2. ITEMS AND QUANTITIES 1 6CN-PP-0003A/B CONDENSATE …

MR(Material Requisition) MR No. : MR-D15021-PME100-006

Project Name : LP Steam Renewal Project eTEC E&C Limited

eTEC E&C Limited A4(210X297)

Contents of Bidding Documents

1. GENERAL

2. ITEMS AND QUANTITES

3. PROPOSAL REQUIREMENTS

4. SCOPE OF WORK SUPPLY

5. SPECIAL NOTE

6. INSPECTION

7. ENCLOSED DOCUMENTS




1. GENERAL

The scope of quotation will be manufacturing and supply of the Condensate Pump to be

used for LP Steam Renewal Project which will be located in Gunsan, Chollabukdo,

Republic of Korea.

2. ITEMS AND QUANTITIES

No. Item No. Description Quantity

1 6CN-PP-0003A/B CONDENSATE PUMP 2

TOTAL 2 sets

3. PROPOSAL REQUIREMENTS

3.1 GENERAL CONDITIONS

1) All quotations shall be for the exact conditions as set forth in the drawings, specifications and description of material, equipment and/or services attached hereto. If there are deviations and/or omissions of any kind, your proposal must expressly call attention to the Purchaser under a separate heading titled "Deviation List," reference subject document number in order to be considered.

2) A prospective Bidder requiring any clarification of the bidding documents may notify eTEC in writing or by e-mail at the mailing address indicated in the bidding document. eTEC will respond in writing to any request for clarification of the bidding document.

3) Failure to furnish all information required by the bidding documents or submission of a bid not substantially responsive to the bidding documents in every respect will be at the Bidder’s risk and may result in rejection of its bid.

4) eTEC shall not allow any price extra necessitated by failure of the Bidder to comply with the technical specifications, unless such exceptions are clearly set forth in the quotation.

5) The Bidder shall bear all costs associated with the preparation and submission of its bid, and eTEC will in no case be responsible or liable for these costs, regardless of the conduct or outcome of the bidding process.




6) All drawings, specifications, and technical information provided shall be treated as confidential. Bidders shall not permit any of such drawings, specifications, or information to be shown or disclosed to anyone other than those who need it in connection with this inquiry.

3.2 PRICING

Price shall be broken down as follows:

■ Price breakdown (Equipment proper with accessories)

■ Inspection & test at shop & site

■ Packing and transportation to the site

■ Government inspection and approval

■ Spare parts for erection and commissioning

■ Spare parts for (2) year(s) operation (option)

■ Special tools for erection, operation and maintenance, if required

■ Supervisory service for erection and test operation (* Man day)

3.3 PROPOSAL DOCUMENT TE BE SUBMITTED BY BIDDERS

■ Outline and arrangement drawings showing dimension and loading data of equipment

■ Assembly DWG

■ Data sheet

■ Performance Curves

■ Foundation information

■ Electric load list

■ Terminal point list with description

■ Spare part list for commissioning and start-up

■ Recommended spare part list for 2 years operation

■ Sub-vendor list

■ Overall manufacturing schedule with delivery date

■ Bill of material for equipment (if required)

■ System configuration diagram

■ Reference / Experience list

■ Technical catalogue and brochure of proposed equipment

■ Deviation list against inquiry specification




CORRESPONDENCE

PROPOSAL SUBMITTAL (WITH PRICE, 1 SET)

Your proposal is to be mailed to:

Address : 6F, Songahm Bldg, 246 Yangjae-daero, Seocho-gu, Seoul,

134-747, Korea

Attention : Young-Sik, Yoon, Purchasing Team, eTEC E&C

Telephone : 02-489-8236

Fax : 02-489-8992

e-Mail : [email protected]

TECHNICAL CLARIFICATION((WITHOUT PRICE, 1SET)

Any questions of an engineering or technical nature required to submit a proposal for the equipment herein can be obtained by contacting:

Address : 38-10, Soryong-Dong, Gunsan-Si, Jeollabuk-Do, 573-879,

Korea

Attention : Mechanical Manager, W.K.JEON, eTEC E&C

Mechanical Manager, S.W.PARK , eTEC E&C

: Mechanical Engineer, K.E.RO , eTEC E&C

Telephone : 070-4333-7944/02- 489-9124/02-489-9045

e-Mail : [email protected]

[email protected]

[email protected]




4. SCOPE OF WORK AND SUPPLY

4.1 Scope of Work

■ Basic design

■ Detail engineering

■ Procurement of equipment and material

■ Design & Calculation

■ Manufacturing

■ Test & Inspection of equipment in the vendor shop & site

■ Painting

■ Protection & Packing

■ In-Land Transportation

■ Acid Cleaning, If Required

■ Assembling

□ Insulation Work

□ Insulation Support Ring, If Required

■ Supervision for Installation

■ Mechanical & performance guarantee

■ Start-Up Service

■ All Permission for Regulation, If Any

□ Reimburse

□ Including quotation price as fixed lump price

■ Documentation as per “ vendor print to be submitted “

■ For a more detailed of "scope of supply", Check the document No. LP-ME-SP-2004




4.2 Scope of Supply

■ Total 2 sets of “Condensate pump” in accordance with Technical Specification

(DOC. NO : LP-ME-SP-2004, “Technical Specification for Condensate Pump”)

■ Auxiliaries and accessories necessary for proper operation & maintenance

■ All auxiliary piping & instrument material(including wiring) within battery limits

■ Name plate with bracket (Material: 304 Stainless steel)

■ Earth lugs (Material: 304 Stainless steel)

■ Lifting lugs (Material: 304 Stainless steel)

■ Lubricant initial charges

■ Counter flange, gasket, bolt & nuts

■ Anchor bolts & nuts

■ Materials for installation

■ Local pressure gauges

■ Electrical, Instrument & Control items

■ Spare parts for installation, commissioning and start up

■ Spare parts for two (2) year operation (Option)

■ Special tools, if any

■ Test equipment, if any

■ For a more detailed of "scope of supply", Check the document No. “LP-ME-SP-2004.”




5. SPECIAL NOTE

NO ITEM CONTENTS REMARK

1 Guarantee

1) Performance (Flow, Head, etc)

2) Efficiency /Power Consumption (BHP @ rated flow )

3) Delivery : 2016.11.30

2 Completion of

Vendor Print

1) Loading data & outline drawing

: After PO 1 weeks

2) Vendor print (IFA) : 2016.06.03

3 Liquidated Damages

1) Delivery delay(for equip. & VPIS)

: Refer to General terms and conditions

2) Liquidated damages for Performance

: Contract amount x Liquidation efficiency (%)

4 NPSH Test After NPSH test, vendor should be submitting the report of NPSH test.

※ Note

1) Liquidated damages for performance (Efficiency)

LD = [(Guaranteed efficiency – Test efficiency)/ Guaranteed efficiency] x Contract amount

2) Mechanical Running Test

Vendor Must carry out the mechanical running test over four(4) hours per each pump.

6. INSPECTION

INSPECTION & TEST

1) The Bidder shall arrange and perform the tests, examinations and inspection according to the required codes and standards, and then submit the reports to eTEC. Also refer to each technical specification for the requirement in detail.

2) Tests, examinations and inspection witnessed and/or approved by the Owner, eTEC does not relieve the Bidder of his obligation to provide his own quality control and inspection of the materials and equipment to assure himself that the purchaser’s requirements are met.

3) In the event that materials cannot be identified as to specifications, or reasonable doubt exists as to its identity, the Bidder shall carry out verification tests under the purchaser’s and/or his representative’s instruction at Bidder’s expense.

4) Re-inspection costs incurred by the purchaser and/or his representative due to failure of the Bidder’s materials and equipment, or both shall be charged to the Bidder.




7. ENCLOSED DOCUMENTS (See attachments)

7.1 Bid Format

Description Doc. No. Rev. No. Sh’t No.

■ Deviation list - - 1

■ Spare part List for start-up & commissioning

- - 1

■ Spare part List for 2 years operation

- - 1

■ Special tool list - - 1

□ Sub vendor list - - -

□ Lubricant list - - -

■ Vendor data requirements - - 1

■ Bidder Data Sheet - A

7.2 Technical Specification

Description Doc. No. Rev. No. Sh’t No.

■ Tech. Spec. for COP LP-ME-SP-2004 A 16

■ Basic Engineering Design Data LP-PR-SP-1001 A 17

■ Specification for Piping Design Criteria

LP-PI-SP-0001 0 31

■ Specification for Piping Material

LP-PI-SP-0002 0 83

■ Specification for Painting LP-PI-SP-0003 0 28

■ Technical Specification for MV & LV motor

LP-EL-SP-4005 A 22

■ Butt weld end preparations and transitions

Later - -

■ Technical Spec. for Package(I&C)

LP-IC-SP-5005 0 50

■ P&ID for Condensate System LP-PR-DW-1012 A 1

■ Plot Plan - - 2

■ Sub-Vendor list (I&C) - - 3

■ Sub-Vendor list (Electrical) - - 1

■ Terminal point for I&C - - 1

VENDOR DATA REQUIREMENTS

REQUSITION NO. MR-D15021-PME100-006 SPEC NO. LP-ME-SP-2004 ITEM NO. EQUIPMENT NAME 6CN-PP-0003A/B CONDENSATE PUMP

DRAWING AND DATA REQUIRED (SEE NOTES BELOW)

COPIES WITH BID

COPIES FOR

APPROVAL

FINAL COPIES REQ’D

WITHOUT APPROVAL

OTHERPRINTS CD

1. Dimensional Outline Drawings 2 6 6 1

2. Cross Sectional Drawing 2 6 6 1

3. Component and/or Detail Drawings 6 6 1

4. Detailed Parts List 6 6 1

5. Loading Diagrams and Anchor plan 2 6 6 1

6. Hydraulic Calculation Sheet 6 6 1

7. BHP Calculation Sheet 2 6 6 1

8. NPSH Calculation Sheet 6 6 1

9. Schematic Piping Drawings for M/S 6 6 1

10. Completed Equipment Data Sheets 2 6 6 1

11. Performance Curve 2 6 6 1

12. Motor Data Sheet 6 6 1

13. Thermal limit curve, Time current curve for Motor - Over 100 KW or High Voltage Motor

6 6 1

14. Lubricant List 6 6 1

15. Recommended Two(2) Years Spare parts 2 6 6 1

16. Catalog Information, Cuts, etc. 2 6

17. (*)Manufacturer’s Inspection and Data Reports

6 1

18. Quality Plan(inc. Inspection & Test Plan) 6 6 1

19. Inspection & Test Report 6 1

20. Installation, Operation, Maintenance Manual 6 1

21. Mill sheet or Corrosion Test Data 6

22. (*)Shipping schedule and Packing List 6 1

23. Weight List of Fabricated Parts and/or Unit Shipping Weight

6 6 1

24. Manufacturing Schedule 2 6 6 1

25. Sub-Vendor List 2 6 6 1

26. (*)Gorverment permission document

27. All Document & Certificates for Pressure vessel -WPS & PQR, Calculation, Hyd Test/NDE report -ASME Stamp

28. Certificates for Safety valves

29. Certificates for Electrical components 6

NOTE: (*) Data indicated must be furnished when material or equipment is ready for inspection or shipment. OTHER REQUIREMENTS: 1. Cost of above data must be included in quotation. 2. Drawing and data “For Approval” are required within ( 2 ) weeks after order is placed. 3. “Certified Correct” final data drawings are required within 1 week after return of Approval data and drawing.

LP-PROJECT

TECHNICAL SPECIFICATION FOR

CONDENSATE PUMP

(DOC. NO. : LP-ME-SP-2004)

Rev. : A Page : 2 of 16

CONTENTS

1. GENERAL .......................................................................................................................... 3

2. SCOPE OF SUPPLY ......................................................................................................... 3

3. CODES AND STANDARDS .............................................................................................. 6

4. TECHNICAL REQUIREMENTS ........................................................................................ 7

5. INSPECTION & TEST ..................................................................................................... 11

6. QUALITY ASSURANCE .................................................................................................. 14

7. SPARE PARTS / CONSUMABLES /SPECIAL TOOLS .................................................. 14

Attachment #1 Condensate Pump Data Sheet

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1. GENERAL

This specification covers the minimum requirements for engineering, and purchasing of

Condensate Pump(6CN-PP-0003A/B) and the relevant accessories. This item shall be

supplied for use in the LP Steam Renewal Project.

2. SCOPE OF SUPPLY

2.1. GENERAL

The contents of this specification have been made in detail as possible to maximize the

accuracy of the Vendor’s quotation. The Vendor should use his expert knowledge, review

this specification and add or delete equipment to meet the intent of required system.

The Vendor must address every paragraph of this specification in his quotation and either

confirms it applicable or gives clear alternate with price and price additions to meet

specified requirements.

Failure to comply with any part of this specification does not relieve the Vendor from system

responsibility.

Chinese and Indian products can not be delivered without client permission..

2.2. SCOPE OF WORK

The Vendor shall furnish the following equipment and services in accordance with the

requirements of this specification.

2.2.1 General

NO Pump Designation Quantity Unit

1 Condensate Pump (6CN-PP-0003A/B) 2 Set(s)

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2.2.2 Work to be provided by Supplier

1) Two(2) canned type condensate pump sets complete with shaft seal system and lube

oil device

2) Drive motors and coupling with accessories

3) All internal piping & valve required for drains, vents, sealing, lubrication and mechanical

balancing line within the terminal point

4) Base plate for the pump and motor

5) Design and supply of support accessories such as base plates, sole plates, sub-sole

plates, shims, wedges, foundation bolts and nuts

6) Pump and motor bearing temperature element with Thermowells, Transmitters, junction

boxes and all measuring instruments within the terminal points

7) Restriction orifices, flow gauges, filters, check valves, valves and piping for pump shaft

seal

8) Vibration monitoring devices

9) Welding rods required for the interconnecting piping between the equipments within the

Supplier's scope

10) Field gauges and root valves

11) Special tools for installation, commissioning, operation and maintenance

12) Technical supervision for installation, start-up and commissioning

13) All documentations including installation, maintenance and operation manuals

14) Shaft sealing(mechanical type) system

15) Grounding terminal lug

16) All flanges, gasket, bolts and nuts (include counter flange)

17) Vent and drain valves as required

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18) Consumable parts and/or materials for storage, installation, startup and testing

19) Special tools for erection and maintenance

20) Spare parts for two(2) years operation (Option)

21) Spare parts for erection & commissioning

22) Surface preparation and shop painting for corrosion prevention and protection.

23) Field touch-up paints, if necessary

24) Local panel(On/Off/Emergency) and field gauges

25) All tests and inspections of the equipment in the Supplier's shop

26) Lifting lugs, assembly clips or other attachments as required facilitating erection,

assembly and maintenance

27) All noise prevention measures to meet the noise limits, if necessary

28) Lubricant for initial filling

29) All safety devices necessary for protecting the equipment

30) Packing for shipping

31) Transportation to jobsite

32) Platform for maintenance (Motor etc.)

2.2.3 Work to be provided by Purchaser

1) Unloading and storage at job site

2) Erection, installation and start-up of equipment at site

3) All piping, valves, hangers, supports and fittings external to the Supplier's terminal point

4) Instruments and control wiring external to the Supplier's terminal point

5) External power wiring to the Supplier's terminal point

6) Design and construction of civil (concrete) foundation

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7) Cooling water, if required, to the Supplier's terminals

8) Local control station

9) Source power supply and its cables up to the MCC

10) Field touch-up painting works

11) Distributed control system (DCS)

2.3. TERMINAL POINT

The Supplier's terminal points shall include, but not limited to the following ;

1) Suction flanges/connections of the pump, inlets

2) Discharge flanges/connections of the pump outlets

3) Seal water supply and drain flanges/connections on the pumps

4) Outlet flanges/connections of high point vents valve

5) Terminal boxes of the instrumentation and control elements

6) Anchor bolts of the equipment support system

7) Cooling Water supply & return flange for Condensate Pump Motor Bearing Coolers

Terminal Point list shall be submitted at detail design stage.

3. CODES AND STANDARDS

The following codes, standards, and specification shall be considered as a part of this

specification. All documents shall be the latest editions in force on the data of issuance of

this specification. Refer to Attachment #1 Basic Engineering Design Data.

ANSI American National Standards Institute

API American Petroleum Institute

ASME American Society of Mechanical Engineers

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ASTM American Society of Testing & Materials

AWS American Welding Society

AWWS American Water Works Association

HI Hydraulic Institute

SSPC Steel Structures Painting Council

IEC International Electro technical Commission

IEEE Institute of Electrical and Electronic Engineers

ISA Instrument Society of America

ISO International Organization for Standardization

NEMA National Electrical Manufacturers Association

NFPA National Fire Protection Association

UL Underwriter's Laboratory

KS Korean Industrial Standards

BS British Standard

4. TECHNICAL REQUIREMENTS

4.1. General Specification

4.1.1 Condensate Pump

1) No. of Units : 100% x 2

2) Type : Vertical, Canned, Centrifugal

3) Capacity, m3/h : 242 /Pump

4) TDH, m : 57

5) Differential Pressure, kg/cm2 : 5.64

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6) Suction Pressure, kg/cm2.g : -0.91

7) Discharge Pressure, kg/cm2.g : 4.73

8) Pumping temp. ℃ : 45

9) NPSHav., m : 0 (at the pump suction nozzle center line)

The NPSH required shall not exceed the available for the full operating flow range.

10) Specific. Gravity : 0.9902

11) Material

- Casing : A743 CA-15 or Equivalent

- Barrel : A240 TP304 or Equivalent

- Impeller : A743 CA-15 or Equivalent

- Shaft : A276 TP420 or Equivalent

- Shaft Sleeve : A276 TP420 or Equivalent

- Wear ring : A276 TP420 or Equivalent

12) Installation : Outdoor

4.2. Detail Technical Requirement

4.2.1 General

1) The condensate pumps shall be of the vertical, wet suction, canned type, with

mechanical seals.

2) Running clearance shall meet the requirements of API 610, latest edition.

3) The NPSH available of pumps shall be designed to ensure safe and steady operation

without excessive vibration and cavitations. The NPSH available shall be at least 30%

more than the NPSH required.

4) The pump shall be made to minimize air leakage between shaft sleeves and shaft.

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5) The pump rotating part is to be statically and dynamically balanced after assembly in

the shop.

6) The best efficiency point of pump shall be as near as possible to the rated operating

condition. The pump shut-off head shall not be not less than 120% of design point.

7) Can dimension and static head of impeller in can shall be designed by Supplier.

8) The pump total discharge head shall increase continuously from design point to shut-off

head so pumps are capable of continuously operating individually or in parallel under all

load conditions.

9) Critical speed of pumps shall be separated from the normal operating speed by 20% of

normal operating speed.

10) The pump casing shall be arranged to permit removal of pump internals by

disconnection all piping connections and the flange at the can to head joint. Piping

connections shall conform to shut-off pressure rating raised face for discharge and

suction flange.

11) The pump shaft bearings shall be flexible inserted hard metal bearings lubricated by

pumped medium or Supplier’s standard bearing

12) The pumps shall be equipped with packed stuffing boxes bearing against hardened

stainless steel shaft sleeves. The sleeves shall be locked to the shaft to prohibit its

turning on the shaft.

13) A suitable adjustable coupling of adequate capacity shall be provided to permit vertical

adjustment of the pump impeller. The coupling shall be removable for maintenance

access to the rotating assembly.

14) Replaceable wear rings shall be provided on the bowls and the impellers adjustable.

15) All nozzles and related parts for connecting to Purchaser's piping shall be capable of

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withstanding reasonable reactions imposed by properly designed connecting piping.

16) The pump shall be so designed and constructed as to permit convenient inspection,

adjustment, repair and replacement of all parts subject to erosion or other deterioration

or otherwise requiring such attention.

17) Lifting eyebolts shall be provided.

18) The pump shall be design so that the condensate being pumped is not contaminated

with any oil or foreign matter.

19) The pump shall be specifically designed and constructed for condensate service and

shall have ample provision for shaft sealing and for suction casing venting or equalizing

connections.

20) Bidder shall indicate minimum flow(Under 30% of rated flow) at which each pump can

operate continuously without causing damage. Bidder shall also indicate the continuous

maximum allowable run-out flow for each pump.

4.2.2 Piping

Piping shall be designed in accordance with Supplier's standard, unless otherwise stated in

this specification and Piping Material Specification.

4.2.3 Electrical

1) Local on/off Switch shall be installed for control the pumps.

2) All electrical equipment provided by the Supplier shall be in accordance with Supplier's

standard unless otherwise stated in this specification.

3) The Supplier shall furnish all motors and motor auxiliaries in accordance with the ’Tech Spec

for MV & LV Motor’.

4.2.4 Instrumentation and Controls

Refer to ‘I&C Technical Specification for Package’.

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4.2.5 Material

Materials shall be selected in accordance with Supplier's standard, unless otherwise stated

in this specification.

4.2.6 Surface Preparation and Painting

Surface Preparation and Painting shall be conducted in accordance with the ‘Cleaning and

Painting Specification.

5. INSPECTION & TEST

5.1. SHOP TEST AND INSPECTION

Tests and inspections shall be in accordance with applicable codes and standards and this

specification. Tests and inspections not covered by above requirements shall be performed

in accordance with manufacturer's standards. These test and inspection reports shall be

submitted to owner.

5.1.1. Test and inspection items

The equipment, parts and materials shall be tested and inspected, but not be limited to, the

followings.

1) Material test

All major materials for pressure boundary application shall be tested in accordance with

applicable code and standards.

2) Hydrostatic tests

Each assembled system shall be flushed clean and hydrostatically tested as adequate.

Tubing, piping connections welds, valve stems, and seats shall be checked for leaks.

No detectable leakage shall be permitted. All leaks shall be repaired and the equipment

retested. The vendor shall protect instruments from excess pressure during hydrostatic

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testing. The hydrostatic test pressure shall be 1.5 times of the design pressure. The

pressure shall be continuously maintained for a minimum time of 30 minutes. Water

used for testing shall contain less than 200 ppm total halogens.

Following this test, the instrument devices shall be connected and tested for 5 min or

longer using the lowest nameplate working pressure of the instruments under test. The

vendor shall be responsible for the proper protection of the instruments.

Piping, tubing, valves, and fittings shall be blown dry with oil-free air or nitrogen, after

which the system inlet and drain connections shall be plugged.

Hydrostatic test shall be made for each pump casing in accordance with applicable code

and standard.

3) Welding inspection

All welding, welding procedure qualifications, electrodes, welding material, preheat and

post weld heat treatment, and welder or welding operator performance test shall be in

accordance with ASME B3l.1 and/or AWS D1.1.

4) Non-destructive Examination

All welds of pressure containing parts shall be examined by radiographic or ultrasonic,

magnetic particle and/or liquid penetration test in accordance with applicable code and

standards.

NDE personnel shall be qualified and certified for each examination method in

accordance with the requirements of SNT-TC-1A or equivalent.

5) Visual and dimensional inspection

In addition to code requirements, all components shall be visually examined prior to

assembly and painting. Welds and components shall appear sound and without defects,

rough edges shall be trimmed and ground smoothly.

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All major components shall be checked dimensionally in accordance with the applicable

code & standard before sub-assembly and final assembly.

All components which interface with owner supplied equipment shall be checked after

assembly to verify that all dimensions involved in the interface agree with those shown in

the approved outline drawings. Where dimensions do not agree with those shown on the

drawings and adjustments cannot be made, the vendor shall inform owner of the

discrepancy and mutually agreeable solution shall be obtained prior to shipment.

6) Operation Test

An operating test shall be made to ensure the correctness of the wiring and piping and

the proper functioning of all equipment.

The tests shall include introducing into all analytical equipment a solution having known

chemical properties and recording the output.

7) NPSH test

NPSH test shall be performed in accordance with Hydraulic Institute Standards, using

cold water on one pump of each type specified. The test shall be performed for at least

five different flows, including rated flow, 15 percent above rated flow, maximum flow (run

out): and 10 percent below minimum flow, sufficiently divergent to establish a NPSH

curve over the useful range of the pump.

8) Field Test

The vendor shall conduct a recheck of system performance to verify that it meets the

specified requirements after installation of the equipment. Any reset or recalibration of

instruments which may be required shall be accomplished by the vendor. The vendor

shall furnish the services of a qualified engineer to provide technical direction and

consumable materials for start-up and field testing of the equipment.

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6. QUALITY ASSURANCE

The Vendor shall establish and perform Quality Assurance Program in compliance with the

QA requirements;

Inspection and test plan (ITP)

Inspection points such as hold, witness and review

Owner or his designee reserve the right to perform audit, surveillance and inspection in

order to verify the implementation of QA Program for the equipment purchased in

accordance with this specification.

The Vendor shall submit Quality Assurance Program Manual test and inspection plans and

procedures (except for shop test and inspection procedures) for review and acceptance

prior to preceding the effective activities.

Shop tests and inspections shall be performed in accordance with procedures approved by

Vendor. The shop test and inspection procedures shall be submitted on request to Owner.

7. SPARE PARTS / CONSUMABLES /SPECIAL TOOLS

7.1. General

The Supplier shall provide the list with itemized unit prices using the owner’s form of the

spare parts, consumables and special tools.

The spare parts and special tools shall include those necessary items, which are to be

reasonably enough in terms of the items and quantities, and shall be at least equal to or

more than those contracted in his past reference plants. The reference plants shall have the

capacities equal to or larger than this plant. In addition, the vendor shall provide the

evidence document for the owner’s evaluation thereof.

During two(2) years after turnover, the vendor shall provide at the supplier’s expense when

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additional spare parts and/or special tools are required due to the shortage and/or not

included in the “Two(2) years’ spare parts” and “Special tools” provided by the vendor and

also shall make restitution for the losses, if any.

7.2. Commissioning Spares and Consumables


commissioning spares and consumables for the gas chromatograph and shall include the

total price within the fixed firm price portion.

In general it shall be understood that all parts, materials, consumables etc. including

chemicals and lube oils, to be consumed or replaced during installation, commissioning,

start-up and test run prior to the plant turnover to the Owner.

7.3. Operational Spares

1) Two(2) Years’ Spare Parts (Option)

The Supplier shall provide the spare parts list with itemized unit prices for the two(2)

years’ operation of the gas chromatograph in accordance with following instructions in

the owner’s form.

2) Recommended Spare parts

The Supplier shall add the additional items and quantities requested by the owner during

the technical clarification, and the vendor shall suggest reasonable unit prices for them.

The unit prices suggested in this category shall be the same as the unit prices of the

identical items listed in the two(2) years’ operational spares.

7.4. Special Tools


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special tools required for installation, checking, testing, inspection, operation, repair and

maintenance of the gas chromatograph and shall include the total price within the Fixed

Firm price portion.

Attachment #1

Condensate Pump Data Sheet

12 PAGE 1 OF 1

3 CONTRACT NO. MR-D15021-PME100-006 ITEM NO. 6CN-PP-0003A/B SPEC./CODE NO. LP-ME-SP-2004

4 CLIENT GUNJANG ENERGY Co., Ltd REQ. NO. A

5 LOCATION GUSAN, KOREA NUMBER OF REQ'D 100% x 2 sets

6 SERVICE OF UNIT CONDENSATE PUMP BY DATE

7 OPERATION CONDITIONS EACH PUMP PERFORMANCE AT RATED8 LIQUID NAME Condensate water TRUE DENSITY * Kg/l PROPOSAL CURVE NO. *

9 HYDROCARBON □ YES □ NO PARTICLE DIA. * mm NPSH REQ'D * m

10 PUMPING TEMP 45.35 ℃ VAPOR PRESS. AT P.T. * kg/cm2a NO. OF STAGE *

11 SPECIFIC GRAVITY AT P.T. 0.9902 CAPACITY m3/h ROTATING SPEED * rpm

12 VISCOSITY AT P.T. 0.6133 CP DISCH. PRESS. kg/cm2g DESIGN EFFICIENCY * %

13 CORROSIVE (IF ANY) . SUC. PRESS. -0.91 kg/cm2g BHP AT RATED * Kw

14 COMPOUND DIFF. PRESS. kg/cm2 MAX. BHP RATED IMP. * Kw

15 SOLIDS (IF ANY) ; NAME DIFF. HEAD m MAX. HEAD RATED IMP. * m

16 CONTENT %wt NPSH AVAILABLE 0 m MIN. CONTINUOUS * m3/h

17 CORR. ALLOW. mm CAPACITY HYD. * kw ROTATION FROM CPLG. END ■ CW □ CCW

18 CONSTRUCTION MATERIALS19 NOZZLES NOM. SIZE RATING FACING POSITION API CLASS 12% Chrome Steel

20 SUCTION CASING A743 CA15 or Eq.

21 DISCHARGE IMPELLER A743 CA15 or Eq.

22 CASE-MOUNT ; □ CENTERLINE □ FOOT □ BRACKET ■ VERT. 　□ JACKET SHAFT A276 TP420 or Eq.

23 -SPLIT ; 　□ HOR ■ VERT □ BARREL TYPE VOLUTE ; 　□ SGL. 　□ DBL. 　□ DIFFUSER CASEWEARING *

24 -PRESS. ; MAX. ALLOW * kg/cm2g amb ℃ HYDRO. TEST * kg/cm2g IMP. WEARING *

25 JACKET -CASING ; 　□ YES 　□ NO -CONNECT ; □ VENT 　□ DRAIN 　□ GAUGE SHAFT SLEEVE A276 TP420 or Eq.

26 - STUPPING BOX W/S.GLAND ; 　□ YES 　□ NO

27 IMPELLER DIA. ; RATED * mm MAX./MIN. * mm CASING GASKET PTFE(Liquid Type)

28 TYPE ; * MOUNT. ; 　□ BETWEEN BRGS 　□ OVERHUNG BASE PLATE C.S

29 BEARING TYPE ; 　RADIAL * 　 THRUST * JACKET - CASING *

30 LUBE ; □ RING OIL 　□ FLOOD 　□ OIL MIST 　□ FLINGER 　□ PRESS.　□ LABYRINTH OIL SEAL - STUFFING BOX W/S.GLAND *

31 COUPLING ; TYPE * MFR'S TYPE NO. * SHOP TESTS32 DRIVER HALF MTD. BY ; 　■ PUMP MFR. 　□ DRIVER MFR. 　□ PURCHASER 　□ NON-WIT. PERF. ■ WIT. PERF.

33 DRIVER ; 　■ DIR. □ GEAR □ V-BELT BASE PLATE ; ■ COMMON □ SEPARATE 　□ NON-WIT. HYDRO ■ WIT. HYDRO.

34 SHAFT SEAL 　□ NPSH REQ'D 　■ WT. NPSH

35 TYPE OF SEALING ; □ GLAND PACKING ■ MECHNICAL SEAL 　■ SHOP INSPECTION

36 GLAND PACKING SIZE N/A MATERIAL N/A NO. OF RING N/A 　■ DISMANTLE & INSP. AFTER TEST

37 MECH. SEAL TYPE ; □ SINGLE 　□ DOUBLE 　 □ BALANCED 　□ UNBALANCED 　 OTHER

38 □ INSIDE 　 □ OUTSIDE 　□ PUMPING RING 　□ THROTTLE BUSHING VERTICAL PUMP39 API CODE * 　 MFR. * SUMP DEPTH * m

40 MATERIALS ; SEAL RING * STATOR RING * MIN. SUBMERGENCE REQ'D * m

41 SHAFT PACKING * STATOR PACKING * COLUMN PIPE 　■ FLANGED □ THREADED

42 AUXILIARY PIPING LINE SHAFT 　□ OPEN □ ENCLOSED

43 CW PIPE PLAN * 　□ CS 　□ SS 　□ TUBING 　□ PIPE BRGS 　 BOWL *

44 TOTAL COOLING WATER REQ'D * m3/h SIGHT F.l. REQ'D * 　 LINE SHAFT *

45 PACKING COOLING INJECTION REQ'D TOTAL N/A m3/h N/A kg/cm2g BRGS LUBE ■ WATER □ OIL □ GREASE

46 SEAL FLUSHPIPING PLAN * 　□ CS 　□ SS 　□ TUBING 　□ PIPE FLOAT & ROD □ CS □ SS □ BRONZE

47 EXTERNAL SEAL FLUSH FLUID * QUANTITY * m3/h * kg/cm2g □ NONE □ FLOAT SWITCH

48 AUXILIARY SEAL PLAN * 　□ CS 　□ SS 　□ TUBING 　□ GLOBE V/V W/P.G PUMP THRUST 　 UP * Kg

49 AUX. SEAL QUENCH FLUID * 　 DOWN * Kg

50 MOTOR DRIVER PAINTING51 RATED HP * Kw SPEED * rpm HAZARDOUS RATING N/A PRIMER : *

52 SERVICE FACTOR 1.15 FRAME * VOLTS/PHASE/CYCLE FINAL : *

53 MFR. * BEARINGS * LUBE * LOCATION 　□ INDOOR ■ OUTDOOR

54 TYPE INDUCTION INSUL. F FULL LOAD AMPS * A APPROX. WT. PUMP & BASE * Kg

55 ENC TEMP. RISE * ℃ LOCKED ROTOR AMPS * A MOTOR * Kg TURBINE Kg

56 REMARKS57 1. "*" Means Vendor to status

585960616263 A

64 REVISION NO. DATE NOTES PREP'D CHK'D CHK'D APPR'D

MDS-001 REV.1

CONDENSATE PUMP DATA SHEET

2016-04-15

DN300 150# RF SIDE

242

4.73

5.64

57

RFDN200 150# SIDE

*

A240 TP304

TEFC / IP55

T.W.KIMS.W.PARKIssued for Approval16.04.22 K.E.RO

BARREL