2000-02 T T (6 CYL - parksoffroad.com€¦ · y=yellow=accel/resume lg=light green=neutral safety db=dark blue=no function o=orange=no function r/br v bl y br gr dg db lg o test function

CONTENTS

PARTS LIST............................................................... 2PARTS DIAGRAM........................................................ 3HELPFUL HINTS.......................................................... 4VEHICLE PREPARATION................................................. 5INSTALLATION............................................................. 6WIRING DIAGRAM....................................................... 12TROUBLESHOOTING GUIDE............................................. 13OPERATING INSTRUCTIONS............................................. 16

FORM #4710REV A 04/02

2000-02 TOYOTA TUNDRA (6 CYL)

CRUISE CONTROL INSTALLATION INSTRUCTIONS

EXCEPT MANUAL TRANSMISSION 4X4 PART NO. 00016-34010

PAGE 2

ITEM QUANTITY PART NUMBER DESCRIPTION

1 1 00016-03762 MODULE/HARNESS ASSEMBLY

A 2 * MODULE MOUNTING SCREWS

2 1 00016-34010-02 CABLE ASSEMBLY

A 1 00016-34010-03 CABLE BRACKET

B 1 00016-34010-04 THROTTLE LEVER BRACKET

C 1 00016-34010-05 COTTER PIN

D 2 * WASHER PLAIN

3 1 00016-34010-06 MODULE BRACKET

4 1 00016-03372 CLUTCH SWITCH

5 1 00016-03717 CONTROL SWITCH ASSEMBLY

A 1 ** NUT-HEX 3/8”-24 THIN

B 1 * CONNECTOR-FEMALE 2 PIN

C 1 * CONNECTOR-FEMALE 4 PIN

D 2 ** LOCK WASHER-3/8” INTERNAL

E 2 ** WEDGE-17.5 DEGREES

6 1 00016-34010-09 HARNESS ASSEMBLY

7 1 00016-34010-HW HARDWARE PACKAGE: CABLE TIES, T-TAP,SEALING PUTTY

* INCLUDED IN HARDWARE PACKAGE - ITEM #7** INCLUDED IN CONTROL SWITCH ASSEMBLY - ITEM #5

PARTS LIST

PARTS DIAGRAM

3

2B

7

4

6

1A

65

5E

5A

5D

5C

2C

1

3

2A

2

5B

PAGE 3

2B

7

Page 4

1. BEFORE STARTING INSTALLATION:��

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2. MATING CONNECTORS:��

�� FIGURE A

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�� FIGURE B

3. ANTI-THEFT RADIO:��

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4. REMOVAL OF NEGATIVE BATTERYCABLE:��

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�� FIGURE C

5. FEMALE T-TAP CONNECTOR: �� T-TAP CONNECTORS,�� T-TAP CONNECTOR �� FIGURE D

6. JUMPER CLIP:�� JUMPER CLIP �� CRUISE

HARNESS ��

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�� FIGURE E

CAUTION: DO NOT PULL ON WIRES

FIGURE E

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FIGURE A

FIGURE B

FIGURE C

NEGATIVE BATTERY CABLE

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FIGURE D

HELPFUL HINTS

STEP 1: DASH DISASSEMBLY

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Page 5

Figure G

FIGURE J

FIGURE H

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FIGURE F

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VEHICLE PREPARATION

1. �� 7�� /5��

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2. �� MODULE ASSEMBLY ��

MOUNTING BRACKET �� 7��

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3. �� CRUISE HARNESS BLACK GROUND

WIRE � �� 10MM BOLT ��

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�� FIGURE 1

4. �� CABLE ASSEMBLY �� MODULE

ASSEMBLY � �� 3� �� FIGURE 2

5. �� CABLE ASSEMBLY �� CABLE

.FIGURE 2

6. �� FIGURE 1, �� /89:1;�� 0�� 2��

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PAGE 6

FIGURE 2

FIGURE 1

NOTE: KEEP CABLE CLEAR OFSHARP, HOT, OR MOVING OBJECTS.

STEP 2: MODULE MOUNTING/CABLE ROUTING

LOCATION: PASSENGER’S SIDE FENDER WELL HARDWARE: SELF TAPPING SCREW AND NUT.

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INSTALLATION

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/��VEHICLES WITH OEM CABLE BRACKET:�� 042�/5��

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4�� CRUISE CONTROL CABLE BRACKET

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FIGURE 3

6��

�� THROTTLE LEVER BRACKET ��

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DO NOT OVERTIGHTEN.

8��

CABLE ASSEMBLY ��

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CRUISE CONTROL CABLE CLEVIS �� PIN�FIGURE 4

NOTE:� �� THREADED SNAP-INADAPTOR �� CABLE BRACKET�� THREADED SNAP-IN ADAPTOR �

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PAGE 7

FIGURE 3

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FIGURE 4

STEP 4: THROTTLE ATTACHMENT

LOCATION: ENGINE THROTTLE SHAFT AREA

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CAUTION: THREAD NUT BY HAND TO AVOID

CROSS THREADING.

INSTALLATION

/�� MAIN HARNESS �� MODULE ASSEMBLY

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CABLE TIES �� FIGURE 5

4��

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6�� CRUISE MAIN HARNESS ��

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FIGURE 6. �� CRUISE MAIN HARNESS �� SEALING PUTTY (DUM- DUM)��

STEP 6:BRAKE SWITCH CONNECTIONS

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4�� CRUISE MAIN

HARNESS ASSEMBLY � ��

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NOTE: ��

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LOCATION: MAIN WIRING HARNESS ASSEMBLY TO BE ROUTED ALONG BULKHEAD

TO DRIVER’S SIDE FENDER WELL ACCESS HOLE.

Page 8

Figure 5

FIGURE 6

FIGURE 7

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STEP 5: WIRING HARNESS ROUTING

LOCATION: BRAKE PEDAL ASSEMBLY

INSTALLATION

STEP 7: POWER AND NEUTRAL SAFETY

VEHICLES WITH SECURITY SYSTEM/�� PIG TAIL �� CRUISE CONTROL KIT.

4�� 4�� SECURITY MAIN HARNESS � �� BROWN & GREEN

6�� 4�� CRUISE CONTROL HARNESS � �� SECURITY SYSTEM

HARNESS ��

1�� CABLE TIES. ��

VEHICLES WITHOUT SECURITY SYSTEM:

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4�� =��

� �� BLACK/RED �� (POWER)AND IDENTIFY THE GRREN/BLACK �� (NEUTRAL

SAFETY).

6�� BROWN �� (POWER) �� LIGHT GREEN

�� (NEUTRAL SAFETY) � ��

�� BLUE T-TAP

�� 0BLACK/RED) ��

�� BROWN �� T-TAP �� T-TAP �� (GREEN/BLACK) �� LIGHT GREEN �� T-TAP ��FIGURE 8

1�� CABLE TIES.

PAGE 9

Figure 8

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8 : > =

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LOCATION: IGNITION SWITCH HARNESS HARDWARE: PIGTAIL HARNESS, AND(2) FEMALE BLUE T-TAP

NOTE: KEEP HARNESS CLEAR OFSHARP, HOT, OR MOVING OBJECTS.

INSTALLATION

LOCATION: ENGINE CONTROL UNIT BEHIND GLOVE BOX

WIRE COLOR: GREEN/ORANGE STRIPE HARDWARE: FEMALE RED T-TAP

/�� GRAY �� CRUISE HARNESS � ��

�� 7�� CABLE TIES � ��

4�� WHITE E3 (2000 NON CALIFORNIA) � ��

WHITE E4 (2001 ALL STATES AND 2000 CALIFORNIA)�� FEMALE T-TAP CONNECTOR

� �� GREEN/ORANGE STRIPE VEHICLE SPEED SENSOR ��

�� FIGURE 9.

6�� GRAY WIRE � CRUISE HARNESS � ��

FEMALE T-TAP CONNECTOR �� VEHICLE SPEED

SENSOR ��

STEP 9: CONTROL SWITCH

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4�� LEVER WEDGE �� 69=;�� />��

�� FIGURE 11.

PAGE 10

FIGURE 11

FIGURE 10

NOTE: KEEP VSS HARNESS CLEAR OF SHARP, HOT, OR MOVING OBJECTS.

NOTE: REFER TO FIGURE 9 FOR CONNECTOR AND

PIN LOCATION.

LOCATION: STEERING COLUMN LEFT SIDE

STEP 8: VEHICLE SPEED SENSOR

UPPER

SHROUDB�� ;

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INSTALLATION

FIGURE 9

2001 MY, ALL STATES

CONN E4, PIN 22

2000 MY, NON CACONN E3, PIN 12

2000 MY, CA ONLY

CONN E4, PIN 22

FIGURE 12

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WIRING DIAGRAM

GROUND(BLACK)

R/BR V BL Y BR GR DG DB LG O

CRUISE CONTROLMODULE

CONTROLSWITCH

TO IGNITIONLINK CONECTOR

(LIGHT GREEN ANDBROWN)

4A FUSE

10A FUSE

BRAKE SWITCH(RED ANDVIOLET)

JUMPER CLIP AUTOMATIC TRANS-

MISSION ONLY

TO CLUTCH DISEN-GAGEMENT SWITCH

(VIOLET)

VEHICLE INTERIORENGINE COMPARTMENT

TO CRUISESWITCH (RED,RED/BROWN,

YELLOW,GREEN, BLUE,

VIOLET.

VSS(GRAY)

PAGE 11

BRAKE SWITCH

(RED ANDVIOLET)

FIGURE 13

CONTROL SWITCH CONNECTION TO MOD-ULE ASSEMBLY HARNESS

3. �� 1�� RED, BROWN, GREEN, ��

YELLOW �� 4�� BLUE ��

BLACK �� NOTE: THE MATING

CONNECTOR TO THIS 4 PIN CONNECTOR WILL HAVE A RED

WIRE MATING TO THE BROWN WIRE, ALL OTHER COLORS

SHOULD MATCH. �� 1�� 4��

MODULE ASSEMBLY HARNESS. ��

�� FIGURE 13

4. �� MODULE ASSEMBLY HARNESS �� CABLE TIES

� ��

HOT, SHARP OR MOVING OBJECTS.

4 PIN CONNECTOR HOUSING

2 PIN CONNECTOR HOUSING

FIGURE 14

SEE FIGURE

13 ABOVE

RED

RED/BROWN

GREEN

YELLOW

BLACK

LT. BLUE

A. ELECTRICAL TESTING:

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�� VIEW FIGURE 15 FOR WIRE COLOR AND LOCATION AT REAR OF CRUISE CONTROL MODULE.

WARNING: TEST LIGHTS MAY CAUSE DAMAGE TO THE VEHICLE.

PAGE 12

CONNECTOR AS VIEWED FROM THE HARNESS SIDE

R/BR=RED/BROWN=CONTROL SWITCH POWER BR=BROWN=IGNITION POWERV=VIOLET=BRAKE LIGHT GROUND GR=GRAY=VSS SIGNAL CIRCUITBL=BLACK=MODULE GROUND DG=DARK GREEN=SET/COASTY=YELLOW=ACCEL/RESUME LG=LIGHT GREEN=NEUTRAL SAFETY DB=DARK BLUE=NO FUNCTION O=ORANGE=NO FUNCTION

R/BR V BL Y BR GR DG DB LG O

TEST FUNCTION CONDITION DESIRED RESULTS OK NG

A-1 “OFF” IGNITION “OFF” ZERO VOLTS AT ALL WIRES A-2 B-1CONTROL SWITCH “OFF”

A-2 SYSTEM POWER IGNITION “ON” 12VDC ON BROWN WIRE ONLY A-3 B-2CONTROL SWITCH “OFF”

A-3 CRUISE SWITCH IGNITION “ON” 12VDC ON BROWN WIRE A-4 B-3POWER CONTROL SWITCH “ON” 12VDC ON RED WIRE

A-4 BRAKE CIRCUIT IGNITION “ON” 12VDC ON VIOLET WIRE A-5 B-1CONTROL SWITCH “ON”PUSH BRAKE PEDAL

A-5 SET/COAST IGNITION “ON” 12VDC ON DARK GREEN WIRE A-6 B-4CONTROL SWITCH “ON”PUSH SET BUTTON

A-6 ACCEL/RESUME IGNITION “ON” 12VDC ON YELLOW WIRE A-7 B-4CONTROL SWITCH “ON” PUSH ACCEL BUTTON

A-7 VEHICLE SPEED IGNITION “ON” 4.5VDC TO ZERO VOLTS ON GRAY A-8 B-5SENSOR CONTROL SWITCH “ON” WIRE, 3-4 TIMES IN 10 FEET

ROLL VEHICLE 10 FEET

A-8 SYSTEM GROUND IGNITION “ON” CONTINUITY TO GROUND ON A-9 B-6(OHM METER) CONTROL SWITCH “ON” BLACK WIRE

A-9 NEUTRAL SAFETY IGNITION “ON” ZERO TO 0.5 VOLTS IN “P” OR “N” A-10 B-7AUTOMATIC CONTROL SWITCH “ON” ON LIGHT GREEN WIRE

(VOLT METER) MOVE SHIFT LEVER FROM “P”OR “N” TO ANY GEAR POSITION

A-10 CLUTCH SWITCH IGNITION “ON” CONTINUITY TO GROUND WITH CLUTCH C-1 B-8MANUAL CONTROL SWITCH “ON” PEDAL NOT DEPRESSED AND “NO”(OHM METER) PUSH ON CLUTCH PEDAL CONTINUITY TO GROUND WITH CLUTCH

PEDAL DEPRESSED ON THE VIOLET WIRE

FIGURE 15

TROUBLESHOOTING

B. ELECTRICAL TESTING DIAGNOSTIC:B-1....CHECK BRAKE LIGHT FUSE, BULBS, WIRES & CONNECTORS TO BRAKE SWITCH AND CLUTCH SWITCH IF MANUAL

B-2.....CHECK IGNITION SWITCH LINK WIRES, CONNECTOR AND IGNITION FUSE.B-3.....CHECK IGNITION SWITCH LINK WIRES, CONNECTOR AND IGNITION FUSE, CRUISE SWITCH WIRES AND CONNECTOR.B-4.....CHECK CRUISE CONTROL SWITCH WIRES AND CONNECTOR.B-5.....CHECK VEHICLE ECU WIRE AND CONNECTOR, T-TAP AT VSS WIRE.B-6.....CHECK VEHICLE BATTERY GROUND, MODULE GROUND WIRE CONNECTION.B-7.....CHECK IGNITION LINK HARNESS, WIRES AND CONNECTOR, VEHICLE NEUTRAL SAFETY SWITCH.B-8....CHECK WIRES AND CONNECTOR, CLUTCH SWITCH FOR DAMAGE AND/OR ADJUST SWITCH.

C. MECHANICAL TESTING PROCEDURES:C-1 VERIFY CABLE AND/OR LINKAGE:

VISUALLY INSPECT ALL RELATED PARTS OF THE THROTTLE CONNECTION. ENSURE THAT CABLE OPERATES

FREELY AND ALL BRACKETS ARE SECURED AND NOT DAMAGED. REPLACE ANY DAMAGED OR WORN PARTS.

PAGE 13

SELF DIAGNOSTICS TESTENTERING DIAGNOSTIC MODE:/�� B�;�� EMERGENCY BRAKES ON �� 4�� 9�� /��

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NOTE:��

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IF TEST #1 FAILS: CHECK STEPS TO ENTERING DIAGNOSTIC MODE AND TRY AGAIN. IF THE TEST FAILED AGAIN, CHECK THE

ELECTRICAL TESTING ON PAGE 14.FOR ANY OTHER TEST FAILURE, REFER TO THE ELECTRICAL AND MECHANICAL TESTS ON PAGE 14 AND 15

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VACUUM CHECK:��

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TESTING THE CRUISE CONTROL SWITCH, BRAKE SWITCH WIRING, NEUTRAL SAFETY AND VEHICLE SPEED SENSOR (VSS) SIGNAL:

TROUBLESHOOTING

NOTES

PAGE 14

NOTES

PAGE 15

SPEED CONTROL OPERATING INSTRUCTIONS

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SET SPEED��

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ACCEL�� B��9��;��

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TAP-DOWN��

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DISENGAGE��

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RESUME��

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THINGS YOU SHOULD KNOWABOUT YOUR CRUISE CONTROL

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CAUTION: DO NOT USE CRUISE CONTROL ON A

SLIPPERY ROAD NOR IN HEAVY TRAFFIC.

CAUTION: (MANUAL TRANSMISSION) ��

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OPERATING INSTRUCTIONS

Documents

2000-02 T T (6 CYL - parksoffroad.com€¦ · y=yellow=accel/resume lg=light green=neutral safety db=dark blue=no function o=orange=no function r/br v bl y br gr dg db lg o test function