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Form 68-187
Linden Industries Incorporated137 Ascot Parkway • Cuyahoga Falls, OH 44223Phone: 1-330-928-4064 • Fax: 1-330-928-1854E-mail: [email protected] • Web: www.lindenindustries.com
Polytec EMC Engineering Gmbh & CO KGKiestrasse 12 • A-4614 Marchtrenk / AustriaPhone: 011-43-7243-53952 • Fax: 011-43-7243-53451-405E-mail: office@polytec–emc.com • Web: www.polytec-emc.com
2- and 3-COMPONENT DOSING, MIXING and DISPENSING EQUIPMENT TYP DG 150 - Series
New mixing head and valve design
Siemens Control
Colour dosing with agitation
Die neu entwickelte Gießmaschine für alle 2- oder 3-komponentigen kalt- oder heiß zu gießenden reaktiven Systeme wie z.B. PUR, Harze, Guss-Polyamid, Silikone, flüssige Kunststoffe etc.Diese Anlage verbindet die von POLYTEC EMC gewohnte Zuverlässigkeit und Qualität mit einfacher Bedienung und Steuerung! Gleichzeitig wurde bei Einsatz neuer Technik auf energieeffizienten Be-trieb geachtet.
Technische Daten:
> Ausstoßleistungen: 6 / 12 / 18 kg/min > Temperaturregelung: bis 150° C > Anschlussleistung: Strom 3 x 400 V + N + E, 50 Hz Stromverbrauch ca. 10 kW Luft 7 bar > Tankgrößen: 60 - 250 ltr.
Standardumfänge:
Tanks: > Edelstahltanks von -1 bis +1 bar bedrückbar > Manuelle Befüllöffnung > Anschluss für Druckluft und Vakuum > Schauglas mit Beleuchtung > Vorbereitung für Rührwerkseinbau
Heizung: > 3-fach Zonenheizung für Tanks, Schläuche und Mischkopfventile > Heizung individuell regelbar > Speziell isolierte Tankboxen zur Reduzierung des Energie- verbrauches
Dosiereinheit: > Präzisions Zahnradpumpen, stufenlos regelbar zur Einstellung des exakten Mischungsverhältnisses > Rezirkulation für beide Komponentenlinien > Exakte Druckregulierung für Vor- und Rücklauf
Mischkopf: > Dyn. Mischsystem mit stufenlos regelbarem Mischkopfantrieb > Ausstoßleistungen von 6 / 12 oder 18 kg/min > Spüleinheit mit 10 ltr. Spülmittelbehälter > Handbedieneinheit für Gießen Start/Stop, Spülen, Blasen
Steuerung: > Siemens PLC S7/300 Steuerung inkl. Touch-Panel > Ausliterungsprogramm > 10 Rezepturprogramme einstellbar über Mischungsverhältnis und Ausstoß > 3 Gießmodi + Spülprogramm > Programmierbarer 7-Tage Heizungstimer > Alarmmenü mit Textanzeige > Standby Modus
Sonstiges: > Extra Werkzeugschrank > Optionale dritte Komponente > Optionale Vakuumpumpe > Optionale Optionale Farbdosierenheit mit Rührwerk
2- und 3-KOMPONENTEN DOSIER-, MISCH- und GIESSANLAGE TYP DG 150 - Serie
2- and 3-COMPONENT DOSING, MIXING and DISPENSING EQUIPMENT TYP DG 150 - Series New developed 2- or 3 component metering, mixing and dispensing machine for all cold- or hot castable reactive chemicals e.g. PUR, Epoxi, cast-nylon, Silicones, liquid resins a.s.o.This machine combines the used quality and reliability of POLYTEC EMC machines together with easy handling and control. Besides newest technology efficient energy consumption was one of the major goals.
Technical data:
> Outputs: 6 / 12 / 18 kg/min > Temperature controls: up to 150° C > Power supply: Electricity 3 x 400 V + N + E, 50 Hz Energy Consumption approx. 10 kW Air 7 bar > Tank capacities: 60 - 250 ltr.
Standard Features:
Tanks: > Stainless Steel -1 / +1 bar > Manual refilling > Connection for pressurizing and vacuum > Iluminated inspection glass > Agitator optionally
Heating: > 3 zone electric heating by hot air circulation for tanks, hoses and valves > Individual temperature control and adjustment at the operator panel > Special insulation for reduced energy consumption
Metering: > High precision gear pumps, Pump speed adjustable for variable mixing ratios or output > Recirculation for both component lines > Closed loop pressure regulation for constant mixing ratio
Mixing Head: > Dynamic mixing head with adjustable speed > Output 6 / 12 or 18 kg/min > Automatic flush-program with 10 ltr. solvent tank > Handheld control for Pouring Start/Stop, Flushing, Air
Control: > Siemens PLC S7/300 control incl. touch panel > Easy calibration mode with automatic adjustment of mixing ratio > 10 recipes programmable either by ratio or output > Timer for pouring (3 timer), timer for automatic flush-program > Programmable 7-day timer for heating system > Malfunction indication by plain text > Stand-by Modus
Additional: > Separate tool box > Optional 3rd component > Optional vacuum unit > Optional colour with agitator
Aus dem Produktportfolio: / Excerpt from the product portfolio:
Form 68-187
New developed 2- or 3 component metering, mixing and dispensing machine for all cold- or hot castable reactive chemicals for example PUR, Epoxy, Cast-nylon, Silicones, liquid resins, etc.This machine combines Quality and Reliability of POLYTEC EMC machines with ease of Operation and Superior Control.Besides “state of the art” technology, efficient energy consumption was one of the major goals.
Technical data:> Outputs: 6 / 12 / 18 kg/min (13.2 / 26.4 / 39.6 lb/min)> Temperature controls: up to 150° C (302° F)> Power supply: 480Volt, 3Phase, 60Hz> Power Consumption: approx. 10 kW > Air Supply Pressure: 7 bar (100 PSIG)> Tank capacities: 60 - 250 ltr. (16 - 66 Gal.)
Standard Features:
Tanks:> Stainless Steel -1 / +1 bar (-14.5 / +14.5 PSI)> Manual refilling> Connections for blanket pressurizing and vacuum> Illuminated inspection port> Agitator optional
Heating:> 3 Zone Heating for Tanks, Hoses and Mix Head Valves> Individual Temperature Controls> Insulated Tank Enclosures to safe energy
Metering:> Precision Gear Pumps, VFD controlled for exact ratio
and throughput > Recirculation for both components> Exact pressure regulation for recirculation cycle and
dispensing
Mixing Head:> Dynamic Mixer with VFD (Variable Speed Drive) control> Throughput: 6 / 12 or 18 kg/min (13.2 / 26.4 / 39.6 lb/min)> Automatic Flush System with 10 liter (2.6 Gals) Solvent
Tank> Handheld Control Pendant with Pour-Start / Stop,
Flush and Air Push Buttons
Control:> Siemens PLC S7/300 Control including Touch Screen
HMI (Human, Machine, Interface)> Calibration Mode for Throughput and Ratio> 10 Presetable Programs for Throughputs and Ratio>3 Pour Timers and automatic flush sequence> Programmable 7-day timer for heating system> Malfunction indication by plain text> Stand-by Mode
Additional:> Tool box> Optional 3rd component> Optional vacuum unit> Optional color metering unit with agitator
Excerpt from the product portfolio:
2- and 3-COMPONENT DOSING, MIXING and DISPENSING EQUIPMENT TYP DG 150 - Series