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Body Wiring Manual 2001 and Later Aeromaster on Freightliner Chassis

2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

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Page 1: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

BodyWiring

Manual

2001 and Later Aeromaster on

Freightliner Chassis

Page 2: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

2 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Read First: Top Tips on Using This Online ManualBrowse pages with Bookmarks (hyperlinks) or ThumbnailsBookmarks, at the left of the screen, are hyperlinks to document pages. From any page in this document, you can use bookmarks to jump to any section heading.

To jump to a topic by using its bookmark, point to the bookmark name, and when the arrow becomes a pointing hand, click on the name. If a triangle (or + sign) appears to the left of the bookmark, click the triangle (or + sign) to show or hide subordinate bookmarks.

Thumbnails are visual icons of the actual pages. After selecting the thumbnail view button (Acrobat Reader ver. 3.0) or tab (ver. 4.0/5.0; “Page” tab in 6.0), you can quickly browse for parts sections just by the “look” of the page. Click on the appropriate thumbnail to view that page.

Use the Zoom and Fit tools for magnification of page sectionsSelect the Zoom tool. (In ver. 4.0 and later, when the Hand tool is selected, you can temporarily change to the Zoom tool by holding down the Ctrl key and the space bar at the same time.) Click and drag to draw a rectangle around the area you want to magnify. To return to an overview, you can click on one of the following buttons:

• TheFitPagebuttonscalestheentire page to display within the main window.• TheFitWidthbuttonscalesthepagewidth to display within the main window.

Find parts or procedures with the Find toolUse the Find tool to search for a fragment of a word, a complete word, or multiple words in the active document. To find a word (e.g., a part name):

1. Click the Find tool.2. IntheFindWhattextbox,enterthetexttobefoundandclickFind.Whentheprogram

findsthetext,theFinddialogboxclosesandthepagecontainingthetextisdisplayedwiththetexthighlighted.

3. Tofindthenext occurrence of the word, press F3, press Ctrl + G, or reopen the Find dialog boxandclickFindAgain.

Page 3: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

32001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Part Number: 03102353-WY01EN

Revision ControlRevision B July 2012 Revision A March 2005

The latest updates and other information about parts and service will be available for viewing and down-loading at www.utilimaster.com.

Important Notices© 2012, Utilimaster.®

Printed in U.S.A.

Title: 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Utilimaster Corporation attempts to provide information that is accurate, complete, and useful. All information contained in this manual is based on the latest product information available at the time of publication. However, because of the Utilimaster policy of continual product improvement, Utilimaster reserves the right to amend the information in this document at any time without prior notice.

ThismaterialisconfidentialandthepropertyofUtilimaster.Itissharedwithyourcompanyforthesolepurpose of helping you with the operation of the described equipment.

Utilimaster makes no warranty of any kind with regard to this material, including, but not limited to, the impliedwarrantiesofmerchantabilityandfitnessforaparticularpurpose.Utilimastershallnotbeliablefor errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this material.

Utilimasterexpresslydisclaimsallresponsibilityandliabilityfortheinstallation,use,performance,maintenance, and support of third-party products. Customers are advised to make their independent evaluation of such products.

No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Utilimaster.

Utilimaster® and Aeromaster® are registered trademarks of Utilimaster Corporation. All other products or name brands mentioned in this document are trademarks of their respective owners.

Browse the award-winning web site www.utilimaster.com for more information about Utilimaster and its products.

Page 4: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

4 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Contents

Revision Control ..........................................................................................................................3Important Notices ........................................................................................................................3Introduction ..................................................................................................................................7Wiring Manual Chart ....................................................................................................................7Model Numbers ...........................................................................................................................8

Freightliner Chassis Model Numbers ................................................................................................. 8

Utilimaster Body Model Numbers ....................................................................................................... 8

What Model Do I Have? ..................................................................................................................... 8

VIN, Body Serial Number, and Work Order Numbers .................................................................9Finding Information ....................................................................................................................10Reporting Safety Defects...........................................................................................................10

United States Only ............................................................................................................................ 10

Canada Only ..................................................................................................................................... 10

Safety Considerations—Notes, Cautions, and Warnings ..........................................................11Battery .......................................................................................................................................12

Access .............................................................................................................................................. 12

Disconnection ................................................................................................................................... 12

Removal ........................................................................................................................................... 12

Installation ........................................................................................................................................ 12

Symbol Codes and Identification ...............................................................................................13Codes and Symbols ......................................................................................................................... 13

Circuit Number Identification ............................................................................................................ 14

Harness Layout Models 31, 32, and 35 ............................................................................................ 15

Harness Layout Models 40, 41, and 42 ............................................................................................ 16

Connectors ....................................................................................................................................... 17

Wiring Diagrams ........................................................................................................................23Accessory Outlet (Cigarette Lighter) ................................................................................................ 23

Back-up Camera ............................................................................................................................... 24

Door Ajar System .............................................................................................................................. 25

Fan, Driver Convenience .................................................................................................................. 26

Grounding System ............................................................................................................................ 27

Heater and Air Conditioning .............................................................................................................. 28

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52001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Auxiliary Heater ..........................................................................................................................................28

Heater and Air Conditioning .............................................................................................................. 29Heater Only (Electronic Controls) ...............................................................................................................29

Heater and Air Conditioning (HVAC) ................................................................................................ 30Heater with A/C System (Electronic Controls) ............................................................................................30

Light, Cab Dome ............................................................................................................................... 31

Lights, Cargo .................................................................................................................................... 32Standard .....................................................................................................................................................32

Switch on Dash ...........................................................................................................................................33

Three-Way Switch ......................................................................................................................................34

Lights, Forward ................................................................................................................................. 35Clearance Lights .........................................................................................................................................35

Incandescent Without Daytime Running Lights ..........................................................................................36

LED Without Daytime Running Lights ........................................................................................................37

Daytime Running Lights .............................................................................................................................38

Lights, HVAC Control Panel ............................................................................................................. 39

Lights, Rear ...................................................................................................................................... 40Standard .....................................................................................................................................................40

Routed through Interior ...............................................................................................................................41

Split Taillights ..............................................................................................................................................42

Split Taillights Routed through Interior ........................................................................................................43

Supplemental High Mount Stop Light (SHMSL) .........................................................................................44

Lights, Spot, Scene/Flood, or Strobe ................................................................................................ 45

Mirrors, Heated ................................................................................................................................. 46

Power Distribution ............................................................................................................................ 47

Roof Wiring ....................................................................................................................................... 48

Stereo System .................................................................................................................................. 49

Switches ........................................................................................................................................... 50

Vent, Powered .................................................................................................................................. 51

Wiper System ................................................................................................................................... 52Standard .....................................................................................................................................................52

Intermittent Option ......................................................................................................................................53

Page 6: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

6 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

More Information .......................................................................................................................54Download Files ................................................................................................................................. 54

Utilimaster Quick Reference Parts Guide ......................................................................................... 54

Utilimaster Detailed Parts, Service, and Wiring Manuals ................................................................. 54

Utilimaster Glossary of Terms ........................................................................................................... 54

Contact Utilimaster ........................................................................................................................... 54

Index ..........................................................................................................................................55

Page 7: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

72001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

IntroductionThismanual(P/N03102353-WY01EN)illustrates electrical wiring diagrams for Aeromaster® walk-in bodies on the Freightliner “M2000” strip chassis and the “Straight Rail” strip chassis. It is specific to Utilimaster Model Numbers 31, 32, 35, 40, 41, and 42 Model Years 2001 to current production.Wiringdiagrams are dependent on model and year of theFreightlinerchassis.(SeetheWiringManualChart section below.)

This manual covers only those components manufactured by or installed by Utilimaster® Corporation. Items such as chassis and drive train components or certain interior options are covered by separate manufacturer-supplied information. Not all options are included in this manual and some numbers may have changed.

If your vehicle is equipped with a VACS system, supplementary information is in Vehicle Access Controls System for Utilimaster Walk-In Vans Operation and Service Manual (P/N 03102103). To order that manual, call 800-237-7806 or email [email protected].

Allinformation,specifications,andillustrations

Wiring Manual Chart

NOTE: In 2002, the Utilimaster Model 31 was replaced by the Model 41 and the Model 35 was replaced by the Model 41. Utilimaster’s Model 32 was discontinued in 2004. In 2005 the Model 42 was added. Cross-reference Utilimaster’s Body model numbers with Freightliner’s models in the Model Numbers section.

NOTE: See the More Information section about obtaining other manuals.

contained in this manual are based on the latest product information available at the time of publication. However, because of the Utilimaster policy of continual product improvement, Utilimaster reserves the right to amend the information in this document at any time without prior notice.

NOTE: These wiring diagrams are a generic sample. Details in these diagrams may differ from those in your vehicle. Because Utilimaster manufactures many customized vehicle bodies, this manual cannot list and illustrate every possible wiring configuration for every vehicle. Use this information as a guideline where it applies.

Model YearUtilimaster Body Model Number

Manual Part Number

1996-2001 31, 32, 35 03102353-WY96EN

2001-2002 31, 35

2001 and Later 32

2002 and Later 40, 41, 42

03102353-WY01EN

Page 8: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

8 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Model NumbersFreightliner Chassis Model NumbersUtilimaster builds bodies on Freightliner chassis designatedbytheGrossVehicleWeightRating(GVWR).Freightlinerchassismodelnumbersalways start with “MT.” They are MT35, MT45, and MT55.

Utilimaster Body Model NumbersUtilimaster model numbers include 31, 32, and 35 for the “M2000” series and 40, 41, and 42 for the “Straight Rail” series.

What Model Do I Have?YourvehiclecanbereferencedbyeithertheFreightliner chassis model number or the Utilimaster body model number. Be careful to note the difference between Utilimaster’s Body Model Number 35 and Freightliner Chassis Model Number MT35. They are not the same thing.

ThefifthandsixthdigitsintheVIN number indicate Freightliner’s chassis model number which can be cross-referenced with Utilimaster’s body model number. (See the chart below and theVINinformationonthenextpage.)Thereare some differences that affect parts and options between the models and model years. Our Customer Service Department will gladly help if you need assistance.

Model YearUtilimaster Body Model Number

Manual Part Number

1996-2001 31, 32, 35 03102353-WY96EN

2001-2002 31, 35

2001-2004 32

2001 and Later 40, 41, 42

03102353-WY01EN

Code Chassis Model GVWR 1996–2002 2002–LaterA5 MT 55 14,001 to 16,000 Class 4 31 41 and 42

AM MT 35 9,001 to 10,000 Class H 32 32

AN MT 45 14,001 to 16,000 Class 4 35 40

AP MT 45 16,001 to 19,500 Class 5 35 40

AR MT 55 19,500 to 26,000 Class 6 31 41 and 42

AS MT 55 26,001 to 33,000 Class 7 31 41 and 42

BG MT 55 16,001 to 19,500 Class 5 31 41 and 42

BH MT 35 10,001 to 14,000 Class 3 32 32

BJ MT 45 10,001 to 14,000 Class 3 35 40

Utilimaster Body ModelVIN Positions 5 and 6 — Model, GVWR

Code Chassis Model BrakesBV MT 45 and 55 Cummins 5.9 Liter Air

BW MT 45 and 55 Cummins 5.9 Liter Hydraulic

BX MT 45 and 55 Cummins 5.9 Liter Air over Hyd

CN MT 45 MBE-900 Mercedes 4.3 liter Air

CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd

C5 MT 35 Cummins 3.9 liter Air over Hyd

C6 MT 35 Cummins 3.9 liter Air

C7 MT 35 Cummins 3.9 liter Hydraulic

Electronic Cummins engines are Black in color. Older Mechanical Cummins engines are Tan in color.

EngineVIN Positions 7 and 8 — Engine, Brakes

Model YearUtilimaster Body Model Number

Manual Part Number

1996-2001 31, 32, 35 03102353-WY96EN

2001-2002 31, 35

2001-2004 32

2001 and Later 40, 41, 42

03102353-WY01EN

Code Chassis Model GVWR 1996–2002 2002–LaterA5 MT 55 14,001 to 16,000 Class 4 31 41 and 42

AM MT 35 9,001 to 10,000 Class H 32 32

AN MT 45 14,001 to 16,000 Class 4 35 40

AP MT 45 16,001 to 19,500 Class 5 35 40

AR MT 55 19,500 to 26,000 Class 6 31 41 and 42

AS MT 55 26,001 to 33,000 Class 7 31 41 and 42

BG MT 55 16,001 to 19,500 Class 5 31 41 and 42

BH MT 35 10,001 to 14,000 Class 3 32 32

BJ MT 45 10,001 to 14,000 Class 3 35 40

Utilimaster Body ModelVIN Positions 5 and 6 — Model, GVWR

Code Chassis Model BrakesBV MT 45 and 55 Cummins 5.9 Liter Air

BW MT 45 and 55 Cummins 5.9 Liter Hydraulic

BX MT 45 and 55 Cummins 5.9 Liter Air over Hyd

CN MT 45 MBE-900 Mercedes 4.3 liter Air

CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd

C5 MT 35 Cummins 3.9 liter Air over Hyd

C6 MT 35 Cummins 3.9 liter Air

C7 MT 35 Cummins 3.9 liter Hydraulic

Electronic Cummins engines are Black in color. Older Mechanical Cummins engines are Tan in color.

EngineVIN Positions 7 and 8 — Engine, Brakes

Page 9: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

92001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

LA–15Federal Certification Label and VIN Plate on Door Post

VIN, Body Serial Number, and Work Order Numbers

LA–10Vehicle Identification Number

LA–05Federal Certification Label

The 15-digit Utilimaster Body (or Unit) Serial Number is recorded on the Federal Certification Label. This label is a plastic decal (about 11” long and 2” high) that contains a variety of manufacturing information (including the VIN). This label is found between the quarter window and door. (See Illustrations LA–05 and LA–15).

The 17-digit chassis Vehicle Identification Number (VIN)isthelegalidentifierforthisvehicleandisthenumber recorded in the license plate registration. The VIN appears on a small metal plate on the dash on thedriver’sside.YoucanreadtheVINifyoulookthrough the quarter-panel window. (See Illustration LA–10.) The number is also recorded on the Federal CertificationLabel.(SeeIllustrationLA–05.)

A7-digit(includingaleadingW)Work Order Number appears below the Unit Serial Number on theFederalCertificationLabel.(SeeIllustrationLA–05.)

Page 10: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

10 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Finding InformationThe Contents lists sections (and their respective pages) containing wiring diagrams and other information. The Indexlistspages on which the indexedtopicscanbefound.

Sheet numbers indicated by last two digits in the drawing number (lower right-hand corner of the drawing when viewed at the normal viewing angle) refer to the engineering drawing page numbers but are not in numerical order. These numbers are not meant to match the manual section or page numbers and are otherwise not referenced.

NOTE: If you are using the Adobe Acrobat version of this document printing out pages for detailed study is recommended because of the 90° rotation of the diagrams. Printing individual pages or a range of pages from the Acrobat Reader is easily accomplished by selecting File, Print, and then the desired print range.

WARNING: Connecting unauthorized devices to the vehicle’s wiring can potentially cause vehicle malfunction, damage, fire, personal injury, and/or voiding of the warranty. Contact Utilimaster before connecting any devices to the vehicle’s wiring other than plugging into a supplied accessory outlet (cigarette lighter).

Reporting Safety DefectsUnited States OnlyIf you believe that your vehicle has a defect that could cause a crash, injury, or death, you should immediately inform the NationalHighwayTrafficSafety Administration (NHTSA), in addition to notifying Utilimaster.

If NHTSA receives similar complaints, it may openaninvestigation,andifitfindsthatasafetydefectexistsinagroupofvehicles,itmayorderarecall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Utilimaster.

To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 888-327-4236orfilea complaint online at:http://www-odi.nhtsa.dot.gov/ivoqor write to:U.S. Department of TransportationNational Highway Traffic Safety AdministrationOffice of Defects InvestigationNVS-216, 1200 New Jersey Avenue, SEWashington, DC 20590

Canada OnlyIf you believe that your Canadian-registered vehi-cle has a defect that could cause a crash, injury, or death, you should immediately inform Transport Canada, in addition to notifying Utilimaster.

To contact Transport Canada, call 800-333-0510 (or 613-993-9851 in the Ottawa region) or write to: Transport Canada Motor Vehicle Defect Investigation PO Box 8880 Ottawa, Ontario, K1G 3J2

Page 11: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

112001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Safety Considerations—Notes, Cautions, and WarningsAsyoureadthroughtheprocedures,youwillcomeacrossNOTES,CAUTIONS,andWARNINGS.Eachoneisthereforaspecificpurpose.

• NOTES give you additional information that will help you to complete the procedure.

• CAUTIONS warn you against making an error that could damage the vehicle.

• WARNINGS remind you to be careful when there is a risk of personal injury.

BelowaresomebasicWARNINGSthatyoushouldheedwhenyouworkonthevehicle’sbody. They are not all inclusive, however, and common sense must be used when servicing vehicles.

• Alwayswearsafetyglassesandotherproper protective equipment (gloves, steel-toed shoes, face shields, knee pads, hearing protection) as appropriate to the process.

• Usesafetystandsand/orwheelblockswhenever you are underneath the vehicle.

• PutthetransmissioninParkandsettheparking brake before working on the ve-hicle.

• BesurethattheignitionswitchisOffun-less otherwise required by the procedure.

• Operateenginesonlyinwell-ventilatedareas.

• Keepyourselfandyourclothingawayfrom the radiator fan, belts, and any mov-ing parts when the engine is running.

• Keephandsandotherobjectsclearoftheradiator fan blades. The electric fan can start at any time even though the ignition is Off. Disconnect the fan when working under the hood.

• Avoidcontactwithhotmetalparts,suchastheradiatororexhaustsystem.

• DoNOT smoke while working on the vehicle.

• Alwaysremoverings,watches,hangingjewelry, and loose clothing before working on a vehicle. Tie long hair securely behind your head.

• Becomefamiliarwithallwarninglabels.

• Alwaysmaintainfirmfootingandcontrolof tools.

• Useonlytoolsthatareingoodcondition,and use them only in the appropriate man-ner.

• Gethelpwhenneededtoavoidinjuriescausedbyoverexertion.

• Alwaysbeawareofthelocationofotherpeople and potential trip hazards (e.g., air lines, electrical cords, tools).

• Utilimasterrecommendsthatalicensedautomotive air-conditioning specialist work on the vehicle’s air-conditioning (HVAC) system.

• AvoidbreathingA/Crefrigerantandlubri-cantvaporormist.Exposuremayirritateeyes, nose, and throat. To remove R-134a from the A/C system use service equip-mentcertifiedtomeettherequirementsofSAEJ2210(R-134arecyclingequipment).If accidental system discharge occurs, ven-tilate work area before resuming service. Additional health and safety information may be obtained from refrigerant and lubricant manufacturers.

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12 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Illustration BA–20Negative (black) Cable Disconnected and Tucked Away

WARNING: Always remove the (black) Negative cable(s) first and connect it last.

WARNING: To avoid accidental shock or damage to the vehicle, disconnect the battery before servicing an electrical component. Check your chassis-sup-plied operation or service information for specific recommendations.

Illustration BA–10Stepwell Battery Access

Battery

AccessNOTE: The batteries on most Aeromasters are located through an access panel in the right-hand stepwell. (See Illustration BA–10.) Otherwise see the Chassis Service Manual.

Disconnection 1. Make sure the ignition switch is Off.

2. Disconnect the Negative (black) battery cable(s) first. (See Illustration BA–20.)

3. Tuck the battery cable away from the terminal to prevent accidental contact.

4. Whenservicingthevehicleisfinished,reconnect the cable.

Removal1. Disconnect battery. (See the

Disconnection section.)

2. Remove the Positive battery cable(s).

3. Remove the battery hold-downs.

4. Note the location of the posts and remove the battery from the vehicle.

Installation1. Install the battery in the battery tray—in

the same orientation.

2. Secure the battery hold-downs.

3. Connect the battery cables, Negative last.

NOTE: Remember to fasten the access panel.

Page 13: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

132001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Symbol Codes and IdentificationCodes and Symbols

Page 14: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

14 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 15: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

152001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 17: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

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Page 18: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

18 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 19: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

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Page 20: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

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Page 21: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

212001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 22: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

22 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Connectors(continued)

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Page 23: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

232001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Wiring DiagramsAccessory Outlet (Cigarette Lighter)

Page 24: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

24 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Back-up Camera

NOTE: These wiring diagrams are a generic sample. Details in these diagrams may differ from those in your vehicle. Because Utilimaster manufactures many customized vehicle bodies, this manual cannot list and illustrate every possible wiring configuration for every vehicle. Use this information as a guideline where it applies.

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Page 25: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

252001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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NOTE: These wiring diagrams are a generic sample. Details in these diagrams may differ from those in your vehicle. Because Utilimaster manufactures many customized vehicle bodies, this manual cannot list and illustrate every possible wiring configuration for every vehicle. Use this information as a guideline where it applies.

Page 26: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

26 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Fan, Driver Convenience

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WARNING: Connecting unauthorized devices to the vehicle’s wiring can potentially cause vehicle malfunction, damage, fire, personal injury, and/or voiding of the warranty. Contact Utilimaster before connecting any devices to the vehicle’s wiring other than plugging into a supplied accessory outlet (cigarette lighter).

Page 27: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

272001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 28: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

28 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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NOTE: These wiring diagrams are a generic sample. Details in these diagrams may differ from those in your vehicle. Because Utilimaster manufactures many customized vehicle bodies, this manual cannot list and illustrate every possible wiring configuration for every vehicle. Use this information as a guideline where it applies.

Page 29: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

292001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 30: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

30 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 31: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

312001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Light, Cab Dome

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Page 32: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

32 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Lights, CargoStandard

NOTE: These wiring diagrams are a generic sample. Details in these diagrams may differ from those in your vehicle. Because Utilimaster manufactures many customized vehicle bodies, this manual cannot list and illustrate every possible wiring configuration for every vehicle. Use this information as a guideline where it applies.

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Page 33: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

332001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Lights, CargoSwitch on Dash

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NOTE: These wiring diagrams are a generic sample. Details in these diagrams may differ from those in your vehicle. Because Utilimaster manufactures many customized vehicle bodies, this manual cannot list and illustrate every possible wiring configuration for every vehicle. Use this information as a guideline where it applies.

Page 34: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

34 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Lights, CargoThree-Way Switch

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Page 35: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

352001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 36: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

36 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 37: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

372001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 38: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

38 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 39: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

392001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 40: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

40 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 41: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

412001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 42: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

42 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 43: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

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Page 44: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

44 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 45: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

452001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Lights, Spot, Scene/Flood, or Strobe

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Page 46: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

46 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 47: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

472001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Power Distribution

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Page 48: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

48 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 49: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

492001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 50: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

50 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 51: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

512001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 52: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

52 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 53: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

532001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 54: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

54 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

More InformationDownload FilesMany support documents, including those described here, are downloadable (as Adobe® Acrobat®PDFfiles)fromouraward-winningwebsiteatwww.utilimaster.com. Click on the Technical Manuals button, to access the download page.ToviewthefilesyoumusthavetheAdobeAcrobatReader version 4.0 or higher installed on your computer. Acrobat readers are available free for all leading computer operating systems on the Adobe web site (www.adobe.com).

Utilimaster Quick Reference Parts GuideEasilyfindcommonlyreplacedpartsformostUtilimastervehiclesintheUtilimaster Quick Reference Parts Guide. This illustrated document includes part numbers for door hardware, electrical components, mirrors, vents, mud flaps,roll-updoorparts,andmanyotherparts.Italsoincludessealantsandrepair kits.

Utilimaster Detailed Parts, Service, and Wiring ManualsFind parts, routine maintenance procedures, troubleshooting, proper adjustment methods, vehicle repair, aftermarket upgrades, and much more in the Aeromaster parts, service, and wiring manuals.

Utilimaster Glossary of TermsIf you are not familiar with some of the terminology used in this manual, you canfindmanyUtilimasterandindustryassociatedtermsanddefinitionsintheUtilimaster Glossary of Terms—Body Information Guide.

Contact UtilimasterBrowse our site for more information about Utilimaster and its products or contact Utilimaster Customer Service by using one of the following methods:• Call 800-237-7806.• Email to [email protected].• Mail to the following address:

Utilimaster Corp.Attn: Customer Service Department603 Earthway Blvd.Bristol, IN 46507-9182 USA

Page 55: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

552001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Index

A

A/C. See HVACAccessory outlet 23Address

National Highway Traffic Safety Adminis-tration 10

Transport Canada 10U.S. Department of Transportation 10Utilimaster

Customer Service 54Publications department 3

Air conditioning. See HVACAlarm, back-up 40, 42Auxiliary heater. See Heater

B

Back-up. See Alarm and LightBack-up camera 24Battery

Access 12Disconnecting 12

Blower. See HeaterBody serial number 9

C

Camera, back-up 24Cautions 11Chassis, Freightliner 7, 8CHMSL (Center High Mount Stop

Light). See Light: Supplemental High Mount Stop Light

Cigarette lighter. See Accessory outletCircuit number identification 14Codes 13Color codes 13, 14Connectors 17, 18, 19, 20, 21, 22

D

Door ajar system 25

E

Electrical parts 54Email 54

F

Fan, dash 26, 48Federal Certification Label 9Finding information 10Flood light 45

G

Glossary of terms 54Grounding system 27

H

Harness layout 15, 16Heated mirrors 46Heater. See also HVAC

Auxiliary 28System (no A/C) 29

HVAC 30. See also HeaterHVAC panel lights 39

L

LightBack-up 40, 41, 42, 43Cab 48Cargo 31, 32, 33, 34, 48Center High Mount Stop Light

(CHMSL). See Light: Supplemental High Mount Stop Light

Clearance 35, 48Daytime running (DRL) 38Dome 31Flood 45Forward 35Front 37, 38Head light 36, 37, 38HVAC panel 39License plate 40, 41, 42, 43Master three-way switch 31, 32, 33, 34Rear 40, 41, 42, 43Roof 48Scene 45Side marker 36, 37, 38

Page 56: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

56 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Spot 45Stop 40, 41, 42, 43Strobe 45Supplemental High Mount Stop

(SHMSL) 44, 48Tail 40, 41, 42, 43Turn signal 36, 37, 38, 40, 41, 42

M

Mirrors, heated 46Model numbers 8

N

Notes 11Numbers

Body serial number 9Engineering drawings 10Index 10Model 8Phone 10, 54Section 10Sheet 10VIN 9Work order 9

O

Outlet. See Accessory outlet

P

Panel, HVAC Control 39Parts guide and manuals 54Phone numbers

NHTSA 10Transport Canada 10Utilimaster Customer Service 54

Power distribution 47

R

Revision control 3Roof wiring 48

S

SafetyConsiderations 11Defects, reporting 10

Scene light 45

Sections 10Serial number 9SHMSL (Supplemental High Mount Stop

Light 44, 48Spotlight 45Stereo system 49Strobe light 45Supplemental High Mount Stop Light

(SHMSL) 44, 48Switches 50

A/C 30Auxiliary 50Auxiliary heater 28Blower 29, 30Cargo 31, 32, 33, 34Dash 26Heated mirror 46Hi/Lo (A/C) 30Power vent 51Spotlight 45Strobe 45Thermo (A/C) 30

Symbols 13

U

Utilimaster body parts manuals 54Utilimaster body serial number 9Utilimaster Customer Service 54Utilimaster Glossary of Terms 54Utilimaster Quick Reference Parts Guide 54

V

VACS 7Vent, powered 51VIN 9

W

Warnings 11Web site 3, 54Wiper system

Intermittent 53Standard 52

Work order number 9

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572001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Notes

Page 58: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

58 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Page 59: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

592001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Page 60: 2001 and Later Aeromaster on Freightliner Chassis-Body ......Aug 01, 2018  · CN MT 45 MBE-900 Mercedes 4.3 liter Air CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd C5 MT 35 Cummins

Utilim

aster Body W

iring Manual

2001 and Later Aerom

aster on Freightliner Chassis

© 2012, Utilimaster® Corp., 603 Earthway Blvd., Bristol, IN, 46507–9182

Part Number: 03102353-WY01EN