2006hochang Introduction Rev-02

INTRODUCTION

www.hoc21.com

HOCHANG MACHINERYHOCHANG MACHINERYINDUSTRIES CO., LTD.INDUSTRIES CO., LTD.

www.hoc21.com

Hochang Philosophy

www.hoc21.com

Contents

1. Locations.2. Company Profile.3. Organization.4. Production Capacity.5. Design Capacity.6. Facilities.7. Main Business Items.8. Quality Management.9. Safety and Health Management

10. Major Reference List.11. Technical Partners

www.hoc21.com

No.1 Head Office & Main Factory#743-65, YangDeung-Ri, SangBuk-Myeon, UlJu-Gun,UlSan, KoreaTel ) 82-52-255-2077/2074 Fax) 82-52-255-2091/2092

SEOUL

ULSAN

1Hr

No.2 Factory (OnSan Factory) #745, HwaSan-Ri, OnSan-Eup,UlJu-Gun, UlSan, Korea

No.4 Machinery and Metal Factory (Anshan HanhoMachinery & Metal Co., Ltd. )

#8, Ahnjung-Ro, Cheonsan-Gu, Ahnsan-City,Yo-Yeung-Province, China

No.5 OEDONG Factory #Kyung Ju, Korea

No.3 Machining Factory (Korea Precision Co., Ltd. (Sister Company)

#308, JeonUp-Ri, DuSeo-Myeon, UlJu-Gun, UlSan, Korea

No.6 Kyung Gi Factory #Kyung Ki, Korea

No.7 Geoje Factory #Geoje, Korea

1. Location

No.8 NEW Factory for drilling equipment #Onsan, Korea( Please see Next page)

www.hoc21.com

1. Location

NO.8 NEW FACTORYHochang recently bought the new factory nearby seaside.This factory will be used for fabrication of Derrick’s skeleton, Equipment etc.,

www.hoc21.com

2. Company Profile(1)

www.hoc21.com


www.hoc21.com


2005 Year2006 Year

www.hoc21.com

3.Organization

www.hoc21.com

4. Production Capacity

Marine & Offshore Equipment- Marine Winch / Windlass : 70 shipsets.- Marine Crane : 70 shipsets.- Offshore Crane : 30 shipsets.- Offshore Mooring Equipments : 10 shipsets.

2

The capacities in this table are normal capacities.We, however, areready to rearrangeour organization and facilities considering work load.

70,000Ton/Year

Steel Fabrication- Hatch Coaming- Cell Guide- Ramp- etc

1

RemarkCapacityProductNo.

1) Steel Fabrication Capacity

www.hoc21.com

2) Performance Test Capacity

Auto TensionHyd. Cylinder Type

Conventional,Weight Type

Type

3m x 10.7m(H)

4m x 12m(H)

Dimension

WTB 2

WTB 1

Test Bench Name

100 Ton1

50 Sets/ Month

30 Ton1

ProductionCapacity

CapacityQ’ty

Adjustable Type(0 or 5 Degree)

Conventional Type

Type

Φ3,200mm

Φ4,350mm

Dimension

DTB 2

DTB 1

Test Bench Name

2,000 Ton.m

1

4 Cranes/ Month

3,000 Ton.m

1

ProductionCapacity

CapacityQ’ty

Provision & Hose Handling Crane Test Bed

Inclined Type (5 degree)

Inclined Type (5 degree)

Type

Φ2,481mm

Φ2,097mm

Dimension

HTB 2

HTB 1

Test Bench Name

1,000 Ton.m1

24 Cranes/ Month

700 Ton.m1

ProductionCapacity

CapacityQ’ty

Deck Crane / Offshore Crane Test Bed

Winch Test Tower & Bed

4. Production Capacity

www.hoc21.com

5. Design Capacity

1) Design Program.

Sun micro systemsStructure Design for ShipSUN

Auto desk3D ModelingINVENTOR

Auto deskMechanical DesignAutoCAD M2005

Structure Ans. PLASSO Tech Ins.3D AnalysisAnsys & 3G

Structure Design for ShipCADRA

RemarksApplicable TaskM/C Name Developed by

2) Designer

HHI, HSHI, EtcAvg. 10 Years20 PersonsCrane & Machinery Designer

HHI, HSHI, EtcAvg. 11 Years11 PersonsHull structure Designer

31 PersonsTotal

Experienced Company

PersonsApplicable Work Carrier

3) Design Code

- API,FEM, DIN, JIS,CMAA, etc.

- Class Society (NK, DNV, LR, ABS, BV, GL, KR, etc)

www.hoc21.com

6. Facilities

―60Ton x 28M Overhead Crane : 2Set―40Ton x 23M Overhead Crane : 2Sets―20Ton x 23M Overhead Crane : 2Sets―15Ton x 23M Overhead Crane : 2 Set- 10Ton, 5Ton Over head crane ; 4 sets

25,000 ㎡63,000 ㎡New Factory

―30Ton Overhead Crane : 1Set―20Ton Overhead Crane : 1Set―10Ton Overhead Crane : 5Sets― 5Ton Overhead Crane : 3Sets

6,200 ㎡17,000 ㎡Machining Factory

- 30Tonx20M(W)x15M(H) Gantry Crane : 1Set - 20Tonx20M(W)x8M(H) Gantry Crane : 2Sets- 15Tonx20M(W)x8M(H) Gantry Crane : 2Sets- 10Tonx20M(W)x8M(H) Gantry Crane : 3Sets

10,000 ㎡30,000 ㎡On-san Factory

―30Ton x 20M Overhead Crane : 1Set―20Ton x 20M Overhead Crane : 3Sets―10Ton x 20M Overhead Crane : 3Sets―20Ton Semi-Gantry Crane : 1Set―10Ton Tower Crane : 1Set―Forklift 4 set (7.5T, 7.5T, 7.5T, 15T)

10,000 ㎡35,000 ㎡Head Office &Main Factory

CranesShopTotal AreaFactory

1) Yard & Crane Capacity

www.hoc21.com

8Φ550~ Φ800 x4500~10000

15m × 5m ×5m(630℃)Auto Control Heating Treatment

M/CAnnealing Furnace7

1Φ2500 x Φ200CNC Gear Test M/CTest6

3Φ2600 x M20CNC Gear Hobbing M/C, etcHobbing5

2Φ2000 / Φ4000CNC Vertical LatheLathe4

6Φ1300~ Φ2000 x3353~10000

CNC Heavy Duty Center LatheLathe3

53000 x 2000 x 1600CNC Horizontal Boring M/C, etcBoring & Milling2

211000 x 3900 x 1800CNC Plano MillerMilling1

Q’tyCapacityMachineWorking Description

2) Machining Capacity

6. Facilities

www.hoc21.com

3) FACILITIES OF HYUNDAI

FBA

MIT

CNC

14,000 x 2,500 x 800mm

19,000 x 3,250 x 1,600mm

110m x 10m x 28.5m(900℃)

16.25mW x 7.5mH x 25mL

16.25mW x 8mH x 27mLPlano Miller7

1Diameter : Max8.5m

112,000 x 4,000 x 2,400mm

Horizontal Boring Machine4

1200Ton(Ingot)10,000 Ton Hydraulic Forming Machine2

1300mmTh. X 6m Dia10,000 Ton Hydraulic Forming Press1

1230mmTh. X Φ4,730 x 4mL 4,000 Ton 4-roll Horizontal Bending Roller5

160mmTh. X 3mW4,000 Ton Vertical Bending Machine3

110m x 10m x 28.5m(1200℃)

Annealing Furnace8

1Diameter : Max 13mBoring & Milling Machine Vertical with 5 axis6

110m x 10m x 28.5m(750℃)

RemarkQ’tyCapacityMachine

6. Facilities

www.hoc21.com

7. Main Business Items

www.hoc21.com

SHIP EQUIPMENT & Structure PartSHIP EQUIPMENT & Structure Part

7. Main Business Items(1)

www.hoc21.com

Deck MachineryDeck MachineryHochang deliveres 70 shipsets deck machinery per year

Ship Structure PartShip Structure Part


www.hoc21.com

Offshore/Offshore/subseasubsea Structure & Structure & EquipmentEquipment


www.hoc21.com


www.hoc21.com


GREATER PLUTIONIO PROJECT

www.hoc21.com

Towing Winch Seawater Pump Caisson

Dummy for Export line Hang Off for Export line


www.hoc21.com

Hydro Power PlantHydro Power Plant


www.hoc21.com


www.hoc21.com

Offshore / Marine Material Offshore / Marine Material Handling EquipmentHandling Equipment


www.hoc21.com

Explosion proof type with non sparking material

All design and engineering is developed by HOCHANG


www.hoc21.com


Knuckle & Deck Crane

www.hoc21.com

Drilling Equipment & PackageDrilling Equipment & Package


www.hoc21.com

Hochang is making an effort to supply high quality drilling equipment including Derrick with famous engineering company in the worldwide. We ensured the production technology for them through many experience of marine and offshore equipment and structure.


www.hoc21.com

Hochang can supply 3D Model drawing or detail engineering.Our system can be checked all matters prior to fabrication


www.hoc21.com


HOCHANG joined and had agreement with SSI ( South Seas Inspection Company in Singapore).In addition, HOCHANG invited the experts for Derrick from HHI.

A Various Class and company approved HOCHANG and SSI.

www.hoc21.com


www.hoc21.com

Tensioning Tool & Calibrator for Derrick AssemblyHOCHANG uses the certified and calibrated tools


www.hoc21.com

INDUSTRIAL EQUIPMENT & INDUSTRIAL EQUIPMENT & PLANTPLANT


www.hoc21.com

Hochang was awarded many industrial cranes such as Reclaimer, shiploader etc.,Many owners and client was satisfied our product in spite of very difficult item.This is another power of Hochang.


www.hoc21.com

Bridge ComponentsBridge Components


www.hoc21.com

Hochang has special production technology of Hinge pin for bridge, which is used for preventing of some impact from seismic. Hochang can supply the saddle of bridge with the biggest cast steel maker in Korea.Based on which special production technology, we are now challenging new bridge project in USA demanding various kinds of technologies.


HOCHANG acquired AISC CERTIFICATE.

HOCHANG passed the PQ of CALTRANS( California Transportation)

www.hoc21.com

8. Quality Management

We, Hochang Machinery Industries Co., Ltd., assure our clients that we serve with high quality products infully compliance with rules and regulations of ISO 9001;2000,ISO 14001;1996, KSA14001;2001,OHSAS 18001;1999.

International class societies including NK, DNV, LR, BV, ABS and GL, etc. and approved quality management plans prepared by our QM dep’t.

1) Quality Policy

www.hoc21.com

ISO 14001;1996, KSA14001;2001

OHSAS 18001;1999


www.hoc21.com

DESIGN TECHNOLOGY

2) Quality Management Summary Chart

RESEARCH & DEVELOPMENT MECHANICAL PROCESSING TECHNOLOGY

TESTING & INSPECTIONTECHNOLOGY WELDING TECHNOLOGY

QUALITY ASSURANCE PROGRAM

• PRODUCTION TECHNOLOGY DEVELOPMENT

• PRODUCTION DEVELOPMENT

• SYSTEM DEVELOPMENT

• MACHINING

• CUTTING & FORMING

• FINISHING

• MATERIAL TESTING

• NON-DESTRUCTIVE TESTING

• MECHANICAL INSPECTION

• HIGH EFFICIENCY AUTO WELDING

• WELD OVERLAY

• HEAT TREATMENT


www.hoc21.com

SHIP STRUCTURE & OFFSHORE STRUCTURENK CLASS2001.04.10.WPS10

SUBMARINEDVS2719(GWS)2003.07.29.SHOP13

PEDESTAL, HOIST & TROLLEY, BRIDGE CRANE, etc.EXXONMOBIL2003.05.30.SHOP12

KRCLASS1995.06.07.WPS4

GL CLASS1995.10.16.WELDING SHOP3

GL CLASS1995.10.16.WPS2

SHIP STRUCTURE & OFFSHORE STRUCTURE

ABS CLASS1995.06.12.WPS1

STAINLESS STEELLR,DNV,ABS,KR1998.02.23.WPS8

PIPING for SHIPLR,DNV,ABS,KR1998.02.27.WPS7

LR CLASS1995.12.13.WPS6

DNV CLASS1995.12.01.WPS5

LOW ALLOY & STAINLESS STEEL for SUBMARINE

GL CLASS2003.09.23.WPS11

DECK CRANEBV CLASS1999.04.28.WPS9

DateDescription RangeIssued ByNo.

3) Approved WPS/Shop


www.hoc21.com

9. Safety and Health Management

Three( 3 ) Specialist.

Monthly Safety Education Program.

Safety Equipment ( Helmet, Shoes and Belt, etc )

Safety Access & Removal of Obstacle.

Horizontal, Clean and Well–drain Work Floor.

Monthly Inspection for Cranes, Sling wire, Shackle and Gas, etc.

Safety Campaign (Anti-disaster campaign etc.)

Fire Extinguisher and First-Aid Treatment, etc.

1) Safety Workshop

2) Health CareAnnual Physical.

Encouragement of Health Promotion.

※ISO 14000/18000, 2004 HSE manual certificate issued by DNV class society.

www.hoc21.com

HOCHANG MAJOR REFERENCE LISTHOCHANG MAJOR REFERENCE LIST

10. Major Reference List

www.hoc21.com

National Oilwell

EXXONMOBIL

MOQ

KNOC

ELF

MPG

Owner

National Oilwell

HHI / Kizomba -A FPSOOffshore Pedestal Crane(Lattice Boom type)

120T X 39M(Lattice Boom)

2 Booms&

3 Adapters

74.5M Lattice BoomAdapter

NationalOilwell

37.5T X 15(11)M (Telescopic Crane)

Al-Shaheen Block5 Project (France)Offshore Pedestal Crane(Lattice Boom Type)

National Oilwell

115T X 36.3MDonghae 1 Gas T 3047 (Korea) Pedestal crane (Box Boom Type)

National Oilwell

218T X 30MElf Amenam FSO (Nigeria)Pedestal crane (Box Boom Type)

National Oilwell

118/10T X 7.5/12MM.P Girassol FPSO (France)Pedestal crane (Box Boom Type)

Offshore

Crane&

Mooring

System

National Oilwell

330T X 32M(Lattice Boom)

Technical Partner

Q’ty(sets)

CapacityProject

& DescriptionItem


www.hoc21.com

Hochang44EXXONMOBIL15T X 8M Hoist &Others Equipment

HHI / SAKHALIN PROJECT Hoist

Timberland15

EXXONMOBILChain StopperHHI / Kizomba -A FPSO

Chain Stopper & Deflector Sheaves 8Deflector Sheave

EXXONMOBILHHI/ Kizomba –A FPSO Chain Stopper

EXXONMOBIL

EXXONMOBIL

PETROBRAS

Owner

Hochang720.5T~20T Hoist & Trolley(Non-Spark,Low Head Type)

HHI / Kizomba –A FPSO Manual Hoist & Trolley

Hochang415T X 8,940M(Span)5T X 2,400M(Span)

HHI / Kizomba –A FPSOManual Bridge Crane

National Oilwell

3PedestalJURONG Shipyard / P-50 Pedestal for Pedestal Crane

OffshoreCrane

&MooringSystem

FMC SOFEC

15500 Ton Load Stopper

Technical Partner

Q’ty(sets)

CapacityProject

& DescriptionItem


www.hoc21.com

TECHNIP( PUSNES )

13TOTAL13 SETSHI / DALIA FPSO Fairlead Bracket

FAVELLE FAVCO

2ONGC MSP14.2T / 20T x 35M / 30M HHI / ONCG - MSPOffshore Pedestal Crane

FMC SOFEC

13EXXONMOBILChain SupportHHI / Kizomba –B FPSO

Hochang72EXXONMOBIL0.5T~20T Hoist & Trolley(Non Spark, Low Head Type)

HHI / Kizomba –B FPSO Manual Hoist & Trolley

Timberland9EXXONMOBILDeflector SheavesHHI / Kizomba -B FPSO

SAIPEM50EXXONMOBILPlatform, Guiding Cone, Mock-up, Etc,

HHI / Kizomba –A & B FPSO / TLP

HHI2EXXONMOBILCIP & MIP Tubing WorkHHI / Kizomba –A FPSO

EXXONMOBILHHI / Kizomba –B FPSOManual Bridge Crane

EXXONMOBIL

EXXONMOBIL

Owner

National Oilwell

333/10T x 36/62M - 1set33/10T x 36/74M - 2sets

HHI / Kizomba –B FPSOOffshore Pedestal Crane

National Oilwell

233/10T x 36/62MDSME / Kizomba –B TLP

Offshore Pedestal Crane

OffshoreCrane

&MooringSystem

Hochang415T X 8,940M(Span)5T X 2,400M(Span)

Technical Partner

Q’ty(sets)

CapacityProject

& DescriptionItem


www.hoc21.com

TECHNIP60TOTAL60 SETSDSME / DALIA FPSO I-TUBE TOP & BOTTOM FLANGES

AKERKVAERNE PUSNES2CHEVRON

TEXACO581 TON / HLDING FORCEDSME / AGBAMI FPSOHAWSER WINCH / HOSE WINCH

AKERKVAERNE PUSNES2Woodside581 TON / HLDING FORCE

SHI / STYBARROWHAWSER WINCH / HOSE WINCH

TECHNIP60TOTAL22 SETSDSME / DALIA FPSO HANG-OFF

HOCHANG119CHEVRON TEXACO1 TON ~ 23 TON

DSME / AGBAMI FPSOMATERIAL HANDLING EQUIPMENT

HOCHANG37EMCP1 TON ~ 15 TONDSME / SABLE TIERIIMATERIAL HANDLING EQUIPMENT

TECHNIP8EXXONMOBIL8 SETSSHI / EAST AREA PROJECTLEG MATING UNIT

TECHNIP60TOTAL60 SETSDSME / DALIA FPSO I-TUBE TOP & BOTTOM FLANGES

TECHNIP2TOTAL2 SETSSHI / DALIA FPSO Oil Export Spools

ESSOSAMBANGWANG SHIPYARD / ERHA FPSO / ForkLift Etc,

TOTAL

Owner

TECHNIP225Ton / SETSHI / DALIA FPSO Oil Export Receptacles / xport Sheaves

OffshoreCrane

&MooringSystem

HOCHANG203.5 Ton ( Explosion Proof Type )

Technical Partner

Q’ty(sets)

CapacityProject

& DescriptionItem


www.hoc21.com

VAMH1AUSTERIARECLAIMERVABR 1,200 T / HOUR,36M

ALCANALCANGOVE G3Industrial Plant

VAI UK3CHINA1. ROUGHING MILL2. INTERMEDIATE MILL3. FINISHING MILL

Shenhuo Alu. Foil MillMetallogical

V/A Tech Hydro

4CHINA

HYDROTURBINE COMPONENTS 1. INNER GATE BARREL CONE2. OUTER GATE BARREL CONE3. REGULATING RING4. WICKET GATE5. WICKET GATE MECHANISM

JINXI, PROJECT

Hydro-Power Plant

V/A Tech

Hydro3CHINAZILANBA,

PROJECT

VAMH1AUSTERIASHIPLOADERCOMALCONEWEIPA PROJECT

Industrial Plant

CountryTechnical Partner

Q’ty(sets)

DescriptionProject Item


www.hoc21.com

Japan Steel Works(Hiroshima Plant)

82004~2005

80/45/40T X 19/30/33MKyokuyo Shipyard (Japan)

MacGREGOR202007~840TonHMD / C.P.OFFEN

TTS Marine ASA42001~2002

5 Ton X 13(9)MINP Knuckle Boom Crane. (Korea)

MacGREGORCranes

12Since2001

40Ton x 28M40Ton x 26M40Ton x 21M

Hanjin Heavy Ind. Co. (Korea)

Provision Crane

Since1997

Since1997

2007~8

Since2001

2001~2002

Del.

Hose Handling

Crane

MacGREGOR640Ton x 28MHMD / CONTI

MacGREGORCranes

2140Ton x 28M40Ton x 23M

Dae Sun Shipbuilding & Engineering. Co., Ltd (Korea)

National Oilwell18

25Ton x 40.5M40Ton x 29M40Ton x 28M

China Shipping Corp. (Taiwan)

DeckCrane

Hochang65803 Ton x 15.0M

~12.5 Ton x 13M

Hyundai Heavy Ind. Co. (Korea) Hyundai Mipo Dockyard. (Korea)

Hochang49710 Ton x 20.0M

~20 Ton x 28.0M

Hyundai Heavy Ind. Co. (Korea)Hyundai Mipo Dockyard. (Korea

Technical Partner

Q’ty(sets)

CapacityYard or OwnerItem


www.hoc21.com

Since2001

Since2001

Since2001

Since2002

Since2002

Since 2002

2002

2001~2002

Del.

LIPS, BRUNVOLL20CT275, T1750, T2250Hyundai Heavy Ind. Co. (Korea)

BowThrusterTunnel

PUSNES742Windlass 15t~45t / Winch 20t~30tHyundai Heavy Ind. Co. (Korea)

National Oilwell12Windlass 27.4t / Winch 20tHyundai Heavy Ind. Co. (Korea)

National Oilwell16Windlass 30t / Winch 20tMitsubishi Heavy Ind. Ltd. (Japan)

National Oilwell48Windlass 25t / Winch 15tChina Shipping Corp. (Taiwan)

DeckMachinery

45Total

LIPS17CT250, FT200Hyundai Mipo Dockyard. (Korea)

LIPS8CT250Daewoo Shipbuilding & Marine Engineering Co., Ltd (Korea)

1493Total

PUSNES675Windlass 15t~28t / Winch 16t~25tHyundai Mipo Dockyard. (Korea)

Technical Partner

Q’ty(sets)

CapacityYard or Owner


Item

www.hoc21.com


Item Yard or Owner Capacity Del.Q’ty

(sets)Technical Partner

DrillshipEquipment

Samsung Heavy Industry (Korea) /

2006

14 National OilwellVarco


2006

Lattice Boom Crane

BOP Moonpool Skid 2006



2006

X-Tree Moonpool Skid 2006 1 National OilwellVarco

Dual Hoisting Tower 2006 1 National OilwellVarco

Knuckle Boom Crane

LMRP Skid on Main Deck

www.hoc21.com

11.Technical Partners

TECHNICAL PARTNERS

www.hoc21.com

Sales : [email protected] : [email protected]: +82-52-255-2004 /2060Fax: +82-52-255-2091

mailto:[email protected]

mailto:[email protected]

Documents

2006hochang Introduction Rev-02