownfor their reliability, ruggedness and shortcutting
times.
They can work in full automatic, semi-automatic or manual mode
achieving thebest performances as well as cutting resultsin or out
of the casting line or anywhere elsethat may be required.
SPECIAL ALL PURPOSETORCH CUTTING MACHINES
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4 5
4
FLUID CONTROL PANEL
STROKE-11000
SLABSLAB
RAILWAYS
MAIN CABLE CHAIN
CUTTING BENCH
STEADY FRAME
+ 0.00
UP-DOWN SYSTEM
STROKE-75
CUTTING STATION N1 CUTTING STATION N2
Any of these will be completely customizedmachines and designed
to respond to veryspecific requirements.
SPECIAL FEATURESThe machine could also be equipped withthe
following special features as an option,if required: 2, 3 or even
more cutting torches
according to productivity requirementsand cutting purpose;
special noise isolating panels; a fume de-dusting system; iron
powder feeding system; close water cooling system with own
chilling system; independent automation system; close and air
conditioned operator cabin.
The machine will be able to cut pieces of thedefined dimension,
performing any of therequired movements and cutting any type
ofsteel or pig-iron with the use of iron powder,
if necessary.The fluids (oxygen, gas, compressed air,water,
nitrogen) and the electrical supply willbe considered in the
machine design.If possible and on request the operatorcontrol cabin
could be placed on board themachine structure and includes the
operatorpanel and the electrical board containing thePLC. All the
necessary facilities will be alsoincluded. In this case the
operator couldcontrol the cutting operation through awell
dimensioned window with appropriateprotection and armed glasses and
work insafety in very good environmental conditions.
Designed and manufactured considering allthe necessary
conditions in order to avoidrisks for personnel and plant during
the useand maintenance of the machine, it will be
equipped with all the required safety devicesaccording to all
international standards.
The machine is based on a proventechnology with high reliability
and lowmaintenance and is specifically developed tooffer high
performances in heavy industrialenvironments.
The special all purpose torch cutting machineis CE certified and
developed according tothe UNI EN ISO 9001:2008 quality
standard.
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97
8
4 Sample cutting machine for blooms up to 500 mm thickness5
Sample cutting machine for 5-strand billets up to 200 mm thickness6
Emergency TCM for 800mm rounds7 Special sample TCM8
Lengthwise-crosswise subdividing and sample cutting machine for
slabs9 Lengthwise-crosswise subdividing and sample cutting
machine
for slabs up to 300 mm thickness
6
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10 11
12
10 Emergency TCM for thin slabs up to 20x1560 mm11 Billet sample
cutting machine12 Slitting-subdividing TCM
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1
2
1 Mechanical deburring machinefor slabs up to 2100 mm width
2 Deburring machine for blooms
A.L.B.A.s deburring systems for billets,blooms, rounds and slabs
are specificallydesigned in order to take the burr generatedby the
cutting process completely out, andwell known for their
reliability, ruggednessand short deburring times.They can work
infull automatic, semi-automatic or manualmode achieving the best
performances aswell as deburring results.
MECHANICAL DEBURRING MACHINE
The mechanical deburring machine suitablefor blooms, rounds and
slabs, placed
underneath the roller table is made of water-cooled electro
welded carpentry, machinedwhere necessary and consistsof a main
movable structure on which thedeburring blades are placed.
Controlled bya set of light barriers, blades are lifted andlowered
and moved forward and backward(casting direction) cleaning the head
& tail ofthe bar while it is moving on the roller table.Blades
could work in both directions with aninclination angle reducing the
contact forcerequired and making the deburring
processeasier.SPECIAL FEATURES
The machine could also be equipped withthe following special
features as an option,if required: an isolated cover box to keep
the noise
level under control; a slag conveying system to be placed
underneath the deburring machine; according to the weight,
dimension and
length of the bar, a water cooled pinchroll could be installed
to keep the barin a right position during the deburringprocess.
DEBURRING SYSTEMS
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43
5 6
SLAB
N22 BLADES
CASTING
DIRECTION
OXYGEN DEBURRING SYSTEM - SAC
The SAC system allows to remove theslag as soon as it forms
under the billet orthe bloom during cutting operations and is
designed to be installed in A.L.B.A.s torchcutting machines.The
SAC system works in combinationwith the main oxy-cutting torch and
blows alaminated flow of oxygen under the lowersurface of the
billet while it is cut.When the cut is finish the head and tail of
thebar is cleaned and with a perfect shape readyto be laminated.
The deburring torch couldmove automatically and be kept in a
safetyposition when not in operation.
ADVANTAGES OF SAC SYSTEM
lower cost compared with mechanical
systems; easier maintenance; lower consumption.
3 SAC oxygen deburring system for billets and blooms - Front
view4 SAC oxygen deburring system for billets and blooms - Side
view5 Mechanical deburring machine for slabs up to 2100 mm width6
Deburring result - Detail
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7 8
13
11 12
109
Designed and manufactured considering allthe necessary
conditions in order to avoidrisks for personnel and plant during
the useand maintenance of the machine, it will be
equipped with all the required safety devicesaccording to all
international standards.
Deburring systems are based on a proventechnology with high
reliability and lowmaintenance and are specifically developedto
offer high performances in heavy industrialenvironments.A.L.B.A.s
deburring systems are CE certifiedand developed according to the
UNI EN ISO9001:2008 quality standard.
7-8-11 Deburring machine for blooms 9-10-12-13 Deburring machine
for slabs
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14 16
17
15
14-17 Deburring machine for slabs 15 Deburring machine for 600
rounds 16 Deburring machine for blooms
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2
3
1
1 Control station for TCM with gas leakage detector2 Fluid
control station for AOD3 Process gas control station for AOD
FLUID CONTROL STATIONS
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4 6
7
5
20 0
90 0
20 00
2
9
2029 0
13 0
3 0
P siB a r k P a
4 Oxygen control station for VOD5 Fluid control station for AOD6
Oxygen control station for VOD7 Detail of process gas control
station for AOD
A.L.B.A.s fluid control stations are designedand manufactured in
order to allow every kindof fluid control for Torch Cutting
Machines,oxygen blowing systems, burners systems
and for any purpose in the steel industry.They can be produced
for all most commongases, such as oxygen, methane,
propane,acetylene, argon, nitrogen, compressedair, etc. and they
can be equipped with allnecessary special devices such as
pressurereducers, mass/flow-meters, on/off valves,solenoid valves,
safety valves, flashbackarrestors, pressure switches,
impuritycatcher filters, dryers, etc.
They are supplied with the right steelsupporting structure and
they are completelyassembled, cabled, checked and tested inour
facility.
A.L.B.A.s fluid control stations are speciallyengineered to
satisfy all customer needs,final work site conditions and comply
with allstandards and regulations in force.
A.L.B.A.s fluid control stations are developedaccording to the
UNI EN ISO 9001:2008quality standard.
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11
10
12
13
14
8 9
8-11 Process gas control station for AOD 9-10 Detail of process
gas control station for AOD 12 Gas control station for TCM 13 Argon
control station 14 Pump cooling water station
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15 16
17 18
15 Pump cooling water station 16 Gas control station for TCM 17
Gas control station 14 Process gas control station for AOD
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SEZ SEZ
SEZ
7
A.L.B.A.s oxygen lances allow to injectoxygen directly in
Electric Arc Furnaces, CDconverters, AOD or VOD refining units.They
allow a remarkable increase of furnacetemperature, shortening of
melting time andacceleration of decarburization and steelrefining
process.The complete system consists of a fluidcontrol unit, the
manipulator for lanceadvancing, flexible hoses for lance
feeding
and a loose lance or a water-cooledlance, depending on the
melting processrequirements.The oxygen blowing water-cooled
lancecan be also coupled with a parallel carboninjection lance, in
order to allow both furnacetemperature increasing and slag
foamproduction.
A.L.B.A. can supply both consumable lancesand water-cooled
reusable lances, water-cooled copper lance tips easy
replaceablewith standard welding practice, completefluid control
unit, and flexible hoses forlance feeding.
A.L.B.A.s oxygen lances and oxygen-blowingsystems are developed
according to the UNIEN ISO 9001:2008 quality standard.
7 Water-cooled oxygen and carbon lancesfor EAF
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1 2
3
5
4
1 Water-cooled Supermach supersonic burner for eaf 2
Water-cooled Supersonic burners for eaf - Different types 3
Portable burners system with flame control 4 Ventilated air burner
5 Air intake burner
BURNERS FOR EAF
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4
5
3
A.L.B.A.s burners for EAF are designed andmanufactured in order
to improve scrapcutting-down (ALBASUN series) and tosupply
additional heat to the electric furnace
(SUPERMACH series).
The water-cooled ALBASUN series burnersare engineered to be
installed on slagremoval doors or on furnace walls and to
beoperated by a manipulator. They have a gas/oxygen crown outlet
and they produce a longand very concentrated flame which allowsto
improve scrap cutting-down and electricarc stability. They produce
an oxidizing andexternal mixing combustion with thermalcapacity
from 3 up to 5 MW.
3 Supermach supersonic burner for EAF 4 Supersonic burner for
EAF 5 Suction air burner
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6
7
6 Suction air burner 7 Snorkel heating burner
The water-cooled SUPERMACH seriesburners are engineered to be
installed onfurnace walls. They have a supersonic gasesoutlet speed
in order to avoid any possible
flashback and to reduce tip obstructioncaused by the slag. The
high thermal capacity(from 2 up to 9 MW) and the very large
flamesize for wide surface heating allow a highheat supply to
electric furnaces.
The complete system includes the fluidsregulating station, the
safety devices, specialflexible hoses and the control board.
A.L.B.A.s burners for EAF can be suppliedin different thermal
capacities, lengths,fluid inlet connections in order to meet
thecharacteristics of each single furnace.
A.L.B.A.s burners for EAF are developedaccording to the UNI EN
ISO 9001:2008quality standard.
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9
8
8 Scrap cutting-down burner9 Suction air burner
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1 2
3
1 Tundish heating system2 Tundish heating system for multiple
strands3 Manifold heating system for special application
HEATING SYSTEMS
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6
7
9
8
10
6 Manifold heating system for special application 7 Burners for
tundish heating 8-10 Tundish PRE-heating system for multiple
strands 9 Horizontal heating system for ladle
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118
9 12 13
10
8-11 Tundish PRE-heating system for multiple strands 9-10
Heating oven for snorkel 12-13 Tundish heating system for multiple
strands
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1 3
2
1 Control pulpit for operator control room2 Complete automation
system3 Touch screen HMI system
AUTOMATION
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10
8
9
8 Complete automation system for six strands TCM 9 Control
pulpit with operator panel 10 Remote control pulpit
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1211
13
11 MCC cabinet 12 Operator panel 13 Complete automation
system
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MECHANICAL ONDRAWING PRODUCTIONby ALBA MECCANICA SRL Cuneo
Italy
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A.L.B.A. SRLHEAD OFFICE AND PLANTSGENOVA - Italy
A.L.B.A. SRLLOGISTIC & SERVICEBRESCIA - Italy
ALBA MECCANICA SRLPRODUCTIONCUNEO - Italy
ALBACUT KOREA LTDSALES
SEOUL - South Korea
ARTICLES SHOWN IN OUR CATALOGUETechincals and aesthetics
caracteristics, weights and measures shown on our catalogue are
susceptible to be modified without notice.No part of this catalogue
may be reproduced in any form; by print, photoprint, microfilm or
any other means, without permission from ALBA S.r.l.
ARTICOLI SU CATALOGO
Le caratteristiche tecniche, i pesi e le misure indicati sul
ns/catalogo, sono suscettibili di variazioni senza preavviso.Il
diritto di pubblicazione del presente catalogo riservato alla
societ ALBA S.r.l.Tutte le riproduzioni, anche parziali, non
autorizzate dalla societ ALBA S.r.l. sono punibili a norma di
legge.
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ALBACUT KOREA LTD - SEOULSALESSeobong BLDG 201,76-22,
Gocheok-DongGuro-Gu, Seoul 152-826 South KoreaPh.: +82 (0)2 2060
7458Fax: +82 (0)2 2060 [email protected]
ALBA MECCANICA SRL - CUNEOPRODUCTIONVia DellOrmetto 2,Fraz.
Roata Raffo Zona industriale12022 Busca (CN) - ItalyPh.: +39 0171
946417Fax: +39 0171 [email protected]
A.L.B.A. SRLHEAD OFFICE AND PLANTSVia Borzoli 87r16153 GENOVA -
ItalyPh.: +39 010 6511253Fax: +39 010 [email protected]
A.L.B.A. SRL - BRESCIALOGISTIC & SERVICEVia F.lli Rivani
7Gavardo (BS) - ItalyPh.: +39 0365 371810Fax: +39 0365
[email protected]
TECHNICAL [email protected]
SALES [email protected] www.albacut.com
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