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Page 1: 2 RAYONG, THAILAND

1/8/2016

@ SCG 2015 1

@ SCG 2015 1/8/2016 1

RAYONG, THAILAND.. 2

1/8/2016

Page 2: 2 RAYONG, THAILAND

1/8/2016

@ SCG 2015 2

3

102-year-old with 3 Business Groups

- Cement Building Material (CBM),

- Packaging

- Chemicals

Net Sales: $15 Billion

Net Profit: $1 Billion

Company: 248 companies

Employee: 42,300 staffs

> 2,000 MBaht budget on Innovation

1/8/2016

Bangkok

Rayong

Feedstock

Oil & Gas Petrochemicals Fabrication

• Naphtha • LPG

4

SCG Chemicals – An Integrated Petrochemical Producer

SCG Chemicals Co., Ltd. – accounts for 50% of whole SCG’s revenue and profit

One of ASEAN’s largest integrated producers of upstream and downstream petrochemical products over 60 companies & more than 5,000 employees.

Partnership with world-class leaders such as Dow Chemical-USA, Mitsui Chemicals-Japan,

• Ethylene (C2) • Propylene(C3) • Mixed C4 • Benzene

• PTA • MMA • EDC/VCM • Styrene

• Polyethylene • Polypropylene • PVC • PET • Polystyrene

• Pipe & Profile • Acrylic cast sheet

Basic Chemicals Intermediate Plastics Converter

• B2B Customer

1/8/2016

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1/8/2016

@ SCG 2015 3

SCG Chemicals Worldwide Offices in Vietnam, Indonesia, Philippines, China, Japan, Dubai, Singapore

Investment in Vietnam, Indonesia, Iran, China

Thailand HO, plants

Singapore

Feed sourcing office Indonesia

Sales Office, PVC Plant

Vietnam

Sales Office, PVC Plant

Dubai Sales Office

Iran HDPE Plant

China

Sales Office, Investment

Philippines Sales Office

Japan Sales Office

Plant Location

- TPC VINA PLASTIC AND CHEMICAL - VIET THAI PLASCHEM

- MEHR PETROCHEMICALS

- PT TPC INDO PLASTIC AND CHEMICALS - PT TRANS-PACIFIC PETROCHEMICALS INDOTAMA - Chandra Asari

- SCG POLYOLEFINS - SCG PLASTICS - THAI POLYETHYLENE - THAI POLYETHYLENE (1993) - THAI POLYPROPYLENE - THAI POLYPROPYLENE(1994) - RAYONG ENGINEERING & PLANT SERVICE

- RAYONG INDUSTRIAL ESTATE - RAYONG OLEFINS - MAPTAPHUT TANK TERMINAL - THAI PLASTIC AND CHEMICALS - MAP TA PHUT OLEFINS - RAYONG PIPELINE - SIAM POLYSTYRENE - SIAM SYNTHETIC LATEX - SIAM STYRENE MONOMER - SIAM POLYETHYLENE - SIAM MITSUI PTA - GRAND SIAM COMPOSITES - THAI PET RESIN - THAI MMA - THAI MFC - PTTCH - BANGKOK SYNTHETIC

- MITSUI ADVANCED COMPOSITES (ZHONGSHAN)

IRAN

CHINA

THAILAND

VIETNAM

INDONESIA

Page 4: 2 RAYONG, THAILAND

1/8/2016

@ SCG 2015 4

SCG Chemicals Rayong Complex

Location Companies Area (Rais)

1 SCG Polyolefins / Thai Polyethylene /

Thai Polypropylene 160

2 Thai MFC / Grand Siam Composites 40

3 Rayong Olefins/ Thai MMA / Thai

Polyethylene 600

4 Siam Mitsui PTA / Thai PET Resin 105

5 Warehouse 50

6 Map Ta Phut Tank Terminal 125

7 Map Ta Phut Olefins and future

projects 1,600

8 SCC-Dow Chemical JVs 170

9 Thai Plastics & Chemicals 250

9 Locations with area 3,100 Rais (496 Hectares)

9 locations at Map Ta Phut Industrial Estate, Rayong Province (~2 hrs from Bangkok)

Captive infrastructure, including 4 jetties and tank farm for storage of

petrochemical gases and liquids

Assured utility supply to support ongoing operation and future expansion

@ SCG 2015

HOW DO WE DEVELOP OUR STAFF

• 70% of our staff are TVET graduates • Our Plants are operated 24 hours • Petrochemical Engineering Knowledge are needed those technicians

C-ChEPS Constructionism

Chemicals

Engineering

Practice

School

1/8/2016 8

• Capacity Building of Our Staff through Constructionism Learning Model

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@ SCG 2015

Curriculum Structure of C-ChEPS

Chemical Eng.

Knowledge

Learning Tools

& Workshop

Project-based Learning

3 Components

Learning by doing

• Real Problems from plant

• Knowledge Application

• Analytical thinking

• Self studying

• Team learning

• Enneagram

• Mind map ,Book Briefing

• Dialogue ,Reflection,

• Meditation , Village that Learn

• MicroWorld Pro and Go Go Board

Soft side

• Phase I: Basic Chemistry

• Phase II: Mass & Energy Balance

• Phase III: Fluid Mechanics

• Phase IV: Heat Transfer

• Phase V: Separation Unit

Learning Contents

Hard side

1/8/2016 9

C-ChEPS : Learning Details

• MindMap

• Dialogue • Meditation • MicroWorlds Pro

• GoGo Board

• Village that learns

• My Life Project

Learn how to Learn (1 month)

• Problem solving

• Knowledge Application

• Learning by doing

Project-based Learning

Individual Project (3 month)

Project-based Learning

Team Project (1 month)

• Fundamental Learning

(Heat Transfer,

Fluid Mechanics)

Phase I Phase II

(1 month)

• Fundamental Learning

(Basic Chem., Mass &Energy Balance)

Phase III Phase IV Phase V

(2 month)

8-month Course

Learner’s Qualifications

• At least 10 year-experience

• Petrochemical industry field : production ,maintenance, quality assurance etc.

• High Vocational graduates in any field

1/8/2016 10

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Result ( By Product )

C-ChEPS Project

Total = 419projects Implemented Project = 47 projects (11% of total project)

1/8/2016 11

@ SCG 2015

Other Problems: New Staff are not qualified for the changing world of work

1/8/2016 12

• Pre-Service Training 6 months to 1 years

• Problems of New worker

- Lack of Required Technical Skills - Lack of Learning Skills - Lack of Future Planning(Goal) - Lack of Patience - Lack of consciousness and concentration

Page 7: 2 RAYONG, THAILAND

1/8/2016

@ SCG 2015 7

@ SCG 2015

Extend Result to School

Making the Plant as a School or Learning Venue 1/8/2016 13

@ SCG 2015

Extend Result to School

• Has Started in 2006 with 7 Technical

Colleges of OVEC

• Goal: To develop capacity of TVET

Students as required by industries

• More than 400 trainers in industries

are ready to facilitate learning

• At present, there are 1200 students

complete the program

• Action Learning are organized through

Industry-Base

1/8/2016 14

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1/8/2016

@ SCG 2015 8

@ SCG 2015

Extend Result to School • V-ChEPC ( Vocational Chemicals Engineering

Practice Collage )

• Has Started in 2008 at Maptaphut Technical

College of OVEC in cooperation with 6 leading

industries in Maptaphut Industrial Area

• Goal: To produce qualifies petrochemical

technicians according to needs of industries

• 100 trainers in industries facilitate Industrial

Based Learning

• At present 198 students graduate and 100%

are employed

• Constructionism Learning Model through

Action Learning in Industry Base has been

concentrated

1/8/2016 15

@ SCG 2015

How to Learn

Technicals

Petro

Chemicals General

35%

15%

50%

Basic Chem. Mass & Energy Balance Heat Transfer Fluid Mechanic Unit Operation

Mechanicals

Instrument

Electrical

Science, Mathematics, English, Thai, Other

1/8/2016 16

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How to Learn

ภาคเรียนที่ 1 พ.ค. – ก.ย.

ภาคเรียนที่ 2 ต.ค. – เม.ย.

Meditation Dialogue Mind Mapping Safety Basic Chemicals Instrument Reflection

Practice 15 Days

Meditation Micro Worlds

LEGO Logo

Unit Operation

Instrument

Mechanicals

Electrical

Reflection

Practice 2 Month

• Meditation

• Practice

• Reflection

Practice 5 Month

• Meditation

• Integrated all

Knowledge

•Reflection

•Project Based

ภาคเรียนที่ 3 พ.ค. – ก.ย.

ภาคเรียนที่ 4 ต.ค. – เม.ย.

1/8/2016 17

How to Learn

Meditation

Classroom

Site Visit

Practice

Show & Share & Reflection

Presentation

1/8/2016 18

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@ SCG 2015 10

How do we evaluate?

1/8/2016 19

• At the College:

• At the

Industry

• Methods:

Behavior

Happiness

Questioning

Knowledge Trans

Team Work

Communication

Show&Share

Target of Achievementy

Transfer of Knowledge to Practice

Learning to Learn

Problem Solving

Summarizing of

Learning Issues

Making Report

Observation

Questioning

Performance

Test

Report and

Presentation

@ SCG 2015 1/8/2016 20