2 TONNE GARAGE JACK - dccf75d8gej24.cloudfront.net · 2 TONNE GARAGE JACK ... the jack encounters a load ... If air bubbles become trapped inside the hydraulic system, the efficiency

OPERATING & MAINTENANCEINSTRUCTIONS

GC0113

2 TONNE GARAGE JACK

PART NO: 7621820

Model No: CTJ2QLP

2

Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]

INTRODUCTIONThank you for purchasing this CLARKE Garage Jack.

Before attempting to use this product, please read this manual throughoutand follow the instructions carefully. Thoroughly familiarise yourself with thisproduct & its operation in order to ensure the safety of yourself and othersaround you. In doing so, you can look forward to the product giving youlong and satisfactory service.

GUARANTEEThis product is guaranteed against faulty manufacture for a period of 12months from the date of purchase. Please keep your receipt which will berequired as proof of purchase. This guarantee is invalid if the product is foundto have been abused or tampered with in any way, or not used for it’sintended purpose.

Faulty goods should be returned to their place of purchase, no product canbe returned to us without prior permission. This guarantee does not effectyour statutory rights.

SPECIFICATION

Please note that details and specifications contained herein, are correct atthe time of going to print. However, CLARKE International reserve the right tochange specifications at any time without prior notice.

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GENERAL SAFETY PRECAUTIONS

GENERAL1. ALWAYS read and ensure you fully understand the following precautions

and the hazards associated with this product. Do not allow anyone whohas not read these instructions to use the jack.

2. Only use this jack for its intended purpose.

3. NEVER carry out any modifications to this product. If experiencing difficultyof any kind consult your local dealer.

WORK AREA1. NEVER use the jack on sloping surfaces, only on level ground. The jack

may move away slightly as soon as it lifts the tyre from the ground.

2. DO NOT start the vehicle engine with the jack in use.

3. This jack is for lifting only. DO NOT move a load using the jack as a dolly.

4. Ensure the load is taken by the full saddle and that the point of lift on theload is of sufficient strength to support the full load adequately.

5. Never allow children or bystanders in the area while the jack is in use.

6. NEVER work underneath a vehicle supported only by this jack. If workingunder a vehicle, always use axle stands designed for the purpose.

7. Ensure the jack is on a firm solid base and that there is no likelihood of itslipping when under load.

8. Ensure that all personnel are well clear of a load being raised or lowered.

SERVICING & REPAIRS1. Check the jack for damage before use and do not use if damaged. If in

doubt, DO NOT use. Consult your local dealer.

2. ALWAYS use spare parts supplied by Clarke International. Using non-standard parts could be extremely dangerous.

3. Ensure that the jack is properly maintained at all times and that nocorrosion or other damage is allowed to weaken any part of it.

4. When necessary, have your jack serviced or repaired by a qualifiedtechnician using identical replacement parts. This will ensure that thesafety of the jack is maintained.

5. NEVER use the jack if it has been subjected to excess load (over 2 tonnes).The jack should be removed from service immediately and fully inspectedby qualified personnel and passed as serviceable before further use.

Please keep these instructions in a safe place for future reference.

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UNPACKING AND ASSEMBLY1. Remove the retaining clip by

pressing the handle yoke down-wards and pullng the clip away.

2. Loosen the bolt in the yoke untilthe lower handle can be insertedfully into the handle socket.

• The lower handle has a groovewhich should engage with thebolt once it is re-tightened.

• The socket in the handle willengage with the jack controlvalve at the base of the yoke.

3. Tighten the bolt to secure thelower handle to the jack.

4. Add the upper handle by sliding itonto the lower handle and securewith the bolt provided.

OPERATIONThis jack incorporates a twin piston pump with a ‘quick lift’ facility. Thisprovides the user with a rapid raising operation for the unloaded jack. Whenthe jack encounters a load (the vehicle to be raised), its distance raised perstroke reduces to provide a gradual and controllable lifting operation.

Before use, inspect the jack for oil leaks or any other sign of damage. Shouldany be apparent, have the jack repaired by a qualified technician.

WARNING! NEVER WORK ON THE VEHICLE WHEN SUPPORTED ONLY BY AJACK WHICH IS A HIGHLY DANGEROUS PRACTICE.THE VEHICLE MUST BE SUPPORTED ON AXLE STANDS OR SUITABLESUPPORTS, BENEATH THE CORRECT JACKING/SUPPORT POINTS.

1. Ensure the vehicle to be raised is stable and on firm level ground with thewheels chocked.

2. Position the jack so that the saddle is directly beneath the lifting point.

• Consult the vehicle handbook to determine suitable lifting points.

3. Twist the handle clockwise to close the control valve.

4. Pump the handle to raise the saddle until it reaches the jacking point.

Groove

Securing bolt

HandleYoke

LowerHandle

Retainingclip

Bolt

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5. Take care that no obstruction prevents a clean lift. Keep all personnel at asafe distance before lifting the vehicle.

NOTE: The jack may move slightly during operation. It is importanttherefore, that the floor is clean and completely free from debris.

6. Position axle stands directly beneath suitable supporting points on thevehicle, and very gently twist the handle anticlockwise.

• This will open the control valve to lower the load onto the stands.

7. To stop it lowering at any point, turn the handle clockwise again. Alwaysavoid a rapid descent by turning the handle slowly.

8. Carefully lower the vehicle onto the axle stand, checking constantly,preferably with an assistant, that the vehicles jacking point rests snuglyand cleanly on the axle stand, and that the stand is stable before theweight is taken.

NOTE: Ensure this operation is carried out under complete control. DO NOTallow the load to drop suddenly as this could damage internal parts.

9. Completely remove the jack from the vehicle.

TROUBLESHOOTING

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MAINTENANCE

PURGING AIR FROM THE SYSTEMIf air bubbles become trapped inside the hydraulic system, the efficiency ofthe jack will be reduced. If the air cannot be dispersed just by pumping thehandle with the valve open, it can be purged from the system as follows.

1. Turn the control valve counter-clockwise, relieving the pressurewithin the jack, then remove thecover plate & oil filler plug.

• A broad-bladed screwdriver isrequired for the plug.

2. Pump the handle several times topurge air from the system.

3. Replace the oil filler plug, then turnthe control valve clockwise andtest the jack. If efficiency is still low, check the oil level as below.

CHECKING /MAINTAINING THE OIL LEVELIf the jack has been stored for long periods, check for oil leaks before use. Ifnecessary, check the oil level as follows:

1. Ensure the jack is fully lowered by turning the control valve fullyanticlockwise.

2. Remove the cover plate and the oil filler plug.

• The oil should be almost level with the bottom of the oil filler hole.

• Oil can be topped up using Clarke Hydraulic Oil (p/no 3050830 for 1 litre).

3. Purge any air from the system and replace the oil filler plug.

4. Dispose of old/spilled oil appropriately and wipe up any spillage.

GENERAL CARE1. Periodically lubricate the hinges, front wheels & rear castors with light oil.

Should the arm become stiff, apply a shot of grease to the grease nippleon the top of the lifting arm as shown above.

2. Store in a dry location.

3. In the event of damage or broken components, replacements areavailable from Clarke Parts & Service.

Cover Plate

FillerPlug

GreaseNipple

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DECLARATION OF CONFORMITY

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HYDRAULIC COMPONENT PARTS

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HYDRAULIC COMPONENT PARTS

When requesting replacement parts, please quote the prefix;HACTJ2QLP, followed by the number listed above.

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GENERAL COMPONENT PARTS

When requesting replacement parts, please quote the prefix; HACTJ2QLP followed by the number listed above.

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ENVIRONMENTAL PROTECTIONOne of the most damaging sources of environmental pollution is oilproducts. Never throw away used hydraulic oil with domestic refuse orflush it down a sink or drain. Collect any hydraulic oil in a leak proofcontainer and take it to your local waste disposal site.

If disposing of this product or any damaged components, do not dispose ofwith general waste. This product contains valuable raw materials and shouldbe taken to your local civic amenity site for recycling of metal products.

GENERAL COMPONENT PARTS

Documents

2 TONNE GARAGE JACK - dccf75d8gej24.cloudfront.net · 2 TONNE GARAGE JACK ... the jack encounters a load ... If air bubbles become trapped inside the hydraulic system, the efficiency