2006 Catalog Schematics

COLOR CODESO = OrangeBK = BlackBE = BlueR = RedGN = GreenY = YellowBN = BrownV = VioletPK = PinkGY = GrayW = White/ = Striped

+BATTERY

(12 volt ignition +)Clip and insulate forfront coil mounting.

FLASH

ER

BN

Right directionallamp

Left directionallamp

KEY SWITCHR = Battery 12v +W = Ignition 12v +BE/R = Lights 12v+O/R = Acc. 12VSEE PAGE 8

W/O

PK

O\W

R\Y

R\YBE

V

Left rear directionallamp

Right rear directionallamp

Oilswitch

Neutralswitch

Rear brakeswitch

Tail Light - BEBrake Light - R\Y

R

W

BE/R

Rear coil

CCI# 695395-6W/P# NG105-2-10MF

.GN

O\W

O/R

V

BE

Starter Solenoid

Connector

STAR

T R

ELAY

30 AM

P BR

EA

KE

R

15 AM

PB

REA

KER

S

BK

Y

R

BK To chassis ground

YO\W

BEY/BK

WV

GN

12

34

57

8

HORN (IN)LOW BEAM (OUT)HORN (OUT)HI-LOW (IN)HIGH BEAM (OUT )LEFT TURN (OUT)LEFT TURN (IN)

O\WR\Y

GY

BK/RW/BN

W/BK

GN1 23

45

78

BRAKE (OUT)BRAKE (IN)RIGHT TURN (IN)START (OUT)RIGHT TURN (OUT)COIL POWER (OUT)IGN. POWER (IN)

WY

BE

BK

RIGHT HANDLEBAR

LEFT HANDLEBAR

R

. . . . ..

Indicator WiresBN\W & V\W - right and left turnPK - oil pressure lightW/O - neutral lightO\W - 12V Acc. PowerW - high beam indicator

BN\W .PK

W/O

O\W

V\WW

BE

W/BK

Front Horn& Ground

Clip and insulateif not used

Front coil(12 volt ignition +)Clip and insulate forrear coil mounting.

BK

Rear Horn& Ground


Tochassis ground

BK

W/BKBKY/BK

W/BK

Y/BK

BN

BE

BE

Dashlight

BK- Triple Tree groundor accessories


. . . . ..

Indicator WiresBN\W & V\W - right and left turnPK - oil pressure lightGN\Y - neutral lightO\W -12V ACC.W - spliced to white hi-beam wire

W/BK



R\YBE


Right rear directional

lamp


WP101 - 6004R-1-40FS

BN/W .PK

W/O

O\W

V/WW

Y\BK

Front HornClip and insulate

if not used

YO\W

BEY\BK

WW\V

GN


O\WR\Y

GYBK/R

W\BNW/BK

GN

BRAKE (OUT)BRAKE (IN)

RIGHT TURN (IN)

START (OUT)RIGHT TURN (OUT)COIL POWER (OUT)

IGN. POWER (IN)

RIGHT HANDLEBAR

LEFT HANDLEBAR


Connector

Starter Solenoid

To silver post of30 amp breaker

+ -BATTERY

R

W/O

PK

Oilswitch

Neutralswitch

Rear brakeswitch

O\W

R\Y

W/V

BK

V/W BN

/W

Use above diagram for Standard TurnsLocate the flasher (in kit) and connect toauto cancel bundle as shown

For Auto Cancel turns Purchaseoptional module WP141 andwire per diagram below

To ChassisGround

Auto

Cancel

Module

GN

Used with Pre-1996 Controls only!*See attached sheet.

Green wire


Green wire

*

*

*YOUR HARNESS ONLY HAS ONE AUTO CANCEL BUNDLE. TWO ARE SHOWN FOR REFERENCE ONLY

W/GN

H.D. autocancel only.

* FOR FURTHER TURN SIGNAL WIRING INSTRUCTIONS SEE ATTACHED SHEETS.

12 v Lights Power forDash or Speedometer lights.

(on when lights are on)

BE

PLACE RED BOOTON TERMINAL.

R

STARTRELAY


KEY SWITCHR = Battery 12v +W = Ignition 12v +BE/R = Lights 12v+O/R = Acc. 12v +SEE PAGE 8

Y

R

WO/R

BE/RBK

R

RY

W

BN/W

V/W

Jump to Orange for pre-1996controls!

BN/W

V/W

Rear Horn and CoilClip and insulate

if not used.

Auto Cancel Bundle: shownwired for auto-cancel and standard turns for referenceonly!

GN

O\WBN/W

V/W. .W/GN

W/GN used withH.D. auto cancel only!

W/BK

H.D.SPEEDO

W/GN

R\Y Not usedwith flasher

Y\BK

O\W

W/B

N

R\Y

W/V

W/BN


CONNECTOR

Dimmer Switch W=Hi BeamY=Low Beam

Headlight

Starter Solenoid

+BATTERY

PLACE RED BOOTON TERMINAL.

R

R

R

V\W

O\WY

PK

O\W

BE

Y\BK

Y\BK

*Horn Switch (optional)

*For front horn: pullY\BK wire fromkit and connect from switch to horn.

Coil Wire12V Ign.+

W/O

. . . ...

*(Optional) Indicator Wires (added from kit)BN/W & V/W - right and left turnPK - oil pressure lightW/O - neutral lightO/W -12V ACC. PowerW - spliced to white hi-beam wire

R\Y

Front Brake Switch

FLASHER

GN

W/BN

W\V

V\W

BN/W

*Right directionallamp (optional)

*Right turnswitch (optional)

*Left turnswitch (optional)

*Left directionallamp (optional)

R


W O/R

BE/R

BK

STARTRELAY

BK To chassis ground W/O

PK

O\W

R\Y

R\Y

BE

BN\W

V\W

YW

*Left rear directionallamp (optional)

*Right rear directionallamp (optional)

*Oilswitch

(optional)

*Neutralswitch

(optional)

Rear brakeswitch


GN

GN

* Indicates optional harness functions with wires installed from kit.

WP102 - 6004R-1-50FS

O\W

BN\WW

.

*Rear horn Add to harness fromkit and connect to switch as shown

.

Green wirefrom kit

.

Start Switch

.

BE

.BK/R

1) GY splices to W/BK if Ignition Kill Switchis not used!



1) See page 9 in manual for kill switch wiring instructions!

. GY

O\W

Shaded circle = standard harness wires

White circle = optional wires (to be added from kit)

To Silver post of30 amp breaker

W/BK


. . . . ..

Indicator WiresBN/W & V/W - right and left turnPK - oil pressure lightW/O - neutral lightO/W - 12V ACC. PowerW - High Beam Indicator

W/BK



R\YBE



lamp


WP103 - 6004R-2-40MF

BN/W .PK

W/O

O\W

V/W

W

Y\BK


if not used

YO\W

BEW

W\VGN


O\WR\Y

GYBK/R

W\BNW/BK

GN


RIGHT TURN (IN)


IGN. POWER (IN)

RIGHT HANDLEBAR

LEFT HANDLEBAR


Connector

W\O

PK

Oilswitch

Neutralswitch

Rear brakeswitch

O\W

R\Y




Green wire


Green wire

*

*





BE

WY

Y\BK


if not used


GN

O\WW/V

W\BN

BN/W

V/W. .W/GN


W/BK

+ -BATTERY

To Silverpost of 30 amp breaker

R

Starter Solenoid

KEY SWITCHR = Battery 12v +W = Ignition 12v +BE/R = Lights 12v+SEE PAGE 8

STARTRELAY


R

W

BE/R

BKY

R

R

BN/W

V/W

V/W

BN/W

O\WW

\V

BK

V/W BN

/W

To ChassisGround

Auto

Cancel

Module

W/GN



R\Y

R\Y Not used withflasher

Y\BK

GN

W\B

N


Connector

Starter Solenoid

+BATTERY

R

R

V\WPK

O\W

Dimmer Switch

W/O

. . . .. ..

*(Optional) Indicator Wires (added from kit)BN/W & V/W - right and left turnPK - oil pressure lightW/O - neutral lightO/W - spliced to O/W 12V Acc. power wireW - spliced to white hi-beam wire

R\Y

Front Brake Switch

FLASHER

GN

W/V






STARTRELAY

BK To chassis groundW/O

PK

O\W

R\Y

R\Y

BE

*BK/BE: Locate wire in kit and connect from switch to + side of horn

30 ampbreaker



*Oilswitch

(optional)

*Neutralswitch

(optional)

Rear brakeswitch


GN

GN


R

W

BE/R

Y

BK

R

For rear coil mounting: locate wire W/BK (in kit), run

wire through PVC and connect to + side of coil

BN\W

.

WP104 - 6 004R-2-50MF

Green wirefrom kit

BE

. 12 v Lights Power forDash or Speedometer lights.



W=Hi BeamY=Low Beam

Headlight

*Horn Switch

Start Switch

1) W/BK (coil wire from kit)splices to GY if Ignition KillSwitch is not used!



O\W

O\W

Y

W

BE

(optional)

Y\BK

(from kit)

BK/R

GY

W/BK

BN\W

V\W

W

To coil

V\W

BN\WW/BN

O\W


W=Hi BeamY=Low Beam

Headlight

Starter Solenoid

+BATTERY

R

RY

PK

Y/BK

W/O

. ...Front Brake Switch

KEY SWITCHR = Battery 12v +Y = Start SolenoidW/BE = Ignition and

Lights 12v +

W/O

R/Y

BE

30 ampbreaker

*Oilswitch

(optional)

*Neutralswitch

(optional)

Rear brakeswitch

Tail Light - BEBrake Light - R/Y


WP105 - 6101- 6 / 7 -50

WHorn

For rear coilmounting: route

GY through mainharness PVC and

pull out to rearof harness..

BE

.12 v Lights Power for

Dash or Speedometer lights. (on when lights are on)

O/W

Harness Plug(installed)

Main Harness

HornButton

O/W

R/Y

PK

R/Y

O/W

GY

Coil power B1 Ign12ga.W/BE

Start 314ga. Y

B Battery12ga. R

Key Wires(switch not included)

Y

R

Coil Wire: pushthrough from frontof harness for rear

coil mounting

Locate module plug (3 pin in rear of harness)and connect to module to determine suitablemounting location. Module mounts to framewith Black tie strap (in kit). After mountingmodule, cover W/BE wire with PVC (providedin kit) and route wire to exit with R & Y wires(from harness) to be connected to a suitable key switch as shown.

Standard harness wires

Optional harness wires (in kit)

GY

POW

ER

MO

DU

LE

Y

W

Dimmer Switch

.BE

O/W Y/BK

GY

W/BE

GN O/W

.V/W

V/W

.

BN/W

BN/W

.. BN/W

V/W

*(Optional) Indicator Wires (added from kit)BN/W & V/W - right and left turnPK - oil pressure lightW/O - neutral lightO/W - 12V ACC. PowerW - spliced to white hi-beam wire

BK

BK To chassisground


W=Hi BeamY=Low Beam

Headlight

To Starter Solenoid

+BATTERY

R

PK

W/O

. ..Front Brake Switch

KEY SWITCHR = Battery 12v +Y = Start SolenoidW/BE = Ignition and

Lights 12v +

W/O

R\Y

BE

30 ampbreaker

*Oilswitch

(optional)

*Neutralswitch

(optional)

Rear brakeswitch

Tail Light - BEBrake Light - R\W


W

.



O\W


HornButton

O\W

R\Y

PK

R\Y

O\W

Coil power B1 Ign12ga.W/BE

Start 314ga. Y

B Battery12ga. R

Key Wires(switch not included)

Y

Locate module plug (3 pin in rear of harness)and connect to module to determine suitablemounting location. Module mounts to framewith Black tie strap (in kit). After mountingmodule, cover W/BE wire with PVC (providedin kit) and route wire to exit with R & Y wires(from harness) to be connected to a suitable key switch as shown.

Minimal required harness wires


GY

POW

ER

MO

DU

LE

YW

Dimmer Switch

.BE

O\W

W/BE

GN O\W

.V\W

V\W

.

BN\W

BN\W

.. BN\W

V\W

*(Optional) Indicator Wires (added from kit)BN & V - right and left turnPK - oil pressure lightW/O - neutral lightO/W - spliced to O/W 12V Acc. Power wireW - spliced to white hi-beam wire

Y\BK

To Horn

.

To chassis ground

R

R

Main Harness

To silver post

WP107- 6

BE

101-NR

FLASHER

The diagram below is a harness that should be built from this kit.

CONNECTOR


STARTRELAY

BK To chassisground

WP109-6104R-7-40MM

BIG

L

R

W BE/R

R

Connect key wires to 3 position ignition switch as shown.

BK


. . . . ..

Indicator WiresBN\W & V/W- right and left turnPK - oil pressure lightW/O - neutral lightO\W - 12V Acc. powerW - high beam indicator

W/BK



R\YBE



lamp


BN/W .PK

W/O

O\W

V/W

W

Y/BK


if not used

YO\W

BEY/BK

WW/V

GN


O\WR\Y

GYBK/R

W/BNW/BK

GN


RIGHT TURN (IN)


IGN. POWER (IN)

RIGHT HANDLEBAR

LEFT HANDLEBAR


Starter Solenoid

To silver post of30 amp breaker + -

BATTERY

R

W/O

PK

Oilswitch

Neutralswitch

Rear brakeswitch

O\W

R\Y

O\W

BK

V/W BN

/W



To ChassisGround

Auto

Cancel

Module

GN


Green wire


Green wire

*

*


W/GN




BE

Y

R

R

BN/W

V/W


BN/W

V/W

Y/BK


if not used.


GNO\WW/V

W/BN

BN/W

V/W. .W/GN


W/BK

YW

H.D.SPEEDO

W/GN

R\Y

R\YNot usedwith flasher.

W/V

W/B

N


CONNECTOR

R

V/W

O/W

PK

O/W

Y/BK

Y/BK


*For front horn: pullY/BK wire fromkit and connect from switch to horn.

W/O

. . . ...

*(Optional) Indicator Wires (added from kit)BN/W & V/W - right and left turnPK - oil pressure lightW/O - neutral lightO/W -12V ACC. PowerW - spliced to white hi-beam wire

R/Y

Front Brake Switch

FLASHER

GN

W/V

W/BN

V/W

BN/W






W/O

PK

O/W

R/Y

R/Y

BE

BN/W

V/W

30 ampbreaker



*Oilswitch

(optional)

*Neutralswitch

(optional)

Rear brakeswitch


GN

GN


WP110 - 6104R-7-50MM

O/W

BN/W

*Rear horn Add to harness fromkit and connect to switch as shown

.

Green wirefrom kit

.

R

R

Starter Solenoid

RW

BE/R

Dimmer Switch

BE

Start Switch

.

.GY

BE

.BK/R





W=Hi BeamY=Low Beam

Headlight

WY

.O/WW

+ -BATTERY

W/BKW/BK Coil Wire


White circle = optional wires(to be added from kit) Y


. . . . ..

Indicator WiresBN\W & V\W - right and left turnPK - oil pressure lightW/O - neutral lightO\W - 12V ACC. PowerW - High Beam Indicator

W/BK



R/YBE



lamp

Tail Light - BEBrake Light - R

WP 111-6105R-1-40FS

BN/W .PK

W/O

O\W

V/WW

Y/BK


if not used

YO\W

BEY/BK

WW/V

GN


O\WR\Y

GYBK/R

W/BNW/BK

GN


RIGHT TURN (IN)


IGN. POWER (IN)

RIGHT HANDLEBAR

LEFT HANDLEBAR


Connector

Starter Solenoid

+ -BATTERY

W/O

PK

Oilswitch

Neutralswitch

Rear brakeswitch

O\W

R\Y

O\W

V\W

V/W

BN/W



To ChassisGround

Auto

Cancel

Module

GNJump to Orange for pre-1996controls!


Green wire


Green wire

*

*


W/GN

H.D. autocancel only




BE



Y

YW

BN/W

V/W

Red 12 V+ to copper post on 30 amp breaker

R

R

BN/W

V/W

W/B

N

STAR

T R

ELAY

30 AM

P BR

EA

KE

R

15 AM

PB

REA

KER

S

R

WO/R

BE/RBK

R

Y/BK


if not used


GN

O\WW/V

W/BN

BN/W

V/W. .W/GN


W/BK

H.D.SPEEDO

W/GN

R\Y

R/Y Not used with flasher

BK



ToHorn


CONNECTOR

Dimmer Switch

Starter Solenoid

+BATTERY

V

OY

PK

O

BE

Start Switch

BK/BE


For front horn: pullBK/BE wire fromkit and connect from switch to horn.

Coil Wire(12 volt ign +)

W/O

. . . .. ..

*(Optional) Indicator Wires (added from kit)BN & V - right and left turnPK - oil pressure lightW/O - neutral lightO - spliced to orange wire in harnessW - spliced to white hi-beam wire

R

Front Brake Switch

FLASHER

GN

V

BN

V

BN





R KEY SWITCHR = Battery 12v +W = Ignition 12v +BE/R = Lights 12v+O/R = Acc. 12v +SEE PAGE 8

WO/R BE/R

BK


W/O

PK

O

R

R

BE

BN

V



*Oilswitch

(optional)

*Neutralswitch

(optional)

Rear brakeswitch


GN


STAR

T R

ELAY

30 AM

P BR

EA

KE

R

15 AM

PB

REA

KER

S

R

R

Red 12 V+ from battery to copperpost on 30 amp

breaker

WP112105R-1-50FS Chopper Style

BN O

GN

Green wirefrom kit

.

W

O

GY

BE

..

BK/W





W=Hi BeamY=Low Beam

Headlight

WY

W/BK

.


. . . . ..

Indicator WiresBN\W & V\W - right and left turnPK - oil pressure lightW/O - neutral lightO\W -12V ACC. PowerW - high beam indicator

W/BK



R\YBE



lamp


WP113-6105R-2-40MF

BN/W .PK

W/O

O\W

V/WW

Y/BK


if not used

YO\W

BEY/BK

WW/V

GN


O\WR\Y

GYBK\R

W/BNW/BK

GN


RIGHT TURN (IN)


IGN. POWER (IN)

RIGHT HANDLEBAR

LEFT HANDLEBAR


Connector

W/O

PK

Oilswitch

Neutralswitch

Rear brakeswitch

O\W

R\Y

O\W

W\V

BKW/B

NV/

W

BN/W



To ChassisGround

Auto

Cancel

Module

GN


Green wire


Green wire

*

*


W/GN

H.D. autocancel only




BE

BN/W

WY

V/W

Y/BK


if not used


GN

O\WW\V

W/BN

BN/W

V/W. .W/GN


W/BK


BN/W

V/W

+ -BATTERY

To Silverpost of 30 amp breaker


R

W

BE/R

Starter Solenoid


BKY

STAR

T R

ELAY

30 AM

P BR

EA

KE

R

15 AM

PB

REA

KER

S

R

R

To Copper postof 30 amp breaker

H.D.SPEEDO

W/GN

R\Y

R\Y

Not used with flasher


Starter Solenoid

V

O

PK

O

BK/BE

BK/BE


*For front horn: pullBK/BE wire fromkit and connect from switch to horn.

Coil Wire(12 volt +)

W/O

. . ...


R

Front Brake Switch

FLASHER

GN

V

BN

V

BN






W/O

PK

O

R

R

BE

BN

V



*Oilswitch

(optional)

*Neutralswitch

(optional)

Rear brakeswitch


GN

GN


Connector

STAR

T R

ELAY

30 AM

P BR

EA

KE

R

15 AM

PB

REA

KER

S

BK Y

To copper post of30 amp breaker

IG. Switch 12V+To silver post of30 amp breaker

WP 114105R-2-50MFChopper Style

*Rear horn Add to harness fromkit and connect to switch as shown.BN .O

O

Green wirefrom kit

W=Hi BeamY=Low Beam

Headlight

Dimmer Switch

BE

Start Switch

GY.1) GY splices to W/BK if Ignition Kill Switchis not used!

WY

.

W BE





R

W

BE/R

R

R

+ -BATTERY

.

.



W/BK

BK/W


W=Hi BeamY=Low Beam

Headlight

Starter Solenoid

+BATTERY

R

RY

PK

Y/BK

W/O

. ...

*(Optional) Indicator Wires (added from kit)PK - oil pressure lightW/O - neutral lightO/W -12V ACC. PowerW - spliced to white hi-beam wire

Front Brake Switch

KEY SWITCHR = Battery 12v +Y = Start SolenoidW/BE = Ignition Assy & Lights Breakers 12v +

W/O

R/Y

BE

30 ampbreaker

*Oilswitch

(optional)

*Neutralswitch

(optional)

Rear brakeswitch



WP116 - 6BCS01-7-65

WHorn

For rear coilmounting: route

GY through mainharness PVC and

pull out to rearof harness.

.

.BE



O/W

B1 Ign12ga.W/BE

Start 314ga. Y

B Battery12ga. R


Key Wires

Main Harness

HornButton

WY

BE

Hi-LowSwitch

O/W

Y/BK

Y

R

W

Y

O/W

R/Y

GY

PK

R/Y

O/W

GY

Coil power

Coil Wire: pushthrough from front

for rear coil mounting

POW

ER

MO

DU

LE

W/BE

W/BE

Locate module plug (3 pin in rear of harness) andconnect to module to determine suitable mountinglocation. Module mounts to frame with Black tiestrap (in kit). After mounting module route W/BEwire through main harness PVC to exit with R & Ywires to be connected to key switch as shown.



BK To chassisground

BK

To silver post of 30 amp

breaker


W=Hi BeamY=Low Beam

Headlight

Starter Solenoid

+BATTERY

RY

PK

Y/BK

W/O

. . . ...

*(Optional) Indicator Wires (added from kit)BN/W & V/W -splice to right and left turn wiresPK - oil pressure lightW/O - neutral lightO/W -12V ACC. PowerW - spliced to white hi-beam wire

Front Brake Switch

KEY SWITCHR = Battery 12v +Y = Start SolenoidW/BE = Ignition, Assy& Lights Breakers 12v +

W/O

R/Y

BE

*Oilswitch

(optional)

*Neutralswitch

(optional)

Rear brakeswitch



WP117 - 6

W

.

.

BE



O/W

B1 Ign12ga. W/BE

Start 314ga. Y

B Battery12ga. R

Key Wires

Main Harness

HornButton

GN WY

BE

W/V

W/BN

Hi-LowSwitchTurn Signal

Switch

O/W

Y/BK

WY

V/W

O/W

R/Y

BN/W

GY

V/W

BN/W

PK

R/Y

O/W



Left rear directional

lamp


lamp

.

Y

R.

V/W

BN/W

Coil power

For front coilmounting: PullGY from rear of harness androute to front

From power module

Horn


O/W

GN



R

BCS01-7-70

W/BE

W/BE POW

ER

MO

DU

LE

BK To chassisground

BK

To silver post of 30 amp

breaker

30 ampbreaker


W=Hi BeamY=Low Beam

Headlight

Starter Solenoid

+BATTERY

R

RY

PK

Y/BK

W/O

. . . ...

*(Optional) Indicator Wires (added from kit)BN/W & V/W -splice to right and left turn wiresPK - oil pressure lightW/O - neutral lightO/W - 12V ACC. PowerW - spliced to white hi-beam wire

Front Brake Switch

KEY SWITCHR = Battery 12v +W/BE = Ignition, Lights, Accessories Breakers 12v+Y= Starter solenoid

W/O

R/Y

BE

30 ampbreaker

*Oilswitch

(optional)

*Neutralswitch

(optional)

Rear brakeswitch


11592 * Indicates optional harness functions with wires installed from kit.

WP118 - 6BCS01-7-80

W

.

.

BE



O/W

B1 Ign12ga. W/BE

Start 314ga. Y

B Battery12ga. R


Key Wires

Main Harness

HornButton

O/W WY

BE

W/V

W/BN


Switch

Y/BK

POW

ER

MO

DU

LE

W

Y

V/W

O/W

R/Y

BN/W

GY

V/W

BN/W

W/V

W/B

N

V/W BN

/W

To ChassisGround

PK

R/Y

O/W




lamp


lamp

.

Y

R.

V\W

BN\W

ii

Coil power

Horn

W/BE

ToChassisground

BK

BK

Auto

Cancel

ModuleR/Y

To silver postof 30 amp

breaker

O/W

O/W


STARTRELAY

BK To chassisground

WP130-6

BIG

L

R

W BE/R

R



. . . . ..

Indicator WiresBN\W & V\W - right and left turnPK - oil pressure lightW/O - neutral lightO\W - 12V Acc. powerW - high beam indicator

W/BK



R/YBE



lamp


BN/W .PK

W/O

O\W

V/W

W

Y/BK


if not used

YO\W

BEY/BK

WV

GN


O\WR\Y

GYBK/R

W/BNW/BK

GN


RIGHT TURN (IN)


IGN. POWER (IN)

RIGHT HANDLEBAR

LEFT HANDLEBAR


Starter Solenoid


BATTERY

R

W/O

PK

Oilswitch

Neutralswitch

Rear brakeswitch

O\W

R/Y




Green wire


Green wire

*

*




BE

Y

BN/W

V/W

BN/W

V/W

Y/BK


if not used.


GN

O\WW\V

W/BN

BN/W

V/W. .W/GN


W/BK

YW

H.D.SPEEDO

W/GN

O\W

W\V

BK

W/B

NV/

W BN/W

To ChassisGround

Auto

Cancel

Module

GNW/GN



R\Y

S04R-7-40MM

Not used with flasherR\Y

R

R

CONNECTOR

BK


CONNECTOR

Dimmer Switch W=Hi BeamY=Low Beam

Headlight

Starter Solenoid

+BATTERY

R

R

V

Y

PK

O

BE

BK/BE



Coil Wire(12 volt ignition +)

W/O

. . . ...


R

Front Brake Switch

FLASHER

GN

BN

V

V

BN






STARTRELAY


W/O

PK

O

R

R

BE

BN

V

YW

30 ampbreaker



*Oilswitch

(optional)

*Neutralswitch

(optional)

Rear brakeswitch


GN

GN


WP 131S04R-7-50MM Chopper Style

O

BNW

..

Green wirefrom kit

.Start Switch

.

BE

.BK/W





. GY

O

BIG

L

R

W BE/R

R


BK

W/BK

O

Horn

= Standard harness wires

= Optional wires (to be added from kit)

.


Headlight

Starter Solenoid

+BATTERY

R

R

V

OY

PK

O

BK/BE

BK/BE




W/O

. . . ...


R

Front Brake Switch

FLASHER

GN

BN

V

V

BN







W/O

O

R

R

BE

BN

V

30 ampbreaker



*Oilswitch

(optional)

*Neutralswitch

(optional)

Rear brakeswitch


GN

GN


WP132 S04R-7-60MM

Chopper Style With Switches

O

BN

*Rear horn Add to harness fromkit and connect to switch as shown. BE




O

STARTRELAY

BIG

L

R

W BE/R

R


Connectors To ChassisGround

BK

GY1) GY splices to W/BK if Ignition Kill Switchis not used!

W=Hi BeamY=Low Beam

W

BEW/Y

BK

To ChassisGround

HI-LOWLATCH

BK

Hi-low latching module should be mounted

under gas tank but can be mounted under

seat by pulling W/Y wire to rear of harness

and using BE taillight wire for power. Run

W & Y wires through sheathing to headlight.

W/BK

PK



Y

W

CONNECTOR


STARTRELAY

BK To chassisground

WP133-6SP06R-6-40SP

BIG

L

R

W BE/RConnect key wires to 3 position ignition switch as shown.

BK


. . . . ..

Indicator WiresBN/W & V/W - right and left turnPK - oil pressure lightW/O - neutral lightO\W - 12V Acc. PowerW - high beam indicator

W/BK



R\YBE



lamp


BN/W .PK

W/O

O\W

V/W

W

Y/BK


if not used

YO\W

BEY/BK

WV

GN


O\WR\Y

GYBK/R

W/BNW/BK

GN


RIGHT TURN (IN)


IGN. POWER (IN)

RIGHT HANDLEBAR

LEFT HANDLEBAR

Front coil(12 volt ignition +)

Starter Solenoid


+ -BATTERY

R

W/O

PK

Oilswitch

Neutralswitch

Rear brakeswitch

O\W

R\Y

O\WW

/V

BKW/B

NV/

WBN

/W



To ChassisGround

Auto

Cancel

Module

GN


Green wire


Green wire

*

*


W/GN




BE

BN/W

V/W


BN/W

V/WY/BK

Rear Horn Clip and insulate

if not used.


GN

O\WW\V

W\BN

BN/W

V/W. .W/GN


YW

R

R

The module above fits this style billet part.

Y

W/GN

.H.D.

SPEEDO

R\Y

Not used with flasher.R/Y


Starter Solenoid

VPK

O

BK/BE

BK/BE


*For front horn: pullBK/BE wire fromkit and connect fromswitch to horn.


W/O

. . . .. ..


R

Front Brake Switch

V

BN

V

BN





W/O

PK

O

R

R

BE

BN

V

* Rear hornadd to harness from kit andconnect to switch as shown



*Oilswitch

(optional)

*Neutralswitch

(optional)

Rear brakeswitch


GN

GN



R

Connector

.

WP 134SP06R-6-50SP Chopper Style

BN

Dimmer Switch

BE

Start Switch

.GY.





W=Hi BeamY=Low Beam

Headlight

WY

W O

FLASHER

.

GN

Green wirefrom kit

Y

R- +BATTERY

W/BK

BE

O

O



BK/W

To ChassisGround

Refer to Installation and Mounting Instructions page for

module mounting options. Hi-low latching module

should be mounted under gas tank but can be mounted

under seat by pulling W/Y wire to rear

of harness and using BE taillight wire

for power. Run W & Y wires through

sheathing to headlight.


Starter Solenoid

VPK

O

BK/BE

BK/BE


*For front horn: pullBK/BE wire fromkit and connect fromswitch to horn.


W/O

. . . .. ..


R

Front Brake Switch

V

BN

V





W/O

PK

O

R

R

BE

* Rear hornadd to harness from kit andconnect to switch as shown



*Oilswitch

(optional)

*Neutralswitch

(optional)

Rear brakeswitch


GN

GN



R

Connectors

WP 135 SP06R-6-60SP Chopper Style W/Switches

BN

GY

BE1) GY splices to W/BK if Ignition Kill Switchis not used!




W=Hi BeamY=Low Beam

Headlight

FLASHER

GN

Green wirefrom kit Y

- +BATTERY

R

Start & Hi-lowSwitches

Y

W BEW/Y

BK

To ChassisGround

BK

HI-LOWLATCH

BN

BN

V

O

O

W/BK

= Standard harness wires

= Optional wires (to be added from kit)

W

O


+BATTERY

Y\BKW/BK

(12 volt ignition +)Clip and insulate forfront coil mounting.

. . . . ..

Indicator WiresBN\W & V\W - right and left turnPK - oil pressure lightW/O - neutral lightO\W -12V ACC. PowerW - spliced to white hi-beam wireBE - dash light

BN/W



KEY SWITCHR = Battery 12v +W = Ignition 12v +BE/R = Lights 12v+O/R = Acc. 12VSEE PAGE 8

W/O

PK

R\YBE


Right rear directionallamp

Oilswitch

Neutralswitch

Rear brakeswitch


R

W

BE/R

Rear coil

CCI 695396 - 6WP157 105R-2-30MF

.

O/R

BN\W .PK

W/O

O/W

V/W

W

V\WBE

Front Horn& Ground


Starter Solenoid

Connector

STAR

T R

ELAY

30 AM

P BR

EA

KE

R

15 AM

PB

REA

KER

S

BK

Y

R

BK To chassisground

YO\W

BEY\BK

WW\V

1 23

45

6

HORN&TURN (IN)LOW BEAM (OUT)HORN (OUT)HI-LOW (IN)HIGH BEAM (OUT )LEFT TURN (OUT)

O\WR\Y

GY

BK/RW\BN

W/BK

12

34

56

BRAKE (OUT)BRAKE&TURN(IN)START (OUT)RIGHT TURN (OUT)COIL POWER (OUT)IGN. POWER (IN)

WY

BE

BK- Triple Tree groundor accessories

BK

RIGHT HANDLEBAR

LEFT HANDLEBAR


BK

Rear Horn& Ground


R

O\W

R\Y

Tochassis ground

BK

W/BKBKY\BK

BE

BN\W

BEV\W

Dashlight

BE

Auto

Cancel

Module

R\Y

W/V

W/B

NO/W

BK

V/W

BN/W

V/R

BN/R


STARTRELAY

BK To chassisground

WP158 - 6

BIG

L

R

W BE/R

R



. . . . ..

Indicator WiresBN/W & V/W - right and left turnPK - oil pressure lightW/O - neutral lightO/W - 12V Acc. powerW - white hi-beam indicator

W/BK



R/YBE



lamp

BN/W .PK

W/O

O/W

V/W

W

Y/BK


if not used

YO/W

BEY/BK

WW/V

GN


O/WR/Y

GYBK/R

W/BNW/BK

GN


RIGHT TURN (IN)


IGN. POWER (IN)

RIGHT HANDLEBAR

LEFT HANDLEBAR


Starter Solenoid


BATTERY

R

W/O

PK

Oilswitch

Neutralswitch

Rear brakeswitch

O/W

R/Y


Green wire


Green wire



BE

Y

BN/W

V/W

BN/W

V/WY/BK


if not used.

W/BK

YW

H.D.SPEEDO

W/GN

V/W BN

/W

To ChassisGround

Auto

Cancel

Module

S04R-7-80MM

R

R

CONNECTOR

BK

W/V W

/BN

BKR/Y

O/W

CONNECTOR


STARTRELAY

BK To chassisground

WP160 - 6SPO6R-6-80

BIG

L

R


BK


. . . . ..

Indicator WiresBN/W & V/W - right and left turnPK - oil pressure lightW/O - neutral lightO/W -12V ACC. PowerW - spliced to white hi-beam wire

W/BK



R/YBE



lamp


BN/W .PK

W/O

O/W

V/W

W

Y/BK


if not used

YO/W

BEY/BK

WW/V

GN


O/WR/Y

GYBK/R

W/BNW/BK

GN


RIGHT TURN (IN)


IGN. POWER (IN)

RIGHT HANDLEBAR

LEFT HANDLEBAR


Starter Solenoid


BATTERY

R

W/O

PK

Oilswitch

Neutralswitch

Rear brakeswitch

O/W

R/Y

V/W BN

/W

For Auto Cancel turns Purchaseoptional module #WP-AC andwire per diagram below

To ChassisGround

Auto

Cancel

Module

GN


Green wire


Green wire

*

W/GN




BE

BN/W

V/W


BN/W

V/WY/BK


if not used.

YW

R

R


Y

W/GN

.H.D.

SPEEDO

W/V

W/B

N

BKR/Y

O/W

CONNECTOR


STARTRELAY

BK To chassisground

WP167 - 6SP06R-6-90

BIG

L

R


BK


. . . . ..

Indicator WiresBN/W & V/W - right and left turnPK - oil pressure lightW/O - neutral lightO/W -12V ACC. PowerW - spliced to white hi-beam wire

W/BK



BN/W .PK

W/O

O/W

V/W

W Y/BK


if not used

HORN (IN)LOW BEAM (OUT)HORN (OUT)HI-LOW (IN)HIGH BEAM (OUT )LEFT TURN (OUT)



IGN. POWER (IN)

RIGHT HANDLEBAR

LEFT HANDLEBAR


Starter Solenoid


BATTERY

R

W/O

PK

Oilswitch

Neutralswitch

Rear brakeswitch

O/W

R/Y



BE

BN/W

V/W

Y/BK


if not used.

YW

R

R


Y

.


lamp


WP

-14

3

BN/W

BE

BN/R

V/R

R/Y

V/W

To chassis ground

BK


YO/W

BEY/BK

WW/V

O/WR/Y

GYBK/R

W/BNW/BK

GN

BER/Y

BN/W

W/BN W/V

V/W

O/W

W/BN

O/W

W/VR/Y

BE


STARTRELAY

BK To chassisground

WP168 - 6

BIG

L

R

W BE/R

R


BK


. . . . ..

Indicator WiresBN/W & V/W - right and left turnPK - oil pressure lightW/O - neutral lightO/W - 12V Acc. powerW - white hi-beam indicator

W/BK




lamp

BN/W .PK

W/O

O/W

V/W

W

Y/BK


if not used




IGN. POWER (IN)

RIGHT HANDLEBAR

LEFT HANDLEBAR


Starter Solenoid


BATTERY

R

W/O

PK

Oilswitch

Neutralswitch

Rear brakeswitch

O/W

R/Y



BE

Y

BN/W

V/W Y/BK


if not used.

W/BK

YW

S04R-7-90MM


BK To chassisground

WP-

143

W/BNO/W

W/V

BN/W

R/Y

BE

BE

BE

BN/R

V/R

R/Y

V/W

CONNECTOR

To chassis ground

BK


R

YO/W

BEY/BK

WW/V

O/WR/Y

GYBK/R

W/BNW/BK

R/Y

BN/WW/BN

W/V

V/W

O/W


W=Hi BeamY=Low Beam

Headlight

Starter Solenoid

+BATTERY

R

RY

PK

Y/BK

W/O

. . . ...

*(Optional) Indicator Wires (added from kit)BN/W & V/W -splice to right and left turn wiresPK - oil pressure lightW/O - neutral lightO/W - 12V ACC. PowerW - spliced to white hi-beam wire

Front Brake Switch

KEY SWITCHR = Battery 12v +W = Ignition 12v +BE/R = Lights 12v+

W/O

30 ampbreaker

*Oilswitch

(optional)

*Neutralswitch

(optional)

Rear brakeswitch



WP178 - 6BCS01-7-90

W

.

..



O/W

B1 Ign12ga.

Start 314ga. Y

B Battery12ga. R


Key Wires

Main Harness

HornButton

O/W WY

BE

W/V

W/BN


Switch

O/W

Y/BK

POW

ER

MO

DU

LE

W

Y

V/W

O/W

R/Y

BN/W

PK

R/Y

O/W




lamp


lamp

.

Y

R.

V\W

BN\W

Coil power

Horn

W/BE

Chassisground

BKBK To chassis

ground

WP-

LC1

V/W

BN/WW/BN

O/WW/V

V/W

R/Y

BE

BE

BE

BN/R

V/R

R/Y

BE

GY

To silver postof 30 ampbreaker

To chassis ground

W/BN

O/WW/V

R/Y

BN/W

BK

KEY SWITCHR = Battery 12v + from 30 amp breaker W = 12v + for Ignition & Acc. breakersBE/R = 12v + for lights breakerSEE PAGE 8

WP306 Big Bear Hiddenswitch system with rearlighting control. (Kit)


Indicator WiresPK - oil pressure lightGN/Y - neutral lightO/W - 12V Acc. power

Rightturnlamp

Left turnlamp

Rightturn

lamp

.. .


+ -BATTERY

Y/BK

HornTail Light - BEBrake Light - R/W

WP-

143

W/VV/W

O/W

W/VBN/W

R/Y BE

BE

BE

V/R

R/Y

BN/W

V/W

Left turnlamp

R

R

BK

Must go toChassis Ground

B1 Ign, Lts.& Acc. 16 ga.

W & B/Rfrom module

B Battery12ga. Red from harness

R/Y

O/W

W/BN

W/BN

POW

ER

MO

DU

LE

HA

RN

ESS

PLU

G

15 Amp

BN/R

Connect Blue lights wire tothe dim element of turn

signal lamp.

Connect Blue lights wire to the dim element

of turn signal lamp.

IgnitionSwitch

R

This system should be supplied with this shape of billet housing.

StarterSolenoid

OilswitchNeutral

switch

Rear brakeswitch

O/W

PK

R/Y

W/O

Y

3 Start Solenoid 14ga. Yellowfrom harness

O/WW

Y

BE

W/VW/BN

Y

Y/BK

O/W

BE/R

WHornButton

Hi-LowSwitch

Turn SignalSwitch

Front BrakeSwitch

Coil 12V +Pull the loopfrom this wireto back for rearcoil mounting

GY

GY

Coil 12V +Pull this wireto front if coilis mounted on

top motor mount.

Chassis Ground

Dashlight

GY

YW

BK

R/YO/W

BN/W

V/WBE

BE

BN/W

V/W

W

BE

BE

PKW/O

O/WIndicator Wires

BN/W - right turnV\W - left turnW - high beam

BK - chassis ground

Add wires tocorrect location

in plug

KEY SWITCHR = Battery 12v + from 30 amp breaker W = 12v + for Ignition & Acc. breakersBE/R = 12v + for lights breakerSEE PAGE 8

WP309 Big Bear Standard switch system with rearlighting control. (Kit)


. . . . ..

Indicator WiresBN/W & V/W - right and left turnPK - oil pressure lightGN/Y - neutral lightO/W - 12V Acc. powerW - white hi-beam indicatorGY/GN - Speed sensor BK - GroundBE - Dash light 12v lights power

Rightturnlamp

Left turnlamp

Rightturn

lamp

BN/W .PK

GN/Y

O/W

V/W

W

YO/W

BEY/BK

WW/V


O/WR/Y

GYBK/R

W/BNW/BK



IGN. POWER (IN)

RIGHT HANDLEBAR

LEFT HANDLEBAR

Coil(12 volt

ignition +)

StarterSolenoid


OilswitchNeutral

switch

Rear brakeswitch

+ -BATTERY

Y/BK

Horn

YW

Tail Light - BEBrake Light - R/W

WP-

143

W/VV/W

O/W

W/VBN/W

R/Y BE

BE

BE

V/R

R/Y

BN/W

V/W

Left turnlamp

R

R

V/W

BE

W/BK

BK GRAY = SPEEDO INPUT: GY/GN (spd. Snsr)ORANGE = 12 V ACC. POWER: Orange/WhiteVIOLET = LEFT TURN IN: Violet/WhiteBROWN = RIGHT TURN IN: Brown/ WhiteRED = OIL PRESSURE IN: Pink WHITE = HIGH BEAM IN: White GREEN = NEUTRAL: Green/Yellow

BLUE = *Service Engin Light Not used

BLACK = GROUND: BlackYELLOW = TACH: (OPTIONAL) Not Available

*optional (on when 12v + is applied)

BBC/ Wire Plus Digital Speedometer

Speedometer Wires Harness Wires

BK

Must go toChassis Ground

BK

O/WGY/GN

Speedsensorwires

B1 Ign. & Acc.14ga. White16ga. Blue\Redfrom module

B Battery12ga. Red from harness14ga. Red from module

BN/W

BK

ComponentGround wire

BK

BKR/Y

O/W

W/BN

W/BNPO

WE

RM

OD

ULE

HA

RN

ESS

PLU

G

STA

RT

REL

AY

15 Amp

BN/R

Connect Blue lights wire tothe dim element of turn

signal lamp.

Connect Blue lights wire to the dim element

of turn signal lamp.

BK= Ground

GN/GY= Signal

O/W= Acc. Power

Take care when connecting the 3 and 4 pin connectors into the Power Control Module

as the 15 amp breakers (the yellow squares sticking out of the epoxy) are fragile and can

be broken if bent or twisted.

IgnitionSwitch

R

R

W

BE/R

GY/GN

This system should be supplied with this shape of billet housing.

O/W

PK

R/Y

GN/Y

Y

Documents

2006 Catalog Schematics