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2001, 20022001, 2002& 3012 Series& 3012 Series
OperationOperation(See Installation and Operation Manual for detailed instructions)
2
WaterTank
WaterPump
MultipleDischarges
2000 Series
Line Strainer
FoamTank
Electronic DirectElectronic DirectInjection ProportionerInjection Proportioner
Check Valves
FlowMeter
3
WaterTank
WaterPump
Flowmeter
Line Strainer
FoamTank
Electronic DirectElectronic DirectInjection ProportionerInjection Proportioner
Check Valves
MultipleDischarges
3012 Model
4
• Digital display reads “Hypro” upon initial power-up
• System then enters flow mode in standby– Operates as flowmeter
Digital Display OperationDigital Display Operation
5
• Push red “FOAM” button to arm system– “ON” light illuminates
• Open foam discharge– Displays solution volume– “ON” light blinks when foam
pump runs
Digital Display OperationDigital Display Operation
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• Water flow display
• Push “SELECT” button and total volume of water discharged is displayed– Gallons, liters, imperial
gallons
Digital Display OperationDigital Display Operation
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• Push “SELECT” button to enter “%” mode– Displays default injection
percentage– “PA” Single tank system
– “PC” Remote start/stop
(“UP” or “DOWN” button will override default setting)
Digital Display OperationDigital Display Operation
8
Digital Display OperationDigital Display Operation
• Push “SELECT” button to enter “TOTAL FOAM”– Displays total concentrate
injected
• Dual-tank mode– Totals for each tank– Display corresponds to tank
chosen by dual-tank valve
9
Digital Display OperationDigital Display Operation
• Enter “INJECTION PERCENTAGE” from any mode– Press either “UP” or “DOWN”
button momentarily to display current percentage setting
– Hold either button for two seconds to change setting accordingly
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Operating Instructions Operating Instructions System ResetSystem Reset
Total Water %(Percent) Total Foam
• Reset these modes to 0 or % to default setting• Push both the up and down buttons in desired mode
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Size Max Accuracy Max OperatingTee Flow Range Flow Range1-1/2x1" 5 - 110 gpm 3 - 145 gpm
1-1/2" 10 - 320 gpm 3 - 380 gpm
2" 15 - 520 gpm 5 - 625 gpm
2-1/2" 20 - 750 gpm 8 - 900 gpm
3" 30 -1150 gpm 12-1380 gpm
4" 55 -1980 gpm 20 -2380 gpm
FlowmeterFlowmeter
• No flow restrictions• Wide operating range
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• When Lo con is Displayed
– Selected foam concentrate tank is getting low
– If foam concentrate is added within 2 minutes Lo con goes out
– If no foam concentrate is added within 2 minutes no con is displayed
• When no con is Displayed
– Foam concentrate pump will not run
– Add foam concentrate until no con display goes out then push Red Foam button to start the foam pump
Low Foam DisplayLow Foam Display
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Exceeding Foam Injection RateExceeding Foam Injection Rate
• Hi Flo display– Occurs when the water flow and
selected foam concentrate injection percentage exceeds the foam pump capabilities
– Informs pump operator when this situation occurs
– Lower the foam concentrate injection percentage or water flow to stop the flashing Hi Flo display
15
Motor DriverMotor Driver
• Module controls pump motor
• Totally enclosed environmentally sealed
• Incorporates system circuit breaker
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Digital Display OperationDigital Display Operation
• Simulated flow– While in “FLOW” mode, push
both lower buttons simultaneously
– Three bars on left indicate manual mode
– Pushing red “FOAM” button will turn foam pump on/off
– Pump injects to simulated flow default setting
17
System Air PurgeSystem Air Purge
• Enter “SIMULATED FLOW”
• Turn injection valve from “INJECT” to “CAL/FLUSH”
• Push red “FOAM” button on display to start foam pump
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System Air Purge System Air Purge (cont.)(cont.)
• Run until concentrate flows steady out of dump line
• Push red “FOAM” button to stop pump
• Turn injection valve to “INJECT”
• Exit “SIMULATED FLOW”
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2000 Series Foam Pump2000 Series Foam Pump
• Totally enclosed environmentally sealed motor
• Housing incorporates speed sensor
• Positive displacement plunger pump– Components made of
corrosion resistant materials
– Max operating pressure is 400 psi
21
3012 Foam Pump3012 Foam Pump
• Hydraulic motor• Housing incorporates
speed sensor• Positive displacement
plunger pump– Components made of
corrosion resistant materials
– Max operating pressure is 400 psi
22
System MaintenanceSystem Maintenance
• Clean strainer(s) regularly– Purge pump to remove
air pockets afterwards
• Check oil level– Dip stick reading
or– Sight glass
26
Digital Display OperationDigital Display Operation
• Dual-tank function– Dual-tank valve in “A”– Displays “PA” and default
setting
– Dual-tank valve in “B”– Displays “Pb” and default
setting
• Default settings from 0.1 to 6.0%
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Dual-Tank FlushDual-Tank Flush
• System does not require flushing after Class A foam use– Turn off and flush hose
• Flush after using Class B foam– Flow water and engage
foam system– Turn manual valve to
“FLUSH” or electric valve to “OFF”
(“Off” position is a constant flush)